ABB AV2123000 Positioner User Manual

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POSITION TRANSMITTERSa. Remove the cam, by removing the screw, flag, nut andwasher (Fig. A-5 and Table A-2).FLAG589127603196CAMLARGE GEARSMALL GEARSET SCREW929521MOUNTINGBRACKETPOTENTIOMETER(2000 ) ΩNOTES:1. SOME HARDWARE ITEMS HAVEBEEN OMITTED FOR CLARITY.2. IDENTIFIED ITEMS PERTAIN TOTHE POSITION TRANSMITTEROPTION ONLY.TERMINALBLOCK TB1T00790AFigure A-5. 4 to 20-mA Position Transmitter (Exploded View)Table A-2. 4 to 20-mA Position Transmitter Kit 258670_1ItemNo.Part No. Qty Description21 6639540_1 1 Potentiometer assembly27 193243_1 1 Large position transmitter gear31 19734_45 1 Washer58 NDPAC13005 2 Threaded forming screw60 5400317_1 1 Gear adapter91 6639479_1 1 4 to 20 mA position transmitter assembly92 NDPAC13012 2 Threaded forming screw95 5400268_1 1 Potentiometer mounting bracket96 193242_1 1 Small position transmitter gearCALIBRATIONA - 7
POSITION TRANSMITTERSb. Loosen the set screw on the hub of the small gear using a1⁄16 -in. Allen wrench (Fig. A-5 and Table A-2).c. Use a screwdriver to adjust the shaft on the potentiometeruntil the ohmmeter reads 1000, ±10 Ω. While adjusting theresistance, hold the gears and cam shaft stationary so rotationdoes not occur. Only the potentiometer shaft should movewhile adjusting the resistance.NOTE: If the mesh between the large and small gears is nottight, adjust the position of the potentiometer mounting bracket(Fig. A-5 and Table A-2) so that backlash is eliminated.d. Tighten the set screw on the small gear hub.e. Remove the ohmmeter from TB1-1 and TB1-2. Install thecam, screw, flag, nut and washer (Fig. A-5 and Table A-2).4. Place the CAL/OPER jumpers into the operate (OPER) position(Fig. A-4). If a direct acting cam is being used, place the FOR/REV jumpers in the FOR position. For a reverse acting cam, placethese jumpers in the REV position (Fig. A-4).5. Connect a 24-VDC external power supply across TB1-1 andTB1-2.6. Move the actuator to the 0% position. Insert ammeter leadsinto TP2(+) and TP1(-). If the position of the cam limits access toTP1, connect the (-) lead to TB1-2 on the terminal block.7. Adjust the zero potentiometer to 4.00 mA. Refer to Figure A-4for the location of the zero potentiometer.8. Move the actuator to the 100% position. Adjust the spanpotentiometer to 20.00 mA. Refer to Figure A-4 for the location ofthe span potentiometer.9. Repeat Steps 7 and 8 until the indicated current readings areobtained.CALIBRATIONA - 8
Page 1 and 2:
Operating InstructionsActuators & P
Page 3 and 4:
Table of ContentsPageSECTION 1 - IN
Page 5 and 6:
Table of Contents (continued)PageAP
Page 7 and 8:
List of Tables (continued)No. Title
Page 9 and 10:
SECTION 1 - INTRODUCTIONOVERVIEWThi
Page 11 and 12:
INTRODUCTIONFigures 1-3 and 1-4 sho
Page 13 and 14:
INTRODUCTIONINSTRUCTION CONTENTThis
Page 15 and 16:
INTRODUCTIONTable 1-2. Nomenclature
Page 17 and 18:
INTRODUCTIONPropertyTable 1-3. Type
Page 19 and 20:
INTRODUCTION141210PERFORMANCESERIES
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INTRODUCTIONTable 1-8. Rotary Actua
Page 23:
INTRODUCTIONTable 1-13. Component M
Page 26 and 27:
DESCRIPTION AND OPERATIONFUNCTIONAL
Page 28 and 29:
INSTALLATION5. If the positioner is
Page 30 and 31:
INSTALLATIONCUSTOMER-SUPPLIEDSIGNAL
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INSTALLATIONROTARY ACTUATORACTUATOR
Page 34 and 35:
INSTALLATION4. Lock all linkage com
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INSTALLATIONWIRING TYPE AV2 POSITIO
Page 38 and 39:
INSTALLATIONHANDJACKALTERNATE PIPIN
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INSTALLATIONDIRECT ACTING(BLACK) CA
Page 43 and 44:
SECTION 4 - CALIBRATIONINTRODUCTION
Page 45 and 46: CALIBRATIONCAMCAM ROLLERCAM FOLLOWE
Page 47 and 48: CALIBRATION100OUTPUTPOSITION(0 TO 1
Page 49 and 50: CALIBRATION0.030STEM ISFLUSHWITH BO
Page 51: CALIBRATIONT00779AFigure 4-7. I/P A
Page 54 and 55: OPERATING PROCEDURES2. If the manua
Page 56 and 57: TROUBLESHOOTINGExcessive air consum
Page 58 and 59: MAINTENANCETable 7-1. Preventive Ma
Page 61 and 62: SECTION 8 - REPAIR AND REPLACEMENTI
Page 63 and 64: REPAIR AND REPLACEMENTO-RINGST00781
Page 65 and 66: REPAIR AND REPLACEMENT5. Slide the
Page 67 and 68: REPAIR AND REPLACEMENT6. Replace th
Page 69 and 70: REPAIR AND REPLACEMENTTOP ADJUSTMEN
Page 71 and 72: SECTION 9 - SUPPORT SERVICESINTRODU
Page 73 and 74: SUPPORT SERVICESTable 9-7. Pilot Va
Page 75 and 76: SUPPORT SERVICESTable 9-17. Gage Bl
Page 77 and 78: SUPPORT SERVICES568.130.32012.70.50
Page 79 and 80: SUPPORT SERVICESTable 9-25. Type AV
Page 82 and 83: SUPPORT SERVICES52 3 5 4 45 13 16 6
Page 84 and 85: SUPPORT SERVICESTable 9-30. Type AV
Page 86 and 87: SUPPORT SERVICESTypeTable 9-31. Cam
Page 88: SUPPORT SERVICESFigure 9-5. Type AV
Page 91 and 92: POSITION TRANSMITTERSCALIBRATIONThe
Page 93 and 94: POSITION TRANSMITTERStolerance of t
Page 95: POSITION TRANSMITTERS3. Connect the
Page 99 and 100: QUICK STARTTable B-1. Nomenclature
Page 101 and 102: QUICK START0.193-2007X4.9-5.1STROKE
Page 103 and 104: QUICK STARTHANDJACKALTERNATE PIPING
Page 105 and 106: QUICK STARTDIRECT ACTING(BLACK) CAM
Page 107 and 108: QUICK START4. Grounding positioners
Page 110 and 111: APPENDIX C - CAM CHARACTERIZATIONIN
Page 112 and 113: CAM CHARACTERIZATION% ofControlSign
Page 114 and 115: CAM CHARACTERIZATION3. Using values
Page 116: CAM CHARACTERIZATIONCAM RADIAL LINE
Page 119 and 120: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 121 and 122: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 123 and 124: Index (continued)Mounting..........
Page 125: Index (continued)Zero suppression..
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ABB AV2123000 Positioner User Manual

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