ABB AV2123000 Positioner User Manual

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SUPPORT SERVICESTable 9-24. Bypass Valve Assembly (Optional)Parts List (Part No. 5326945_1 — Fig. 9-2)Item Part Number Description1 5327226_1 3-way valve2 5326946_1 Air line connection assy3 195159_3 Elbow connector4 195727_2 Brass nipple5 195171_3 Wheatherhead tee6 1962833_1 Designation plate7 NBZAC16006 Screw, pan head8 NTJAC09030 Lock washer9 NLMAC16000 Nut, hex10 1951041_1 Sch pipe plug39167810425 D5326945T00786AFigure 9-2. Bypass Valve AssemblyADDITIONAL SPARE PARTS9 - 8
SUPPORT SERVICESTable 9-25. Type AV1 Positioner Parts List for Figure 9-3Item Part No. Description Item Part No. Description1 5400253_3 Housing 46 197865_2 Stroke adjustment screw2 Refer to Table 9-26 Cover assembly 47 197865_1 Stroke adjustment screw3 5400259_1 Valve stem 48 NKJHA16004 Zero adjustment set screw4 Refer to Table 9-26 Valve body 49 NBAHA16020 Span adjustment screw5 5400261_1 Valve clip 50 Form MP481-494 Label, CSA/FM 16 5400263_1 Beam assembly 51 NIDHA13005 Indicator screw7 5400264_1 Hinge 52 NIDHA15012 Pilot valve screw (2 req)8 258544_1 Cam follower arm assembly 53 NBMHA13006 Diaphragm support screw 29 5400271_1 Spring arm 54 NTCHA07000 Diaphragm support scr washer 210 5400272_1 Pivot 55 NTGHA10000 Cam washer11 5400273_1 eyebolt 56 NTJHA09030 Span adjustment washer12 5400275_1 Retaining nut 57 Fm MP432-889 Label, indicator13 Refer to Table 9-27 Cam 58 197893_1 Thread forming screws 114 Refer to Table 9-29 Cam shaft 59 6639559_1 Termination assembly 115 5400279_1 Zero adjustment nut 61 MP409-393 Label, terminal block16 5400280_1 Range spring 62 1963318_ _ Nameplate, universal17 Refer to Table 9-27 Manifold assembly 63 Refer to Table 9-29 Drive arm 118 193214_1 Bearing 64 Refer to Table 9-27 Manifold O-ring 119 5400286_1 Indicator 65 NTJHA09030 Manifold washer 120 Refer to Table 9-26 Small diaphragm 66 NBAHA16020 Manifold screw 121 Refer to Table 9-28 Potentiometer assembly 67 NBAHA16024 Manifold screw 122 5400292_1 Diaphragm spacer 68 R9025-0046 Tubing (6.4 cm (2.5 in.))23 Refer to Table 9-26 Diaphragm support 69 1951651_1 Plug24 5400294_1 Diaphragm ring 71 193197_1 Span adjustment bearing25 Refer to Table 9-26 Diaphragm cover 72 114B094U01 Plug button26 5400296_1 Exhaust mesh 73 Refer to Table 9-26 Large diaphragm27 193243_1 Large position transmitter 74 NDPAC15004 Screwgear 128 1951652_1 Barb fitting (2 req) 75 NTMHA13000 Lock washer 129 Refer to Table 9-26 Plug button 77 6639479_1 4 to 20-mA pos xmttr assembly 130 197120_28 Cam nut 81 Refer to Table 9-26 Bumper grommet (3 req)31 19734_45 Washers 1 82 Refer to Table 9-26 Bumper grommet (2 req)32 197777_50 Retaining ring, cam (2 req) 83 5400268_2 Bracket, pot mounting 133 197164_18 Retaining ring, span 84 193242_1 Small position xmttr gear 134 197227_1 Special hex head sems screw 1 86 1943187_1 Cable clip 135 Refer to Table 9-26 O-ring (3 req) 87 MP409-393 Label, connection 136 197843_1 Fastener, push-on, removable 88 MP409-393 Label, position transmitter 137 1945750_1 Pull plug (4 req) 89 5400317_1 Gear adapter 138 5400072_2 Knife base 90 NKJHA13004 Socket head cup pt set screw 139 5400073_1 Knife edge 91 NKJHA16004 Socket head cup pt set screw 140 NBZHA21014 Cover screw 92 1951041_4 Socket head pipe plug 141 NBZHA21040 Cover screw 93 Refer to Table 9-26 O-ring42 NBAHA15006 Hinge screw (4 req) 94 NKJHA23006 Socket head cup pt set screw 143 NPSHA05000 Hairpin clip (2 req) 95 258567_1 NEMA 4X kit 144 NTBTF13150 Teflon washer (3 req) 96 5400264_2 Hinge45 NBAHA13006 Diaphragm cover screw (4 req)NOTE:1. Refer to Tables 9-26, 9-27, 9-28 and 9-29 for quantities.2. Items 53 & 54 replaced by SEM screw NBMHA13006A as of November 23, 2009/Serial Number 3K620000029936ADDITIONAL SPARE PARTS9 - 9
Page 1 and 2:
Operating InstructionsActuators & P
Page 3 and 4:
Table of ContentsPageSECTION 1 - IN
Page 5 and 6:
Table of Contents (continued)PageAP
Page 7 and 8:
List of Tables (continued)No. Title
Page 9 and 10:
SECTION 1 - INTRODUCTIONOVERVIEWThi
Page 11 and 12:
INTRODUCTIONFigures 1-3 and 1-4 sho
Page 13 and 14:
INTRODUCTIONINSTRUCTION CONTENTThis
Page 15 and 16:
INTRODUCTIONTable 1-2. Nomenclature
Page 17 and 18:
INTRODUCTIONPropertyTable 1-3. Type
Page 19 and 20:
INTRODUCTION141210PERFORMANCESERIES
Page 21 and 22:
INTRODUCTIONTable 1-8. Rotary Actua
Page 23:
INTRODUCTIONTable 1-13. Component M
Page 26 and 27:
DESCRIPTION AND OPERATIONFUNCTIONAL
Page 28 and 29: INSTALLATION5. If the positioner is
Page 30 and 31: INSTALLATIONCUSTOMER-SUPPLIEDSIGNAL
Page 32 and 33: INSTALLATIONROTARY ACTUATORACTUATOR
Page 34 and 35: INSTALLATION4. Lock all linkage com
Page 36 and 37: INSTALLATIONWIRING TYPE AV2 POSITIO
Page 38 and 39: INSTALLATIONHANDJACKALTERNATE PIPIN
Page 40 and 41: INSTALLATIONDIRECT ACTING(BLACK) CA
Page 43 and 44: SECTION 4 - CALIBRATIONINTRODUCTION
Page 45 and 46: CALIBRATIONCAMCAM ROLLERCAM FOLLOWE
Page 47 and 48: CALIBRATION100OUTPUTPOSITION(0 TO 1
Page 49 and 50: CALIBRATION0.030STEM ISFLUSHWITH BO
Page 51: CALIBRATIONT00779AFigure 4-7. I/P A
Page 54 and 55: OPERATING PROCEDURES2. If the manua
Page 56 and 57: TROUBLESHOOTINGExcessive air consum
Page 58 and 59: MAINTENANCETable 7-1. Preventive Ma
Page 61 and 62: SECTION 8 - REPAIR AND REPLACEMENTI
Page 63 and 64: REPAIR AND REPLACEMENTO-RINGST00781
Page 65 and 66: REPAIR AND REPLACEMENT5. Slide the
Page 67 and 68: REPAIR AND REPLACEMENT6. Replace th
Page 69 and 70: REPAIR AND REPLACEMENTTOP ADJUSTMEN
Page 71 and 72: SECTION 9 - SUPPORT SERVICESINTRODU
Page 73 and 74: SUPPORT SERVICESTable 9-7. Pilot Va
Page 75 and 76: SUPPORT SERVICESTable 9-17. Gage Bl
Page 77: SUPPORT SERVICES568.130.32012.70.50
Page 82 and 83: SUPPORT SERVICES52 3 5 4 45 13 16 6
Page 84 and 85: SUPPORT SERVICESTable 9-30. Type AV
Page 86 and 87: SUPPORT SERVICESTypeTable 9-31. Cam
Page 88: SUPPORT SERVICESFigure 9-5. Type AV
Page 91 and 92: POSITION TRANSMITTERSCALIBRATIONThe
Page 93 and 94: POSITION TRANSMITTERStolerance of t
Page 95 and 96: POSITION TRANSMITTERS3. Connect the
Page 97 and 98: POSITION TRANSMITTERSb. Loosen the
Page 99 and 100: QUICK STARTTable B-1. Nomenclature
Page 101 and 102: QUICK START0.193-2007X4.9-5.1STROKE
Page 103 and 104: QUICK STARTHANDJACKALTERNATE PIPING
Page 105 and 106: QUICK STARTDIRECT ACTING(BLACK) CAM
Page 107 and 108: QUICK START4. Grounding positioners
Page 110 and 111: APPENDIX C - CAM CHARACTERIZATIONIN
Page 112 and 113: CAM CHARACTERIZATION% ofControlSign
Page 114 and 115: CAM CHARACTERIZATION3. Using values
Page 116: CAM CHARACTERIZATIONCAM RADIAL LINE
Page 119 and 120: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 121 and 122: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 123 and 124: Index (continued)Mounting..........
Page 125: Index (continued)Zero suppression..
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ABB AV2123000 Positioner User Manual

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