ABB AV2123000 Positioner User Manual

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INTRODUCTIONTable 1-13. Component Material ListComponentMaterialHousingAluminumCoverAluminumInsertsLamond (thermoplastic elstomer)WindowLexan ® (polycarbonate)ScrewsStainless steelRange spring302 stainless steelPilot valve (stem and body) 303 stainless steelGain hinge spring302 stainless steelCam302 stainless steelCam shaft303 stainless steelBearingsBronzeCam follower armAluminumBearingStainless steelShaft303 stainless steelSpring armAluminumZero adjustment nutAluminumIndicatorValox ® — unreinforced (polybutyleneterphthalate)TubingSiliconeDrive armAluminumTeflon ® washersTeflonFastenersSteel/stainless steelSignal connectorNylonDiaphragmsAll except Types AV15 and AV16 Buna-N with Dacron fabricTypes AV15 and AV16Fluorosilicone with Dacron fabricDiaphragm plastic partsRynite ® (FR-530) polyethylene terphthalateGage block (optional)AluminumO-ringsAll except Types AV15 and AV16 Buna-NTypes AV15 and AV16 Viton ®Manifold (optional)AluminumAdhesiveEpoxyHandleRynitePlateAluminumPlugStainless steelValveAluminumValve handleRynitePosition transmitter (optional)(AV____1/2__)SPECIFICATIONS1 - 14
INTRODUCTIONTable 1-13. Component Material ListComponentMaterialGearsDelrin ® (coolymer acetal)Gear hubBrassAdditional Type AV2 componentsRegulator 1 Polysulfone 1Regulator bracket 1 304 stainless steel 1TubingNylonI/P converterCopperCopper clad glass laminateMonel ® 405Nickel-ironNoryl ® (phenylene ether/phenylene)PolyethylenePolyester magnet wireRare earth magnetZincNOTE:1. Regulator not applicable for AV2’s after July, 2001.SPECIFICATIONS1 - 15
Page 1 and 2: Operating InstructionsActuators & P
Page 3 and 4: Table of ContentsPageSECTION 1 - IN
Page 5 and 6: Table of Contents (continued)PageAP
Page 7 and 8: List of Tables (continued)No. Title
Page 9 and 10: SECTION 1 - INTRODUCTIONOVERVIEWThi
Page 11 and 12: INTRODUCTIONFigures 1-3 and 1-4 sho
Page 13 and 14: INTRODUCTIONINSTRUCTION CONTENTThis
Page 15 and 16: INTRODUCTIONTable 1-2. Nomenclature
Page 17 and 18: INTRODUCTIONPropertyTable 1-3. Type
Page 19 and 20: INTRODUCTION141210PERFORMANCESERIES
Page 21: INTRODUCTIONTable 1-8. Rotary Actua
Page 26 and 27: DESCRIPTION AND OPERATIONFUNCTIONAL
Page 28 and 29: INSTALLATION5. If the positioner is
Page 30 and 31: INSTALLATIONCUSTOMER-SUPPLIEDSIGNAL
Page 32 and 33: INSTALLATIONROTARY ACTUATORACTUATOR
Page 34 and 35: INSTALLATION4. Lock all linkage com
Page 36 and 37: INSTALLATIONWIRING TYPE AV2 POSITIO
Page 38 and 39: INSTALLATIONHANDJACKALTERNATE PIPIN
Page 40 and 41: INSTALLATIONDIRECT ACTING(BLACK) CA
Page 43 and 44: SECTION 4 - CALIBRATIONINTRODUCTION
Page 45 and 46: CALIBRATIONCAMCAM ROLLERCAM FOLLOWE
Page 47 and 48: CALIBRATION100OUTPUTPOSITION(0 TO 1
Page 49 and 50: CALIBRATION0.030STEM ISFLUSHWITH BO
Page 51: CALIBRATIONT00779AFigure 4-7. I/P A
Page 54 and 55: OPERATING PROCEDURES2. If the manua
Page 56 and 57: TROUBLESHOOTINGExcessive air consum
Page 58 and 59: MAINTENANCETable 7-1. Preventive Ma
Page 61 and 62: SECTION 8 - REPAIR AND REPLACEMENTI
Page 63 and 64: REPAIR AND REPLACEMENTO-RINGST00781
Page 65 and 66: REPAIR AND REPLACEMENT5. Slide the
Page 67 and 68: REPAIR AND REPLACEMENT6. Replace th
Page 69 and 70: REPAIR AND REPLACEMENTTOP ADJUSTMEN
Page 71 and 72: SECTION 9 - SUPPORT SERVICESINTRODU
Page 73 and 74:
SUPPORT SERVICESTable 9-7. Pilot Va
Page 75 and 76:
SUPPORT SERVICESTable 9-17. Gage Bl
Page 77 and 78:
SUPPORT SERVICES568.130.32012.70.50
Page 79 and 80:
SUPPORT SERVICESTable 9-25. Type AV
Page 82 and 83:
SUPPORT SERVICES52 3 5 4 45 13 16 6
Page 84 and 85:
SUPPORT SERVICESTable 9-30. Type AV
Page 86 and 87:
SUPPORT SERVICESTypeTable 9-31. Cam
Page 88:
SUPPORT SERVICESFigure 9-5. Type AV
Page 91 and 92:
POSITION TRANSMITTERSCALIBRATIONThe
Page 93 and 94:
POSITION TRANSMITTERStolerance of t
Page 95 and 96:
POSITION TRANSMITTERS3. Connect the
Page 97 and 98:
POSITION TRANSMITTERSb. Loosen the
Page 99 and 100:
QUICK STARTTable B-1. Nomenclature
Page 101 and 102:
QUICK START0.193-2007X4.9-5.1STROKE
Page 103 and 104:
QUICK STARTHANDJACKALTERNATE PIPING
Page 105 and 106:
QUICK STARTDIRECT ACTING(BLACK) CAM
Page 107 and 108:
QUICK START4. Grounding positioners
Page 110 and 111:
APPENDIX C - CAM CHARACTERIZATIONIN
Page 112 and 113:
CAM CHARACTERIZATION% ofControlSign
Page 114 and 115:
CAM CHARACTERIZATION3. Using values
Page 116:
CAM CHARACTERIZATIONCAM RADIAL LINE
Page 119 and 120:
TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 121 and 122:
TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 123 and 124:
Index (continued)Mounting..........
Page 125:
Index (continued)Zero suppression..
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