ABB AV2123000 Positioner User Manual

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Index (continued)QQuick start .................................................................. B-1Calibration........................................................... B-11Mounting............................................................... B-2Tubing................................................................... B-5Wiring.................................................................... B-8RRadio frequency interference (RFI) .......................... 3-15Reference documents ................................................ 1-6Repeatability............................................................... 1-8Replacement procedures ........................................... 8-1ReplacingCam ...................................................................... 8-5Diaphragm assembly............................................ 8-5Gain hinge spring.................................................. 8-2I/P assembly ......................................................... 8-4Manifold ................................................................ 8-1Pilot valve assembly ............................................. 8-4Resolution .................................................................. 1-8Reverse acting ........................................................... 3-6SShort stroking ............................................................. 4-4Graph.................................................................... 4-5Single acting actuator tubing connections...... 3-11, 3-12,3-13, B-6, B-7Span adjustment ........................................................ 4-3Graph.................................................................... 4-5Short stroking........................................................ 4-4Split ranging.......................................................... 4-4Spare partsAdditional.............................................................. 9-3SpecificationsPositioner.............................................................. 1-7Accuracy ......................................................... 1-8Air consumption .............................................. 1-8Capacity.......................................................... 1-8Deadband ....................................................... 1-8Enclosure classification................................... 1-8Gain ................................................................ 1-8Humidity limits................................................. 1-9Hysteresis ....................................................... 1-8Input impedance ............................................. 1-7Input range...................................................... 1-7Linearity .......................................................... 1-8Materials of construction ................................. 1-8Pneumatic connections................................... 1-8Repeatability ................................................... 1-8Resolution ....................................................... 1-8Standard stroke range.....................................1-8Supply pressure ..............................................1-8Supply pressure effect.....................................1-8Temperature limits...........................................1-9Vibration effect ................................................1-8Weight .............................................................1-9Speed..........................................................................4-5Speed adjustmentOrifice....................................................................4-6Pilot valve stroke ...................................................4-6Split ranging ................................................................4-4Graph ....................................................................4-5Stroke adjustment, pilot valve .....................................8-7Stroke range, standard ...............................................1-8Supply pressure ..........................................................1-8Supply pressure effect ................................................1-8TTemperature limits ......................................................1-9Troubleshooting ..........................................................6-1Positioner errors....................................................6-1Troubleshooting calibration.........................................4-8Tubing .........................................................................3-8Air supply filtering..................................................3-8Air supply pressure ...............................................3-8Air supply quality ...................................................3-9Connections ..........................................................3-9Double acting actuator .......................... 3-14, B-8Port locations........................................... 3-9, B-5Single acting actuator.. 3-11, 3-12, 3-13, B-6, B-7UUnpacking ...................................................................3-1VVibration effect ............................................................1-8WWeight.........................................................................1-9WiringAV1 .....................................................................3-13AV2 .....................................................................3-10Grounding ...........................................................3-11Wiring requirements..................................................3-15ZZero adjustment ..........................................................4-1Graph ....................................................................4-4Index - 3
Index (continued)Zero suppression...................................................4-4Zero suppression ........................................................4-4Graph ....................................................................4-4Index - 4
Page 1 and 2:
Operating InstructionsActuators & P
Page 3 and 4:
Table of ContentsPageSECTION 1 - IN
Page 5 and 6:
Table of Contents (continued)PageAP
Page 7 and 8:
List of Tables (continued)No. Title
Page 9 and 10:
SECTION 1 - INTRODUCTIONOVERVIEWThi
Page 11 and 12:
INTRODUCTIONFigures 1-3 and 1-4 sho
Page 13 and 14:
INTRODUCTIONINSTRUCTION CONTENTThis
Page 15 and 16:
INTRODUCTIONTable 1-2. Nomenclature
Page 17 and 18:
INTRODUCTIONPropertyTable 1-3. Type
Page 19 and 20:
INTRODUCTION141210PERFORMANCESERIES
Page 21 and 22:
INTRODUCTIONTable 1-8. Rotary Actua
Page 23:
INTRODUCTIONTable 1-13. Component M
Page 26 and 27:
DESCRIPTION AND OPERATIONFUNCTIONAL
Page 28 and 29:
INSTALLATION5. If the positioner is
Page 30 and 31:
INSTALLATIONCUSTOMER-SUPPLIEDSIGNAL
Page 32 and 33:
INSTALLATIONROTARY ACTUATORACTUATOR
Page 34 and 35:
INSTALLATION4. Lock all linkage com
Page 36 and 37:
INSTALLATIONWIRING TYPE AV2 POSITIO
Page 38 and 39:
INSTALLATIONHANDJACKALTERNATE PIPIN
Page 40 and 41:
INSTALLATIONDIRECT ACTING(BLACK) CA
Page 43 and 44:
SECTION 4 - CALIBRATIONINTRODUCTION
Page 45 and 46:
CALIBRATIONCAMCAM ROLLERCAM FOLLOWE
Page 47 and 48:
CALIBRATION100OUTPUTPOSITION(0 TO 1
Page 49 and 50:
CALIBRATION0.030STEM ISFLUSHWITH BO
Page 51:
CALIBRATIONT00779AFigure 4-7. I/P A
Page 54 and 55:
OPERATING PROCEDURES2. If the manua
Page 56 and 57:
TROUBLESHOOTINGExcessive air consum
Page 58 and 59:
MAINTENANCETable 7-1. Preventive Ma
Page 61 and 62:
SECTION 8 - REPAIR AND REPLACEMENTI
Page 63 and 64:
REPAIR AND REPLACEMENTO-RINGST00781
Page 65 and 66:
REPAIR AND REPLACEMENT5. Slide the
Page 67 and 68:
REPAIR AND REPLACEMENT6. Replace th
Page 69 and 70:
REPAIR AND REPLACEMENTTOP ADJUSTMEN
Page 71 and 72:
SECTION 9 - SUPPORT SERVICESINTRODU
Page 73 and 74: SUPPORT SERVICESTable 9-7. Pilot Va
Page 75 and 76: SUPPORT SERVICESTable 9-17. Gage Bl
Page 77 and 78: SUPPORT SERVICES568.130.32012.70.50
Page 79 and 80: SUPPORT SERVICESTable 9-25. Type AV
Page 82 and 83: SUPPORT SERVICES52 3 5 4 45 13 16 6
Page 84 and 85: SUPPORT SERVICESTable 9-30. Type AV
Page 86 and 87: SUPPORT SERVICESTypeTable 9-31. Cam
Page 88: SUPPORT SERVICESFigure 9-5. Type AV
Page 91 and 92: POSITION TRANSMITTERSCALIBRATIONThe
Page 93 and 94: POSITION TRANSMITTERStolerance of t
Page 95 and 96: POSITION TRANSMITTERS3. Connect the
Page 97 and 98: POSITION TRANSMITTERSb. Loosen the
Page 99 and 100: QUICK STARTTable B-1. Nomenclature
Page 101 and 102: QUICK START0.193-2007X4.9-5.1STROKE
Page 103 and 104: QUICK STARTHANDJACKALTERNATE PIPING
Page 105 and 106: QUICK STARTDIRECT ACTING(BLACK) CAM
Page 107 and 108: QUICK START4. Grounding positioners
Page 110 and 111: APPENDIX C - CAM CHARACTERIZATIONIN
Page 112 and 113: CAM CHARACTERIZATION% ofControlSign
Page 114 and 115: CAM CHARACTERIZATION3. Using values
Page 116: CAM CHARACTERIZATIONCAM RADIAL LINE
Page 119 and 120: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 121 and 122: TYPE AV1 PNEUMATIC POSITION TRANSMI
Page 123: Index (continued)Mounting..........
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