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680 P a r t V I I I : M e c h a n i c a l C o n s t r u c t i o n a n d I n s t a l l a t i o n T e c h n i q u e s<br />

Another feature found in certain rotators (and their controllers) is provision for rotation<br />

in excess of 360 degrees—in some cases an additional 180 degrees! This is a great<br />

convenience for users such as DXers who may be “following propagation” with the<br />

heading of their Yagis or quads. However, the owner of one of these devices must be<br />

careful to provide an extra-Âlong rotator loop in all coaxial cables that pass the rotator on<br />

their way up the mast.<br />

Each different type of antenna rotator imposes different requirements on the rotator<br />

cable that runs between the control box and the tower unit. For years, the standard in<br />

amateur rotators was the CDE Ham-ÂM, which requires an eight-Âwire cable in a conventional<br />

installation. However, two of those wires have the high solenoid current of the<br />

brake wedge in them and require larger-Âdiameter wire than the other six wires for any<br />

given distance between the controller and the top of the tower. One manufacturer,<br />

Belden Wire, offers a jacketed cable (their catalog #9405) with two #16 and six #18 conductors<br />

that is designed specifically for moderate runs to a Ham-ÂM or TailTwister rotator.<br />

There is nothing magic about the wire, however, so any way the owner of a rotator<br />

wants to put together eight cables of sufficient gauge for the length involved is fine.<br />

Keep in mind:<br />

• The required wire size depends on the total voltage drop of the rotator control<br />

signals over the total length of the run. CDE has converted this to a specification<br />

on the maximum allowable resistance for each individual wire; this information<br />

can be found in the manuals for their rotators.<br />

• Make sure the cable or individual wires you select are suitable for outdoor and/<br />

or burial applications. Protecting your rotator cables by running them inside<br />

PVC or other conduit material (with proper drainage for condensation) is<br />

desirable.<br />

• Some brands of wire insulation and cable jackets appear to have a chemical<br />

makeup that is more attractive than others to field mice, squirrels, and other<br />

“critters”. If you feel you have a disproportionately high degree of difficulty<br />

with chewed cables, you may wish to try different makes of cable (or route<br />

them through conduit with screening at the ends).<br />

One trick for reducing the number of wires running between a CDE rotator and its<br />

controller is to replace the motor start capacitor in the controller with one of similar capacitance<br />

and voltage rating across terminals 4 and 8 on the bottom of the tower unit.<br />

This will eliminate the need for two of the eight wires coming from the controller. Keep<br />

in mind that motor start capacitors have a pretty sloppy temperature coefficient, so one<br />

mounted outside at the rotator or tower base may lose as much as 50 percent of its rated<br />

capacitance during cold winters, leading to some potential for sluggishness compared<br />

to its summer performance.<br />

Cabling requirements for the Orion and M 2 rotators and controllers are quite different.<br />

Beam heading information is obtained from a pulse-Âcounting system in those units,<br />

whereas CDE rotator control boxes get headings by reading the dc voltage on the wiper<br />

of a wire-Âwound resistor (rheostat) located inside the upper housing of the tower unit.<br />

Further, Orion and M 2 don’t employ a brake wedge, so there is no brake solenoid to<br />

power.<br />

Many users of the Orion and M 2 rotators have reported that it is very important to<br />

run a completely separate cable for the pulse-Âcounting position indication system. If

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