Practical_Antenna_Handbook_0071639586

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C h a p t e r 2 9 : T o w e r s 675 Erecting the Tower Raising a triangular lattice tower can be accomplished by any of three methods, although, in the authors’ shared opinion, one of the techniques is unsafe. Figure 29.9 shows a method in which the tower is laid out on the ground and then raised with a heavy rope over a high support (such as the peak of the house roof). This method is extremely dangerous unless certain precautions are taken: • An adjustable-Âheight support must be placed beneath the tower. As the tower is raised, the support is continually moved by a helper so that it is in contact with the underside of the tower until the tower has rotated past the critical angle. • Temporary guy wires that can be quickly lengthened or shortened by other helpers are needed on each side of the tower (i.e., at the two ends of the back wall of the house). Towers over 40 ft tall should not under any circumstances be erected this way! The section-Âby-Âsection method of raising a lattice tower is shown in Fig. 29.10. A “gin pole” is required for this job. The gin pole is a length of thick-Âwalled aluminum pipe—perhaps 2 ft longer than the length of the sections to be installed—fitted with a pulley at the top and a pair of clamps at the bottom. A long piece of suitably strong rope (such as that used by technical rock climbers; in no circumstance should nylon be used!) is run through the pulley. Ideally the line should be twice the height of the tallest tower to be erected with the pole. Caution Always wear a full-Âbody fall-Âarrest harness when climbing a tower. At no time should you be free-Âclimbing the tower. That is, always have two shock-Âabsorbing safety lines connected to the tower above you while climbing, descending, or working in place, and disconnect only one at a time when changing position. Avoid the possibility of “single-Âpoint failures”. Carefully inspect your harness and associated hardware prior to each use. The old lineman’s climbing belt is no longer considered adequate because you can slip out of the belt and fall to your death if you are thrown upside down by an antenna or tower section that has gotten out of control. Never depend on used equipment. Excellent safety harnesses can be purchased for about $100, while another $100 will procure a pair of shock-Âabsorbing safety lines and perhaps a small tool bucket, as well. Figure 29.9 Dangerous method for erecting tower.

676 P a r t V I I I : M e c h a n i c a l C o n s t r u c t i o n a n d I n s t a l l a t i o n T e c h n i q u e s Next section Figure 29.10 Proper tower installation using gin pole. In use, the gin pole is clamped near the Gin pole top of the highest installed section so that it can be used to raise the next section into place. The ground crew hoists each new section up and holds it in position while the installer (who is belted to the tower just below the top of the old section) maneuvers the bottom of the new section directly over the top of the previous one. Together the installer and the ground crew collaborate to gently lower the upper section onto the lower one so that the corresponding legs of each can be bolted together. The installer then carries the gin pole to the top of the newly installed section and attaches it near the top of this newest section. If this corresponds to a guy station, the ground crew uses the gin pole to supply the installer with a guy wire bracket that has the upper end of three guy wires already attached to it. Following installation and tensioning of the three (or four) guy wires, the next section of tower is raised, and the process repeated. Guy wires are typically installed at 30-Â, 35-Â, or 40-Âft intervals, depending on the strength of the tower sections chosen; with Rohn 25 and 45 or equivalent tower sections, it is appropriate to consider adding temporary guy wires when two sections have been added above the highest existing permanent guy station. Some installers are comfortable with three unsupported sections, but it depends on your own personal “pucker factor” and whether the wind is blowing that day. The gin pole method is preferred by tower manufacturers and is the method recommended by most of them. For towers constructed from 10-Âft sections, installation can be efficiently accomplished with two people—one on the tower and one on the ground. Towers with 20-Âft sections and larger should be installed only by professionals. The third approach to erecting towers is to rent a cherry picker, crane, or helicopter and use it to pick up the entire tower or a major segment of it and hold it in position while it is bolted to the base or segment below it, and guy wires are attached and secured. This should be done only if the crew has at least one person experienced in the proper use and stabilization of the hoisting machine. Many times, cherry pickers can be rented quite reasonably from local equipment rental stores. They are most effective for erecting towers of 80 ft or less. Naturally, your tower site must provide solid and safe access for any machines you plan to bring in.

676 P a r t V I I I : M e c h a n i c a l C o n s t r u c t i o n a n d I n s t a l l a t i o n T e c h n i q u e s<br />

Next section<br />

Figure 29.10 Proper tower installation using gin<br />

pole.<br />

In use, the gin pole is clamped near the<br />

Gin pole<br />

top of the highest installed section so that it<br />

can be used to raise the next section into<br />

place. The ground crew hoists each new section<br />

up and holds it in position while the installer<br />

(who is belted to the tower just below<br />

the top of the old section) maneuvers the<br />

bottom of the new section directly over the<br />

top of the previous one. Together the installer<br />

and the ground crew collaborate to<br />

gently lower the upper section onto the<br />

lower one so that the corresponding legs of<br />

each can be bolted together. The installer<br />

then carries the gin pole to the top of the<br />

newly installed section and attaches it near<br />

the top of this newest section. If this corresponds<br />

to a guy station, the ground crew uses<br />

the gin pole to supply the installer with a<br />

guy wire bracket that has the upper end of<br />

three guy wires already attached to it. Following<br />

installation and tensioning of the<br />

three (or four) guy wires, the next section of<br />

tower is raised, and the process repeated.<br />

Guy wires are typically installed at 30-Â, 35-Â,<br />

or 40-Âft intervals, depending on the strength<br />

of the tower sections chosen; with Rohn 25<br />

and 45 or equivalent tower sections, it is<br />

appropriate to consider adding temporary<br />

guy wires when two sections have been<br />

added above the highest existing permanent<br />

guy station. Some installers are comfortable<br />

with three unsupported sections, but it depends<br />

on your own personal “pucker factor” and whether the wind is blowing that day.<br />

The gin pole method is preferred by tower manufacturers and is the method recommended<br />

by most of them. For towers constructed from 10-Âft sections, installation can be<br />

efficiently accomplished with two people—one on the tower and one on the ground.<br />

Towers with 20-Âft sections and larger should be installed only by professionals.<br />

The third approach to erecting towers is to rent a cherry picker, crane, or helicopter<br />

and use it to pick up the entire tower or a major segment of it and hold it in position<br />

while it is bolted to the base or segment below it, and guy wires are attached and secured.<br />

This should be done only if the crew has at least one person experienced in the<br />

proper use and stabilization of the hoisting machine. Many times, cherry pickers can be<br />

rented quite reasonably from local equipment rental stores. They are most effective for<br />

erecting towers of 80 ft or less. Naturally, your tower site must provide solid and safe<br />

access for any machines you plan to bring in.

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