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C h a p t e r 2 8 : S u p p o r t s f o r W i r e s a n d V e r t i c a l s 641<br />

Halyards and Other Support Lines<br />

There are many choices for materials to use as a halyard or support line, but not all of<br />

them are good choices. Of paramount concern is long-Âterm exposure to sun, wind, and<br />

moisture. In general, natural cordage (hemp, for instance) is a very poor choice except,<br />

perhaps, for a very short period (e.g., a few weeks). Nylon rope—despite having a<br />

much longer life—is far too stretchy. Instead, various “poly” compounds, including<br />

polyester and polypropylene, are worth considering, as is braided Dacron. Possible sources<br />

include large discount stores, building supply stores, boat dealers, outdoor (mountaineering)<br />

stores, your local hardware store, and a number of stores specializing in Internet<br />

sales, as listed in App. B. If total cost is an issue, careful shopping is a must; prices for<br />

comparable cordage may vary by as much as 4:1, depending on the market the seller is<br />

focused on.<br />

Keep in mind that the safe working range for rope is typically less than 15 percent of<br />

its rated breaking strength. Thus, for an antenna that experiences up to 100 lb of tension<br />

during windy weather, a 750-Âlb rated rope should be on your shopping list.<br />

Choosing the best diameter for your cordage is a tradeoff among required strength,<br />

size and cost of any pulleys (or blocks, in nautical terminology), and what is comfortable<br />

for pulling by hand (preferably with reinforced gloves). For supporting a typical dipole,<br />

somewhere around 5 ⁄16-Âin is a good starting point.<br />

Virtually all cordage will eventually unravel at a cut end unless the end is treated.<br />

Laid or twisted three-Âstrand rope can be eye-Âspliced or back-Âspliced, but braided ropes will<br />

need to have their ends fused (melted), taped, or whipped with twine. Fusing can be done<br />

with a soldering gun that has a special tip, a propane torch, or even (on a windless day)<br />

a simple match. Always fuse cordage outdoors; the fumes from heated synthetics<br />

should not be inhaled, and burning poly rope ends often melt and drip on the floor.<br />

The antenna support line is connected to a spring on one end (see Fig. 28.6) and/or<br />

a counterweight on the other end. As mentioned earlier, the spring should be stout<br />

enough so that it is partly extended on a calm day with the antenna support lines normally<br />

tensioned. (Ideally, with no wind the spring should be extended less than 50<br />

percent of its total possible expansion.) For an 80-Âm dipole and about 100 ft of open-Â<br />

wire line, both constructed from #10 enameled copper, a stiff garage door spring seems<br />

to work best. The author’s 80-Âm dipole has stayed up for nearly 20 years using this approach!<br />

The counterweight should be just enough to balance the weight of the antenna for<br />

a reasonable amount of sag along the wire—probably between 15 and 40 lb for the 80-Âm<br />

dipole and OWL described in the previous paragraph. As wind causes the supporting<br />

tree limbs to move up and down or back and forth, the counterweight rises and falls,<br />

thereby reducing the chances of snapping a support line or the antenna wire itself. The<br />

choice of counterweight is limited only by your imagination: drapery cord weights, a<br />

small bucket of rocks, a gaggle of fishing weights, a cinder block, and (in one case) a<br />

burned-Âout automobile starter motor. (The mounting hole on the front boss of the motor<br />

was ideal for accepting the rope!) Just be sure to locate the counterweight where it cannot<br />

harm anyone or anything should the rope break. In that respect, it’s helpful to keep<br />

the counterweight in balance at a point no more than a few feet above the ground, if<br />

possible.<br />

Don’t underestimate the value of making the dipole out of ordinary soft-Âdrawn<br />

copper (house wiring, in other words). Although you may periodically have to retension<br />

the support lines, such wire is more able to withstand the shock of wind gusts

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