200 Bedieningshandleiding ULTRA-CUT™ - Victor Technologies ...

More documents

Recommendations

Info

KEY PLUG P60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J60 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 DPC3000 - PRESSURE CONTROL ASSEMBLY 19X2370 ( 1) (2a) (8) (9) GROUNDING SCREW 4 120 VAC ( 1) 120 VAC RET (2a) E_STOP NO FERRITE CORE (8) E_STOP COM (9) NOTE: DPC SOL solenoids are 18 VDC. Coils are about 46 ohms. 24 VDC is applied for about 0.1 second then reduced by pulse width modulation to an average of approximately 9-10 VDC. Proportional valves V1-V5 powered by up to 24 VDC Actual average voltage is proportional to the amount valve opening. Coil resistance (cold): V1 = 23 ohms; V2= 59 ohms; V3 & 4 = 42 ohms V5 = 55 ohms. TEST POINTS - CONTROL PCB TP1 - GND TP2 - FLOW (H2O Shield) TP3 - +5V TP4 - +VREF TP5 - +24V Fused TP6 - +3.3VA TP7 - 3.3V TP8 - +12V TP9 - Processor CLKO TP10 - Processor TEMP TP11 - -12V H35 > O2 > AUX > H2O > AIR > ARGON > N2 > 1 120 VAC 19X2384 SMPS +24; +/-12; +5 120 VAC RET MANIFOLD +24 VDC V5 1 2 3 Plasma_Cut_Hi 2 3 4 5 6 7 8 9 P1 10 11 1 2 3 4 5 6 7 8 E-STOP F3 1.6A SB V4 DMC MANIFOLD INLET PASSAGES OUTLET PASSAGES SOL# HOSE Ultra-cUt 200 Art # A-09197 Handleiding 0-5133NL A-19 BIJLAGE 5 (S2-B) (V5-1) (V5-2) (V1-1) (V1-2) (V2-1) (V2-2) (V3-1) (V3-2) (WHT) PLASMA_MARK (S1-T) REAR PANEL INDICATORS D20 D21 (S1-B) (V4-1) (V4-B) NOTE: 1: DO NOT DAISY CHAIN GROUNDS. USE A SEPARATE GROUND CONDUCTOR FOR EACH ASSEMBLY TO STAR GND. 2: KEEP GROUNDS AS SHORT AS POSSIBLE. 3: USE #4 OR GREATER SIZE CABLE FOR GROUNDING 4: MAKE SURE ASSEMBLIES ARE SECURED PROPERLY BEFORE USE 5: ALL COVERS MUST BE FULLY INSTALLED BEFORE USE. 1 2 3 E-STOP Plasma_Cut_Lo 12 E-STOP F4 3A SB P2 SOL3 PLASMA_CUTTING (S3-T) (S3-B) SOL2 PLASMA_VENT (S2-B) V2 1 2 3 SHIELD_H2O SOL1 V1 5 FERRITE CORE (BLK) (PW1) (PW2) (PW3) (PW4) (PW5) (WHT) -12VDC GND +5VDC +12VDC (WHT) (PW6) +24 VDC_FUSED (PW7) (PW8) +24VDC SW GND E-STOP SOL# = ON/OFF CONTROL VALVE V# = PROPORTIONAL VALVE PS# = PRESSURE SENSOR FS# = FLOW SENSOR (LIQUID) > GAS SHIELD > H2O SHIELD > PREFLOW 13 14 15 > MARKING 1 2 3 SHIELD V3 1 2 3 Plasma_PILOT STATUS LED (RED) 1 2 3 4 5 6 7 8 > PLASMA POWER LED (GRN) P4 4 3 2 1 STATUS LEDS P9 1 2 3 4 5 6 7 8 P6 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Valves P3 - HWID DPC3000 CONTROL PCB 19X2382 OPTION SWITCHES LEDs Listed Below DPC FiberOptic Port U1/U2 1 2 FiberOptic MARKING > PLASMA > PRE-FLOW > H2O SHIELD > GAS SHIELD > SW1-1 SW1-2 SW1-3 SW1-4 SW2-1 SW2-2 SW2-3 SW2-4 J5 1 2 3 4 5 6 7 8 9 PROG via RS232 J10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 JTAG J8 +12V 1 2 +5V TX/RX GROUNDING SCREW DPC MANIFOLD SOL1 V5 PS4 SOL3 PS3 PS2 PS1 FS-1 IN 3 2 1 P1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Press_sensors P2-WFS 1 2 3 6 6 MANIFOLD J23 1 2 3 MANAFOLD ID BLK PURPLE ORANGE BLK PURPLE ORANGE BLK PURPLE ORANGE BLK PURPLE ORANGE BLK BLK PURPLE ORANGE PURPLE ORANGE FS-1 BLACK/SHIELD 1 WHITE 2 RED 3 DPC3000 Control PCB LEDs D1 - PLASMA_PWM D2 - PLASMA_VENT_PWM D3 - SHIELD_H20_PWM D4 - SHIELD_GAS_PWM D5 - MARKING_PWM D6 - PLASMA_PILOT_PWM D7 - +5VDC D8 - DPC STATUS D9 - SHIELD_H20_FLOW D10 - PLASMA_CUT_PWM D11 - PLASMA_LOW_PWM D12 - CANBUS COMMUNICATION SOL2 Rev AA Revisions ECO-B1391 By Date DAT 4-24-2009 THERMAL DYNAMICS INDUSTRIAL PARK #2 WEST LEBANON, NH 03784 PCB No: Assy No: References (603) 298-5711 Scale Supersedes Information Proprietary to THERMAL DYNAMICS CORPORATION. Not For Release, Reproduction, or Distribution without Written Consent. NOTE: UNLESS OTHERWISE SPECIFIED - 1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%. 2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF). N/A Friday, December 08, 2006 Drawn: Date: DAT 4/24/2009 Chk: App: Sheet Last Modified: Friday, April 24, 2009 14:00:59 TITLE: SCHEMATIC, DFC 3000 SYSTEM SCHEMATIC 1 of 1 Size DWG No: FS-1OUT V1 V4 V3 V2 PS6 PS5 VENT PS3 1 2 3 Plas_Pilot_P-in PS6 1 2 3 Plasma_P-out PS1 1 2 3 Shield_Gas_P-in PS5 1 2 3 Shield_Gas_P-out PS4 1 2 3 Plasma_Cut/Mark_P-in PS2 1 2 3 Shield_Water_P-in H2O_Shield_FlowSensor PLASMA OUT SHIELD OUT 42X1292 A B C D
Ultra-cUt 200 BIJLAGE 10: Publicatiegeschiedenis Datum op omslag Rev. Verandering(en) 14 mei 2009 AA Eerste uitgave 29 sept. 2009 AB Aangepaste bijlagen met nieuwe informatie over CNC-functies en aangepaste tabellen voor de ingangsstroomkabels in de secties 2 en 3 en schakelschema’s van het systeem met seriële communicatie-connector en aangepaste TB1 en TB3 infor matie in Bijlage 7 voor de ECOB1535. 28 okt. 2009 AC Aangepaste tekeningen in secties 3 en 6 om de aarding van de “W” in de layout van het systeem te tonen en dat de CNC-communicatiekabel 11 en niet 8 draden heeft voor de ECOB1566. 25 nov. 2009 AD Tabel van pag. 4-21 gecorrigeerd om alle informatie van groep 6 te tonen voor ECOB1598. BIJLAGE A-20 Handleiding 0-5133 NL
Page 1 and 2:
200 ULTRA-CUT PLASMASNIJSYSTEEM AU
Page 3 and 4:
WAARSCHUWINGEN Zorg ervoor dat u de
Page 5 and 6:
INHOUDSOPGAVE SECTIE 1: ALGEMENE IN
Page 7:
INHOUDSOPGAVE SECTIE 7: TOORTSONDER
Page 10 and 11:
ultra-cut 200 BRAND EN EXPLOSIES Br
Page 12 and 13:
ultra-cut 200 1.04 Verklaring van o
Page 14 and 15:
SECTIE 2: SPECIFICATIES 2.01 Algeme
Page 16 and 17:
2.08 Afmetingen stroomvoorziening 4
Page 18 and 19:
MATERIAAL GEBRUIK 30A SNIJDEN Ultra
Page 20 and 21:
B. Lengtes toortsleidingen C. Toort
Page 22 and 23:
3.01 Installatievereisten Elektrisc
Page 24 and 25:
3.03 Identificatie kabels & leiding
Page 26 and 27:
Afdekking van de aansluitingen (ver
Page 28 and 29:
Art # A-07659_AB Aansluitpaneel naa
Page 30 and 31:
3.07 Aardaansluitingen Aardpen Remo
Page 32 and 33:
LET OP! Er moeten geen andere aansl
Page 34 and 35:
Ultra-cUt 200 3.09 Aansluiting best
Page 36 and 37:
Glasvezelkabelcontact Ultra-cUt 200
Page 38 and 39:
LET OP! Ultra-cUt 200 De printplate
Page 40 and 41:
Montage-afmetingen DMC-3000 zijaanz
Page 42 and 43:
Ultra-cUt 200 5. Sluit de besturing
Page 44 and 45:
Voorbereiding 1. Verwijder de schro
Page 46 and 47:
3.15 Installatie van de glasvezelka
Page 48 and 49:
Na Art # A-09151 Ultra-cUt 200 Hand
Page 50 and 51:
Steek glasvezelkabel van/naar DPC-3
Page 52 and 53:
3.18 Installatie remote boogontstek
Page 54 and 55:
Ultra-cUt 200 4. Gebruik voorgeboor
Page 56 and 57:
Negatieve kabel van stroomvoorzieni
Page 58 and 59:
Art # A-04757 Retour koelvloeistof
Page 60 and 61:
Aansluiting besturingskabel Ultra-c
Page 62 and 63:
Ultra-cUt 200 b. De schroefdraden v
Page 64 and 65:
55 - 100 A Samenstelling onderdelen
Page 66 and 67:
Ultra-cUt 200 2. Nadat het volledig
Page 68 and 69:
SECTIE 4: GEBRUIK VAN DE PLASMASNIJ
Page 70 and 71:
4.04 TSC-3000 UITSLUITEND eerste se
Page 72 and 73:
4.06 TSC-3000 Een onlangs gebruikt
Page 74 and 75:
HOME SELECTIE MATERIAAL/DIKTE SELEC
Page 76 and 77:
Ultra-cUt 200 4. Kort daarna, bijna
Page 78 and 79:
Ultra-cUt 200 a) De wisselstroomind
Page 80 and 81:
2. Argon/waterstof (H35) plasma Ult
Page 82 and 83:
Code Bericht Oplossing / commentaar
Page 84 and 85:
4.12 DMC-3000 statuscodes Statuscod
Page 86 and 87:
4.13 DPC-3000 statuscodes Code Beri
Page 88 and 89:
Ultra-cUt 200 This page intentional
Page 90 and 91:
Ultra-cUt 200 5.03 Reinigingsproced
Page 92 and 93:
Ultra-cUt 200 SECTIE 6: VERVANGING
Page 94 and 95:
A B C D E F F1 G I J K L 6.04 Leidi
Page 96 and 97: Ultra-cUt 200 Sleutel Beschrijving
Page 102 and 103: Ultra-cUt 200 6.06 Vervangingsonder
Page 110 and 111: 6.14 Vervangingsonderdelen stroomvo
Page 112 and 113: 6.16 Vervangingsonderdelen stroomvo
Page 114 and 115: Ultra-cUt 200 6.18 DFC-3000 Vervang
Page 116 and 117: 6.20 DPC-3000 Vervangingsdelen gasb
Page 118 and 119: Ultra-cUt 200 6.22 Remote boogontst
Page 120 and 121: Ultra-cUt 200 6.24 Bedienings- en b
Page 122 and 123: SECTIE 7: TOORTSONDERHOUD 7.01 Verw
Page 124 and 125: 7.04 Torch Consumables Installation
Page 126 and 127: 7.05 Probleemoplossing koelvloeisto
Page 128 and 129: Ultra-cUt 200 BIJLAGE 1: Schakelsch
Page 130 and 131: J6 D12 SW2 J5 J4 J3 J2 SW1 J1 BIJLA
Page 132 and 133: SW6 J36 TP14 SW12 TP7 TP6 BIJLAGE 5
Page 134 and 135: Art # A-04900_AC TB1 TB2 Ultra-cUt
Page 136 and 137: Voorstroom aan (On) TB2-3(-); TB2-4
Page 138 and 139: Vereenvoudigd CNC-circuit. J15 CNC
Page 140 and 141: This Page Intentionally Blank Ultra
Page 142 and 143: 6 L8 L10 6 TEMP_C 1 CN17 / OVERTEMP
Page 144 and 145: ) 6 CN10 26 CKT RIBBON CABLE TEST S
Page 149 and 150: Thermadyne USA 2800 Airport Road De
show all

200 Bedieningshandleiding ULTRA-CUT™ - Victor Technologies ...

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?