200 Bedieningshandleiding ULTRA-CUT™ - Victor Technologies ...

KEY PLUG
P60
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
J60
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
4
DPC3000 - PRESSURE CONTROL ASSEMBLY 19X2370
( 1)
(2a)
(8)
(9)
GROUNDING SCREW
4
120 VAC ( 1)
120 VAC RET (2a)
E_STOP NO
FERRITE
CORE
(8)
E_STOP COM (9)
NOTE:
DPC SOL solenoids are 18 VDC.
Coils are about 46 ohms.
24 VDC is applied for about 0.1
second then reduced by pulse
width modulation to an average
of approximately 9-10 VDC.
Proportional valves V1-V5
powered by up to 24 VDC
Actual average voltage is
proportional to the amount
valve opening.
Coil resistance (cold):
V1 = 23 ohms;
V2= 59 ohms;
V3 & 4 = 42 ohms
V5 = 55 ohms.
TEST POINTS - CONTROL PCB
TP1 - GND
TP2 - FLOW (H2O Shield)
TP3 - +5V
TP4 - +VREF
TP5 - +24V Fused
TP6 - +3.3VA
TP7 - 3.3V
TP8 - +12V
TP9 - Processor CLKO
TP10 - Processor TEMP
TP11 - -12V
H35 >
O2 >
AUX >
H2O >
AIR >
ARGON >
N2 >
1
120 VAC
19X2384 SMPS +24; +/-12; +5
120 VAC RET
MANIFOLD
+24 VDC
V5
1
2
3
Plasma_Cut_Hi
2 3 4
5 6 7 8
9
P1
10 11
1
2
3
4
5
6
7
8
E-STOP
F3 1.6A SB
V4
DMC MANIFOLD INLET PASSAGES
OUTLET PASSAGES
SOL#
HOSE
Ultra-cUt 200
Art # A-09197
Handleiding 0-5133NL A-19 BIJLAGE
5
(S2-B)
(V5-1)
(V5-2)
(V1-1)
(V1-2)
(V2-1)
(V2-2)
(V3-1)
(V3-2)
(WHT)
PLASMA_MARK
(S1-T)
REAR PANEL INDICATORS
D20
D21
(S1-B)
(V4-1)
(V4-B)
NOTE:
1: DO NOT DAISY CHAIN GROUNDS. USE A SEPARATE GROUND
CONDUCTOR FOR EACH ASSEMBLY TO STAR GND.
2: KEEP GROUNDS AS SHORT AS POSSIBLE.
3: USE #4 OR GREATER SIZE CABLE FOR GROUNDING
4: MAKE SURE ASSEMBLIES ARE SECURED PROPERLY BEFORE USE
5: ALL COVERS MUST BE FULLY INSTALLED BEFORE USE.
1
2
3
E-STOP
Plasma_Cut_Lo
12
E-STOP
F4 3A SB
P2
SOL3 PLASMA_CUTTING
(S3-T)
(S3-B)
SOL2 PLASMA_VENT
(S2-B)
V2
1
2
3
SHIELD_H2O
SOL1
V1
5
FERRITE
CORE
(BLK)
(PW1)
(PW2)
(PW3)
(PW4)
(PW5)
(WHT)
-12VDC
GND
+5VDC
+12VDC
(WHT)
(PW6) +24 VDC_FUSED
(PW7)
(PW8)
+24VDC SW
GND
E-STOP
SOL# = ON/OFF CONTROL VALVE
V# = PROPORTIONAL VALVE
PS# = PRESSURE SENSOR
FS# = FLOW SENSOR (LIQUID)
> GAS SHIELD
> H2O SHIELD
> PREFLOW
13 14 15 > MARKING
1
2
3
SHIELD
V3
1
2
3
Plasma_PILOT
STATUS LED (RED)
1
2
3
4
5
6
7
8
> PLASMA
POWER LED (GRN)
P4
4
3
2
1
STATUS LEDS
P9
1
2
3
4
5
6
7
8
P6
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Valves
P3 - HWID
DPC3000 CONTROL PCB
19X2382
OPTION SWITCHES
LEDs Listed Below
DPC FiberOptic Port
U1/U2
1
2
FiberOptic
MARKING >
PLASMA >
PRE-FLOW >
H2O SHIELD >
GAS SHIELD >
SW1-1
SW1-2
SW1-3
SW1-4
SW2-1
SW2-2
SW2-3
SW2-4
J5
1
2
3
4
5
6
7
8
9
PROG via RS232
J10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
JTAG
J8
+12V
1
2 +5V
TX/RX
GROUNDING SCREW
DPC MANIFOLD
SOL1
V5
PS4
SOL3
PS3
PS2
PS1
FS-1 IN
3
2
1
P1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Press_sensors
P2-WFS
1
2
3
6
6
MANIFOLD
J23
1
2
3
MANAFOLD ID
BLK
PURPLE
ORANGE
BLK
PURPLE
ORANGE
BLK
PURPLE
ORANGE
BLK
PURPLE
ORANGE
BLK
BLK
PURPLE
ORANGE
PURPLE
ORANGE
FS-1
BLACK/SHIELD
1
WHITE
2
RED
3
DPC3000 Control PCB LEDs
D1 - PLASMA_PWM
D2 - PLASMA_VENT_PWM
D3 - SHIELD_H20_PWM
D4 - SHIELD_GAS_PWM
D5 - MARKING_PWM
D6 - PLASMA_PILOT_PWM
D7 - +5VDC
D8 - DPC STATUS
D9 - SHIELD_H20_FLOW
D10 - PLASMA_CUT_PWM
D11 - PLASMA_LOW_PWM
D12 - CANBUS COMMUNICATION
SOL2
Rev
AA
Revisions
ECO-B1391
By Date
DAT 4-24-2009
THERMAL DYNAMICS
INDUSTRIAL PARK #2
WEST LEBANON, NH 03784
PCB No:
Assy No:
References
(603) 298-5711
Scale Supersedes
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
N/A
Friday, December 08, 2006
Drawn: Date:
DAT
4/24/2009
Chk: App: Sheet
Last Modified: Friday, April 24, 2009
14:00:59
TITLE:
SCHEMATIC,
DFC 3000 SYSTEM SCHEMATIC
1 of 1
Size DWG No:
FS-1OUT
V1
V4
V3
V2
PS6
PS5
VENT
PS3
1
2
3
Plas_Pilot_P-in
PS6
1
2
3
Plasma_P-out
PS1
1
2
3
Shield_Gas_P-in
PS5
1
2
3
Shield_Gas_P-out
PS4
1
2
3
Plasma_Cut/Mark_P-in
PS2
1
2
3
Shield_Water_P-in
H2O_Shield_FlowSensor
PLASMA OUT
SHIELD OUT
42X1292
A
B
C
D