GRAVICOLOR 300/600/600R

GRAVICOLOR
300/600/600R
CE
07/2006 044/06
435E-00.0.EN V5.0

GRAVICOLOR 300/600/600R
Table of contents
1 . ................................................................ 1
1.1 .............................................................. 1
1.2 ..................................................................1
1.3 . ................................................................... 2
1.4 ............................................................. 3
1.5 . ................................................................... 4
1.5.1. ............................................................ 4
1.5.2 . ............................................................ 4
1.5.3 ...............................................................
1.5.4 ...............................................................
1.6 .............................................................. 5
1.7 ....................................................................... 6
2 ...................................................................... 7
2.1 . ................................................................... 7
2.2 ..................................................................... 8
2.3 . .................................................................. 10
2.3.1 ........................................................ 10
2.4 ........................................................... 11
2.4.1 ................................................. 11
2.4.2 .................................................11
2.5 ............................................................. 12
2.5.1 . ........................................................... 12
2.6 ...................................................... 12
3 ................................................................. 13
3.1 .................................................................... 13
3.2 ...................................................................... 13
3.2.1 - .......................................................... 13
3.2.2 - ( ) ................................................... 13
3.2.3 - ( ).................................................... 14
3.2.4 ............................................................... 14
3.2.5 ........................................................14
3.2.6 ............................................................... 14
4 ............................................................... 15
4.1 ......................................................................15
4.2 ......................................................................15
4.3 ......................................................................16
4.4 . ................................................................16
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Table of contents
GRAVICOLOR 300/600/600R
4.5 ...................................................................... 17
4.5.1 ........................................................ 17
4.5.2 ............................................................ 17
4.6 .................................................................18
5 ............................................................... 9
5.1 ...................................................................19
5.2 ............................................................. 19
5.3 .............................................................20
5.4 .................................................................. 20
5.4.1 .......................................................... 20
5.4.2 .......................................................... 21
5.4.3 .......................................................... 21
6 ....................................................................23
6.1 ........................................................23
7 ......................................................................25
7.1 ...................................................................... 25
7.1.1 ...................................................... 25
7.2 ................................................................. 26
7.2.1 ( ( 3) ........................... 26
7.2.2 )( 3)................................. 27
7.2.3 ( 3).................................... 27
7.3 ....................................................
7.3.1
28
) ..................................................................28
7.3.2 ................................................... 28
7.3.3 ..................................................28
7.4 ...................................................................... 29
7.4.1 ..................................................... 29
7.4.2 ............................................................ 29
7.5 ................................................................... 29
7.6 ...................................................................... 30
7.6.1 ........................................................30
7.6.2 ........................................................ 32
7.6.3 . ...................................................33
7.7 .......................................................... 34
7.7.1 ............................................................ 34
7.7.2 .......................................... 35
7.7.3 ............................................................... 37
7.7.4 . ........................................... 41
7.7.5 .......................................................... 43
ii Edition: July 2006

GRAVICOLOR 300/600/600R
Table of contents
7.8 GRAVICOLOR .......................................................... 45
7.8.1 ........................................................ 45
7.8.2 ........................................................ 45
7.8.3 ........................................................ 46
7.8.4 .................................................... 46
7.8.5 .......................................................... 47
7.9 . .................................................................. 48
7.9.1 . .................................................. 48
7.9.2 ........................................................ 49
7.9.3 . ........................................................... 51
7.9.4 ........................................................ 53
7.9.5 ...................................................... 56
7.10 . .................................................................. 56
7.10.1 ........................................................ 57
7.10.2 .................................................... 57
7.10.3 ...................................................... 57
7.10.4
7.10.5
........................................................ 58
........................................................ 59
7.10.6 . .................................................. 59
7.11 ( )............................................................. 60
7.11.1. .................................................... 60
7.11.2 .......................................................... 60
7.11.3
7.11.4
.......................................................... 61
.......................................................... 62
7.11.5. ........................................................... 62
7.12 ...................................................................... 64
7.13 . .................................................................. 65
7.14 . .................................................................. 67
7.14.1. ........................................................... 67
7.14.2 ( )( 3).................................... 68
7.15 . .................................................................. 68
8 ............................................................ 69
8.1 . .................................................................. 69
8.2 . .................................................................. 70
8.3 . ............................................................. 70
8.3.1 . ........................................................... 70
8.3.2 ........................................................ 71
8.3.3 GRAVICOLOR ............................................... 72
8.3.4 ( )................................................... 74
8.3.5 ( )............................................... 74
8.4 ............................................................... 75
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Table of contents
GRAVICOLOR 300/600/600R
9 ...............................................................
9.1 ...................................................................... 77
9.1.1 ............................................................ 77
9.1.2 ............................................................ 77
9.1.3 ............................................................ 77
9.2 ................................................................. 78
9.2.1 / . ............................................... 78
9.3 ...................................................................... 78
9.3.1 . .................................................... 78
9.3.2 .......................................................... 78
9.4 ...................................................................... 79
9.5 ................................................................... 80
9.5.1 . ............................................................. 80
9.5.2 . ............................................................. 81
9.6 ...................................................................82
9.6.1 . .................................................... 82
9.6.2 ............................................................ 83
9.6.3 . ..................................................... 84
9.6.4 ................................................... 86
9.6.5 .......................................................... 86
10 ...............................................................
10.1 ...............................................................87
11 ......................................................................89
11.1 ...............................................................89
11.1.1 ............................................................ 89
11.1.2 ............................................................... 89
12 ......................................................................95
12.1 ......................................................................95
12.2 . .................................................................... 98
12.3 ................................................................... 99
12.3.1 / ................................................... 99
12.3.2 . .............................................. 100
12.3.3 / ......................................................101
12.3.4 ....................................................... 102
12.3.5 ....................................................... 103
12.3.6 ....................................................... 104
12.4 . ...................................................................105
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2
GRAVICOLOR 300/600/600R
2.3
!
2.3.1
Fig. 2.2 –
[1]
[2]
[3] (= )
[4] ( )
[5] ( )
( )
10 Edition: July 2006

GRAVICOLOR 300/600/600R
3
3
3.1
Motan GmbH
Max-Eyth-Weg 42
D-88316 Isny im Allgäu
Germany
: +49 (0) 7562 76-0
: +49 (0) 7562 76-111
motan.ger.s@motan.de
http://www.motan.com
3.2
3.2.1
920 mm
920 mm
1232 mm
3.2.2 -
950 mm
920 mm
800 mm
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3
GRAVICOLOR 300/600/600R
3.2.3 - ( )
410 mm
410 mm
350 mm
3.2.4
GC 300 unit
GC 600 unit
Frame
ca. 180 kg
ca. 180 kg
ca. 50 kg
3.2.5
GC 300 GC 600/600R
00 kg/h
600 kg/h
2—6 2—6
30/60 60
35 35
3.2.6
1 /N/PE/ 230 V, 50 Hz
24 V
6 A
0.3 kW
0.6 MPa (6 bar)
0.6 MPa (6 bar)
0.13 m 3 /h
IP 54
IP 42
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5
GRAVICOLOR 300/600/600R
/

GRAVICOLOR 300/600/600RGRAVInet
16
GRAVICOLOR 300/600/600R
7.6.17.11
4.5
4.5
GRAVICOLOR Symbol
GRAVICOLOR Status(GRAVICOLOR)
Loader Status(
).

0
Logout()
26Logging
in/Logging out/
123
0Logout()
GRAVICOLOR Status
(GRAVICOLOR)60
Level 3
0
13333
22222
31111
0

3
150
Configuration()
Password Setup()
00
3
Parameter()
Global Reset()
2
Diagnosis Report()

OverView
GRAVICOLOR Status(GRAVICOLOR)
Emergency Stop()
Emergency Stop()
Emergency Stop()2
7.9.4

OverView
GRAVICOLOR Status(GRAVICOLOR)
69
0-399

Overview()
Configuration()
65
GRAVICOLOR34
62
Alarm Overview()

Overview()
Configuration()
65
GRAVICOLOR34
62
Alarm Overview()

26
System Setup()
65

GRAVICOLOR Status(GRAVICOLOR)
Configuration()
Report()
GRAVIreportPC

GRAVICOLOR
Overview()
GRAVICOLOR Status(GRAVICOLOR)
Configuration()

GRAVICOLOR
Overview()
GRAVICOLOR Status(GRAVICOLOR)
Configuration()

-
0
-
20003000GC3003000g6000GC6002500GC300
4500GC600

Scale Calibration()
Scale Calibration( )
OFF
Actual Weight ()0
Full Calibration()
Full Calibration( )
Continue()
Abort()

2500

GRAVICOLOR Status(GRAVICOLOR)
GRAVICOLOR Totals(GRAVICOLOR)
Component Setup( )
Material Calibration

Material Calibration
1
1
51
GRAVICOLOR3
Model/Name Config(/)
Model/Name Config(/ )
GRAVICOLOR
1000/600/600R/300/100/30

GRAVICOLOR
Model/Name Config(/)
Model/Name Config(/ )
GRAVICOLORGRAVICOLOR30
Modbus
Modbus
Model/Name Config(/)
Model/Name Config(/ )
89

Dispenser()
Dispenser( )
---
kg
GRAVICOLOR Status(GRAVICOLOR)
OK
ON
ON/OFF
OFF
ON/OFF

RESET
Reset0

GRAVICOLOR
GRAVICOLOR
GRAVICOLOR
GRAVICOLOR Status(GRAVICOLOR)
GRAVICOLOR
GRAVICOLOR Setup()
20
1-8
0.6kg/l
2500g(GC300)5000gGC600
Batch W.(g)
1250g3125g(GC300)2250g5625g(GC600)

GRAVICOLOR
GC3001250g
3125g(GC300)
GC6002250g
5625g (GC300)
kg/h
15S
Mix.Time()
No. value AVR//
56
No. value AVR
3

GRAVICOLOR
2
2
2

1
2
3
4
5
6
51
1
2

GRAVICOLOR
2000
4
20%
10%
2%
Reg=
2000g
20%
Add=
2000g
10%
1400g
98%
MB
1400g
2%
52
20%=400g
2%=28g
(/)

98%=1372
(/)
10%=200g
(/)
---
052"
Warn()Stop()
52
100%
418020%

GRAVICOLOR
GRAVICOLOR Status (GRAVICOLOR)
GRAVICOLOR Totals(GRAVICOLOR)
kg
Setup Component()
Percentage % ()
g/s

Mat.type()
---
"---"
---
---
Warn()Stop

Warn()Stop()
44
Overview()
GRAVICOLOR Status(GRAVICOLOR)
Configuration()

35

80
82

Global Reset
0
50

GRAVICOLOR Status(GRAVICOLOR)
Recipe()

8

8

Overview ()
Loader Status()
Loader Status( )
Loader Status()
CJP
CJP
1
2
Material Conveying

3
Material Discharging()
4
()
5
8
Loader Status(

Loader Status(
Loader Setup(
Loader Setup(
Configuration
Configuration
/Name()
Volume()"Discharge()"
Loader Config.
/Start up()
Prod.()
Vac. config.()Vac. actual

Configuration
Blower Station Setup()

Overview()
GRAVICOLOR Status(GRAVICOLOR)
Configuration
Maintenance
GRAVICOLOR
Reset()
0
OK
9
Reset()
OK
Reset()6

Overview()Configuration
System Setup()
System Setup()
ddmmyyyy
hhmmss

Overview()Configuration
System Setup()
System Setup()
ddmmyyyy
hhmmss

Overview()
Configuration
Panel Setup()
Panel Setup()
10-200175
10-600s180s
10-200200

IP
IP192.168.3.249
IP
249
IP
IPIP
255.255.255.0
GRAVICOLOR

GRAVICOLOR 300/600/600R
8
8
8.1
Fig. 8.1 –
[1]
[2]
[1] [2]:
.
Note
(
) ( )
8.2
.
(
Edition: July 2006 69

8
GRAVICOLOR 300/600/600R
8.3
8.3.1
– < 0
– > 100
:
OK :
---:
.
:
.
:
.
–
–
–
– x (
,
,
).
:
:
:
. .
:
" " .
– OK:
.
.
70 Edition: July 2006

GRAVICOLOR 300/600/600R
8
– ( :
– x
– x
–
– x
:
:
:
. .
:
,
.
8.3.2
" "
– ( 9.5).
"No slave"
–
.
.
.
LED .
, .
–- > .
Edition: July 2006 71

8
GRAVICOLOR 300/600/600R
8.3.3 GRAVICOLOR
" "
–
.
– ;
–
– .
" "
–
:
.
( ).
72 Edition: July 2006

GRAVICOLOR 300/600/600R
8
" "
–
–
–
– "No slave"
– –-> .
– –->
.
().
CAN ( No slave).
(min. 6 bar).
Edition: July 2006 73

8
GRAVICOLOR 300/600/600R
8.3.4 ( )
"SFGX "
( ).
.
.
" "
–
.
–
" "
–
.
.
8.3.5 ( )
" "
, .
– .
– . .
– . .
74 Edition: July 2006

GRAVICOLOR 300/600/600R
8
8.4
–
.
–
(ca. 0.6 kg/dm 3 ).
(
).
.
Edition: July 2006 75

GRAVICOLOR 300/600/600R
9
9
.
9.1
9.1.1
!
!
.
.
9.1.2
:
.
9.1.3
!
!
.
Edition: July 2006 77

9
GRAVICOLOR 300/600/600R
9.2
.
9.2.1 /
!
!
9.3
9.3.1
.
9.3.2
.
78 Edition: July 2006

GRAVICOLOR 300/600/600R
9
9.4
Fig. 9.1 –
.
"GRAVICOLOR " .
.
.
.
( ).
.
.
.
( ).
.
.
!
!
.
.
Edition: July 2006 79

9
GRAVICOLOR 300/600/600R
9.5
9.5.1
[2] .
Fig. 9.2 –
[1]
[2]
.
80 Edition: July 2006

GRAVICOLOR 300/600/600R
9
9.5.2
.
Fig. 9.3 –
[1]
[2]
[3]
.
[2].
3V .
[3].
( ).
.
.
Edition: July 2006 81

9
GRAVICOLOR 300/600/600R
9.6
9.6.1
Fig. 9.4 –
[1]
[2]
[3]
[4] LED
"0".
"1".
. LED [4] .
.
!
.
. .
82 Edition: July 2006

GRAVICOLOR 300/600/600R
9
9.6.2
GRAVICOLOR 600R .
Note
[3].
[4].
[2].
.
.
.
!
Fig. 9.5 –
[1]
[2]
[3]
[4]
Stroke Dos. 30 Dos. 60 Dos. 100 Weigh bin
A 30 mm 60 mm 98 mm -
B - - - ca. 5 mm
Edition: July 2006 83

9
GRAVICOLOR 300/600/600R
9.6.3
!
.
!
!
!
.
.
.
.
.
[2] [3] .
[6].
[10].
[1] .
Fig. 9.6 –
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9] :
[10]
84 Edition: July 2006

GRAVICOLOR 300/600/600R
9
[1] ( [9] ) [10] ( ) (10 Nm).
.
[11] .
[5] (10 Nm). .
Fig. 9.7 –
[1]
[5]
[6]
[11]
[8].
[3] [2] .
( 12.4 ).
.
.
Fig. 9.8 –
[2]
[3]
[6]
[7]
[8]
[12]
[13]
[3] ( =0mm).
.
[7].
Edition: July 2006 85

9
GRAVICOLOR 300/600/600R
.
+/- 20 g .
9.6.4
"0".
:
.
.
"1".
(
9.6.5
86 Edition: July 2006

GRAVICOLOR 300/600/600R
10
10
.
.
.
10.1
.
.
!
.
:
:
Edition: July 2006 87

/
/
GRAVICOLOR

/
/
GRAVICOLOR

/
/
GRAVICOLOR

3GRAVICOLOR

3GRAVICOLOR

GRAVICOLOR 300/600/600R
12
12
12.1
1 1 4112650
2 1 4153130 F
3 1 , i
1
4 1 4103590
5 1 4112450
6 1 no. 76203.2RSR 4152830 FAG
7 1 4116620
7a 1 4165260
8 1 4116650
9 ii 1 L 4070200
10 ii 1 4063870
11 ii 1 DSEU-32-80-P-A 4157790 Festo
i
ii .
i
Edition: July 2006 95

12
GRAVICOLOR 300/600/600R
12 1 , 230V/50 Hz 4112320
1 , 115V/60 Hz 4112330
13 1 4101750
14 2
15 2 415822 10 kg
16 1 , DSNUL 16-100 PPV-A 4107390
17 1 4103450
18 m PU 6 x 1 4037050
96 Edition: July 2006

GRAVICOLOR 300/600/600R
12
1 1 , DSNU25-80-P/No. 14327 4102520 2
2 1 DSEU-20-25-P-A 4102530 3 to 6
3 1 DSEU-32-100-P-A 4156840 1
(600R)
4 1 M10 - M10 x 1.25 4096950
5 1 5083040
6 1 4112810
7 1 , SB 101-K 5015230
7.1 1 4076400
7.2 1 4048390
Edition: July 2006 97

12
GRAVICOLOR 300/600/600R
12.2
[A]
[B]
[C]
[D]
[E]
[1] 1
[2] 2
[3] 3
[4] 4
98 Edition: July 2006

GRAVICOLOR 300/600/600R
12
12.3
12.3.1 /
:
Level 0:
Level 1:
Level 2:
Level 3:
.
Edition: July 2006 99

12
GRAVICOLOR 300/600/600R
12.3.2
100 Edition: July 2006

GRAVICOLOR 300/600/600R
12
12.3.3 Menu Overview/Conveying
Edition: July 2006 101

12
GRAVICOLOR 300/600/600R
12.3.4 System settings menu
102 Edition: July 2006

GRAVICOLOR 300/600/600R
12
12.3.5 Unit settings menu
Edition: July 2006 103

12
GRAVICOLOR 300/600/600R
12.3.6 Conveyor settings menu
104 Edition: July 2006