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Power generation N.1

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<strong>Power</strong> Generation<br />

A joint project<br />

for Ansaldo and ESG:<br />

the Termobarranquilla generator<br />

news<br />

In early January the GT22<br />

generator at Termobarranquilla<br />

<strong>Power</strong> Plant re-entered service to<br />

the Customer’s complete<br />

satisfaction.<br />

This is one of the first successful<br />

projects completed in the<br />

framework of the co-operation<br />

agreement between Ansaldo<br />

Energia and Swiss company ESG.<br />

Termobarranquilla, owned by<br />

TEBSA, is a combined cycle<br />

power plant with five gas turbines,<br />

two steam turbines and generators<br />

all manufactured by ABB.<br />

One of the reasons for the order<br />

for repair work being awarded to<br />

ESG was its partnership with<br />

Ansaldo Energia, an OEM with<br />

expertise in the same technology<br />

used to produce the<br />

Termobarranquilla generators.<br />

The repair work involved the<br />

removal of the faulty bar and 26<br />

top bars, followed by their<br />

replacement with new ones, which<br />

were reverse engineered by a joint<br />

Italian-Swiss team based at ESG<br />

headquarters in Switzerland and<br />

manufactured by Ansaldo Energia<br />

at its Genoa production site.<br />

Specimens of the removed bars<br />

were shipped from Columbia to<br />

Genoa for comparison purposes<br />

during manufacture, which was<br />

completed extremely rapidly and<br />

to very high quality standards.<br />

Ansaldo also provided site support<br />

by sending specialized personnel,<br />

dedicated tools and materials to<br />

Columbia.<br />

Ansaldo has achieved at least two<br />

important goals with this project:<br />

• it represents the first service<br />

project on generators not<br />

produced by Ansaldo, involving<br />

the manufacture of parts and<br />

components for which no design<br />

parameters or drawings were<br />

available. Once optimised and<br />

standardised, this approach will<br />

allow Ansaldo Energia to<br />

undertake similar projects on its<br />

competitors machines and so<br />

significantly enlarge its potential<br />

service market.<br />

• it represents the first project<br />

carried out to remove and repair<br />

a damaged stator bottom bar on<br />

a generator insulated using<br />

global VPI technology. In<br />

addition to the experience and<br />

knowledge acquired, this<br />

important reference could lead<br />

to the company being awarded<br />

other major work on generators<br />

using this technology.<br />

Visita del Presidente del National Consultative<br />

Council Abdullah bin Mohammad Al Massaod allo<br />

stand Ansaldo Energia durante l’inaugurazione del<br />

<strong>Power</strong> Gen Middle East 2006 ad Abu Dhabi.<br />

Visit of the Chairman of the National Consultative<br />

Council Abdullah bin Mohammad Al Massaod to<br />

Ansaldo Energia stand during the inauguration of<br />

<strong>Power</strong> Gen Middle East 2006 in Abu Dhabi.<br />

Benvenuto di Sergio Praitano alla Cena di Gala della manifestazione.<br />

Sergio Praitano’s welcome to the Gala Dinner of the event.<br />

17

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