Power generation N.1
Power generation N.1
Power generation N.1
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<strong>Power</strong> Generation<br />
A joint project<br />
for Ansaldo and ESG:<br />
the Termobarranquilla generator<br />
news<br />
In early January the GT22<br />
generator at Termobarranquilla<br />
<strong>Power</strong> Plant re-entered service to<br />
the Customer’s complete<br />
satisfaction.<br />
This is one of the first successful<br />
projects completed in the<br />
framework of the co-operation<br />
agreement between Ansaldo<br />
Energia and Swiss company ESG.<br />
Termobarranquilla, owned by<br />
TEBSA, is a combined cycle<br />
power plant with five gas turbines,<br />
two steam turbines and generators<br />
all manufactured by ABB.<br />
One of the reasons for the order<br />
for repair work being awarded to<br />
ESG was its partnership with<br />
Ansaldo Energia, an OEM with<br />
expertise in the same technology<br />
used to produce the<br />
Termobarranquilla generators.<br />
The repair work involved the<br />
removal of the faulty bar and 26<br />
top bars, followed by their<br />
replacement with new ones, which<br />
were reverse engineered by a joint<br />
Italian-Swiss team based at ESG<br />
headquarters in Switzerland and<br />
manufactured by Ansaldo Energia<br />
at its Genoa production site.<br />
Specimens of the removed bars<br />
were shipped from Columbia to<br />
Genoa for comparison purposes<br />
during manufacture, which was<br />
completed extremely rapidly and<br />
to very high quality standards.<br />
Ansaldo also provided site support<br />
by sending specialized personnel,<br />
dedicated tools and materials to<br />
Columbia.<br />
Ansaldo has achieved at least two<br />
important goals with this project:<br />
• it represents the first service<br />
project on generators not<br />
produced by Ansaldo, involving<br />
the manufacture of parts and<br />
components for which no design<br />
parameters or drawings were<br />
available. Once optimised and<br />
standardised, this approach will<br />
allow Ansaldo Energia to<br />
undertake similar projects on its<br />
competitors machines and so<br />
significantly enlarge its potential<br />
service market.<br />
• it represents the first project<br />
carried out to remove and repair<br />
a damaged stator bottom bar on<br />
a generator insulated using<br />
global VPI technology. In<br />
addition to the experience and<br />
knowledge acquired, this<br />
important reference could lead<br />
to the company being awarded<br />
other major work on generators<br />
using this technology.<br />
Visita del Presidente del National Consultative<br />
Council Abdullah bin Mohammad Al Massaod allo<br />
stand Ansaldo Energia durante l’inaugurazione del<br />
<strong>Power</strong> Gen Middle East 2006 ad Abu Dhabi.<br />
Visit of the Chairman of the National Consultative<br />
Council Abdullah bin Mohammad Al Massaod to<br />
Ansaldo Energia stand during the inauguration of<br />
<strong>Power</strong> Gen Middle East 2006 in Abu Dhabi.<br />
Benvenuto di Sergio Praitano alla Cena di Gala della manifestazione.<br />
Sergio Praitano’s welcome to the Gala Dinner of the event.<br />
17