REMS Cento REMS DueCento - REMS WERK

eng
REMS DueCento
Place the pipe cutting machine on a firm, level base. Make sure that there is
enough room for the pipe cutting machine, the height adjustable pipe rests and
the pipe to be cut. Push the feed lever (6) onto the spindle (8). Make sure that
there is a positive fit between the groove of the feed lever and the parallel pin
of the spindle and push the spring plug (9) into the holes of the feed lever and
the spindle (Fig. 6). Longer pipes must be supported with height adjustable
pipe rests (Fig. 5) (10), on both sides of the machine if necessary. Move the
cutting wheel drive (1) forwards by turning the feed lever (6) until the pipe to
be cut (5) can be placed on the rollers (3). To set the height of the height adjustable
rests (10), place the pipe to be cut in the centre of the rollers (3) of the
pipe cutting machine. Do not allow the pipe (5) to knock against the cutting
wheel (2), the cutting wheel could otherwise be damaged. Open the clamping
lever (11) of the height adjustable pipe rests (10). Place the height adjustable
pipe rests (10) under the pipe near the pipe cutting machine (Fig. 7), lift against
the pipe and tighten the clamping lever (11). Place the preset pipe rests under
each end of the pipe. Place other pipe rest(s) between the pipe cutting machine
and the pipe end(s) if necessary to reduce untrue running of the pipe.
Do not fasten REMS DueCento and height adjustable pipe rests (10) to the
base because otherwise a pipe running off centre could break the cutting wheel.
CAUTION
REMS DueCento may only be moved or carried by the feed lever (6) when this
has been locked with the spring plug (9) as described above. Otherwise there
is a danger that the feed lever (6) will come away from the spindle (8). REMS
DueCento can then fall over or fall off. Danger of injury!
2.3. Fitting (changing) the cutting wheel (2)
Pull out the mains plug! Choose suitable cutting wheel. Loosen the hexagonal
nut for fastening the cutting wheel (right-hand thread) with the size 27 ring
spanner provided. Insert (change) cutting wheel (2). Make sure that the driver
pins of the drive shaft engage in the holes of the cutting wheel. Tighten the
hexagonal nut.
NOTICE
An unsuitable cutting wheel will be damaged or the pipe will not be cut. Use
only original REMS cutting wheels!
2.4. Cutting pipes Ø 40 – 100 mm with REMS DueCento (Fig. 8)
Place roller insert for cutting pipes Ø 40 – 100 mm (14) (accessory) on the
rollers (3). For pipes Ø 40 – 70 mm or for pipes Ø 70 – 100 mm, place roller
insert in the rollers (3) as shown in Fig. 8. Longer pipes must be supported by
height adjustable pipe rests Ø 40 – 100 mm (Art. No. 845230, accessory), on
both sides of the pipe cutting machine if necessary. Cutting pipes, see 2.2.
REMS DueCento.
3. Operation
CAUTION
Danger of injury!
Wear suitable clothing. Do not wear loose clothing or jewellery. Keep hair,
clothing and gloves away from moving parts. Loose clothing, jewellery or
long hair can get caught in moving parts.
NOTICE
Make sure that the blade of the cutting wheel (2) protrudes into the groove of
the REMS REG 28 – 108 (12) (Fig. 3).
Deburring of outside/inside of pipes (Fig. 4)
With the REMS REG 10 – 54 E (13) pipes of Ø 10 – 54 mm, Ø ½ – 2⅛” can be
deburred on the outside and inside. There is a bit holder on the back of the
cutting wheel shaft for driving the REMS REG 10 – 54 E. The pipes to be
deburred are pressed by hand against the REMS REG 10 – 54 E set into rotation
by the pipe cutting machine.
NOTICE
Remove REMS REG 10 – 54 E (13) for cutting pipes. The bit holder is approved
only for REMS REG 10 – 54 E. Other tools with bit holder are not approved.
4. Maintenance
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4.1. Maintenance
WARNING
Pull out the mains plug before maintenance work!
Keep the rollers (3) of the pipe cutting machine and the roller insert (14) clean.
Clean the spindle (8) and guides of the cutting wheel drive (1) from time to time
and grease lightly with machine oil. Clean heavily soiled metal parts with the
REMS CleanM (Art. No. 140119) cleaner, for example, and then protect against
rust.
Clean plastic parts (e.g. housing) only with the REMS CleanM machine cleaner
(Art. No. 140119) or a mild soap and a damp cloth. Do not use household
cleaners. These often contain chemicals which can damage the plastic parts.
Never use petrol, turpentine, thinner or similar products to clean plastic parts.
Make sure that liquids never get inside the pipe cutting machine.
4.2. Inspection / maintenance
WARNING
Pull out the mains plug before carrying out maintenance or repair work!
This work may only be performed by qualified personnel.
The gear of REMS Cento and REMS DueCento is maintenance-free. It runs
in a life-long grease filling and therefore needs no lubrication. The motor has
carbon brushes. These are subject to wear and must therefore by checked and
changed by qualified specialists or an authorised customer service workshop
from time to time. Only use original REMS carbon brushes. See also page 5.
Behaviour in the event of faults.
3.1. Work procedure
CAUTION
Support longer pipes (see 2.2)! The cut pipe sections can fall to the floor
immediately after being cut!
Move the cutting wheel drive (1) forwards by turning the feed lever (6) until the
pipe to be cut (5) can be placed on the rollers (3). Outside burr (sawing burr)
must be removed from the pipe otherwise the rollers will be damaged. Make
sure that the REMS cutting wheel (2) suitable for the pipe to be cut is selected/
fitted. Do not allow the pipe (5) to knock against the cutting wheel (2) when
inserting, the cutting wheel could be damaged. Mark the cutting point on the
pipe and position it to the cutting wheel. Press the safety foot switch (7). Turn
the feed lever (6) until the cutting wheel sets the pipe in rotation. Then turn the
feed lever (6) approx. 30° further (corresponds to the hour distance on the dial
of a clock). Let the pipe turn about another 2 turns without further feeding before
re-engaging by a 30° turn of the feed lever. Repeat the process.
NOTICE
If the cutting wheel breaks during cutting, the same groove in the pipe to be
cut may not be used after changing the cutting wheel. The changed cutting
wheel will be damaged by fragments left in the groove.
3.2. Supporting the material
Longer pipes must be supported, on both sides of the pipe cutting machine if
necessary (see 2.2).
3.3. Deburring
Deburring of inside of pipe
With the REMS REG 28 – 108 (12) pipes of Ø 28 – 108 mm, Ø ¾ – 4” can be
deburred on the inside. The REMS REG 28 – 108 is driven by a cutting wheel
(Fig. 3). The cutting wheels REMS cutting wheel Cu-INOX (Art. No. 845050),
REMS cutting wheel Cu (Art. No. 845053) and REMS cutting wheel RF (Art.
No. 845054) can be used for driving. Use one or more REMS Herkules 3B (Art.
No. 120100), REMS Herkules Y (Art. No. 120130) or height adjustable pipe
rest(s) (10) for deburring longer pipes.