Installation, Operation and Maintenance InstructionModel <strong>LSB</strong>Installation Manual - Single mech. seal with quench without shaft sleeve(Design code S4..2)1. Safety InstructionsEvery person, who is responsible for theinstallation, removal, operation, start-up andmaintenance of the shaft seal, must also haveread and understood the Installation, Operationand Maintenance Instruction of the particularpump and especially chapter 8.1 "Generalremarks" and chapter 8.2 "General", and followthe instructions under any circumstances!For pumps which are designed in conformitywith the Directive 94/9/EG (Atex95) forenvironment endangered to explosion, theadditional Operating Instruction for explosionprotection of the mech. seal must be noticed.The following descriptions are only valid commonly, asfar as they refer to the inner design of the mech. seal.For possible particularities refer to the data sheet ofthe mech. seal or instruction of the mech. sealmanufacturer.2. DescriptionThis shaft seal is a single mech. seal with installationdimensions acc. EN 12756 (DIN 24960) design "K",form "U". API plan 62 / ISO plan 09. The resistance ofthe materials in the mech. seal chamber (especially ofelastomeres) against the quench liquid has to benoticed.The quench chamber must be flown through by thequench liquid without pressure. For connection refer tothe following sectional drawing.The liquid of the quench must be selected insuch way that there can not occur anydangerous reactions with the handled fluid. Theliquid of the quench can be contaminated due tothe handled fluid, therefore the operator mustcare for an adequate disposal.Because of the patented Cyclone Seal Chamber noadditional flushing of the seal chamber is necessary.For description of materials and operational range ofthe mech. seals supplied please refer to the datasheet in the Operation Instruction resp. orderconfirmation.QI ... Quench suction (471Q)Q0 ... Quench discharge (471Q)<strong>LSB</strong> 100-<strong>english</strong> page 92 Revision 02Artikel Nr. <strong>771076129</strong> Ausgabe 01/2010
Installation, Operation and Maintenance InstructionModel <strong>LSB</strong>Index of parts:161 Casing cover210 Shaft230 Impeller412.23 O-ring412.32 O-ring435 Mech. seal471Q Quench cover502.31*) Wear ring527 a) Fixing ring542.31 Throttle bush560 b) Pin904.31 a) Grub screw904.32*) Grub screw927 Impeller nut*) optionala) not for all designsb) only for mech. seals with PTFE-O-ringsSubject to techn. alterations!Nominalsize ofmech. seal∅d 1 ∅d 7 l 1K A B ∅d L QI, Q033 33 48 42,5 7,5 50 1943 43 61 45 7,5 52,5 2853 53 73 47,5 10 57,5 381/4-18NPT3/8-18NPT3/8-18NPT3. Removal of mech. sealFor that purpose use the appropriate sectionaldrawing and the enclosed data sheet of the mech.seal. Remove and disassemble the pump acc. to theInstallation, Operation and MaintenanceInstructions including chapter 8.6. Remove fixing ring (527) (if existing) and rotatingpart of the mech. seal (433) from shaft (210). Refer to the enclosed data sheet of the mech.seal, if set screws are to be loosened at the mech.seal at first. Remove casing cover (161) together with quenchcover (471Q). Use hexagonal screws (901.42) asjack screws..Pull stationary part of the mech. seal (433) andthrottle bush (542.31) out of quench cover (471Q).Clean drilling for stationary seal ring (∅d 7 ) in thequench cover (471Q) and surface of the shaft(210).The reuse of mech. seals, which have alreadybeen used for a longer time, can lead to leakingat the seal faces after reinstallation. Thereforethe replacement of the mech. seal through anew one is recommended. The dismountedmechanical seal can be reconditioned by themanufacturer and serve as a replacementmech. seal.4. Installation of mech. sealFor that purpose use the appropriate sectionaldrawing and the enclosed data sheet of the mech.seal.It is only allowed to install mech. seals, whichhave a certificate of Conformity acc. theDirective 94/9/EG.On changing the mech. seal type resp. themech. seal manufacturer the data regardingmax. operating temperature of the pumpedmedium and temperature class must bechecked again.Pay attention to the utmost cleanness!Especially the seal faces must be clean, dry andundamaged. Don´t apply lubrication on the sealfaces of the mech. seal.If a lubricant is provided with the replacementmech. seal, you should use this.Use mineral grease or oil only, if you arecompletely sure that the elastomers of themech. seal are oil resistant. Use no silicone.Use only lubricants when you are sure thatthere can´t occur any dangerous reactionsbetween the pumpage and the lubricant.Make all required parts available, so thatassembly can be completed quickly. Thelubricants are only effective for a short time.After that the axial movability and, thus, theautomatic adjustment of the elastomeres is lost.Don´t push elastomers over sharp edges. Ifnecessary use mounting devices.Put throttle bush (542.31) into quench cover(471Q) carefully.Press the stationary part of the mech. seal in thequench cover (471Q). For this you can eventuallyuse a stamp with a soft surface. Unequal load canlead to cracking of the seal face.Don´t damage seal face!Pay attention that the stationary ring is in solidcontact with the quench cover. The seal face mustbe installed perpendicular to the shaft.If a pin (560) is existing, be careful that it fits intothe slot of the mech. sealing, without touching themech. seal.Insert casing cover (161) carefully, until it fitsaxially in the bearing frame lantern (344).Push the rotating unit of the mech. seal on theshaft (210).<strong>LSB</strong> 100-<strong>english</strong> page 93 Revision 02Artikel Nr. <strong>771076129</strong> Ausgabe 01/2010
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