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Newsletter_12-2022_EN

Fachbeiträge, redaktionelle Beiträge und Veranstaltungen In einer sich schnell entwickelnden Branche sind aktuelle Informationen wichtig. reinraum online bietet einerseits Interessierten die Möglichkeit, sich aktuell und umfassend über die Reinraum-Branche zu informieren. Andererseits können Unternehmen und Personen die Plattform nutzen, Fachbeiträge, redaktionelle Artikel und Firmennews zu veröffentlichen. Ein Veranstaltungskalender ergänzt das Informationsangebot. Der ExpertenPool hilft bei der Profi-Suche: WER macht WAS im Reinraum.

Fachbeiträge, redaktionelle Beiträge und Veranstaltungen
In einer sich schnell entwickelnden Branche sind aktuelle Informationen wichtig. reinraum online bietet einerseits Interessierten die Möglichkeit, sich aktuell und umfassend über die Reinraum-Branche zu informieren. Andererseits können Unternehmen und Personen die Plattform nutzen, Fachbeiträge, redaktionelle Artikel und Firmennews zu veröffentlichen. Ein Veranstaltungskalender ergänzt das Informationsangebot.
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www.reinraum.de<br />

NEWSLETTER<br />

www.cleanroom-online.com Edition <strong>EN</strong> <strong>12</strong>-<strong>2022</strong> | Page 27/42<br />

K <strong>2022</strong>: Improved cost efficiency<br />

in structural foam moulding<br />

<strong>EN</strong>GEL is improving the cost-effectiveness of structural foam moulding at the K show <strong>2022</strong> with new <strong>EN</strong>GEL e-foam XL multi central gas<br />

supply units. Another new feature: Sophisticated sample parts produced during the show do not require any additional overhead, but<br />

leave the injection moulding machine ready to fit with a structured class A surface.<br />

Structural foam moulding is more popular<br />

than ever. It saves raw material, energy and<br />

weight, supporting the objective of producing<br />

and using plastic parts in a more sustainable<br />

way by doing so. At K <strong>2022</strong>, <strong>EN</strong>GEL was<br />

presenting a new type of system technology<br />

for plastics processors who produce parts<br />

in parallel on several production cells using<br />

the structural foam moulding process. Where<br />

each injection moulding machine previously<br />

required its own gas supply, <strong>EN</strong>GEL now<br />

offers the e-foam XL multi, a central unit for<br />

supplying several injection moulding machines<br />

with highly compressed nitrogen for<br />

structural foam moulding. Only the plasticising<br />

and control technology is still decentralised<br />

on the individual machines. This new<br />

solution sees <strong>EN</strong>GEL significantly reduce the<br />

capital outlay for structural foam moulding<br />

and makes a major contribution to reducing<br />

unit costs.<br />

The new modular <strong>EN</strong>GEL e-foam XL multi<br />

systems, based on Trexel‘s MuCell technology,<br />

are offered exclusively by <strong>EN</strong>GEL.<br />

Premium surface without additional<br />

energy input<br />

appearing on the surface of the foam moulded<br />

part. Additionally, different surface structures<br />

can be created directly in the injection<br />

mould via the cavity coating.<br />

In addition, the new materials developed<br />

by Faurecia Interiors for structural foam moulding<br />

contribute to the high surface quality.<br />

A talc-filled polypropylene with a recycled<br />

material content of 30 percent of the IniCycle<br />

type was being processed during the K show,<br />

for example. IniCycle is suitable for all physical<br />

and chemical foam moulding processes.<br />

The combination of the new system<br />

technology by <strong>EN</strong>GEL and MicroJect Advanced<br />

leverages previously undreamed-of efficiency<br />

and sustainability potentials in structural<br />

foam moulding. Structural foam moulded<br />

parts no longer need to be painted, and<br />

there is no need for additional energy-intensive<br />

process technology, such as intermittent<br />

mould heating, for parts in customer-facing<br />

applications.<br />

In general, structural foam moulding requires<br />

less energy and raw material, and uses<br />

lower clamping forces, than compact injection<br />

moulding. The dissolved blowing agent<br />

improves the flowability of the molten plastics.<br />

In addition, the foam moulding pressure,<br />

which is independent of the location, enables<br />

thicker ribs to be moulded. These effects<br />

can be used to reduce the wall thickness,<br />

which has a positive effect on the required<br />

cooling time and in turn on the cycle time.<br />

Structural foam moulding conference<br />

in November<br />

Another opportunity to experience the exhibit<br />

in action at first hand is the „foammelt<br />

– success with little pressure“ symposium,<br />

which will be held at <strong>EN</strong>GEL‘s headquarters in<br />

Schwertberg, Austria, on 22 and 23 November<br />

<strong>2022</strong>. The two-day event will provide compact<br />

details on the state of the art in structural<br />

and chemical foam moulding. It features<br />

prominent keynote speakers and is packed<br />

with practical content. The foammelt conference<br />

is held annually and is one of the bestattended<br />

events in <strong>EN</strong>GEL‘s event calendar.<br />

<strong>EN</strong>GEL AUSTRIA GmbH<br />

A 4311 Schwertberg<br />

Together with Faurecia, a FORVIA Group<br />

company, <strong>EN</strong>GEL was demonstrating the<br />

huge potential of structural foam moulding<br />

technology at its trade fair stand. Sample<br />

parts with a sophisticated surface structure<br />

were being produced on an <strong>EN</strong>GEL duo 1000<br />

injection moulding machine. The new Micro-<br />

Ject Advanced process developed by Faurecia‘s<br />

interior systems business unit, Faurecia<br />

Interiors, based in Hagenbach, Germany, and<br />

Eschmann Textures International (Gummersbach,<br />

Germany) was being used here. This<br />

makes it possible to produce lightweight<br />

visible components with a very high-quality<br />

class A surface using only structural foam<br />

moulding. Among other things, a new mould<br />

technology is responsible for this leap in development.<br />

Ceramic coatings in the cavities<br />

prevent the otherwise typical foam streaks,<br />

weld lines, tiger stripes or gloss differences<br />

<strong>EN</strong>GEL e-foam XL multi powered by Trexel steigert deutlich die Wirtschaftlichkeit<br />

beim Schaumspritzgießen. (Bild: <strong>EN</strong>GEL)

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