Celulosa Fabril

Celulosa Fabril

�
Company
Celulosa Fabril S.A. is one of the leading European suppliers
and reference in the automotive industry for development and
manufacturing of systems based in thermoplastics injection and
blow moulding.
Since it was founded in 1946, our philosophy is to anticipate to
our customers needs off ering a fully satisfying support in terms of
Quality, Service, Price and Technology.
Our Company is in a process of constant evolution and growth.
Founded by Eduardo Blanchard Castillo and originally oriented
to the production of cellulose caps, switched to the injection of
thermoplastics in1952 and, fi nally, became fully concentrated in the
automotive industry in 1992.
We also have been sensitive to our customer’s needs in terms
of global support and, as a result of that, we became part of the
Peguform Group in 1994. As a result of that we can off er production
and deliveries from our plants in Spain, Germany, Portugal, Poland,
Mexico, Brazil and China.
Milestones
1946 Founded at Zaragoza
1983 Factory transfer to Malpica (Ind estate) - Zaragoza
1992 Split between Industrial Parts and Toys-House Hold
1994 Entry of
1998 Shop in shop at B/S/H
1999 Supplier of the Year 98 (GM QSP AWARD)
1999 Excellence Award (IAF – EFQM)
2001 New Manufacturing Plant for Blow Moulding in Zaragoza
2004 Supplier of the Year 03 (GM QSPT AWARD)
2005 Supplier of the Year 04 (GM QSPT AWARD)
2006 Supplier of the Year 05 (GM QSPT AWARD)
2008 New Blow Moulding Manufacturing Plant in Poland
“SUPPLIER OF THE YEAR
(GM QSPT AWARD)”
“EXCELLENCE AWARD
(IAF-EFQM)”
Empresa
Por su amplia y contrastada trayectoria, Celulosa Fabril, S.A. (CEFA)
es en la actualidad líder y un referente dentro de la industria del
automóvil para el desarrollo y la producción de sistemas basados
fundamentalmente en la tecnología de inyección y soplado de
materiales plásticos.
Desde el nacimiento de nuestra empresa en 1946 trabajamos bajo
la fi losofía de anticiparnos a las necesidades de nuestros clientes
ofreciéndoles la máxima satisfacción en aspectos tan importantes
como calidad, servicio, precio y tecnología.
Somos una fi rma en constante evolución y crecimiento desde su
fundación por D. Eduardo Blanchard Castillo cuando se dedicaba
a fabricar cápsulas de celulosa para tapones de botellas y otros
productos químicos y farmacéuticos. En 1952, pasó a la inyección
de termoplásticos y ya desde 1992 se centraría exclusivamente en
el sector de la automoción. Fruto de esa evolución nos trasladamos
en 1983 a nuestras actuales instalaciones en el polígono de Malpica
en Zaragoza.
Nos hemos ido adaptando a las necesidades de especialización
de los mercados, por lo que en 1994 nos asociamos con el grupo
Peguform, que entró a formar parte de nuestro accionariado y
desde entonces ha favorecido la presencia a nivel mundial de los
productos de la compañía.
BEST OF THE BEST.
Here’s to the winners of the 14th Annual GM Global Supplier of the Year Awards.
GM has many great suppliers, but your performance stands above all others in
helping us make the best vehicles worldwide.
AKT altmarker Kunststoff-Technik GmbH
Alps Automotive, Inc.
APL Logistics
Auma S.A. de C.V.
Autoliv, Inc.
Aventec S.A. de C.V.
BASF Corporation
Black River Plastics
Bridgestone Corporation
Bridgewater Interiors LLC
Celulosa Fabril, S.A.
Christian Salvesen
Continental Teves
ContiTech Vibration Control GmbH
DENSO Corporation
Doosan Infracore Co., Ltd.
EuWe Eugen Wexler GmbH & Co. KG
FANUC Ltd.
FAURECIA
Federal-Mogul Corporation
FedEx Supply Chain Services
Fisher Safety Structures
Freescale Semiconductor Incorporated
Gentex Corporation
GITI TIRE (CHINA) INVESTMENT COMPANY LTD.
Grimaldi Group Naples
Hella KGaA Hueck & Co.
Hitachi Automotive Systems Group
Hoegh Autoliners AS
Honeywell International Inc.
Hosiden Corporation
Johnson Controls, Inc.
KIRCHHOFF Automotive GmbH & Co. KG
KS Kolbenschmidt GmbH
Kwang Jin Sang Gong Co., LTD
Lear Corporation
LEONI Wiring Systems
Linde + Wiemann GmbH KG
Magee Rieter Automotive Systems
Mallory Controls
Mando Corporation
MANN+HUMMEL GmbH
Martinrea International Inc.
Methode Electronics
MICHEL THIERRY SA
MITEC Automotive AG
CHEVROLET BUICK PONTIAC GMC SATURN OPEL VAUXHALL HOLDEN GMDAEWOO HUMMER SAAB CADILLAC
Mitsubishi Electric
Mitsubishi Heavy Industries Climate Control, Inc.
Mittal Steel
MPS Group, Inc.
Multimatic Inc.
Nemak, S.A. de C.V.
NGK Spark Plugs (U.S.A.), Inc.
Niagara Machine Products Corporation
Nippei Toyama Corporation
Nippon Antenna (Europe) GmbH
NYX Inc.
Panasonic Automotive Systems Company
PLASTIC OMNIUM
Preh GmbH
Progressive Stamping Co. (DE), Inc.
RecepTec LLC
Robert Bosch
Ryder Supply Chain Solutions
Sanden Corporation
Shanghai Daimay Automotive Interior Co., LTD
Shape Corporation
Shiloh Industries, Inc.
SL Corporation
Standard Profil
Superior Industries International, Inc.
Takata
Tata AutoComp Systems Limited
TESCO Engineering, Inc.
The Ideal Group, Inc.
Trace Die Cast, Inc.
UGS Corporation
US Farathane Corporation
Usinas Siderurgicas de Minas Gerais S.A.
Van-Rob, Inc.
Visteon Corporation
Vitro S.A. de C.V.
Wallenius Wilhelmsen Logistics
Wooshin Systems Co., Ltd.
Yazaki Corporation
© 2005 GM Corp. All rights reserved. The marks of General Motors and its divisions are registered trademarks of General Motors Corporation.
CHEVROLET BUICK PONTIAC GMC SATURN OPEL VAUXHALL HOLDEN GMDAEWOO HUMMER SAAB CADILLAC
©2006 GM Corp. All rights reserved. The marks of General Motors and its divisions are registered trademarks of General Motors Corporation.

�

�
Sales Split by Product
Ventas por producto
Sales evolution
Evolución de ventas
�����������������
������������������������
�����
������������

�

Opel Corsa, S4400, SOP Aug 2006 Saab 93, SOP Aug 2005 SEAT Altea, SE359,
SOP Aug 2004
Opel Meriva, S4470, SOP Apr 2010
Opel Astra, A3300, SOP Jan 2004
Opel Astra, A3400, SOP Sep 2009
Opel Zafi ra, A3370, SOP Apr 2005
Opel Insignia, 3370 (Global
Epsilon), SOP Jul 2008
Opel Combo, 4300, SOP Sep 2001
�
Platforms in 2010
Vehículos
Saab 0650, SOP Apr 2010
Renault/ Traffi c / Nissan Star /
OPEL Vivaro, X83, SOP Jan 2007
Renault Megane, B95,
SOP Jan 2008
Nissan F91 Atleon,
SOP Sep 2006
Daimler Clase V, NCV2,
SOP Jan 2003
SLK R172, SOP Dic 2010
SEAT Altea XL, SE352,
SOP Nov 2006
SEAT Leon, SE350,
SOP Nov 2005
SEAT Ibiza, SE250,
SOP Mar 2008
VW Polo, VW250,
SOP Jan 2009
Volkswagen Transporter, T5,
SOP Mar 2008
FORD Mondeo, CD345 Ford C-Max Compact,
C344, SOP Sep 2010
Volvo XC60, Y413,
SOP Apr 2008
Citroën Berlingo / Peugeot
Partner, B9 Jan 2008
Citröen Xsara Picasso, N68,
SOP Apr 2008
Peugeot 206, T3,
SOP Dic 2008
Peugeot 308CC, T76,
SOP Jul 2008
Ford C-Max Grand,
C344, SOP Jun 2010
Ford Focus, C307MCA,
SOP Jan 2008
Ford S-Max, CD340,
SOP Jun 2006
Ford Kuga, C394,
SOP Feb 2008
Ford Transit, V347,
SOP Nov 2005
DAF NML, SOP Jan 1999 DAF F95X, SOP Jan 1997 Ford Fiesta, B299,
SOP Jul 2008

Customers
Clientes
�

�
Facilities
Instalaciones
CCM Facilities
3D Láser de 12 m de largo
Airbag testing for Development and Validation
Cámara Climática Ensayos de Airbag
Plant in Kostrzyn, Poland
Planta en Kostrzyn, Polonia
Blow moulding facilities in Zaragoza, Spain
Instalaciones de soplado
Fully automated welding process at CEFA, Zaragoza
Instalaciones CEFA

Full Service Suplier
Proveedor de Servicio Integral
Testing & Validation
Design validation &
Product validation
ENSAYOS DE VALIDACIÓN
Design & Simulation
Resident engineering at
customer´s development centres
DISEÑO Y SIMULACIÓN
Tooling
Complete process development,
tooling strategy, follow up and
operation optimisation
MOLDES Y UTILLAJES
Production & Assembly
Injection or blow moulding
combined with diff erent assembly
and welding technologies
PRODUCCIÓN
Concept Development
According to Customer´s SOR
CONCEPTO
Customer
Satisfaction
SATISFACCIÓN DEL
CLIENTE
Material
Management (OTD)
Supply chain management, Logistics
and supply to assembly line.
CADENA DE SUMINISTRO
�

��
Technologies
Injection Moulding
- Standard, for production of conventional parts made of
thermoplastics.
- Gas assisted, allows production of parts with signifi cant thickness
variations. It off ers the opportunity of manufacturing in one single
piece parts which, by other means, would request an additional
part.
- Two Components (2K). Combination of several materials in one
single part allow integration of several functions.
- Insert moulding. Allocation of inserts in the tool before injection
avoids further assembly operations on the injected part.
- Low pressure. Allows production of fabric or foil covered parts in
“one step process”.
- Injection Compression. A further step in injection pressure
reduction is achieved by this technology which is the preferred
option for soft touch surfaces, instead of other complex and more
expensive “multi step” processes.
Blow Moulding
This process allows the production of hollow parts mainly for
functional applications (ducts, tanks,..)
Thermoplastics Welding
- Hot Plate (mirror): This process allows lower investment rates and
high resistance welding.
- Infrared. High resistance welding with lower operation and
maintenance costs than hot plate.
- Ultrasonics. High speed and competitive welding process for
parts with limited size or bigger parts assembled together by spot
welding.
- Vibration. Off ers high resistance and productivity for big parts and
high volumes which allow amortization of investment rates.
- Heat staking is the process to fi x components produced in non
compatible thermoplastics.
Laser Technologies
- Laser scoring (micro perforation), Fabrication of Instrument Panels
with invisible integrated airbag lid is the typical application for this
technique.
- Laser cutting, is part of the manufacturing process to achieve
parts covered with fabrics or foils. It is also a competitive and
fl exible alternative to punching for prodution of low volume
versions.
- Marking and labelling. Laser allows achieving indelebly stamping
of logos and barcodes.
Other Tecnologies and Manufacturing Processes
- Thermoforming, IMG (In mould graining), Edge wrapping (both
by infrared and ultrasonics), Painting, Flocking, Chrome Plating,
Tampoprinting, and others.
Tecnologías y equipamiento
Moldeo por inyección
Moldeo por soplado
Soldadura de termoplásticos
Tecnologías láser
Otras tecnologías y procesos de fabricación
Automated Injection-Compression process
Proceso automático por inyección-compresión
Blow Moulding process
Proceso y máquina de soplado
Infrared welding
Proceso de soldadura por infrarrojos

Product Portfolio
- Interior trim
Instrument panel
Instrument panel hang on parts
Glove boxes
Centre consoles
Door panels
Trunk and tailgate trims
Interior mouldings and pillar trims
- Exterior trim
Spoilers
Air intake grills
Mouldings (rocker panel, wheel arch, door...)
- Under the bonnet application and functional parts
Tanks (surge tank, power steering...)
Air intake components
Brackets and other functional parts
- Blow moulding parts
Air intake systems
HVAC ductings
WS washer reservoirs
Expansion tanks
Productos
- Revestimientos interiores
Paneles de instrumentos
Componentes de paneles de instrumentos
Guanteras
Consola central
Paneles de puerta
Revestimientos de maletero y portón
Molduras interiores y revestimientos de pilares
- Revestimientos exteriores
Spoilers
Rejillas de admisión de aire
Molduras
- Piezas funcionales y de motor
Depósitos (expansión, dirección asistida...)
Sistemas de admisión de aire
Soportes y piezas funcionales en general
- Piezas de extrusión por soplado
Sistemas de admisión de aire
Conductos de ventilación
Depósitos de agua limpiaparabrisas
Depósitos de expansión
��

��
Instrument panel & centre console
Instrument Panel is the main interface between driver and vehicle.
CEFA provide their customers with a full service which includes
concept development, engineering, process development,
validation, manufacturing involving latest technologies and delivery
according to our customer requirements.
Our company has a long experience in the application of state of
the art technologies for injection, surface fi nishing including soft
touch, laser technologies, automation and assembly, to satisfy our
customer expectations in the most competitive way.
CEFA delivers complete systems but also single components, as
glove boxes, armrests, coves and others.
Panel de instrumentos y consola central
Se trata de la principal interface entre el usuario y el vehículo. En
CEFA proporcionamos a nuestros clientes un servicio que incluye
desde el concepto, el desarrollo, la industrialización y la validación
hasta la fabricación con las más avanzadas tecnologías y suministro
con la fórmula logística acordada.
Nuestra empresa dispone de una vasta experiencia en la utilización
de diferentes tecnologías de inyección, acabado superfi cial con
tacto blando, corte láser, automatización y montaje. Todo ello nos
permite satisfacer de la forma más competitiva las expectativas de
nuestros clientes
De este modo conseguimos suministrar sistemas completos y
también componentes individuales: guanteras, reposabrazos, tapas
y otros.
ED&T PRODUCTION
LOGISTICS
VALIDATION

Interior trim: panels and mouldings
Though Interior Trims are mainly conceived to satisfy customer
expectations in terms of appearance and comfort, they typically
include safety (crash, impact, airbag..) and functional features
(infotainment, storage..) which CEFA develops and delivers for
1- Interior Panels, including Door Panels, Trunk Trim and Tailgate
Panels. The use of the most advanced tooling concepts allows CEFA
off ering the most competitive prices.
2- Interior Mouldings, both Pillar Trims and Cover Rockers. They
are produced by standard injection technology (with the eventual
use of raw materials which provide a fabric appearance) or covered
with foils/fabrics.
3- Door Cappings / Window frame garnish mouldings. For this
specifi c application CEFA provides combined know-how for the
development and design of product, tool and fully automated
handling systems.
1
Revestimientos interiores
Los revestimientos interiores y el panel de instrumentos se
combinan para satisfacer las expectativas del usuario relativas a
aspecto y confort.
En este apartado se incluyen:
1- Paneles interiores. Paneles de puerta, revestimientos de
maletero y revestimiento del portón trasero.
2- Molduras interiores. Revestimientos inferiores y revestimientos
de pilares, ya sea fabricados por inyección convencional o
recubiertos de tela, que incorporan aplicaciones relacionadas con
absorción de impacto, airbag o elementos de audio.
3- Revestimientos de marco de puerta. Una aplicación muy
específi ca y compleja que incluye avanzadas técnicas de inyección y
moldeo de piezas con bajo espesor.
3
2
��

��
Blow moulding
Our production is focused in the following applications:
1- Heating, Ventilation and Air Conditioning Ducting, which
are key to achieve a comfortable environment in the passenger
compartment.
2- Water reservoirs for Windshield and Headlamp washer
systems. Typically consist of parts with complex geometry to
maximize tank capacity using room available at the engine
compartment. Delivered products include not only the tank itself
but also water pumps, hoses, assembly brackets, fi ltering elements
and cap at the fi ller neck.
3- Engine air intake systems. Parts under extreme environmental
conditions involve the use of advanced polymers. Their design
complexity is related with their performance which guarantees air
feeding to the engine in the required conditions of volume and
cleanliness maintaining lowest noise rates.
4- Engine Cooling system reservoirs (expansion tanks), working
at the highest pressure and temperature conditions. They are
mainly produced for medium or low volume series for which blow
moulding allow the most competitive investment levels.
3
1
Piezas de soplado
Un proceso cuyas cuatro principales aplicaciones son:
1- Conductos para acondicionamiento del habitáculo de
pasajeros: ventilación, calefacción y aire acondicionado.
2- Depósitos de agua para sistema de limpiaparabrisas y
lavafaros. Piezas de geometrías complejas que aprovechan el
espacio libre en compartimento motor. Incorporan bombas de
agua, manguitos, soportes de anclaje, elementos de fi ltrado y el
propio tapón de la boca de llenado.
3- Conductos de admisión de aire a motor, fabricados con
materiales avanzados y sometidos a elevados requerimientos
funcionales. La complejidad de su diseño está relacionada con la
necesidad de garantizar la entrada de aire en condiciones adecuadas
de caudal y limpieza, sin afectar al nivel de ruido.
4- Depósitos de líquido refrigerante, que trabajan con elevadas
condiciones de presión y temperatura. Generalmente orientados a
vehículos de producciones medias o bajas, para los que el soplado
ofrece niveles de inversiones más competitivas.
4
2

Functional Parts
CEFA has developed specifi c know-how in the development and
production of several components which are key in the correct
operation of diff erent vehicle systems.
1- Degas Containers and Expansion Tanks (also named as Surge
Tanks). They are key to guarantee a proper engine cooling. Their
working conditions, with combined heat and pressure, squeeze
to the limit raw material properties. This can only be achieved by
a correct design and development combined with fully automated
and controlled manufacturing process.
2- Power Steering Reservoirs. Cleanliness levels are key in the
production and delivery of this component.
3- Shroud radiators and fans, involving the most accurate
injection processes which guarantee a balanced rotation for rattle
free operation.
4- Brackets and Heat shields. They support operation of vehicle
electronics to perform according to their expected lifetime
operation.
5- Air intake grilles and components for heating, ventilation and air
conditioning systems.
6- Others.
Piezas funcionales
En CEFA hemos acumulado durante años un amplio conocimiento
para el desarrollo y la fabricación de componentes de elevada
responsabilidad que son claves para el correcto funcionamiento del
vehículo.
1- Depósitos de expansión. Sometidos a las más elevadas
condiciones de presión y temperatura, garantizan una efi ciente
refrigeración del motor al mantener libre de aire el caudal de líquido
refrigerante que circula a través de la bomba.
2- Depósitos para fl uido del sistema de dirección asistida. El nivel
de limpieza y ausencia de contaminantes es crítico en la fabricación
y el suministro de este producto.
3- Envolventes de radiador.
4- Soportes y elementos aislantes que protegen componentes
eléctricos y electrónicos cuya vida útil, de otra forma, se vería
seriamente afectada.
5- Rejillas y componentes para sistemas de admisión de aire en el
compartimiento de pasajeros.
6- Otros.
��

���������������
CEFA Location
Locations
Manufacturing Partners
������������������
�����������������
������
��������
��������
������ �������
���������
���������
��������
�������
������
�������������
�����
��������
���������
HEADQUARTERS:
�����������������
Pol. Ind. Malpica, C/E, Parcela 5
50016 Zaragoza
España
Tel. +34 976 465 444
Fax +34 976 465 466
mail: comercial@cefa.es
www.cefa.es
��������