MSW Production

IST Workshop: “The Finantial Flows in the Recycling of Packaging Waste.”4 th November 2011LIPOR“An Integrated Solid Waste Management System”Nuno Filipe | nuno.filipe@lipor.pt1

LIPOR in numbers…• 8 Municipalities• Covered Area – 648 km 2• Population – 1 million inhabitants• MSW Production (2010) – 509.527 tons• Capitation – 1,44 kg/inhab/day• Carbon Footprint :2010 – 372.551 ton CO2eqCapitation – 401 kg CO2eq/inhab2

LIPOR’s National ContributionGeographical areaPortugalContinentalPopulationPortugalContinentalLipor≈ 1 %Lipor≈ 10 %MSW ProductionPortugalContinentalLipor≈ 12 %3

Our VisionLIPOR’sMSWManagementStrategic Plan2007 - 2016NacionalLegislationPERSU IILIPOR’s Waste Management PolicyLIPOR’s 2016 VisionMoving from an IntegratedManagement towards aSustainable ManagementEuropean Directives4

Our VisionTake our organization to a reference level, through resourcevalorisation, social responsibility and eco-efficiency in ourperformance.SUSTAINABILITY5

Operational Units CertificationUnidade Operacional 2002 2003 2004Centro de TriagemUnit Unidade Operacional 2002 2003 2002 2004 2003 2005 2004 2006 2008 2005 2009 2006CentralCentrodedeValorizaçãoTriagemEnergéticaSorting Plant Unidade Operacional 2002 2003 2004 2005 2006Energy Recovery Central Centro Unidade Plant de Operacional Triagem Valorização Energética 2002 2003 2004 2005 2006Aterro Sanitário da MaiaLandfill Aterro Central Centro Sanitário de de Triagem Valorização da Maia Energética Unidade Operacional 2002 2003 2004 20Central Aterro Central de Sanitário de Valorização da Maia Orgânica EnergéticaOrganic Valorisation PlantCentro de TriagemAll companyCentral de Valorização EnergéticaCentral Aterro Sanitário de Valorização da Maia OrgânicaCertificação do Sistema de Gestão de Qualidade (ISO 9001:2001)Certificação do Sistema de Gestão Ambiental (ISO 14 001)Aterro Sanitário da MaiaCentral Certificação Quality Management de Valorização do Sistema System Orgânica de Certification Gestão de (ISO Qualidade 9001:2001 (ISO 9001:2001)Certificação do Sistema de Segurança, Higiene e Saúde no Trabalho (OHSAS 18001 / NP 4397)Environmental Certificação do Management Sistema de Gestão de System Gestão de Qualidade Certification Ambiental (ISO 9001:2001) (ISO (ISO 14 001) 14 001)Certificação do Sistema de Gestão Ambiental (ISO 14 001)Certificação Occupational Health do Sistema and Safety de Segurança, Management Central de Higiene System Valorização (OHSAS e Saúde Orgânica 18001 no Trabalho / NP 4397) (OHSAS 18001 / NP 4397)Certificação do Sistema de Segurança, Higiene e Saúde no Trabalho (OHSAS 18001 / NP 4397)Social Responsibility Management System (SA 8000:2008)Certificação do Sistema de Gestão de Qualidade (ISO 9001:2001)Certificação do Sistema de Gestão Ambiental (ISO 14 001)Certificação do Sistema de Segurança, Higiene Certificação e Saúde no do Trabalho Sistema de (OHSAS Gestão 18001 de Qualidade / NP 4397) (ISO 9001:2001)Goal: TOTAL CertificationCertificação do Sistema de Gestão Ambiental (ISO 14 001)Certificação do Sistema de Segurança, Higiene e Saúde no Trabalho (OHSAS 18001 / NP 4397)6

Promoting PreventionHierarchy of WasteManagement optionsApproaching Prevention:quantitativelyqualitatively7

Prevention Projects“- 100 kg” project”“Producing less 100 kg of waste per person per year”- European Partnership with ACR+- Multidisciplinary working group at Lipor“European Prevention Week”And many others…Horta à PortaBiological Kitchen GardensHorta da FormigaHome compostingdinamization project8

Environmental AwarenessInformation OfficeThe “Gabinete de Informação Lipor”, information office, developsan intense educational activity to populations, specially schools,trying to create a new environmental awareness.We have now 13 technicians working exclusively in this field.- Promoting Campaigns to reduce NaturalResource use and Manage waste;- Promoting Campaigns towards Preservationand protection of ecosystems;- Assure active participation of citizens,companies, NGO’s and Local Authorities.9

SementeLipor’s Volunteer AssociationFrom the initiative of some of our workers, it became possible to gather agroup of Volunteers that were willing to give some of their time toothers, helping in the construction of a better world.Activities already promoted:- Let’s go to circus;- Planting 1.000 trees;- Easter egg;- Charity Round;- Cleaning the beaches;- Riding a smile.10

LIPOR’s Integrated Management SystemMunicipal ResíduosSólidos Solid Waste UrbanosResíduos Green Waste VerdesResíduos BulkyVolumosos WasteIndiferenciadoMixed WasteRecyclablesRecicláveisMatéria Organic Orgânica WasteBring-banksEcopontosPorta-a-PortaDoor-to-doorSpecialEcofoneCircuitsDrop-off Ecocentros sitesMaintenanceManutençãoCentral Energy ValorizaçãoValorisation Energética PlantCentro Sorting de Triagem PlantMultimaterialPlataformaMultimaterialPlatformCentral Organic deValorisation Compostagem PlantRefugos WasteAshesEscóriasande CinzasSlagFerrous SucataFerrosa ScrapRecyclablesRecicláveisAterroLandfillSanitárioEnergia Energy Reciclagem Recycling Composto11

Operational Units and Waste Stream 2010Sorting Plant10,8 %Organic Valorisation Plant8,7 %Energy Valorisation PlantLandfill69,8 %10,7 %12

Operational and Finantial FlowsRecyclables3.325 Eco-ContainersInputsOperationMunicipalitiesWaste ColectionSorting PlantOutputsOperationTransport to Recycle Plants21 Drop-off sitesHousehold collection(50.000 inhab.)LIPOR’s SpecialCircuitsPlasticand MetalPackagePaper andCarboardGlassOthersFinantialValues paid by Management EntitiesFinantial0,00 €Package Material– Green Dot SystemElectronicEquipmentsOthers13

20102010Sorting Plant IDOperational DataFinantial DataGeneral Data1 st Year of Operation: 2001Prcocessing Capacity:50.000 tons/yearOperational FlowsMSW Received:Productivity Tons per hour:Paper and CardboardPlastic and Metal PackagesMaterials sent for Recycling:58.591 tons12,51 tons/hour1,30 tons/hour47.962 tonsInvestment: 8.628.939,45 €Revenue: 7.304.952,24 €Exploration Costs 3.373.328,87 €Collection 668.078,69 €Treatment/ Sorting 2.705.250,18 €EBITDA 4.092.696,15 €Exploration Costs per ton.EBITDA per ton.70,56 €/ ton85,61 €/ton.14

Operational and Finantial FlowsInputsOperationSelective Organic WasteCollection CircuitsFive Star OperationMunicipalitiesWaste ColectionOrganic Valorisation PlantOutputsOperationProduction of a High QualityOrganic CompostGreat Producers- Markets;- Hypermarkets;- Agriculture.LIPOR’s SpecialCircuitsFinantial0,00 €FinantialNutrimais Commercialization Prices15

20102010Organic Valorization Plant IDOperational DataFinantial DataGeneral Data1 st Year of Operation: 2005Prcocessing Capacity:60.000 tons/yearOperational FlowsOrganic and Green Waste Received:Organic Compost Production:44.708 tons10.036 tonsOperating Capacity: 75,0%Plant Productivity: 22,4%Organic Compost Sold:7.676 tonsInvestment: 32.564.582,58 €Revenue: 525.191,17 €Exploration Costs 2.786.394,85 €EBITDA -2.260.958,53 €Exploration Costs per ton.EBITDA per ton.363,00 €/ ton-294,54 €/ton.16

Operational and Finantial FlowsMixed WasteInputsOperationMunicipalitiesWaste CollectionEnergy Valorisation PlantOutputsOperationElectric EnergyRecovered Material- Ferrous ScrapPrivate ClientsAshes and SlagFinantialMunicipalities Fee:47,53 €/ton.Energy Sell Price forNational ElectricalNetworkFinantialScrap Sell Price17

20102010Energy Valorisation Plant IDOperational DataFinantial DataGeneral Data1 st Year of Operation: 2001Prcocessing Capacity:400.000 tons/yearOperational FlowsMSW Received:MSW Incinerated:Electrical Energy Exported:378.693 tons1.042 tons/day161.725 MwhOperating Capacity: 86,0%Plant Productivity:Scrap sent for Recycling:0,425 Mwh/ ton5.499 tonsInvestment: 127.497.249,84 €Revenue: 25.506.091,25 €Exploration Costs 17.161.343,81 €EBITDA 8.854.179,83 €Exploration Costs per ton.EBITDA per ton.45,32 €/ ton23,38 €/ton18

Operational and Finantial FlowsInputsOperationLandfillOutputsOperationAshes and SlagMixed Waste(when energetic valorisationplant is in maintenance)FinantialFinantialMunicipalities Fee:47,53 €/ton.19

20102010Landfill IDOperational DataFinantial DataGeneral Data1 st Year of Operation: 2001Capacity:1.000.000 tonsOperational FlowsInvestment: 10.525.407,63 €Revenue: 1.844.060,96 €Exploration Costs 2.034.272,25 €EBITDA 11.411,74 €MSW Received:57.835 tonsExploration Costs per ton.EBITDA per ton.34,70 €/ ton0,19 €/ton20

To know more about our projects…www.lipor.ptwww.hortadaformiga.comwww.consumosustentavel.comwww.futurosustentavel.orgwww.semente.com.ptwww.eunaofacolixo.comwww.agenda21grandeporto.comwww.nutrimais.pt21