Manual - Jma.es

Manual - Jma.es Manual - Jma.es

12.07.2015 Views

Español4Mantenimientoy seguridad5AccesoriosA la hora de ejecutar cualquier operación de mantenimiento,es necesario cumplir los siguientes requisitos:1234Nunca se debe efectuar ninguna operación con lamáquina en marcha.Se debe desconectar el cable de la conexión eléctrica.Se han de seguir estrictamente las indicaciones del manual.Utilizar piezas originales de repuesto.4.1Sustitucion de la correa Ver Figura 20Para comprobar el tensado de la correa o sustituir lamisma, deben seguirse los pasos siguientes:1 Apagar la máquina del interruptor general y desconectarel cable de conexión.2 Soltar los cuatro tornillos que sujetan la protecciónposterior de la máquina.3 Aflojar los cuatro tornillos que sujetan el motor.4 Tensar o sustituir la correa.5 Para tensar la correa se debe empujar el motor hacia laparte trasera de la máquina y apretar los cuatro tornillosque sujetan el motor.Para poder trabajar adecuadamente la máquina se completacon una serie de accesorios.5.1Accesorios BaseCon la máquina se suministra, una serie de accesoriospara su uso y mantenimiento:Dos fusibles, dos varillas Ø7X70, dos llaves allen de 3 y2.5 , dos chapas para realizar el tope punta , una fresaF-1 y un palpador P-1.5.2Lista de los accesorios para tallaralgunos modelos de llaves.Lista de los accesorios:Fresas y palpadores a utilizar en el duplicado de lasllaves: Ver Figura 226Para sustituir la correa se realizarán las mismas operacionesdel tensado pero con una correa nueva.4.2Sustitucion de la lámpara Ver Figura 21Para sustituir la lámpara se deben que seguir los pasos siguientes:123Apagar la máquina del interruptor general.Soltar la anilla de sujeción (A).Sacar la lámpara y soltar el cable de la misma.4Conectar la lámpara nueva al cable,introducir en su alojamientoy sujetar con la anilla de sujeción.4.3Sustitucion de los fusibles123En el caso de que la máquina no se ponga en marchacuando se accionen los interruptores de marcha, esnecesario comprobar los fusibles.Esta operación se hace de la manera siguiente:Apagar la máquina del interruptor general y descontarel cable de conexión.Sacar el portafusible que se encuentra al lado del interruptorgeneral.Comprobar (usar un tester) si algún fusible está fundidoy, en su caso, sustituir por otro del mismo tipo y valor.4.4Recomendaciones de seguridad12No intente arrancar o manipular la máquina hasta quetodos los temas de seguridad, instrucciones para la instalación,guía del operario y procedimientos de mantenimiento,hayan sido cumplimentados y entendidos.Desconecte siempre el suministro eléctrico, antes de realizarcualquier trabajo de limpieza o mantenimiento.3Mantenga siempre limpia la máquina así como su entorno.8

1 Presentation2 Characteristicsand general pointsof the machine1.1General pointsThe DAKAR EXPRESS key cutting machine has beendesigned taking into account the safety standardscurrently in force in the EU.The safety of personnel involved in the handlingof this type of machines is only achieved with awell designed program in terms of worker safety,the implementation of a maintenance program andfollowing recommended advice as well as compliancewith the safety standards included in this manual.Although the machine is not difficult to install, it is bestnot to try to install, adjust or handle it without havingfirst read this manual.The machine leaves our factory ready for use and onlyrequires the carrying out of calibration operations forthe tools that are going to be used.The DAKAR-EXPRESS key cutting machine is very preciseand robust. It is characterised by the clamp that offers awide range of different possibilities for securing the keyswithout inserts or adapters.2.1Families of keysThe DAKAR EXPRESS machine can cut the following types of keys:STANDARD CLAMPDimple keys (DOM, TESA,...)Wave keys (BMW, MERCEDES, etc)JIS keysFO-6P keys (Ford)OPTIONAL TUBULAR CLAMPTubular keysFICHET keys (FIC-2 & FIC-3...)TOK-WINKHAUS keysEnglish1.2The machine comes packed in packing of the followingsize:Width = 520 mm, length = 575 mm, height = 650mmand 30 Kg. in weight.When the machine has been unpacked, check whetherit has suffered any damage during transportation.If you find any problems, please inform the carrierimmediately and do not do anything with the machineuntil the carrier’s agent has carried out an inspection.1.3Transport and packingIdentification labelThe DAKAR-EXPRESS key cutting machine has anidentification label, giving the serial number, thename and address of the manufacturer, the CE markand the year of manufacture.See figure 1.2.2 Main elements of the machine123456789Clamp-holding slide, x – y axesHead, z axisStandard fixed clampClamp knobClamp-holding slide locking knob, x axisSlide spring system drive wheel, x axisTracer point locking handleZ axis head drive and locking handleSlide drive handle, x – y axesSee figure 210 Chuck, tracer point and milling cutter11 Tracer point12 Milling cutter13 Main switch14 Motor switch.15 Light switch.16 Light17 Swarf protection18 Keypad and calibration lights2.3Technical dataMotor: Single phase 200 W. ,230 V - 50 HzOptional: Single phase 200W, 110V – 60HzMilling cutter: High speed steelMilling cutter speed: 5500 RPMClamps: Two tilting clamping faces 0 / 45 ºDisplacement: On three axes with ball-bearing guidewaysEffective travel: X axis = 60 mm, Y axis = 60 mm and Z axis = 40 mmLighting: 50 watt 240V halogen lampDimensions: Width = 310 mm, Depth = 380 mm andHeight = 420 mmWeight: 25 Kg9

1 Pr<strong>es</strong>entation2 Characteristicsand general pointsof the machine1.1General pointsThe DAKAR EXPRESS key cutting machine has beend<strong>es</strong>igned taking into account the safety standardscurrently in force in the EU.The safety of personnel involved in the handlingof this type of machin<strong>es</strong> is only achieved with awell d<strong>es</strong>igned program in terms of worker safety,the implementation of a maintenance program andfollowing recommended advice as well as compliancewith the safety standards included in this manual.Although the machine is not difficult to install, it is b<strong>es</strong>tnot to try to install, adjust or handle it without havingfirst read this manual.The machine leav<strong>es</strong> our factory ready for use and onlyrequir<strong>es</strong> the carrying out of calibration operations forthe tools that are going to be used.The DAKAR-EXPRESS key cutting machine is very preciseand robust. It is characterised by the clamp that offers awide range of different possibiliti<strong>es</strong> for securing the keyswithout inserts or adapters.2.1Famili<strong>es</strong> of keysThe DAKAR EXPRESS machine can cut the following typ<strong>es</strong> of keys:STANDARD CLAMPDimple keys (DOM, TESA,...)Wave keys (BMW, MERCEDES, etc)JIS keysFO-6P keys (Ford)OPTIONAL TUBULAR CLAMPTubular keysFICHET keys (FIC-2 & FIC-3...)TOK-WINKHAUS keysEnglish1.2The machine com<strong>es</strong> packed in packing of the followingsize:Width = 520 mm, length = 575 mm, height = 650mmand 30 Kg. in weight.When the machine has been unpacked, check whetherit has suffered any damage during transportation.If you find any problems, please inform the carrierimmediately and do not do anything with the machineuntil the carrier’s agent has carried out an inspection.1.3Transport and packingIdentification labelThe DAKAR-EXPRESS key cutting machine has anidentification label, giving the serial number, thename and addr<strong>es</strong>s of the manufacturer, the CE markand the year of manufacture.See figure 1.2.2 Main elements of the machine123456789Clamp-holding slide, x – y ax<strong>es</strong>Head, z axisStandard fixed clampClamp knobClamp-holding slide locking knob, x axisSlide spring system drive wheel, x axisTracer point locking handleZ axis head drive and locking handleSlide drive handle, x – y ax<strong>es</strong>See figure 210 Chuck, tracer point and milling cutter11 Tracer point12 Milling cutter13 Main switch14 Motor switch.15 Light switch.16 Light17 Swarf protection18 Keypad and calibration lights2.3Technical dataMotor: Single phase 200 W. ,230 V - 50 HzOptional: Single phase 200W, 110V – 60HzMilling cutter: High speed steelMilling cutter speed: 5500 RPMClamps: Two tilting clamping fac<strong>es</strong> 0 / 45 ºDisplacement: On three ax<strong>es</strong> with ball-bearing guidewaysEffective travel: X axis = 60 mm, Y axis = 60 mm and Z axis = 40 mmLighting: 50 watt 240V halogen lampDimensions: Width = 310 mm, Depth = 380 mm andHeight = 420 mmWeight: 25 Kg9

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