TPE, TPED Series 2000

Original installation and operating instructions.
CONTENTS
1. Symbols used in this document
Page
7
2. General information 7
3. General description 7
3.1 Settings 7
3.2 Twin-head pumps 7
4. Mechanical installation 7
4.1 Motor cooling 7
4.2 Outdoor installation 7
5. Electrical connection 7
5.1 Electrical connection – single-phase pumps 8
5.1.1 Preparation 8
5.1.2 Protection against electric shock – indirect contact 8
5.1.3 Backup fuses 8
5.1.4 Additional protection 8
5.1.5 Motor protection 8
5.1.6 Protection against mains voltage transients 8
5.1.7 Supply voltage and mains 8
5.1.8 Start/stop of pump 8
5.1.9 Connections 9
5.2 Electrical connection – three-phase pumps,
0.75-7.5 kW 10
5.2.1 Preparation 10
5.2.2 Protection against electric shock – indirect contact 10
5.2.3 Backup fuses 10
5.2.4 Additional protection 10
5.2.5 Motor protection 10
5.2.6 Protection against mains voltage transients 10
5.2.7 Supply voltage and mains 10
5.2.8 Start/stop of pump 11
5.2.9 Connections 11
5.3 Electrical connection – three-phase pumps,
11-22 kW 12
5.3.1 Preparation 12
5.3.2 Protection against electric shock - indirect contact 12
5.3.3 Backup fuses 13
5.3.4 Additional protection 13
5.3.5 Motor protection 13
5.3.6 Protection against mains voltage transients 13
5.3.7 Supply voltage and mains 13
5.3.8 Start/stop of pump 13
5.3.9 Connections 13
5.4 Signal cables 15
5.5 Bus connection cable 15
5.5.1 New installations 15
5.5.2 Replacing an existing pump 15
5.6 Communication cable for TPED pumps 15
5.6.1 Connection of two sensors 15
5.6.2 Elimination of "alternating operation" and "standby
operation" 16
5.6.3 Elimination of TPED function 16
6. Modes 16
6.1 Overview of modes 16
6.2 Operating mode 16
6.2.1 Additional operating modes – TPED pumps 16
6.3 Control mode 16
6.3.1 Guide to the selection of control mode based on
system type 17
6.4 Factory setting 17
7. Setting by means of control panel,
single-phase pumps 18
7.1 Setting of pump head 18
7.2 Setting to max. curve duty 18
7.3 Setting to min. curve duty 18
7.4 Start/stop of pump 18
8. Setting by means of control panel,
three-phase pumps 19
8.1 Setting of control mode 19
8.2 Setting of pump head 19
8.3 Setting to max. curve duty 19
8.4 Setting to min. curve duty 20
8.5 Start/stop of pump 20
6
9. Setting by means of R100 20
9.1 Menu OPERATION 22
9.1.1 Setpoint 22
9.1.2 Operating mode 22
9.1.3 Fault indications 22
9.1.4 Fault log 23
9.2 Menu STATUS 23
9.2.1 Actual setpoint 23
9.2.2 Operating mode 23
9.2.3 Actual value 23
9.2.4 Speed 23
9.2.5 Power input and power consumption 23
9.2.6 Operating hours 23
9.2.7 Lubrication status of motor bearings
(only 11-22 kW) 24
9.2.8 Time till relubrication of motor bearings
(only 11-22 kW) 24
9.2.9 Time till replacement of motor bearings
(only 11-22 kW) 24
9.3 Menu INSTALLATION 24
9.3.1 Control mode 24
9.3.2 External setpoint 24
9.3.3 Signal relay (only 11-22 kW) 24
9.3.4 Buttons on pump 25
9.3.5 Pump number 25
9.3.6 Digital input 25
9.3.7 Motor bearing monitoring (only 11-22 kW) 25
9.3.8 Confirming relubrication/replacement of
motor bearings (only 11-22 kW) 25
9.3.9 Standstill heating (only 11-22 kW) 25
10. Setting by means of PC Tool E-products 26
11. Priority of settings 26
12. External forced-control signals 26
12.1 Start/stop input 26
12.2 Digital input 26
13. External setpoint signal 27
14. Bus signal 27
15. Other bus standards 27
16. Indicator lights and signal relay 28
17. Insulation resistance 29
18. Emergency operation (only 11-22 kW) 30
19. Maintenance and service 31
19.1 Cleaning of the motor 31
19.2 Relubrication of motor bearings 31
19.3 Replacement of motor bearings 31
19.4 Replacement of varistor (only 11-22 kW) 31
19.5 Service parts and service kits 31
20. Technical data – single-phase pumps 31
20.1 Supply voltage 31
20.2 Overload protection 31
20.3 Leakage current 31
20.4 Inputs/outputs 31
21. Technical data – three-phase pumps, 0.75-7.5 kW 32
21.1 Supply voltage 32
21.2 Overload protection 32
21.3 Leakage current 32
21.4 Inputs/output 32
22. Technical data – three-phase pumps, 11-22 kW 32
22.1 Supply voltage 32
22.2 Overload protection 32
22.3 Leakage current 32
22.4 Inputs/output 32
23. Other technical data 33
24. Disposal 34
Warning
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.