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3 Other operating modes of the G-18.mft - NRI

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Technical Documentation<br />

01.06 GS/Bur/WMe/ds<br />

Edition 1.1<br />

BA.G18MFTAS-GB<br />

CRANE<br />

Electronic coin validator<br />

G-<strong>18.mft</strong><br />

with vending machine control system for 1-5-chute machines<br />

Operating instructions<br />

National Rejectors, Inc. GmbH • Zum Fruchth<strong>of</strong> 6 • D-21614 Buxtehude<br />

Phone: +49 (0)4161-729-0 • Fax: +49 (0)4161-729-115 • E-mail: info@nri.de • Internet: www.nri.de


G-<strong>18.mft</strong> with vending machine control system TABLE OF CONTENTS<br />

Table <strong>of</strong> contents<br />

1 General information 7<br />

General information about <strong>the</strong>se instructions 7<br />

General information about <strong>the</strong> coin validator 8<br />

Advantages 9<br />

Scope <strong>of</strong> delivery 9<br />

2 Safety instructions 10<br />

Proper use 10<br />

Protecting yourself and equipment 11<br />

3 <strong>O<strong>the</strong>r</strong> <strong>operating</strong> <strong>modes</strong> <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> 12<br />

Parallel operation 12<br />

Coin validator operation 12<br />

Totalizer operation 12<br />

Serial operation 13<br />

Slave coin validator operation 13<br />

Master operation 13<br />

4 Design 14<br />

The coin validator 14<br />

Return lever 15<br />

Switching blocks (on coin validator) 16<br />

Function assignment <strong>of</strong> <strong>the</strong> DIL switches 17<br />

Light-emitting diode (on coin validator) 18<br />

Interfaces (on coin validator) 19<br />

Interfaces 8/6 – additional control PCB (6-/14-pole) 19<br />

Interface 5 – MDB periphery (10-pole) 19<br />

Interface 10 – configuration (WinEMP/PalmEMP) 19<br />

Label 20<br />

The additional control PCB 21<br />

Interfaces (additional control PCB) 21<br />

Button and switches (additional control PCB) 21<br />

Pilot lights (vending machine door) 22<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

3


TABLE OF CONTENTS G-<strong>18.mft</strong> with vending machine control system<br />

5 Functions 23<br />

Coin acceptance 23<br />

Coin channels and memory blocks 24<br />

Accepted coin sensors 25<br />

Prices 25<br />

Sale 25<br />

"Battery empty" detection 26<br />

Inhibiting <strong>of</strong> specific coin types 26<br />

Teach mode (optional) 26<br />

Communication with MDB periphery (optional) 26<br />

6 Starting up 27<br />

Starting up in <strong>the</strong> vending machine 27<br />

Install coin validator and additional control PCB 27<br />

Perform test run 30<br />

Set <strong>the</strong> prices 31<br />

Set exact price or overpay mode<br />

Connecting <strong>the</strong> device environment <strong>of</strong> <strong>the</strong><br />

32<br />

PC programming station (WinEMP) 33<br />

Connecting <strong>the</strong> Palm handheld (PalmEMP) 33<br />

7 Operation 34<br />

Inhibiting coins 34<br />

Selecting memory block 36<br />

Disabling price and test switches/button 36<br />

Teaching coin channels in teach mode (optional) 37<br />

8 Maintenance and service 40<br />

Cleaning coin validator 40<br />

Displaying battery voltage<br />

Testing escrow, selection buttons, product ejectors,<br />

41<br />

motorized return mechanism manually<br />

Status and error messages <strong>of</strong> <strong>the</strong> pilot lights in <strong>the</strong><br />

42<br />

machine door 43<br />

Troubleshooting 44<br />

4 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system TABLE OF CONTENTS<br />

9 Which functions can be set using WinEMP/<br />

PalmEMP? 46<br />

10 Technical data 47<br />

CE certification 48<br />

Mounting dimensions 49<br />

Front view 49<br />

Rear view 49<br />

Top view 49<br />

Pin assignment and connection diagrams for ... 50<br />

... Product ejectors 1–5 50<br />

... Escrow 50<br />

... Motorized return mechanism 50<br />

... Battery<br />

... Selection buttons, pilot lights, return button<br />

50<br />

(vending machine door) 51<br />

... MDB periphery (10-pole) 51<br />

Accessories 52<br />

Configuration s<strong>of</strong>tware 52<br />

Update s<strong>of</strong>tware 53<br />

GeldKarte card reader and display 53<br />

Index 54<br />

Glossary 59<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

5


G-<strong>18.mft</strong> with vending machine control system GENERAL INFORMATION<br />

1 General information<br />

This chapter should provide a general overview <strong>of</strong> <strong>the</strong> advantages and<br />

options regarding <strong>the</strong> coin validator G-<strong>18.mft</strong> with a vending machine control<br />

system for 1-5-chute machines. The first section, however, is designed to<br />

help you navigate easily within <strong>the</strong>se <strong>operating</strong> instructions.<br />

General information about <strong>the</strong>se instructions<br />

These <strong>operating</strong> instructions describe <strong>the</strong> design and operation <strong>of</strong> <strong>the</strong><br />

electronic coin validator G-<strong>18.mft</strong> with a vending machine control system for<br />

1-5-chute machines. Chapters 6 und 7 explain <strong>the</strong> necessary steps for<br />

starting up and <strong>operating</strong> <strong>the</strong> coin validator. Chapter 8 explains how to clean<br />

<strong>the</strong> coin validator and remedy <strong>the</strong> cause <strong>of</strong> a malfunction.<br />

The appended index and glossary reduce <strong>the</strong> search for specific explanations.<br />

Since <strong>the</strong> G-<strong>18.mft</strong> can be used not only as a vending machine control<br />

system for 1-5-chute machines but also in o<strong>the</strong>r <strong>operating</strong> <strong>modes</strong>, <strong>the</strong>se<br />

<strong>operating</strong> <strong>modes</strong> have been briefly described in Chapter 3. You will find a<br />

detailed description and instructions regarding <strong>the</strong> use <strong>of</strong> <strong>the</strong>se <strong>operating</strong><br />

<strong>modes</strong> in <strong>the</strong> separate general <strong>operating</strong> instructions for <strong>the</strong> G-<strong>18.mft</strong>.<br />

To make it easier for you to navigate within <strong>the</strong>se instructions and to operate<br />

<strong>the</strong> device, <strong>the</strong> following accentuations were made in <strong>the</strong> text:<br />

• Safety instructions that must be taken into account in order to<br />

protect operators and equipment have been written in bold and<br />

provided with <strong>the</strong> pictogram .<br />

• Special notes, which are to facilitate <strong>the</strong> use <strong>of</strong> <strong>the</strong> coin validator, have<br />

been written in italics and also been given a pictogram .<br />

• Requests to perform an action are numbered in ano<strong>the</strong>r typeface.<br />

• At <strong>the</strong> beginning <strong>of</strong> a chapter you will find a short "guide", which<br />

summarizes <strong>the</strong> content <strong>of</strong> <strong>the</strong> chapter.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

7


GENERAL INFORMATION G-<strong>18.mft</strong> with vending machine control system<br />

To configure and test <strong>the</strong> coin validator reference is made to <strong>the</strong> separate<br />

documentation <strong>of</strong> <strong>the</strong> <strong>NRI</strong> PC s<strong>of</strong>tware "WinEMP", <strong>of</strong> <strong>the</strong> <strong>NRI</strong> Palm handheld<br />

s<strong>of</strong>tware "PalmEMP" and <strong>of</strong> <strong>the</strong> <strong>NRI</strong> testers (refer also to Chap. 9 "Which<br />

functions can be set using WinEMP/PalmEMP?"):<br />

• WinEMP – The configuration and diagnostics program for <strong>NRI</strong> coin<br />

validators, <strong>operating</strong> instructions for <strong>the</strong> G-18<br />

• PalmEMP – Operating instructions for configuration <strong>of</strong> <strong>the</strong> coin<br />

validator G-<strong>18.mft</strong><br />

• Tester G-19.0594/4<br />

If this documentation is not available to you, it can be downloaded<br />

at any time from <strong>the</strong> <strong>NRI</strong> homepage (www.nri.de) in <strong>the</strong> compressed<br />

PDF format.<br />

General information about <strong>the</strong> coin validator<br />

The battery-operated and microcomputer-controlled electronic coin validator<br />

G-<strong>18.mft</strong> (multi-frequency technology) is <strong>the</strong> successor model <strong>of</strong> <strong>the</strong><br />

G-18.2900, whose reliable measuring sensor system and rejection <strong>of</strong> false<br />

coins system were taken over and which has been designed in accordance<br />

with <strong>the</strong> BDTA standard (Bundesverband Deutscher Tabakwaren-Großhändler<br />

und Automatenaufsteller) (federal association <strong>of</strong> German tobacco<br />

product wholesalers and vending machine installers).<br />

Because <strong>of</strong> its printed circuit board, which is protected against moisture and<br />

high temperature variations, this is <strong>the</strong> ideal coin validator for power-supplyindependent<br />

vending machines in outdoor service use.<br />

To be able to react as quickly as possible to new false coins and to enable<br />

you to make your individual adjustments, this coin validator can be connected<br />

to (cp. also section "Accessories" in Chap. 10 "Technical data"):<br />

• a PC programming station, which consists <strong>of</strong> <strong>the</strong> configuration and<br />

diagnostics s<strong>of</strong>tware "WinEMP" (including card reader and chip card)<br />

and an <strong>NRI</strong> tester.<br />

• a mobile Palm handheld, on which <strong>the</strong> <strong>NRI</strong> program "PalmEMP" has<br />

been installed, if <strong>the</strong> coin validator is to be configured on site in <strong>the</strong><br />

vending machine.<br />

Old coins and new coins being added to a currency that have not been taken<br />

into consideration at <strong>the</strong> manufacturer can be programmed on <strong>the</strong> coin<br />

validator (optional teach mode).<br />

8 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system GENERAL INFORMATION<br />

Advantages<br />

Scope <strong>of</strong> delivery<br />

• Low current consumption<br />

• Minimum <strong>operating</strong> voltage <strong>of</strong> less than 8 V<br />

• Operating reliability even under extreme environmental conditions<br />

such as minus temperatures and moisture<br />

• Acceptance speed <strong>of</strong> three coins per second<br />

• Multi-frequency technology for multiple scanning <strong>of</strong> inserted coins and<br />

for evaluation <strong>of</strong> 16 measuring parameters for reliable coin recognition<br />

• Quick reaction to changing market situations or to new false coins<br />

ensured by simplified configuration with <strong>the</strong> help <strong>of</strong><br />

– <strong>the</strong> PC programming station "WinEMP" for <strong>the</strong> workshop<br />

– <strong>the</strong> Palm handheld s<strong>of</strong>tware "PalmEMP" directly on <strong>the</strong> vending<br />

machine<br />

• 12 coin channels which can be inhibited individually<br />

• Integrated wake-up sensor<br />

• Optional MDB periphery<br />

• Optional teach mode for teaching up to six different tokens or coin<br />

types<br />

• Flash technology for uncomplicated and time-saving coin validator<br />

<strong>operating</strong> s<strong>of</strong>tware updates<br />

In addition to <strong>the</strong> coin validator G-<strong>18.mft</strong>, <strong>the</strong> following items are delivered to<br />

you:<br />

• Additional control PCB for connecting <strong>the</strong> vending machine<br />

components such as <strong>the</strong> battery, escrow, selection buttons, pilot<br />

lights, product ejectors, and motorized return mechanism<br />

• 6-pole and 10-pole ribbon cable for connecting <strong>the</strong> additional control<br />

PCB to <strong>the</strong> coin validator<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

9


SAFETY INSTRUCTIONS G-<strong>18.mft</strong> with vending machine control system<br />

2 Safety instructions<br />

Proper use<br />

Before <strong>operating</strong> <strong>the</strong> device for <strong>the</strong> first time, please read <strong>the</strong>se <strong>operating</strong><br />

instructions carefully at least once, and most importantly <strong>the</strong> safety<br />

instructions. This is to ensure you have understood <strong>the</strong> contents <strong>of</strong> this<br />

manual as well as how to operate <strong>the</strong> coin validator.<br />

The battery-operated coin validators <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> series are intended to<br />

be used in mains-independent power supply 1-5-chute machines for prepacked<br />

products <strong>of</strong> uniform shape, such as, e.g., tobacco and telephone<br />

cards, and are supposed to check <strong>the</strong> coins inserted into <strong>the</strong> vending<br />

machine for specific coin properties as well as control <strong>the</strong> vending machine<br />

functions <strong>of</strong> <strong>the</strong> escrow, selection buttons, pilot lights, product ejectors and<br />

coin return. Only use <strong>the</strong> coin validator for this purpose. Under no<br />

circumstances can <strong>the</strong> manufacturer be held liable for any damage or loss<br />

resulting from improper use <strong>of</strong> <strong>the</strong> device.<br />

These coin validators have been constructed in compliance with <strong>the</strong> state<br />

<strong>of</strong> <strong>the</strong> art and recognized safety regulations. Never<strong>the</strong>less this equipment<br />

can be a source <strong>of</strong> danger. Therefore please observe <strong>the</strong> following safety<br />

regulations.<br />

10 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system SAFETY INSTRUCTIONS<br />

Protecting yourself and equipment<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

The coin validator may only be connected by a qualified<br />

electrician.<br />

Only use <strong>the</strong> coin validator according to proper use. Under no<br />

circumstances can <strong>the</strong> manufacturer be held liable for any<br />

damage or loss resulting from improper use <strong>of</strong> <strong>the</strong> device.<br />

The coin validator PCB is fitted with components that could be<br />

damaged beyond repair by electrostatic discharge. Please<br />

observe <strong>the</strong> handling instructions for components exposed to<br />

<strong>the</strong> risk <strong>of</strong> electrostatic discharge.<br />

Apply <strong>the</strong> correct supply voltage to <strong>the</strong> coin validator (see<br />

label).<br />

Ensure <strong>the</strong> correct potential equalization in <strong>the</strong> vending<br />

machine.<br />

Never pull <strong>the</strong> connecting cable <strong>of</strong> <strong>the</strong> coin validator from <strong>the</strong><br />

additional control PCB when a voltage is applied.<br />

De-energize <strong>the</strong> vending machine and coin validator before<br />

you install, clean or remove <strong>the</strong> device.<br />

Contact <strong>NRI</strong> if you want to alter <strong>the</strong> construction <strong>of</strong> <strong>the</strong> device<br />

to a greater extent than <strong>the</strong> modifications described in <strong>the</strong>se<br />

instructions.<br />

If <strong>the</strong> device is no longer required, please dispose <strong>of</strong> it<br />

correctly.<br />

We reserve <strong>the</strong> right to make technical modifications to <strong>the</strong><br />

device which are not covered by <strong>the</strong>se instructions.<br />

11


OTHER OPERATING MODES OF THE G-18.MFT G-<strong>18.mft</strong> with vending machine control system<br />

3 <strong>O<strong>the</strong>r</strong> <strong>operating</strong> <strong>modes</strong> <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong><br />

Since <strong>the</strong> G-<strong>18.mft</strong> can not only be used as a vending machine control<br />

system for 1-5-chute machines but can also be used in o<strong>the</strong>r <strong>operating</strong><br />

<strong>modes</strong> by setting <strong>the</strong> switches, this chapter will now provide a brief<br />

description <strong>of</strong> <strong>the</strong> o<strong>the</strong>r <strong>operating</strong> <strong>modes</strong>.<br />

The device can work in<br />

• parallel operation as a<br />

– standard coin validator<br />

– 1-price totalizer or<br />

– 2-price totalizer and in<br />

• serial operation according to <strong>the</strong><br />

– S1 protocol,<br />

– BDTA MDB slave protocol or<br />

– MDB master protocol.<br />

Parallel operation<br />

You will find a detailed description and instructions regarding <strong>the</strong> use<br />

<strong>of</strong> <strong>the</strong>se <strong>operating</strong> <strong>modes</strong> in <strong>the</strong> separate general <strong>operating</strong><br />

instructions for <strong>the</strong> G-<strong>18.mft</strong>.<br />

For vending machines with a parallel interface, <strong>the</strong> coin validator G-<strong>18.mft</strong><br />

can be used in two different <strong>operating</strong> <strong>modes</strong>, i.e., as an exclusive coin<br />

validator or as a totalizer (1-price and 2-price totalizer).<br />

Coin validator operation<br />

Totalizer operation<br />

The G-<strong>18.mft</strong> is used as an exclusive coin validator whenever coins inserted<br />

into a vending machine are checked for <strong>the</strong>ir properties and are to be<br />

accepted for sale or rejected and directed into <strong>the</strong> return area as a result <strong>of</strong><br />

this inspection.<br />

The G-<strong>18.mft</strong> is used as a totalizer whenever it is supposed to data-manage<br />

prices internally in addition to <strong>the</strong> coin inspection (see above). The G-<strong>18.mft</strong><br />

compares <strong>the</strong>se prices with <strong>the</strong> total value <strong>of</strong> <strong>the</strong> inserted coins. If <strong>the</strong> credit<br />

reaches <strong>the</strong> price, <strong>the</strong> totalizer uses a price signal to trigger <strong>the</strong> handing-out<br />

<strong>of</strong> <strong>the</strong> goods by <strong>the</strong> machine.<br />

The totalizer can be used as a 1-price totalizer for setting one price or as a<br />

2-price totalizer for setting two prices.<br />

12 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system OTHER OPERATING MODES OF THE G-18.MFT<br />

Serial operation<br />

For vending machines with a serial interface, <strong>the</strong> coin validator G-<strong>18.mft</strong> can<br />

be used in two different <strong>operating</strong> <strong>modes</strong>, i.e., as a slave or as a master.<br />

Slave coin validator operation<br />

Master operation<br />

In slave operation, <strong>the</strong> G-<strong>18.mft</strong> is used as an exclusive coin validator. The<br />

coins inserted into a vending machine are checked for <strong>the</strong>ir properties and<br />

are accepted for sale or rejected and directed into <strong>the</strong> return area as a result<br />

<strong>of</strong> this inspection.<br />

The communication <strong>of</strong> <strong>the</strong> coin validator with <strong>the</strong> vending machine control<br />

system is carried out via <strong>the</strong> MDB protocol or <strong>the</strong> S1 protocol. Accordingly,<br />

<strong>the</strong> vending machine functions as a master and <strong>the</strong> coin validator as a slave.<br />

The MDB protocol (MDB = Multi Drop Bus) is used in <strong>the</strong> case <strong>of</strong> <strong>the</strong><br />

G-<strong>18.mft</strong> with BDTA (BDTA = Bundesverband Deutscher Tabakwaren-<br />

Großhändler und Automatenaufsteller) (federal association <strong>of</strong> German<br />

tobacco wholesalers and vending machine installers) restrictions for:<br />

• voltage supply and<br />

• battery operation.<br />

The S1 protocol is an MDB protocol specified for <strong>NRI</strong> coin validators with<br />

individual restrictions and commands for:<br />

• voltage supply and<br />

• sorting.<br />

You can obtain fur<strong>the</strong>r information about <strong>the</strong> MDB interface and S1 interface<br />

in <strong>the</strong><br />

• BDTA MDB specification, which is available to you at <strong>the</strong> BDTA<br />

• <strong>NRI</strong> S1 specification for <strong>the</strong> G-40 S1, which <strong>NRI</strong> will gladly place at<br />

your disposal upon your request.<br />

The G-<strong>18.mft</strong> is used as a master whenever it is supposed to control<br />

devices via <strong>the</strong> MDB protocol in addition to <strong>the</strong> coin inspection (see above).<br />

The communication <strong>of</strong> <strong>the</strong> coin validator with a card reader, display or o<strong>the</strong>r<br />

external device is carried out via <strong>the</strong> standard MDB protocol (MDB = Multi<br />

Drop Bus), with <strong>the</strong> coin validator functioning as a master and all connected<br />

devices, such as a card reader or display, functioning as a slave.<br />

You will find detailed information about <strong>the</strong> MDB interface in <strong>the</strong> "NAMA<br />

document MDB/ICP, 2.0" (www.vending.org).<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

13


DESIGN G-<strong>18.mft</strong> with vending machine control system<br />

4 Design<br />

This chapter describes <strong>the</strong> general design <strong>of</strong> <strong>the</strong> coin validator and <strong>the</strong><br />

additional control PCB and also <strong>the</strong> components that are important for<br />

<strong>operating</strong> <strong>the</strong> device:<br />

• Return lever, switching blocks, light-emitting diode, interfaces, label<br />

• Interfaces, button and switches, pilot lights<br />

The coin validator<br />

10<br />

1 Return lever<br />

2 Coin insert funnel<br />

3 Switching blocks S1–S3<br />

4 Mounting studs<br />

5 MDB interface – optional periphery<br />

(display, card reader)<br />

6 Interface – additional control PCB<br />

7<br />

4<br />

4<br />

Fig. 1a: Design – G-<strong>18.mft</strong><br />

7 Light-emitting diode<br />

8 Interface – additional control PCB<br />

9 Coin outlet<br />

10 Configuration interface –<br />

PC programming station (WinEMP)/<br />

Palm handheld (PalmEMP)<br />

14 National Rejectors, Inc. GmbH, Buxtehude<br />

2<br />

8<br />

5<br />

6<br />

3<br />

1<br />

9


G-<strong>18.mft</strong> with vending machine control system DESIGN<br />

Return lever<br />

Coins inserted into <strong>the</strong> coin validator pass through <strong>the</strong> coin insert funnel 2<br />

into <strong>the</strong> measurement and validation area <strong>of</strong> <strong>the</strong> device, where <strong>the</strong>ir coin<br />

properties are compared with <strong>the</strong> values <strong>of</strong> <strong>the</strong> stored acceptance bands.<br />

Coins rejected by <strong>the</strong> coin validator are directed into <strong>the</strong> return area and<br />

coins accepted for <strong>the</strong> vending operation leave <strong>the</strong> device through <strong>the</strong> coin<br />

outlet 9, which is located at a fixed position because <strong>the</strong> coin validator does<br />

not have a sorting function. (See Fig. 1a)<br />

The return lever 1 on <strong>the</strong> top <strong>of</strong> <strong>the</strong> coin validator is ei<strong>the</strong>r directly operated<br />

mechanically or motor-controlled using <strong>the</strong> return button on <strong>the</strong> vending<br />

machine, if <strong>the</strong> coins which have already been inserted are to be returned<br />

or a jam caused by coins, e.g., which have become stuck needs to be<br />

removed. Operating <strong>the</strong> return lever opens <strong>the</strong> measurement and validation<br />

area <strong>of</strong> <strong>the</strong> coin validator so that all objects in <strong>the</strong> coin validator are<br />

transported into <strong>the</strong> return area. (See Fig. 1a)<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

15


DESIGN G-<strong>18.mft</strong> with vending machine control system<br />

Switching blocks (on coin validator)<br />

On <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device, <strong>the</strong> coin validator is<br />

equipped with three switching blocks (S1–S3) 3<br />

located below one ano<strong>the</strong>r. The two upper switching<br />

blocks S1 and S2 have eight DIL switches each,<br />

and <strong>the</strong> lower block S3 has ten. (See Fig. 1a)<br />

The 12 available coin channels or <strong>the</strong> coin types<br />

assigned to <strong>the</strong> coin channels can be inhibited<br />

individually using <strong>the</strong> first six DIL switches <strong>of</strong><br />

switching blocks S1 and S2 (see section "Inhibiting<br />

coins" in Chap. 7 "Operation").<br />

DIL switch 7 on <strong>the</strong> switching block S1 is used to determine whe<strong>the</strong>r <strong>the</strong><br />

customer will receive his goods if he has a credit that corresponds exactly<br />

to <strong>the</strong> price or also if his credit is higher than <strong>the</strong> set price (see section "Set<br />

exact price or overpay mode" in Chap. 6 "Starting up").<br />

Using <strong>the</strong> eighth DIL switch <strong>of</strong> <strong>the</strong> upper switching block S1, you can disable<br />

<strong>the</strong> <strong>operating</strong> button and <strong>operating</strong> switches <strong>of</strong> <strong>the</strong> additional control PCB<br />

(see section "Disabling price and test switches/button" in Chap. 7 "Operation").<br />

DIL switch 7 on <strong>the</strong> lower switching block S2 is used to set <strong>the</strong> coin validator<br />

into teach mode in order to be able to configure new coins or tokens on site<br />

without using any additional tools (see section "Teaching coin channels in<br />

teach mode" in Chap. 7 "Operation").<br />

The eighth DIL switch <strong>of</strong> <strong>the</strong> middle switching block S2 is used to define <strong>the</strong><br />

<strong>operating</strong> mode "vending machine control" (see Chap. 6 "Starting up").<br />

The DIL switches 1–8 <strong>of</strong> <strong>the</strong> lower switching block S3 are not assigned in <strong>the</strong><br />

<strong>operating</strong> mode "vending machine control". Their switch position is not<br />

relevant.<br />

DIL switch 9 <strong>of</strong> <strong>the</strong> switching block S3 is used to set <strong>the</strong> MDB protocol and<br />

DIL switch 10 is used to select which <strong>of</strong> <strong>the</strong> two memory blocks <strong>the</strong> coin<br />

validator is to access (see Chap. 6 "Starting up" and section "Selecting<br />

memory block" in Chap. 7 "Operation").<br />

16 National Rejectors, Inc. GmbH, Buxtehude<br />

S1<br />

S2<br />

S3


G-<strong>18.mft</strong> with vending machine control system DESIGN<br />

Function assignment <strong>of</strong> <strong>the</strong> DIL switches<br />

Switching block S1<br />

DIL switch <strong>of</strong>f on<br />

S1.1 Coin channel 1 vacant inhibited<br />

S1.2 Coin channel 2 vacant inhibited<br />

S1.3 Coin channel 3 vacant inhibited<br />

S1.4 Coin channel 4 vacant inhibited<br />

S1.5 Coin channel 5 vacant inhibited<br />

S1.6 Coin channel 6 vacant inhibited<br />

S1.7 Product sale in case <strong>of</strong> overpay exact price<br />

S1.8 Switches/button, additional PCB disabled enabled<br />

Switching block S2<br />

DIL switch <strong>of</strong>f on<br />

S2.1Coin channel 7 vacant inhibited<br />

S2.2 Coin channel 8 vacant inhibited<br />

S2.3 Coin channel 9 vacant inhibited<br />

S2.4 Coin channel 10 vacant inhibited<br />

S2.5 Coin channel 11 vacant inhibited<br />

S2.6 Coin channel 12 vacant inhibited<br />

S2.7 Operation normal teach mode<br />

S2.8 Operation control –<br />

Switching block S3<br />

DIL switch <strong>of</strong>f on<br />

S3.1not assigned<br />

S3.2 not assigned<br />

S3.3 not assigned<br />

S3.4 not assigned<br />

S3.5 not assigned<br />

S3.6 not assigned<br />

S3.7 not assigned<br />

S3.8 not assigned<br />

S3.9 Operation MDB configuration<br />

S3.10 Memory block 0 1<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

S1<br />

S2<br />

S3<br />

S1<br />

S2<br />

S3<br />

S1<br />

S2<br />

S3<br />

17


DESIGN G-<strong>18.mft</strong> with vending machine control system<br />

Light-emitting diode (on coin validator)<br />

The light-emitting diode (LED) 7 (see Fig. 1a) indicates, on <strong>the</strong> one hand, <strong>the</strong><br />

voltage state <strong>of</strong> <strong>the</strong> battery if <strong>the</strong> return lever is pressed after a coin has been<br />

inserted (see section "Displaying battery voltage" in Chap. 8 "Maintenance<br />

and service").<br />

On <strong>the</strong> o<strong>the</strong>r hand, <strong>the</strong> LED lights up when memory block 0 or 1 is switched<br />

active (see section "Selecting memory block" in Chap. 7 "Operation").<br />

18 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system DESIGN<br />

Interfaces (on coin validator)<br />

On <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator <strong>the</strong>re is a 6-pole 8 and a 14-pole 6 interface<br />

to <strong>the</strong> additional control PCB (to <strong>the</strong> vending machine). At <strong>the</strong> bottom <strong>of</strong> <strong>the</strong><br />

device <strong>the</strong>re is a connecting plug 10 for <strong>the</strong> PC programming station or <strong>the</strong><br />

Palm handheld. Peripheral devices, such as a display or card reader, can<br />

be connected to <strong>the</strong> 10-pole MDB interface 5. (See Fig. 1a)<br />

Interfaces 8/6 – additional control PCB (6-/14-pole)<br />

These two interfaces are used to connect <strong>the</strong> coin validator to <strong>the</strong> additional<br />

control PCB to which <strong>the</strong> vending machine components such as <strong>the</strong> battery,<br />

escrow, selection buttons, pilot lights, product ejectors, and return<br />

mechanism are connected (see section "The additional control PCB" in this<br />

chapter).<br />

Interface 5 – MDB periphery (10-pole)<br />

If <strong>the</strong> G-<strong>18.mft</strong> is operated as a 1-5-chute vending machine control system,<br />

use an MDB cable set to connect all slave devices, such as an MDB card<br />

reader and MDB display to this interface (see section "Accessories" in<br />

Chap. 10 "Technical data").<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

For fur<strong>the</strong>r information on <strong>the</strong> MDB interface, please refer to "NAMA<br />

document MDB/ICP, 2.0" (www.vending.org).<br />

For details regarding pin assignment, see section "Pin assignment<br />

and connection diagrams" in Chap. 10 "Technical data".<br />

Pin 7 <strong>of</strong> this interface has been assigned to a wake-up line. The coin validator<br />

itself is woken up from an energy-saving standby mode by <strong>the</strong> insertion <strong>of</strong><br />

a coin and <strong>the</strong>n wakes up all connected slave devices via <strong>the</strong> wake-up line.<br />

The coin validator is now in its active state and keeps <strong>the</strong> wake-up line on<br />

"low" = active (all devices ready for operation) until <strong>the</strong> inserted coin has<br />

been processed.<br />

Interface 10 – configuration (WinEMP/PalmEMP)<br />

To configure <strong>the</strong> coin validator <strong>the</strong> device is connected to a PC or a mobile<br />

Palm handheld. For that purpose, <strong>the</strong> G-<strong>18.mft</strong> is equipped at <strong>the</strong> bottom<br />

with a PCB direct plug (see Fig. 1a), which is used to connect <strong>the</strong> coin<br />

validator to <strong>the</strong> PC programming station or to a Palm handheld. The device<br />

can <strong>the</strong>n be set up using <strong>the</strong> configuration and diagnostics s<strong>of</strong>tware<br />

"WinEMP" or "PalmEMP" (see Chap. 6 "Starting up" and Chap. 9 "Which<br />

functions can be set using WinEMP/PalmEMP?").<br />

For details regarding pin assignment, see section "Pin assignment<br />

and connection diagrams" in Chap. 10 "Technical data".<br />

19


DESIGN G-<strong>18.mft</strong> with vending machine control system<br />

Label<br />

The label <strong>of</strong> <strong>the</strong> coin validator contains all <strong>the</strong> data defining <strong>the</strong> device such<br />

as <strong>the</strong> device type and nominal voltage as well as customer-specific default<br />

values such as <strong>the</strong> currency, coin types and coin channel data:<br />

17<br />

1<br />

16<br />

2 3 4<br />

15<br />

14<br />

Fig. 1b: Label – G-<strong>18.mft</strong><br />

20 National Rejectors, Inc. GmbH, Buxtehude<br />

13<br />

5 6 7 8<br />

1 Channel data – memory block 0 12 Coin outlet , since without sorting<br />

2 Date <strong>of</strong> manufacture<br />

device, always "3"<br />

3 Currency – memory block 1<br />

13 Coin signal line , not relevant for<br />

4 Currency – memory block 2<br />

5 Channel data – memory block 1<br />

6 Device type<br />

7 Data block number<br />

8 Revision no. for data block download<br />

9 Nominal voltage<br />

10 Bar code<br />

11 Ordering code/order no./<br />

consecutive device no. per order number<br />

G-<strong>18.mft</strong> with vending machine control<br />

system<br />

14 Very narrow coin channel<br />

15 Narrow coin channel<br />

16 Normal coin channel<br />

17 Coin type<br />

12<br />

9<br />

10<br />

11


G-<strong>18.mft</strong> with vending machine control system DESIGN<br />

The additional control PCB<br />

7<br />

8a 8b8c 8d 8e<br />

Interfaces (additional control PCB)<br />

On <strong>the</strong> additional control PCB, <strong>the</strong>re are, in addition to <strong>the</strong> two interfaces 1a<br />

and 1b to <strong>the</strong> coin validator, all <strong>the</strong> interfaces 4 to 8 to <strong>the</strong> vending machine<br />

components that are relevant for <strong>the</strong> control system (see Fig. 1c).<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

Fig. 1c: Design – additional control PCB<br />

1a Interface (14-pole) – G-<strong>18.mft</strong><br />

1b Interface (6-pole) – G-<strong>18.mft</strong><br />

2 DIL switch 1 (lower) and<br />

2 (upper)<br />

3 Button<br />

4 Interface – escrow<br />

5 Interface – return mechanism<br />

6 Interface – battery<br />

For details regarding pin assignment, see section "Pin assignment<br />

and connection diagrams" in Chap. 10 "Technical data".<br />

Button and switches (additional control PCB)<br />

1a 1b<br />

Button 3 is used to perform an automatic run <strong>of</strong> <strong>the</strong> vending machine<br />

functions such as escrow, selection buttons, pilot lights, product ejectors<br />

and motorized return mechanism before starting up <strong>the</strong> device (see Chap. 6<br />

"Starting up") and to reset <strong>the</strong> error messages stored in <strong>the</strong> coin validator<br />

that inhibit <strong>the</strong> fur<strong>the</strong>r acceptance <strong>of</strong> coins or disable <strong>the</strong> selection buttons<br />

(see Chap. 11 "Troubleshooting").<br />

The lower <strong>of</strong> <strong>the</strong> two DIL switches 2 is used for <strong>the</strong> manual testing <strong>of</strong> all<br />

contacts <strong>of</strong> <strong>the</strong> vending functions such as escrow, selection buttons,<br />

product ejectors and motorized return mechanism (see Chap. 11<br />

"Troubleshooting").<br />

The upper DIL switch can be used to set up to five prices for up to five<br />

different products (see section "Set <strong>the</strong> prices" in Chap. 6 "Starting up").<br />

6<br />

7 Interface – selection buttons and pilot<br />

lights in vending machine door<br />

8a Interface – product ejector 1<br />

8b Interface – product ejector 2<br />

8c Interface – product ejector 3<br />

8d Interface – product ejector 4<br />

8e Interface – product ejector 5<br />

The button and switches can be disabled for normal operation (see<br />

section "Disabling price and test switches/button in Chap. 7<br />

"Operation").<br />

5<br />

4<br />

12<br />

2<br />

3<br />

21


DESIGN G-<strong>18.mft</strong> with vending machine control system<br />

Pilot lights (vending machine door)<br />

The two pilot lights (LEDs) controlled via <strong>the</strong> additional PCB (connector 7,<br />

Fig. 1c) in <strong>the</strong> vending machine door are supposed to make it easier for <strong>the</strong><br />

customer to operate <strong>the</strong> vending machine in normal operation. However,<br />

<strong>the</strong>se LEDs also tell <strong>the</strong> service technician that <strong>the</strong>re is a malfunction and<br />

what kind <strong>of</strong> malfunction it is. Accordingly, <strong>the</strong> green LED is used during a<br />

correct selling sequence and <strong>the</strong> red LED in <strong>the</strong> event <strong>of</strong> a malfunction or an<br />

error during <strong>the</strong> selling sequence (cp. also section "Status and error<br />

messages <strong>of</strong> <strong>the</strong> pilot lights in <strong>the</strong> machine door" in Chap. 8 "Maintenance<br />

and service"):<br />

green LED flashes,<br />

as soon as <strong>the</strong> inserted credit is sufficient for a purchase:<br />

• in case <strong>of</strong> setting "exact price“,<br />

as soon as a set price is reached and <strong>the</strong> respective chute is not<br />

empty<br />

• in case <strong>of</strong> setting "overpay“,<br />

as soon as <strong>the</strong> lowest set price is reached<br />

red LED flashes, when coins are inserted although <strong>the</strong> acceptance <strong>of</strong> coins<br />

is inhibited, because:<br />

• credit has already reached <strong>the</strong> highest set price<br />

• all chutes are empty or defective<br />

• malfunction in <strong>the</strong> escrow<br />

red LED flashes, when a selection button is pressed, because:<br />

• in case <strong>of</strong> setting "exact price", credit is not equal to price<br />

• in case <strong>of</strong> setting "overpay", credit is less than <strong>the</strong> price <strong>of</strong> <strong>the</strong><br />

selected product<br />

• chute <strong>of</strong> <strong>the</strong> selected product is empty or defective<br />

green and red LED flash alternately whenever <strong>the</strong> coin validator is not in <strong>the</strong><br />

normal <strong>operating</strong> mode but in <strong>the</strong> service mode instead, so that no coins can<br />

be accepted in order to generate a credit (e.g. in <strong>the</strong> test mode or during <strong>the</strong><br />

price-setting operation).<br />

22 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system FUNCTIONS<br />

5 Functions<br />

This chapter describes <strong>the</strong> functions <strong>of</strong> <strong>the</strong> coin validator:<br />

• Coin acceptance<br />

• Coin channels and memory blocks<br />

• Accepted coin sensors<br />

• Prices<br />

• Control <strong>of</strong> <strong>the</strong> vending machine functions<br />

• "Battery empty" detection<br />

• Inhibiting <strong>of</strong> specific coin types<br />

• Teach mode (optional)<br />

• Communication with MDB periphery (optional)<br />

Only <strong>the</strong> functions will be described in this chapter. To find out how to change<br />

adjustable functions, refer to Chap. 7 "Operation" regarding settings made<br />

directly on <strong>the</strong> changer, and refer to <strong>the</strong> separate instructions regarding<br />

settings made using <strong>the</strong> configuration s<strong>of</strong>tware WinEMP or PalmEMP (cp.<br />

also Chap. 9 "Which functions can be set using WinEMP/PalmEMP?").<br />

Coin acceptance<br />

A coin inserted into <strong>the</strong> coin validator initially runs past inductive and optical<br />

sensors for <strong>the</strong> purpose <strong>of</strong> an inspection in order to measure its coin<br />

properties such as <strong>the</strong> alloy, diameter, mass and minting. An upper limit and<br />

a lower limit are stored for each programmed coin type, a so-called<br />

acceptance band, so that <strong>the</strong> coin validator knows whe<strong>the</strong>r to accept a coin<br />

or not. If <strong>the</strong> determined measured values <strong>of</strong> <strong>the</strong> inserted coin are beyond <strong>the</strong><br />

acceptance band, <strong>the</strong> coin detected as being a false coin exits <strong>the</strong> coin<br />

validator via <strong>the</strong> coin return area. <strong>O<strong>the</strong>r</strong>wise, <strong>the</strong> acceptance gate opens,<br />

and after passing <strong>the</strong> accepted coin sensors, <strong>the</strong> coin is initially directed into<br />

<strong>the</strong> escrow <strong>of</strong> <strong>the</strong> vending machine.<br />

The acceptance bands are programmed by <strong>the</strong> manufacturer according to<br />

customer specifications, but <strong>the</strong>y can be changed using <strong>the</strong> configuration<br />

s<strong>of</strong>tware (see Chap. 9 "Which functions can be set using <strong>the</strong> WinEMP/<br />

PalmEMP?").<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

23


FUNCTIONS G-<strong>18.mft</strong> with vending machine control system<br />

Coin channels and memory blocks<br />

For <strong>the</strong> purpose <strong>of</strong> coin acceptance, <strong>the</strong> coin validator possesses 12 "memory<br />

slots" that can be assigned different coin types or tokens. These "memory<br />

slots" are termed coin channels. All <strong>the</strong> coin information that describes <strong>the</strong><br />

processing <strong>of</strong> an inserted coin is assigned to <strong>the</strong> coin channels; e.g. <strong>the</strong><br />

acceptance band <strong>of</strong> a coin type/token so that <strong>the</strong> coin type/token is accepted<br />

in that channel.<br />

To be able to reject false coins reliably, channels with a narrow or even a very<br />

narrow acceptance band are frequently set up for a coin type, in addition to<br />

<strong>the</strong> standard coin channel. The limit values <strong>of</strong> <strong>the</strong>se coin channels are closer<br />

to one ano<strong>the</strong>r so that false coins with similar measured values are rejected.<br />

Narrow and very narrow coin channels, however, also possess a lower<br />

acceptance rate.<br />

In addition, it is possible to allocate coins with different measured values but<br />

identical coin values to different coin channels. This is how <strong>the</strong> coin validator<br />

can, for example, accept old and new coins <strong>of</strong> <strong>the</strong> same type.<br />

However, a coin channel is not only assigned <strong>the</strong> acceptance band <strong>of</strong> a coin<br />

type but also o<strong>the</strong>r coin information which defines fur<strong>the</strong>r processing: e.g.<br />

coin values and inhibiting information.<br />

The memory <strong>of</strong> <strong>the</strong> coin validator can data-manage two separately<br />

programmed (memory) blocks 0 and 1 (see section "Label" in Chap. 4<br />

"Design"). The 12 coin channels can be assigned independently <strong>of</strong> one<br />

ano<strong>the</strong>r to each block with different coin types (also currencies), inhibiting<br />

information, etc. Only one block can be active at a time and be used for <strong>the</strong><br />

coin measurement and for fur<strong>the</strong>r coin processing. You can use <strong>the</strong><br />

switching blocks on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device to select <strong>the</strong> desired block (see<br />

section "Selecting memory block" in Chap. 7 "Operation").<br />

Since <strong>the</strong> customer-specific programming made by <strong>the</strong> manufacturer does<br />

not allocate all 12 coin channels <strong>of</strong> memory block 0 and 1 in most cases,<br />

coin types and <strong>the</strong> desired fur<strong>the</strong>r information can be assigned to channels<br />

that are still free at any time using <strong>the</strong> configuration s<strong>of</strong>tware (see Chap. 9<br />

"Which functions can be set using WinEMP/PalmEMP?").<br />

The coin channels 7 to 12 <strong>of</strong> <strong>the</strong> two memory blocks are intended for <strong>the</strong><br />

teach mode. New coin types/tokens can be taught in teach mode directly at<br />

<strong>the</strong> vending machine without using any fur<strong>the</strong>r tools (see section "Teaching<br />

coin channels in teach mode" in Chap. 7 "Operation").<br />

24 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system FUNCTIONS<br />

Accepted coin sensors<br />

Prices<br />

Sale<br />

To ensure that accepted coins actually arrive in <strong>the</strong> escrow and that coin<br />

acceptance has not been tampered with, accepted coin sensors located in<br />

front <strong>of</strong> <strong>the</strong> coin outlet check whe<strong>the</strong>r <strong>the</strong> inserted coin drops unhindered into<br />

<strong>the</strong> cash-box chute. Only when <strong>the</strong> coin has passed this checking function<br />

is <strong>the</strong> coin considered accepted.<br />

If <strong>the</strong> accepted coin sensors are continuously covered, e.g. by a coin jam,<br />

coin acceptance is inhibited.<br />

Up to five prices for up to five different products can be set in <strong>the</strong> coin validator<br />

(see section "Set <strong>the</strong> prices" in Chap. 6 "Starting up").<br />

All prices are set to EUR 1.00 by <strong>the</strong> manufacturer.<br />

Following <strong>the</strong> acceptance <strong>of</strong> coins, <strong>the</strong> coins are initially directed into <strong>the</strong><br />

escrow <strong>of</strong> <strong>the</strong> vending machine. Depending whe<strong>the</strong>r you select "exact price"<br />

or "overpay" for <strong>the</strong> selling sequence (see section "Set exact price or<br />

overpay function" in Chap. 6 "Starting up"), <strong>the</strong> product selection is possible<br />

as soon as<br />

• <strong>the</strong> inserted credit amounts exactly to <strong>the</strong> price <strong>of</strong> <strong>the</strong> respective<br />

product (<strong>the</strong> credit must not be less than but also not greater than <strong>the</strong><br />

price).<br />

• <strong>the</strong> inserted credit amounts to or exceeds one price or several prices.<br />

(The residual credit is accepted without allowing <strong>the</strong> customer to<br />

make ano<strong>the</strong>r product selection.)<br />

The green pilot light flashes until <strong>the</strong> goods are given out via <strong>the</strong> respective<br />

product chute by pressing one <strong>of</strong> <strong>the</strong> up to five selection buttons. Now <strong>the</strong><br />

accepted coins are directed from <strong>the</strong> escrow into <strong>the</strong> cash-box.<br />

If <strong>the</strong> chute selected by <strong>the</strong> customer is empty or defective, <strong>the</strong> red pilot light<br />

flashes and <strong>the</strong> customer can now press <strong>the</strong> return lever. The coins are <strong>the</strong>n<br />

directed from <strong>the</strong> escrow into <strong>the</strong> return area. The return lever <strong>of</strong> <strong>the</strong> coin<br />

validator can be directly operated mechanically or electrically by means <strong>of</strong><br />

a motor.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

25


FUNCTIONS G-<strong>18.mft</strong> with vending machine control system<br />

"Battery empty" detection<br />

The light-emitting diode on <strong>the</strong> left-hand side <strong>of</strong> <strong>the</strong> coin validator indicates<br />

<strong>the</strong> voltage state <strong>of</strong> <strong>the</strong> battery when <strong>the</strong> return lever is pressed following <strong>the</strong><br />

insertion <strong>of</strong> a coin (see section "Displaying battery voltage" in Chap. 8<br />

"Maintenance and service").<br />

Inhibiting <strong>of</strong> specific coin types<br />

If specific coin types are no longer to be accepted for payment at <strong>the</strong> vending<br />

machine (e.g. because <strong>the</strong>re are too many false coins <strong>of</strong> a specific coin type<br />

in circulation), <strong>the</strong>se coin types can be inhibited using <strong>the</strong> switching blocks<br />

on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator (see section "Inhibiting coins" in Chap. 7<br />

"Operation").<br />

Teach mode (optional)<br />

The coin validator provides six memory locations (coin channels) for<br />

configuring a maximum number <strong>of</strong> six new coins/tokens, which means that<br />

coin/token measured values can be re-assigned directly on <strong>the</strong> vending<br />

machine by inserting <strong>the</strong> respective coins/tokens. The acceptance band<br />

generated <strong>the</strong>n accepts <strong>the</strong>se tokens as payment in <strong>the</strong> vending machine.<br />

(See section "Teaching coin channels in teach mode" in Chap. 7 "Operation")<br />

Communication with MDB periphery (optional)<br />

If <strong>the</strong> coin validator is supposed to control external devices using <strong>the</strong> MDB<br />

protocol, an <strong>NRI</strong> card reader and <strong>NRI</strong> display can be connected using <strong>the</strong><br />

10-pole MDB interface on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device and using an MDB cable set<br />

(see section "Accessories" in Chap. 10 "Technical data").<br />

26 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system STARTING UP<br />

6 Starting up<br />

The G-<strong>18.mft</strong> is ei<strong>the</strong>r<br />

• started up in a vending machine, or<br />

• connected to one <strong>of</strong> <strong>the</strong> two <strong>NRI</strong> s<strong>of</strong>tware solutions used to configure<br />

<strong>the</strong> device:<br />

– PC programming station (WinEMP)<br />

– Palm handheld (PalmEMP)<br />

Starting up in <strong>the</strong> vending machine<br />

To start up <strong>the</strong> device you must:<br />

• Fasten and connect <strong>the</strong> coin validator and additional control PCB in<br />

<strong>the</strong> vending machine<br />

• Activate a test run <strong>of</strong> <strong>the</strong> vending machine components to be<br />

controlled<br />

• Set prices<br />

• Select "exact price" or "overpay"<br />

Install coin validator and additional control PCB<br />

1 Interrupt <strong>the</strong> voltage supply <strong>of</strong> <strong>the</strong> vending machine.<br />

2 Set DIL switch 9 <strong>of</strong> <strong>the</strong> lower switching block S3 to<br />

<strong>the</strong> lower position (OFF).<br />

The MDB protocol for <strong>the</strong> vending machine control<br />

system has been selected.<br />

3 Set DIL switch 8 <strong>of</strong> <strong>the</strong> middle switching block S2<br />

also to <strong>the</strong> lower position (OFF).<br />

Master operation for any connected slaves has<br />

been selected.<br />

4 Connect both enclosed ribbon cables to <strong>the</strong> 14-pole<br />

and 6-pole interfaces (3 and 4, Fig. 2a) <strong>of</strong> <strong>the</strong> coin validator.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

If MDB slave devices are to be connected to <strong>the</strong> coin validator,<br />

connect <strong>the</strong> MDB cable set to <strong>the</strong> 10-pole MDB interface 2 <strong>of</strong> <strong>the</strong><br />

coin validator (see Fig. 2a).<br />

5 Hang <strong>the</strong> coin validator in <strong>the</strong> vending machine mount using <strong>the</strong><br />

lateral mounting studs 1 (see Fig. 2a).<br />

27


STARTING UP G-<strong>18.mft</strong> with vending machine control system<br />

10<br />

5<br />

11a 11b11c 11d 11e<br />

1<br />

1<br />

4<br />

2<br />

3<br />

Fig. 2a: Interfaces on <strong>the</strong> coin validator<br />

Fig. 2b: Interfaces on <strong>the</strong> additional control PCB<br />

6a 6b<br />

28 National Rejectors, Inc. GmbH, Buxtehude<br />

9<br />

8<br />

7<br />

12


G-<strong>18.mft</strong> with vending machine control system STARTING UP<br />

6 Fasten <strong>the</strong> additional control PCB on its installation plate next to <strong>the</strong> coin<br />

validator in <strong>the</strong> vending machine so that it is easily accessible in <strong>the</strong> case<br />

<strong>of</strong> any service work.<br />

7 Use both enclosed ribbon cables to connect <strong>the</strong> coin validator to <strong>the</strong><br />

14-pole and 6-pole coin validator interfaces (6a and 6b, Fig. 2b) <strong>of</strong><br />

<strong>the</strong> additional control PCB.<br />

8 Connect <strong>the</strong> vending machine battery as well as all o<strong>the</strong>r vending<br />

machine components to <strong>the</strong> additional control PCB (see Fig. 2b):<br />

– Battery to interface 9<br />

– Escrow to interface 7<br />

– Motorized return mechanism to interface 8<br />

– Selection buttons and pilot lights from vending machine door to<br />

interface 10<br />

– 1–5 product ejectors to interfaces 11a–11e<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

For details regarding pin assignment, see section "Pin assignment<br />

and connection diagrams" in Chap. 10 "Technical data".<br />

If necessary, use <strong>the</strong> MDB cable set to connect <strong>the</strong> coin validator to<br />

slave devices.<br />

9 Restore power supply to <strong>the</strong> vending machine.<br />

10 Perform test run (see next section).<br />

29


STARTING UP G-<strong>18.mft</strong> with vending machine control system<br />

Perform test run<br />

The automatic test run must be performed to ensure that <strong>the</strong> coin validator<br />

"learns" and stores which vending machine components were connected<br />

and must be controlled. Starting from <strong>the</strong> test run, all interfaces that have not<br />

been assigned, e.g. only three and not all five product ejector interfaces, are<br />

considered "not available". In addition, all components driven by a motor are<br />

moved into <strong>the</strong>ir final position or initial position.<br />

The handing-out <strong>of</strong> goods is only simulated if <strong>the</strong> chutes are empty.<br />

1 Unhook <strong>the</strong> coin validator and set <strong>the</strong> eighth<br />

DIL switch <strong>of</strong> <strong>the</strong> upper switching block on<br />

<strong>the</strong> rear <strong>of</strong> <strong>the</strong> device upward to ON.<br />

The <strong>operating</strong> elements on <strong>the</strong> additional<br />

control PCB are no longer inhibited and can now be operated.<br />

2 Hang <strong>the</strong> coin validator back in <strong>the</strong> machine.<br />

3 Insert a coin into <strong>the</strong> coin validator.<br />

The coin validator is now in <strong>the</strong> wake-up mode and no longer in <strong>the</strong><br />

sleep mode.<br />

4 Press button 3 on <strong>the</strong> additional control PCB (see Fig. 2c).<br />

The coin validator is now in <strong>the</strong> test mode and no longer in <strong>the</strong><br />

<strong>operating</strong> mode and activates an automatic test run in <strong>the</strong> following<br />

order: return mechanism, escrow – return mechanism, escrow –<br />

cash-box, product ejectors 1–5, green LED, red LED, acoustic signal<br />

12<br />

Fig. 2c: Button and switches on <strong>the</strong> additional control PCB<br />

5 If <strong>the</strong> <strong>operating</strong> elements on <strong>the</strong> additional control PCB are to be inhibited<br />

in normal operation, unhook <strong>the</strong> coin validator again, set <strong>the</strong> eighth DIL<br />

switch <strong>of</strong> <strong>the</strong> upper switching block S1 downward again (to OFF) and<br />

hang <strong>the</strong> coin validator back in <strong>the</strong> vending machine.<br />

30 National Rejectors, Inc. GmbH, Buxtehude<br />

3


G-<strong>18.mft</strong> with vending machine control system STARTING UP<br />

Set <strong>the</strong> prices<br />

The up to five prices are set by <strong>the</strong> manufacturer to EUR 1.00 and can be<br />

set individually with <strong>the</strong> help <strong>of</strong> <strong>the</strong> upper DIL switch 2 on <strong>the</strong> additional<br />

control PCB by inserting a coin (see Fig. 2c):<br />

1 First unhook <strong>the</strong> coin validator and set <strong>the</strong><br />

eighth DIL switch <strong>of</strong> <strong>the</strong> upper switching<br />

block on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device upward to<br />

ON.<br />

The <strong>operating</strong> elements on <strong>the</strong> additional control PCB are no longer<br />

inhibited and can now be operated.<br />

2 Hang <strong>the</strong> coin validator back in <strong>the</strong> machine.<br />

3 Use a pointed object to set <strong>the</strong> upper DIL switch leftward to ON.<br />

The flashing green and red LEDs indicate that <strong>the</strong> coin validator is no<br />

longer in <strong>the</strong> <strong>operating</strong> mode.<br />

4 Insert coins until <strong>the</strong>ir value amounts to <strong>the</strong> desired price for chute 1.<br />

Only <strong>the</strong> coins added by <strong>the</strong> coin validator drop into <strong>the</strong> escrow.<br />

Rejected coins must <strong>the</strong>refore be inserted again.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

If <strong>the</strong> wrong coins were inserted, <strong>the</strong> price-setting operation can be<br />

interrupted at any time by pressing <strong>the</strong> return button.<br />

5 Confirm <strong>the</strong> price by pressing <strong>the</strong> selection button for chute 1.<br />

All evaluated coins are paid out.<br />

6 Add up <strong>the</strong> paid-out coins and, to be on <strong>the</strong> safe side, compare with<br />

<strong>the</strong> desired price again.<br />

If <strong>the</strong> value is not equivalent to <strong>the</strong> desired price, not all inserted<br />

coins were accepted or added. In that case, <strong>the</strong> price-setting<br />

operation must be repeated.<br />

7 Repeat steps 4 to 6 for all installed chutes.<br />

8 Set <strong>the</strong> upper DIL switch rightward again (to OFF).<br />

The LEDs stop flashing. The coin validator is in <strong>operating</strong> mode<br />

again.<br />

9 If <strong>the</strong> <strong>operating</strong> elements on <strong>the</strong> additional control PCB are to be inhibited<br />

in normal operation, unhook <strong>the</strong> coin validator again, set <strong>the</strong> eighth DIL<br />

switch <strong>of</strong> <strong>the</strong> upper switching block S1 downward again (to OFF) and<br />

hang <strong>the</strong> coin validator back in <strong>the</strong> vending machine.<br />

31


STARTING UP G-<strong>18.mft</strong> with vending machine control system<br />

Set exact price or overpay mode<br />

1 De-energize <strong>the</strong> coin validator and remove from <strong>the</strong> vending<br />

machine.<br />

2 Set <strong>the</strong> DIL switch 7 <strong>of</strong> <strong>the</strong> upper switching block S1 on <strong>the</strong> rear <strong>of</strong><br />

<strong>the</strong> device upward to ON for "exact price" or downward (to OFF) for<br />

"overpay".<br />

"Exact price" activated "Overpay" activated<br />

3 Hang <strong>the</strong> coin validator back in <strong>the</strong> machine again and supply with<br />

voltage.<br />

32 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system STARTING UP<br />

Connecting <strong>the</strong> device environment <strong>of</strong> <strong>the</strong><br />

PC programming station (WinEMP)<br />

If you want <strong>the</strong> G-<strong>18.mft</strong> to be set on <strong>the</strong> PC using <strong>the</strong> diagnostics and<br />

configuration s<strong>of</strong>tware WinEMP, <strong>the</strong> following device environment is<br />

connected to <strong>the</strong> PCB direct plug 5 <strong>of</strong> <strong>the</strong> coin validator (see Fig. 2a and<br />

section "Accessories" in Chap. 10 "Technical data"):<br />

• Tester for voltage supply<br />

• WinEMP card reader incl. chip card<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

Fig. 3: Device environment for WinEMP<br />

For details on how to connect <strong>the</strong> device environment to your PC and how<br />

to operate <strong>the</strong> s<strong>of</strong>tware, please refer to <strong>the</strong> separate documentation for <strong>the</strong><br />

WinEMP s<strong>of</strong>tware (refer also to Chap. 9 "Which functions can be set using<br />

WinEMP/PalmEMP?").<br />

Prior to making <strong>the</strong> connection to <strong>the</strong> programming station,<br />

<strong>the</strong> DIL switch S3.9 on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator must be<br />

set upward to ON first, since o<strong>the</strong>rwise it will not be possible<br />

to set up a connection to <strong>the</strong> PC.<br />

The WinEMP functions that are relevant for <strong>the</strong> vending machine<br />

control system <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> are currently being revised.<br />

Connecting <strong>the</strong> Palm handheld (PalmEMP)<br />

"PalmEMP" is an <strong>NRI</strong> program<br />

that can be installed as an<br />

additional application on a<br />

Palm handheld. Simply use <strong>the</strong><br />

appropriate dongle to connect<br />

<strong>the</strong> Palm handheld to <strong>the</strong> PCB<br />

direct plug 5 <strong>of</strong> <strong>the</strong> coin validator<br />

(see Fig. 2a and section<br />

"Accessories" in Chap. 10<br />

"Technical data"). The coin<br />

validator remains installed in<br />

<strong>the</strong> vending machine.<br />

The PalmEMP<br />

functions that are<br />

relevant for <strong>the</strong> vending machine control system <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> are<br />

currently being revised.<br />

33


OPERATION G-<strong>18.mft</strong> with vending machine control system<br />

7 Operation<br />

In this chapter you will find out how to carry out functions and settings,<br />

directly on <strong>the</strong> coin validator using <strong>the</strong> <strong>operating</strong> elements (switching blocks<br />

and LEDs), ra<strong>the</strong>r than with additional tools.<br />

• Inhibit coins<br />

• Select memory block<br />

• Disable price and test switches/button<br />

• Display battery voltage<br />

• Teach coin channels in teach mode (optional)<br />

Inhibiting coins<br />

Using <strong>the</strong> first six DIL switches <strong>of</strong> <strong>the</strong> two upper switching blocks S1 and S2,<br />

each <strong>of</strong> <strong>the</strong> 12 coin channels or each coin type assigned to a specific coin<br />

channel can be inhibited individually, i.e. this coin type is not accepted for<br />

payment on <strong>the</strong> vending machine.<br />

Please refer to <strong>the</strong> label <strong>of</strong> <strong>the</strong> device to see which coin type has been<br />

assigned to which coin channel by <strong>the</strong> manufacturer.<br />

This assignment can be reset at any time using <strong>the</strong> <strong>NRI</strong> s<strong>of</strong>tware<br />

WinEMP or PalmEMP.<br />

If all coin types are to be accepted for payment at <strong>the</strong> vending machine, DIL<br />

switches 1–6 <strong>of</strong> <strong>the</strong> two upper switching blocks S1 and S2 are in <strong>the</strong> lower<br />

OFF position. If you want to inhibit a coin channel, you only need to set <strong>the</strong><br />

respective DIL switch upward to ON.<br />

The 12 DIL switches inhibit <strong>the</strong> following coin channels:<br />

34 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system OPERATION<br />

Switching block S1<br />

DIL switch <strong>of</strong>f on<br />

S1.1 Coin channel 1 vacant inhibited<br />

S1.2 Coin channel 2 vacant inhibited<br />

S1.3 Coin channel 3 vacant inhibited<br />

S1.4 Coin channel 4 vacant inhibited<br />

S1.5 Coin channel 5 vacant inhibited<br />

S1.6 Coin channel 6 vacant inhibited<br />

Switching block S2<br />

DIL switch <strong>of</strong>f on<br />

S2.1Coin channel 7 vacant inhibited<br />

S2.2 Coin channel 8 vacant inhibited<br />

S2.3 Coin channel 9 vacant inhibited<br />

S2.4 Coin channel 10 vacant inhibited<br />

S2.5 Coin channel 11 vacant inhibited<br />

S2.6 Coin channel 12 vacant inhibited<br />

Example<br />

(<strong>the</strong> coin validator is no longer supposed to accept <strong>the</strong> coin(s) assigned to coin<br />

channels 3 and 8, which means that coin channels 3 and 8 must be inhibited)<br />

With <strong>the</strong> DIL switches in <strong>the</strong>se positions, <strong>the</strong> coin validator no longer accepts <strong>the</strong><br />

coin type(s) assigned to coin channels 3 and 8!<br />

To inhibit a coin channel or <strong>the</strong> coin type assigned to <strong>the</strong> coin channel:<br />

1 De-energize <strong>the</strong> coin validator.<br />

2 Inhibit <strong>the</strong> desired coin channels using <strong>the</strong> DIL switches 1 to 6 <strong>of</strong> <strong>the</strong><br />

two upper switching blocks S1 and S2 on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device<br />

(cp. example above).<br />

3 Restore <strong>the</strong> supply voltage <strong>of</strong> <strong>the</strong> coin validator.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

If a normal coin channel and a narrow coin channel have been<br />

programmed on <strong>the</strong> coin validator for one coin type, <strong>the</strong> normal coin<br />

channel must be inhibited as described above in order to activate<br />

<strong>the</strong> narrow coin channel. If both channels are activated, <strong>the</strong> wider<br />

acceptance band <strong>of</strong> <strong>the</strong> normal coin channel is used.<br />

If <strong>the</strong> coin type is to be inhibited, both coin channels must be<br />

inhibited.<br />

S1<br />

S2<br />

S3<br />

S1<br />

S2<br />

S3<br />

35


OPERATION G-<strong>18.mft</strong> with vending machine control system<br />

Selecting memory block<br />

The coin validator has two memory blocks, which have been programmed<br />

according to customer-specific requirements by <strong>the</strong> manufacturer. The<br />

data <strong>of</strong> <strong>the</strong> two blocks 0 and 1 differs in device operation, e.g. by <strong>the</strong><br />

acceptance <strong>of</strong> different coin types. If <strong>the</strong> coin validator is supposed to<br />

access <strong>the</strong> o<strong>the</strong>r memory and, e.g., accept coin combination 1 instead <strong>of</strong><br />

coin combination 2, DIL switch 10 <strong>of</strong> <strong>the</strong> lower switching block S3 on <strong>the</strong><br />

rear <strong>of</strong> <strong>the</strong> device can be used to select <strong>the</strong> correct block.<br />

To change <strong>the</strong> memory block:<br />

1 De-energize <strong>the</strong> coin validator.<br />

2 Set <strong>the</strong> DIL switch 10 <strong>of</strong> <strong>the</strong> lower switching block S3 downward to<br />

OFF if <strong>the</strong> coin validator is supposed to access block 0 or upward to<br />

ON for block 1.<br />

Block 0 activated Block 1 activated<br />

The LED on <strong>the</strong> left side <strong>of</strong> <strong>the</strong> coin validator lights up briefly.<br />

3 Restore <strong>the</strong> supply voltage <strong>of</strong> <strong>the</strong> coin validator.<br />

Disabling price and test switches/button<br />

If <strong>the</strong> <strong>operating</strong> elements on <strong>the</strong> additional control PCB are to be inhibited so<br />

that <strong>the</strong>y can no longer be operated unintentionally or by anyone, <strong>the</strong> price<br />

and test switches/button can be disabled using <strong>the</strong> upper switching block S1<br />

on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device:<br />

1 De-energize <strong>the</strong> coin validator.<br />

2 Set <strong>the</strong> DIL switch 8 <strong>of</strong> <strong>the</strong> upper switching<br />

block S1 downward to OFF.<br />

3 Restore <strong>the</strong> supply voltage <strong>of</strong> <strong>the</strong> coin validator.<br />

The <strong>operating</strong> elements on <strong>the</strong> additional control PCB are inhibited.<br />

36 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system OPERATION<br />

Teaching coin channels in teach mode (optional)<br />

Coin channels can also be taught without <strong>the</strong> configuration s<strong>of</strong>tware directly<br />

on <strong>the</strong> coin validator using <strong>the</strong> middle switching block S2, which means that<br />

a coin type or also a token is re-assigned to a coin channel by inserting <strong>the</strong><br />

respective coins/tokens and that <strong>the</strong> coin validator does not need to be<br />

removed from <strong>the</strong> vending machine. It is also possible to widen <strong>the</strong><br />

acceptance band <strong>of</strong> <strong>the</strong> selected coin channel when, e.g., only a small<br />

number <strong>of</strong> tokens are available. Six coin channels (7 to 12) are available to<br />

be taught.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

The teach mode is optional. The coin channels must be prepared by<br />

<strong>the</strong> manufacturer in order to be able to teach new coins and tokens.<br />

The middle switching block S2 on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator is assigned<br />

in <strong>the</strong> teach mode as follows:<br />

Switching block S2<br />

DIL switch <strong>of</strong>f on<br />

S2.1Coin channel 7 – teach<br />

S2.2 Coin channel 8 – teach<br />

S2.3 Coin channel 9 – teach<br />

S2.4 Coin channel 10 – teach<br />

S2.5 Coin channel 11 – teach<br />

S2.6 Coin channel 12 – teach<br />

S2.7 Teach mode switch <strong>of</strong>f switch on<br />

37


OPERATION G-<strong>18.mft</strong> with vending machine control system<br />

To re-assign a coin type/token to a coin channel, please proceed as follows:<br />

When you use <strong>the</strong> middle switching block in normal operation in<br />

order to inhibit coins remember <strong>the</strong> current switch settings so that<br />

you can restore <strong>the</strong>m easily afterwards.<br />

1 Set DIL switches S2.1–6 downward to OFF.<br />

2 Set DIL switch S2.7 upward to ON.<br />

Now <strong>the</strong> device is in teach mode to teach<br />

<strong>the</strong> coin channels.<br />

3 Enable <strong>the</strong> coin channel to be taught (7–12,<br />

here: 9) by setting <strong>the</strong> appropriate DIL switch<br />

(S2.1–6, here: S2.3) upward to ON.<br />

4 Insert at least 10 coins <strong>of</strong> <strong>the</strong> new coin type/token into <strong>the</strong> coin<br />

validator or vending machine.<br />

After <strong>the</strong> 10 th coin has been inserted, <strong>the</strong> LED on <strong>the</strong> left-hand side <strong>of</strong><br />

<strong>the</strong> coin validator lights up briefly. Additional coins can be inserted.<br />

If <strong>the</strong> LED does not light up after <strong>the</strong> 10 th coin has been inserted,<br />

<strong>the</strong> inserted coins cannot be used. To abort <strong>the</strong> operation, first set<br />

<strong>the</strong> DIL switch <strong>of</strong> <strong>the</strong> respective coin channel (here: S2.3) and <strong>the</strong>n<br />

S2.7 downward to OFF.<br />

Now you can save <strong>the</strong> measured values generated by <strong>the</strong> inserted coins in<br />

ei<strong>the</strong>r a normal (a) or a wide (b) acceptance band. A wide acceptance band<br />

is only an appropriate choice when you only have a limited selection <strong>of</strong> coins<br />

at your disposal for <strong>the</strong> purpose <strong>of</strong> teaching tokens and would still like to<br />

program greater tolerance limits.<br />

To save with <strong>the</strong> normal acceptance band:<br />

5a Set DIL switch S2.7 downward to OFF.<br />

The LED on <strong>the</strong> left-hand side <strong>of</strong> <strong>the</strong> coin<br />

validator will light up once if <strong>the</strong> saving<br />

operation has been successful and it will<br />

light up twice if <strong>the</strong>re has been an error during <strong>the</strong> saving operation.<br />

To abort <strong>the</strong> operation, first set <strong>the</strong> DIL switch <strong>of</strong> <strong>the</strong> respective coin<br />

channel (here: S2.3) and <strong>the</strong>n S2.7 downward to OFF.<br />

38 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system OPERATION<br />

To save with a wide acceptance band:<br />

5b Set an additional unassigned DIL switch<br />

(S2.1–6, here: S2.4) upward to ON.<br />

The acceptance band has been widened.<br />

Now you can set DIL switch S2.7 downward<br />

to OFF.<br />

The LED on <strong>the</strong> left-hand side <strong>of</strong> <strong>the</strong> coin<br />

validator will light up once if <strong>the</strong> saving<br />

operation has been successful and it will light up twice if <strong>the</strong>re has been<br />

an error during <strong>the</strong> saving operation.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

To abort <strong>the</strong> operation, first set <strong>the</strong> DIL switch <strong>of</strong> <strong>the</strong> respective coin<br />

channel (here: S2.3) and <strong>the</strong>n S2.7 downward to OFF.<br />

6 Set DIL switch (S2.1–6, here: S2.3) for <strong>the</strong><br />

taught coin channel downward to OFF.<br />

The new coin type/token will now be<br />

accepted for payment by <strong>the</strong> coin validator.<br />

7 Set DIL switches S2.1–6 back to <strong>the</strong> desired position for <strong>the</strong> normal<br />

<strong>operating</strong> mode (cp. also section "Inhibiting coins" in this chapter).<br />

39


MAINTENANCE AND SERVICE G-<strong>18.mft</strong> with vending machine control system<br />

8 Maintenance and service<br />

In this chapter you will out how to<br />

• clean <strong>the</strong> G-<strong>18.mft</strong>,<br />

• indicate <strong>the</strong> battery voltage using <strong>the</strong> light-emitting diodes on <strong>the</strong><br />

validator,<br />

• test <strong>the</strong> vending machine components to be controlled manually,<br />

• interpret status and error messages <strong>of</strong> <strong>the</strong> pilot lights in <strong>the</strong> machine<br />

door or clear faults,<br />

• remedy <strong>the</strong> cause <strong>of</strong> o<strong>the</strong>r malfunctions.<br />

Cleaning coin validator<br />

The coin validator must only be wiped clean from time to time with a damp<br />

cloth (lukewarm water with a small amount <strong>of</strong> washing-up liquid): Beyond<br />

that, no fur<strong>the</strong>r maintenance work is required.<br />

Under no circumstances may <strong>the</strong> cloth be so wet that fluid<br />

runs into <strong>the</strong> device. <strong>O<strong>the</strong>r</strong>wise <strong>the</strong> PCB will be damaged.<br />

Do not use any solvents or scouring agents that will attack <strong>the</strong><br />

plastic material <strong>of</strong> <strong>the</strong> device.<br />

1 De-energize <strong>the</strong> coin validator.<br />

2 Carefully open <strong>the</strong> flight deck 1 on <strong>the</strong> left-hand side and hold it open<br />

(see Fig. 4).<br />

3 Use a cloth to wipe <strong>of</strong>f <strong>the</strong> coin runway inside <strong>the</strong> coin validator.<br />

4 Close <strong>the</strong> flight deck again.<br />

5 Provide <strong>the</strong> coin validator with voltage again.<br />

Fig. 4: Opening <strong>the</strong> flight deck<br />

40 National Rejectors, Inc. GmbH, Buxtehude<br />

1


G-<strong>18.mft</strong> with vending machine control system MAINTENANCE AND SERVICE<br />

Displaying battery voltage<br />

The light-emitting diode (LED) on <strong>the</strong> left-hand side <strong>of</strong> <strong>the</strong> coin validator can<br />

be used to display <strong>the</strong> actual voltage <strong>of</strong> battery:<br />

1 Insert a coin into <strong>the</strong> coin validator.<br />

The coin validator is now in <strong>the</strong> wake-up mode and no longer in <strong>the</strong><br />

sleep mode.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

If <strong>the</strong> coin is inserted at too low battery voltage, <strong>the</strong> coin is no longer<br />

accepted.<br />

2 Keep <strong>the</strong> return lever pressed down.<br />

The LED now indicates one <strong>of</strong> <strong>the</strong> following voltage states <strong>of</strong> <strong>the</strong><br />

battery:<br />

LED flashes and does not light up Battery voltage max.<br />

LED flashes2 times per second Battery voltage no longer max.<br />

3 times per second Battery voltage continues to drop<br />

.<br />

.<br />

.<br />

11 times per second Battery voltage almost min.<br />

LED lights up constantly Battery voltage min.<br />

3 Release <strong>the</strong> return lever.<br />

41


MAINTENANCE AND SERVICE G-<strong>18.mft</strong> with vending machine control system<br />

Testing escrow, selection buttons, product ejectors,<br />

motorized return mechanism manually<br />

If <strong>the</strong>re is a malfunction in <strong>the</strong> vending machine components to be controlled,<br />

you can use <strong>the</strong> lower DIL switch on <strong>the</strong> additional control PCB and perform<br />

<strong>the</strong> respective function to determine whe<strong>the</strong>r <strong>the</strong> individual contacts are still<br />

intact:<br />

1 If necessary, unhook <strong>the</strong> coin validator and<br />

set <strong>the</strong> eighth DIL switch <strong>of</strong> <strong>the</strong> upper<br />

switching block on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> device<br />

upward to ON (only if <strong>the</strong> <strong>operating</strong> elements<br />

on <strong>the</strong> additional control PCB are disabled).<br />

2 Hang <strong>the</strong> coin validator back in <strong>the</strong> machine.<br />

3 Insert a coin into <strong>the</strong> coin validator.<br />

The device is now in <strong>the</strong> wake-up mode.<br />

4 Use a pointed object to set <strong>the</strong> lower DIL switch 1on <strong>the</strong> additional<br />

control PCB (see Fig. 5) leftward to ON.<br />

The flashing green and red LEDs indicate that <strong>the</strong> coin validator is no<br />

longer in <strong>the</strong> <strong>operating</strong> mode.<br />

5 Perform <strong>the</strong> function <strong>of</strong> <strong>the</strong> supposedly defective component<br />

(e.g. press selection button or return button).<br />

If <strong>the</strong> electrical contacts are still intact, you will hear an acoustic<br />

signal.<br />

6 Set <strong>the</strong> lower DIL switch 1 rightward again (to OFF).<br />

The LEDs stop flashing. The coin validator is in <strong>operating</strong> mode<br />

again.<br />

7 If necessary, unhook <strong>the</strong> coin validator again and set <strong>the</strong> eighth DIL<br />

switch <strong>of</strong> <strong>the</strong> upper switching block S1 downward again (to OFF) and<br />

hang <strong>the</strong> coin validator back in <strong>the</strong> vending machine. (Only if <strong>the</strong><br />

<strong>operating</strong> elements on <strong>the</strong> additional control PCB are to be disabled)<br />

Fig. 5: Button and switches on <strong>the</strong> additional control PCB<br />

8 If necessary, repair or replace <strong>the</strong> component.<br />

12<br />

42 National Rejectors, Inc. GmbH, Buxtehude<br />

3


G-<strong>18.mft</strong> with vending machine control system MAINTENANCE AND SERVICE<br />

Status and error messages <strong>of</strong> <strong>the</strong> pilot lights in <strong>the</strong> machine<br />

door<br />

LED<br />

green LED<br />

is flashing<br />

red LED<br />

is flashing<br />

green and<br />

red LED<br />

are flashing<br />

The two pilot lights (LEDs) in <strong>the</strong> vending machine door that are controlled<br />

via <strong>the</strong> additional PCB are supposed to make it easier for <strong>the</strong> customer to<br />

operate <strong>the</strong> vending machine in normal operation. However, <strong>the</strong>se LEDs<br />

also tell <strong>the</strong> service technician that <strong>the</strong>re is a malfunction and what kind <strong>of</strong><br />

malfunction it is. Accordingly, <strong>the</strong> green LED is used during a correct selling<br />

sequence and <strong>the</strong> red LED in <strong>the</strong> event <strong>of</strong> a malfunction or an error during<br />

<strong>the</strong> selling sequence:<br />

Meaning<br />

Credit sufficient for purchase<br />

Upon coin insertion<br />

(coin acceptance inhibited)<br />

• Credit has reached <strong>the</strong> highest<br />

price<br />

• All chutes are empty/defective<br />

• Malfunction in <strong>the</strong> escrow/<br />

motorized return mechanism<br />

Upon pressing <strong>the</strong> selection<br />

button<br />

• Credit not sufficient for purchase<br />

• Chute is empty/defective<br />

Coin validator is in <strong>the</strong> service<br />

mode and not in <strong>the</strong> <strong>operating</strong><br />

mode<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

Troubleshooting<br />

No error, press selection button or<br />

insert additional coins for more<br />

expensive product<br />

• No error, do not insert any more<br />

coins and press selection button<br />

• Fill <strong>the</strong> chutes or reset <strong>the</strong> error<br />

by activating <strong>the</strong> automatic test<br />

run (see Chap. 6 "Starting up")<br />

• Reset <strong>the</strong> error by activating <strong>the</strong><br />

automatic test run (see Chap. 6<br />

"Starting up")<br />

• No error, insert additional coins<br />

(with "exact price", until credit =<br />

price; with "overpay", until credit<br />

≥ price) and press selection<br />

button<br />

• Fill <strong>the</strong> chute or reset <strong>the</strong> error by<br />

activating <strong>the</strong> automatic test run<br />

(see Chap. 6 "Starting up")<br />

No error, set DIL switch on<br />

additional control PCB back again<br />

(to OFF)<br />

43


MAINTENANCE AND SERVICE G-<strong>18.mft</strong> with vending machine control system<br />

Troubleshooting<br />

Malfunctions can occur in all electronic devices. These do not always have<br />

to be faults in <strong>the</strong> device. In many cases <strong>the</strong> reason is improper connections<br />

or incorrect settings. Therefore: please first <strong>of</strong> all check, whe<strong>the</strong>r <strong>the</strong><br />

malfunction can simply be remedied using <strong>the</strong> following table.<br />

44 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system MAINTENANCE AND SERVICE<br />

Problem<br />

Coin<br />

validator<br />

does not<br />

accept coin<br />

Coin<br />

validator<br />

accepts<br />

coin, but no<br />

credit is<br />

given<br />

LED on <strong>the</strong><br />

left <strong>of</strong> <strong>the</strong><br />

validator is<br />

on<br />

Possible causes<br />

No power supply<br />

Return lever pressed/<br />

got stuck<br />

Coin runway dirty<br />

Coin inhibited<br />

Coin does not exit <strong>the</strong><br />

device<br />

• Battery voltage too<br />

low<br />

• Validator is loading<br />

new memory block<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

Remedy, hints<br />

• Connect machine battery to additional<br />

control PCB and ribbon cable to control<br />

PCB and validator correctly (see section<br />

"Install coin validator and additional<br />

control PCB" in Chap. 6 "Starting up")<br />

• Check battery voltage (see section<br />

"Displaying battery voltage" in this<br />

chapter), if necessary, replace battery<br />

Make sure, that return lever is not<br />

inadvertently pressed<br />

Open flight deck and clean coin runway<br />

(see section "Cleaning coin validator" in this<br />

chapter)<br />

Make sure, that <strong>the</strong> coin is not inhibited<br />

using <strong>the</strong> DIL switches on <strong>the</strong> rear <strong>of</strong> <strong>the</strong><br />

device or not only <strong>the</strong> narrow coin channel<br />

is enabled and <strong>the</strong> normal one is inhibited<br />

(see section "Inhibiting coins" in Chap. 7<br />

"Operation")<br />

Make sure, that <strong>the</strong> coin outlet is not<br />

jammed by foreign objects or devices<br />

connected to <strong>the</strong> bottom <strong>of</strong> <strong>the</strong> coin<br />

validator<br />

• Replace battery<br />

• No error, LED goes out, as soon as<br />

memory block selected has completely<br />

been loaded<br />

If <strong>the</strong> malfunction cannot be remedied, you can use <strong>the</strong> <strong>NRI</strong> testers<br />

• G-19.0594 (for power supply <strong>of</strong> 220/230 V, ordering code 11801)/<br />

• G-19.0651 (for power supply <strong>of</strong> 110/115 V, ordering code 21410)<br />

to test <strong>the</strong> signal lines <strong>of</strong> <strong>the</strong> connecting cable.<br />

To remedy o<strong>the</strong>r faults please contact our service technicians.<br />

45


WINEMP/PALMEMP G-<strong>18.mft</strong> with vending machine control system<br />

9 Which functions can be set using<br />

WinEMP/PalmEMP?<br />

The <strong>NRI</strong> s<strong>of</strong>tware solutions WinEMP or PalmEMP serve <strong>the</strong> purpose <strong>of</strong><br />

diagnosing and configuring <strong>NRI</strong> coin validators as well as updating <strong>the</strong> data<br />

blocks in <strong>the</strong> device memory.<br />

WinEMP is PC s<strong>of</strong>tware and part <strong>of</strong> a programming station for <strong>the</strong> workshop.<br />

For more information, please see <strong>the</strong> section "Accessories" in Chap. 10<br />

"Technical data".<br />

PalmEMP is s<strong>of</strong>tware which can be installed as an additional application on<br />

a Palm handheld. If <strong>the</strong> Palm handheld is linked to <strong>the</strong> coin validator via a<br />

dongle (see section "Accessories" in Chap. 10 "Technical data"), <strong>the</strong><br />

G-<strong>18.mft</strong> can be directly configured on site inside <strong>the</strong> vending machine.<br />

Both programs identify <strong>the</strong> connected coin validator and its device-own data<br />

and present <strong>the</strong>m on <strong>the</strong> screen <strong>of</strong> your PC or on <strong>the</strong> Palm handheld display<br />

for <strong>the</strong> purpose <strong>of</strong> inspection or configuration.<br />

The device functions listed below can be set using WinEMP/PalmEMP (see<br />

separate s<strong>of</strong>tware instructions).<br />

• Optimize acceptance <strong>of</strong> genuine coins and rejection <strong>of</strong> false coins<br />

(acceptance band adjustment following <strong>the</strong> insertion <strong>of</strong> genuine coins<br />

and false coins)<br />

• Prices<br />

• Not installed chutes<br />

• Smallest coin value<br />

(as a reference value and basis <strong>of</strong> calculation for all coin values)<br />

• New coins/tokens<br />

(creating a new acceptance band and assigning a coin value)<br />

• Data block download for current coin information<br />

The WinEMP and PalmEMP functions that are relevant for <strong>the</strong><br />

vending machine control system <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> are currently being<br />

revised.<br />

46 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system TECHNICAL DATA<br />

10 Technical data<br />

The G-<strong>18.mft</strong> is designed in accordance with <strong>the</strong> BDTA standard:<br />

Supply voltage 9 V/12 V battery<br />

Current consumption<br />

U nom = 9 V Sleep mode: approx. 10 µA<br />

Standby mode: approx. 40 mA (wake-up mode)<br />

Coin acceptance: approx. 370 mA (for approx. 35 ms)<br />

approx. 145 mA (for approx. 300 ms)<br />

U nom = 12 V Sleep-Mode: approx. 13 µA<br />

Standby-Mode: approx. 40 mA<br />

Münzannahme: approx. 320 mA (for approx. 35 ms)<br />

approx. 120 mA (for approx. 300 ms)<br />

Temperature range -25 °C to 70 °C<br />

Temperature change Max. 0.2 °C/min.<br />

Rel. humidity Up to 93 %<br />

Condensation Short, rare, and slight condensation permitted<br />

Machine interface Aditional control PCB<br />

for pin assignment see section "Pin assignment and<br />

connection diagrams" in this chapter<br />

Coin acceptance Max. 24 coin in 2 x 12 channels<br />

Coin diameter: 29,5 mm (optionally up to 32.5 mm)<br />

Coin thickness: 2,6 mm (optionally up to 3.5 mm)<br />

Speed: 2 coins/sec.<br />

Device dimensions Height: 185.7 mm<br />

Width: 126.7 mm<br />

Depth: 49.5 mm (57 mm with pressed return lever)<br />

(all mounting dimensions according to BDTA standard,<br />

see section "Mounting dimensions" in this chapter)<br />

Mounting position Vertical, max. deviation: ± 2°<br />

Mark <strong>of</strong> conformity CE (see next section)<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

47


TECHNICAL DATA G-<strong>18.mft</strong> with vending machine control system<br />

CE certification<br />

The CE certificate (CE = Communautés Européennes) confirms<br />

that our products comply with specified basic requirements <strong>of</strong><br />

<strong>the</strong> applicable directive. The CE certificate is not a quality<br />

assurance certificate in terms <strong>of</strong> <strong>the</strong> quality expected by <strong>the</strong><br />

manufacturer but only in terms <strong>of</strong> <strong>the</strong> quality demanded legally. It is a pure<br />

administrative certificate and is intended only as pro<strong>of</strong> <strong>of</strong> compliance with<br />

<strong>the</strong> directives for <strong>the</strong> monitoring authorities and not directed at clients or final<br />

customers.<br />

Which directives were applied can be seen in <strong>the</strong> declaration <strong>of</strong> conformity.<br />

The manufacturer must keep this declaration available for <strong>the</strong> monitoring<br />

authorities only (for a minimum period <strong>of</strong> 10 years after <strong>the</strong> last product has<br />

been introduced to <strong>the</strong> market). However, upon request we can provide<br />

copies <strong>of</strong> this declaration for our customers.<br />

The following directives and <strong>the</strong>ir subsequent changes can be partially<br />

applied to our devices:<br />

1. The EMC Directive (89/336/EEC)<br />

for devices which cause electromagnetic interference or are interfered<br />

with by such.<br />

2. The Low Voltage Directive (73/23/EEC)<br />

for electrical <strong>operating</strong> means which are used with a nominal voltage<br />

<strong>of</strong> between 50 and 1000 V AC and 75–1500 V DC.<br />

3. The CE Certificate Labelling Directive (93/68/EEC)<br />

Modification directive regarding <strong>the</strong> application and use <strong>of</strong> CE labels.<br />

48 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system TECHNICAL DATA<br />

Mounting dimensions<br />

TheG-<strong>18.mft</strong> is designed in accordance with <strong>the</strong> BDTA standard, also<br />

compare:<br />

• Mounting dimensions according to DTG standard 1.3 (30/09/88) in<br />

"BDTA-Norm Münzprüfer, Abschnitt B, „Batteriebetriebener Münzprüfer“<br />

(Dez. 2000)" and<br />

• Mounting dimensions according to DTG standard 1.1 (18/06/02) in<br />

"BTA-Standard, MDB-Schnittstelle für batteriebetriebene Münzprüfer,<br />

Version 1.0 (Nov. 2003)"<br />

The following drawing shows <strong>the</strong> mounting dimensions <strong>of</strong> <strong>the</strong> manufacturerspecific<br />

connection field on <strong>the</strong> rear validator cover:<br />

70.8<br />

11.2<br />

8<br />

6<br />

40.5<br />

24<br />

4.6 29<br />

5.5<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

10.8<br />

39.05 34<br />

49.3<br />

1.2<br />

28.8<br />

13.1<br />

23.8<br />

7.7<br />

21<br />

75<br />

11<br />

23<br />

49


TECHNICAL DATA G-<strong>18.mft</strong> with vending machine control system<br />

Pin assignment and connection diagrams for ...<br />

5<br />

For <strong>the</strong> connection <strong>of</strong> <strong>the</strong> G-<strong>18.mft</strong> to <strong>the</strong> vending machine components to<br />

be controlled and to <strong>the</strong> optional MDB periphery, <strong>the</strong> following pages will<br />

provide you with information on <strong>the</strong> pin assignment and connection diagrams<br />

<strong>of</strong> <strong>the</strong> interfaces on <strong>the</strong> additional control PCB as well as <strong>of</strong> <strong>the</strong> 10-pole MDB<br />

interface on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator.<br />

1a 1b1c 1d 1e<br />

... Product ejectors 1–5 (1a–1e, Fig. 6)<br />

... Escrow (2, Fig. 6)<br />

Pin 1 MOT1–MOT5 +<br />

Pin 2 MOT1–MOT5 GND<br />

Pin 3 Switch GND<br />

Pin 4 E1–E5 (no normally open , in final position closed)<br />

Pin 5 E1–E5 (no normally open )<br />

Pin 1 MOT + (+ >> cash-box)<br />

Pin 2 MOT -<br />

Pin 3 Switch GND<br />

Pin 4 E1 (no normally open ), left switch from rear<br />

Pin 5 E1 (no normally open ), right switch from rear<br />

... Motorized return mechanism (3, Fig. 6)<br />

... Battery (4, Fig. 6)<br />

Fig. 6: Vending machine interfaces on <strong>the</strong> additional control PCB<br />

Pin 1 MOT +<br />

Pin 2 MOT GND<br />

Pin 3 Switch GND<br />

Pin 4 E (no normally open , in final position closed)<br />

Pin 5 –<br />

Pin 1 BAT GND<br />

Pin 2 BAT +<br />

50 National Rejectors, Inc. GmbH, Buxtehude<br />

4<br />

3<br />

2<br />

12<br />

5<br />

1<br />

5<br />

1<br />

5<br />

1<br />

2<br />

B1


G-<strong>18.mft</strong> with vending machine control system TECHNICAL DATA<br />

... Selection buttons, pilot lights, return button (vending machine door)<br />

(5, Fig. 6)<br />

Pin 1 GND<br />

Pin 2 SB1<br />

Pin 3 SB2<br />

Pin 4 SB3<br />

Pin 5 SB4<br />

Pin 6 SB5<br />

Pin 7 Return button<br />

Pin 8 LED1 +<br />

Pin 9 LED2 +<br />

Pin 10 GND<br />

... MDB periphery (10-pole)<br />

Pin 1 0 V supply<br />

Pin 2 –<br />

Pin 3 Master receive<br />

Pin 4 0 V supply<br />

Pin 5 Master transmit<br />

Pin 6 Switch line for WinEMP/PalmEMP s<strong>of</strong>tware<br />

Pin 7 Wake-up line (active low)<br />

Pin 8 + 5 V (I max 10 mA)<br />

Pin 9 –<br />

Pin 10 12 V DC supply<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

1 2<br />

9<br />

10<br />

1<br />

10<br />

51


TECHNICAL DATA G-<strong>18.mft</strong> with vending machine control system<br />

Accessories<br />

To adapt <strong>the</strong> coin validator to suit your individual needs, you can acquire <strong>the</strong><br />

following accessories from <strong>NRI</strong>:<br />

Configuration s<strong>of</strong>tware<br />

To enable you to react as quickly as possible to new false coins in circulation<br />

at <strong>the</strong> workshop or on site at <strong>the</strong> vending machine and to enable you to make<br />

your individual settings, <strong>the</strong> coin validator can be connected to:<br />

• The <strong>NRI</strong> PC programming station consisting <strong>of</strong>:<br />

– Configuration and diagnostics s<strong>of</strong>tware "WinEMP”, including card<br />

reader and chip card (ordering code 20119 for basic module and<br />

20166 for data block download additional module)<br />

– ei<strong>the</strong>r:<br />

Tester G-19.0594/4 for mains voltage <strong>of</strong> 230 V<br />

(ordering code 11801) or<br />

Tester G-19.0651 for mains voltage <strong>of</strong> 115 V (ordering code 21410)<br />

or:<br />

Tester G-19.0654 (ordering code 24257) and<br />

24-V DC power pack (ordering code 24684) and<br />

power cable with Euro plug (ordering code 24683) or with USA plug<br />

(ordering code 24853) or power cable with Euro plug and international<br />

adapter (ordering code 24683 and 22502) as well as<br />

a connecting cable (ordering code 23627)<br />

The tester mentioned last is still being modified for <strong>the</strong> connection<br />

to <strong>the</strong> G-<strong>18.mft</strong>, but it also provides <strong>the</strong> option <strong>of</strong> being able to<br />

connect to <strong>the</strong> WinMDB PC test station (see separate WinMDB<br />

instructions).<br />

• <strong>NRI</strong> Palm application "PalmEMP” (freeware on <strong>NRI</strong> homepage)<br />

To be able to connect a Palm handheld m125 and higher to <strong>the</strong> coin<br />

validator, you need a dongle with <strong>the</strong> ordering code 23760; for an<br />

m105, a dongle with <strong>the</strong> ordering code 23761. If you wish to perform<br />

data block downloads with <strong>the</strong> help <strong>of</strong> a Palm handheld, you need <strong>the</strong><br />

WinEMP s<strong>of</strong>tware (see above) with PalmEMP download rights<br />

(ordering code 23649), which are stored on <strong>the</strong> WinEMP chip card.<br />

You can also connect <strong>the</strong> Palm handheld via <strong>the</strong> universal dongle<br />

with a 9-pole D-SUB plug (ordering code 23764). However, <strong>the</strong> Palm<br />

handheld must <strong>the</strong>n be equipped with an interface that can be<br />

connected to <strong>the</strong> serial HotSync cable (available from Palm TM ).<br />

For details regarding which settings can be made with <strong>the</strong> help <strong>of</strong> WinEMP<br />

and PalmEMP, please see Chap. 9 "Which functions can be set using<br />

WinEMP/PalmEMP?”. For details on how to carry out <strong>the</strong>se settings, please<br />

refer to <strong>the</strong> separate s<strong>of</strong>tware instructions.<br />

52 National Rejectors, Inc. GmbH, Buxtehude


G-<strong>18.mft</strong> with vending machine control system TECHNICAL DATA<br />

Update s<strong>of</strong>tware<br />

The coin validator is equipped with a microprocessor including a flash<br />

memory. This allows <strong>the</strong> coin validator <strong>operating</strong> s<strong>of</strong>tware to be updated<br />

quickly and without complications.<br />

In order to load new <strong>operating</strong> s<strong>of</strong>tware in <strong>the</strong> coin validator, you need one<br />

<strong>of</strong> <strong>the</strong> following alternatives (current <strong>operating</strong> s<strong>of</strong>tware available on request):<br />

• <strong>NRI</strong> PC update station for <strong>the</strong> workshop, consisting <strong>of</strong>:<br />

– s<strong>of</strong>tware "WinFlash” (ordering code 21524)<br />

– tester G-19.0641 for voltage supply <strong>of</strong> <strong>the</strong> coin validator (ordering<br />

code 12922)<br />

– programming adapter G-19.0649 (ordering code 20308)<br />

• <strong>NRI</strong> update solution for on-site programming, consisting <strong>of</strong>:<br />

– PC s<strong>of</strong>tware "WinFlash” (ordering code 21524) in order to load <strong>the</strong><br />

current firmware from <strong>the</strong> hard disk <strong>of</strong> your PC into <strong>the</strong> flash<br />

prommer<br />

– mobile Flash-Prommer G-55.0350 (ordering code 20308)<br />

For details on how to install and apply WinFlash and flash prommer, please<br />

refer to <strong>the</strong> respective separate instructions.<br />

GeldKarte card reader and display<br />

If <strong>the</strong> vending machine is to be converted to coin and card operation, <strong>the</strong> coin<br />

validator can also take over control <strong>of</strong> <strong>the</strong> following MDB periphery in addition<br />

to controlling <strong>the</strong> vending machine functions:<br />

• MDB GeldKarte card reader<br />

– G-55.8417 "compact module” or<br />

(ordering code differs depending on each model and must be<br />

requested from <strong>NRI</strong>)<br />

– G-55.8497 "modular design"<br />

(ordering code differs depending on each model and must be<br />

requested from <strong>NRI</strong>)<br />

• MDB display (ordering code 24030)<br />

The MDB periphery is connected using an MDB cable set (ordering code<br />

24026).<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

53


INDEX G-<strong>18.mft</strong> with vending machine control system<br />

Index<br />

A<br />

Accentuations in <strong>the</strong> text 7<br />

Acceptance<br />

band 23, 59<br />

create (new coin) 37<br />

inhibit 34<br />

narrow 20, 24<br />

normal 20, 24<br />

very narrow 20, 24<br />

coins 23, 47<br />

speed 47<br />

Accepted coin sensor 25<br />

Accessories 52<br />

Adapter, WinFlash 53<br />

Additional control PCB<br />

Design 21<br />

install 27<br />

Advantages 9<br />

Angle, mounting position 47<br />

Application, proper 10<br />

Assignment, pins 50<br />

B<br />

Bar code 20<br />

Battery<br />

empty detection 26<br />

pin assignment 50<br />

voltage, display 41<br />

BDTA MDB slave protocol 12<br />

Block 24<br />

definition 59<br />

illustration, label 20<br />

select 36<br />

Button, additional control PCB 21<br />

disable 36<br />

54 National Rejectors, Inc. GmbH, Buxtehude<br />

C<br />

Cable set, MDB periphery 53<br />

Card reader 26<br />

ordering code 53<br />

CE<br />

certification 48<br />

directives 48<br />

Channel<br />

definition 59<br />

narrow 20, 24<br />

normal 20, 24<br />

very narrow 20, 24<br />

Chapter summary 7<br />

Charge, electrostatic 11<br />

Cleaning 40<br />

Coin<br />

acceptance 23, 47<br />

band 59<br />

channel<br />

definition 59<br />

narrow 20, 24<br />

normal 20, 24<br />

very narrow 20, 24<br />

diameter 47<br />

insert funnel 15<br />

jam 15<br />

outlet 15<br />

properties 59<br />

rejection 23<br />

runway, clean 40<br />

thickness 47<br />

type 20, 59<br />

inhibit 34<br />

teach 37<br />

Condensation 47<br />

Configuration 46<br />

accessories 52<br />

Conformity declaration 48<br />

Connection<br />

diagram, MDB periphery 51<br />

in <strong>the</strong> vending machine 27<br />

in <strong>the</strong> workshop (WinEMP) 33<br />

MDB periphery 53<br />

on <strong>the</strong> Palm handheld (PalmEMP) 33


G-<strong>18.mft</strong> with vending machine control system INDEX<br />

Connectors<br />

on additional control PCB 21<br />

pin assignment 50<br />

on coin validator 19<br />

dimensions 49<br />

pin assignment 50<br />

Conventions, instructions 7<br />

Cover, mounting dimensions 49<br />

CP3 25<br />

Credit 25<br />

Currency 20<br />

Current consumption 47<br />

D<br />

Data block<br />

download 59<br />

number 20<br />

Deployment, proper 10<br />

Design 14<br />

additional control PCB 21<br />

coin validator 15<br />

Deviation, mounting position 47<br />

Device<br />

dimensions 47, 49<br />

environment<br />

PalmEMP 33<br />

WinEMP 33<br />

type 20<br />

DIL switches 16<br />

on additional control PCB 21<br />

disable 36<br />

set prices 31<br />

test vending machine components 42<br />

on coin validator<br />

dimensions 49<br />

inhibit coins 34<br />

select exact price/overpay 32<br />

select memory block 36<br />

Dimensions 47, 49<br />

Diode<br />

on coin validator 18<br />

display battery voltage 41<br />

vending machine door 22<br />

pin assignment 51<br />

troubleshooting 43<br />

Disable<br />

switch/button, additional control PCB 36<br />

Discharge, electrostatic 11<br />

Display 26<br />

ordering code 53<br />

Documentation, additional 8<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

Dongle, PalmEMP 52<br />

Door (vending machine), pin assignment 51<br />

Download, data block 59<br />

E<br />

Ejectors<br />

pin assignment 50<br />

test 42<br />

Electrostatic discharge 11<br />

EMC directive 48<br />

Error remedy 43<br />

Escrow 25<br />

pin assignment 50<br />

test 42<br />

Exact price 25<br />

set 32<br />

External devices 19, 26<br />

ordering code 53<br />

pin assignment 51<br />

F<br />

Firmware update 53<br />

Flash prommer 53<br />

Flight deck, open 40<br />

Functional principle 40<br />

Functions 23<br />

adjustable 46<br />

G<br />

GeldKarte card reader, ordering code 53<br />

General information<br />

chapter 7<br />

coin validator 8<br />

instructions 7<br />

Glossary 59<br />

Guide (chapter contents) 7<br />

55


INDEX G-<strong>18.mft</strong> with vending machine control system<br />

H<br />

Handling 34, 40<br />

Homepage, <strong>NRI</strong> 8<br />

Humidity 47<br />

I<br />

Inhibit<br />

coins 34<br />

switches/button, additional control PCB 36<br />

Insert funnel 15<br />

Installation 27<br />

in <strong>the</strong> vending machine 27<br />

in <strong>the</strong> workshop (WinEMP) 33<br />

MDB periphery 53<br />

on <strong>the</strong> Palm handheld (PalmEMP) 33<br />

Interfaces<br />

on additional control PCB 21<br />

pin assignment 50<br />

on coin validator 19<br />

dimensions 49<br />

pin assignment 50<br />

Internet pages, <strong>NRI</strong> 8<br />

Introduction<br />

chapter 7<br />

coin validator 8<br />

instructions 7<br />

J<br />

Jam caused by coins 15<br />

L<br />

Label 20<br />

LED<br />

on coin validator 18<br />

display battery voltage 41<br />

vending machine door 22<br />

pin assignment 51<br />

troubleshooting 43<br />

Liability 10<br />

Light-emitting diode<br />

on coin validator 18<br />

display battery voltage 41<br />

vending machine door 22<br />

pin assignment 51<br />

troubleshooting 43<br />

Limits, acceptance bands 23<br />

Low voltage directive 48<br />

56 National Rejectors, Inc. GmbH, Buxtehude<br />

M<br />

Maintenance 40<br />

Malfunction remedy 43, 44<br />

Manuals, additional 8<br />

Manufacture date 20<br />

Mark <strong>of</strong> conformity 47<br />

Markings in <strong>the</strong> text 7<br />

MDB<br />

cable set 53<br />

card reader 53<br />

definition 59<br />

display 53<br />

periphery<br />

interface 19<br />

pin assignment 51<br />

Measurement area 15<br />

Measures 47<br />

Memory block 24<br />

definition 59<br />

illustration, label 20<br />

select 36<br />

Motorized return mechanism<br />

pin assignment 50<br />

test 42<br />

Mounting<br />

dimensions 47, 49<br />

position 47<br />

N<br />

Narrow coin channel 20, 24<br />

New coin, teach 37<br />

Nominal voltage 20<br />

Normal coin channel 20, 24<br />

Notes 7<br />

<strong>NRI</strong> homepage 8<br />

O<br />

Open coin validator 40<br />

Operating<br />

instructions, additional 8<br />

<strong>modes</strong>, additional 12<br />

s<strong>of</strong>tware update 53<br />

voltage 47<br />

Operation 34<br />

Order number 20<br />

Ordering code<br />

accessories 52<br />

coin validator 20<br />

Outlet, coins 15<br />

Overpay 25<br />

set 32


G-<strong>18.mft</strong> with vending machine control system INDEX<br />

P<br />

PalmEMP<br />

adjustable functions 46<br />

connection 33<br />

ordering code 52<br />

PC programming station<br />

adjustable functions 46<br />

connection 33<br />

ordering code 52<br />

PCB<br />

design 21<br />

install 27<br />

Periphery 26<br />

ordering code 53<br />

pin assignment 51<br />

Pictograms in <strong>the</strong> text 7<br />

Pilot light<br />

on coin validator 18<br />

display battery voltage 41<br />

vending machine door 22<br />

pin assignment 51<br />

troubleshooting 43<br />

Pin assignment 50<br />

Pins<br />

on additional control PCB<br />

assignment 50<br />

on coin validator<br />

assignment 50<br />

Power<br />

consumption 47<br />

supply 47<br />

Price 25<br />

set 31<br />

switch 31<br />

disable 36<br />

Product<br />

ejectors<br />

pin assignment 50<br />

test 42<br />

selection 25<br />

Programming 46<br />

accessories 52<br />

adapter, WinFlash 53<br />

station<br />

adjustable functions 46<br />

connection 33<br />

ordering code 52<br />

Proper use 10<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

R<br />

Rejection, coins 23<br />

Relative humidity 47<br />

Remaining credit 25<br />

Requests to perform an action 7<br />

Residual credit 25<br />

Return<br />

button 15<br />

pin assignment 51<br />

lever 15<br />

Return mechanism 15<br />

mechanical 15<br />

motorized 15<br />

pin assignment 50<br />

test 42<br />

Revision number for data block download 20<br />

Runway, clean 40<br />

S<br />

S1 protocol 12<br />

Safety instructions 7, 10, 11, 48<br />

Sale 25<br />

Scope <strong>of</strong> delivery 9<br />

Selection buttons<br />

pin assignment 51<br />

test 42<br />

Selling<br />

operation 25<br />

prices<br />

set 31<br />

Serial number 20<br />

Setting 46<br />

accessories 52<br />

Slave devices 26<br />

interface 19<br />

ordering code 53<br />

pin assignment 51<br />

Standard coin validator 12<br />

Starting up 27<br />

in <strong>the</strong> vending machine 27<br />

in <strong>the</strong> workshop (WinEMP) 33<br />

on <strong>the</strong> Palm handheld (PalmEMP) 33<br />

vending machine components 30<br />

Status messages 43<br />

Summary, chapter contents 7<br />

Supply voltage 47<br />

57


INDEX G-<strong>18.mft</strong> with vending machine control system<br />

Switching block 16<br />

definition 60<br />

on additional control PCB 21<br />

inhibit 36<br />

set prices 31<br />

test vending machine components 42<br />

on coin validator<br />

dimensions 49<br />

inhibit coins 34<br />

select exact price/overpay 32<br />

select memory block 36<br />

Symbols in <strong>the</strong> text 7<br />

T<br />

Teach<br />

coins 37<br />

mode<br />

description 26<br />

teach coins 37<br />

Technical data 47<br />

Temperature<br />

change 47<br />

range 47<br />

Test<br />

button 21<br />

run, vending machine components 30<br />

Tester, ordering code 52, 53<br />

Text conventions 7<br />

Tilt, mounting position 47<br />

Tokens<br />

definition 60<br />

teach 26, 37<br />

Totalizer 12<br />

Troubleshooting 43, 44<br />

58 National Rejectors, Inc. GmbH, Buxtehude<br />

U<br />

Update firmware 53<br />

Use, proper 10<br />

V<br />

Validation area 15<br />

Vending machine door, pin assignment 51<br />

Very narrow coin channel 24<br />

W<br />

WinEMP<br />

adjustable functions 46<br />

connection 33<br />

ordering code 52<br />

WinFlash 53<br />

www.nri.de 8


G-<strong>18.mft</strong> with vending machine control system GLOSSARY<br />

Glossary<br />

Acceptance band A range <strong>of</strong> acceptable measured values <strong>of</strong> one coin type with<br />

specific → coin properties defined by an upper and lower limit<br />

value.<br />

Block → Memory block<br />

Channel → Coin channel<br />

Coin acceptance band → Acceptance band<br />

Coin channel A coin channel or its → acceptance band serves <strong>the</strong> purpose<br />

<strong>of</strong> accepting → coin types with <strong>the</strong> same → coin properties.<br />

Various functions that describe how an accepted coin is<br />

fur<strong>the</strong>r-processed (coin value, etc.) are assigned to a coin<br />

channel.<br />

Coin properties Coin properties which are measured when a coin is inserted<br />

into <strong>the</strong> coin validator. These are e.g. material, thickness,<br />

volume, minting, diameter, mass, hardness, etc.<br />

Coin type One coin type includes all coins for which <strong>the</strong> → coin<br />

properties agree.<br />

Data block download When updating a data block set (2 data blocks) using WinEMP<br />

or PalmEMP, <strong>the</strong> data blocks for <strong>the</strong> connected coin validator<br />

are loaded quickly and easily from <strong>the</strong> internal hard disk <strong>of</strong><br />

your PC or from <strong>the</strong> Palm handheld into <strong>the</strong> coin validator. By<br />

doing this, a new data block is stored in → memory block 0<br />

and memory block 1. The new data blocks contain different<br />

configurations <strong>of</strong> → coin channel data, e.g., current limit<br />

values <strong>of</strong> <strong>the</strong> → acceptance bands or o<strong>the</strong>r coin information.<br />

MDB Multi Drop Bus. The abbreviation defines a serial interface<br />

specification for an internal communication protocol for<br />

vending machines. You will find detailed information about<br />

<strong>the</strong> MDB interface in <strong>the</strong> "NAMA document MDB/ICP, 2.0"<br />

(www.vending.org).<br />

Memory block The coin validator can data-manage two independent coin<br />

configurations using two memory blocks. Twelve individual<br />

→ coin channels are assigned each <strong>of</strong> <strong>the</strong>se blocks.<br />

National Rejectors, Inc. GmbH, Buxtehude<br />

59


GLOSSARY G-<strong>18.mft</strong> with vending machine control system<br />

Switching block The coin validator has three switching blocks, which are<br />

located on <strong>the</strong> rear <strong>of</strong> <strong>the</strong> coin validator and incorporate a<br />

number <strong>of</strong> DIL switches. Each switch has a specific function,<br />

e.g. inhibiting individual → coin channels or switching <strong>the</strong> →<br />

memory blocks.<br />

Token A token is inserted into <strong>the</strong> machine as payment instead <strong>of</strong><br />

coins in a currency.<br />

60 National Rejectors, Inc. GmbH, Buxtehude

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