KUHNKE Instruction Manual

KUHNKE
Instruction Manual
AS-Interface – Introduction and
Basic Information
E 704 GB 18.05.2006 / 107.069

This instruction manual is primarily intended for use by design, project and development engineers. It does not contain any availability
information. Data is only given to describe the product and must not be regarded as guaranteed properties in the legal sense. Any
claims for damages - on whatever legal grounds - are excluded except for instances of deliberate intent or gross negligence on our
part.
We reserve the rights for errors, omissions and modifications.
Reproduction even of extracts only with the editor's express and written prior consent.
Microsoft ® , Windows ® and the Windows ® logo are registered trademarks belonging to the Microsoft Corp. in the USA and other
countries.

Table of Contents
AS-Interface
1 Introduction......................................................................................................................................................5
1.1 AS-Interface in automation ..................................................................................................................5
1.2 Cost-effectiveness, ease of assembly and maintenance ....................................................................5
1.3 The AS-Interface on the periphery of networks ...................................................................................5
1.4 Levels of Automation ...........................................................................................................................6
2 Reliability, Safety .............................................................................................................................................7
2.1 Intended Use........................................................................................................................................7
2.2 Target Group........................................................................................................................................7
2.3 Reliability..............................................................................................................................................7
2.4 Symbols ...............................................................................................................................................7
2.4.1 Danger................................................................................................................................................7
2.4.2 Attention .............................................................................................................................................8
2.4.3 Note....................................................................................................................................................8
2.4.4 Under Construction ............................................................................................................................8
2.4.5 Instruction...........................................................................................................................................8
2.5 Safety ...................................................................................................................................................8
3 AS-Interface.....................................................................................................................................................9
3.1 Introduction ..........................................................................................................................................9
3.2 The main components .........................................................................................................................9
3.3 Piercing technology............................................................................................................................10
3.4 Network topology ...............................................................................................................................10
3.5 Runs safely and reliably.....................................................................................................................11
3.6 Economics..........................................................................................................................................12
3.7 Standardisation ..................................................................................................................................12
3.8 Certification ........................................................................................................................................13
3.9 AS-Interface characteristics ...............................................................................................................13
3.10 Master-Slave communication .........................................................................................................13
3.11 Extended with system ....................................................................................................................14
3.12 AS-i Safety at Work ........................................................................................................................15
3.12.1 Function: System safety.................................................................................................................15
3.12.2 Safety at Work in use .....................................................................................................................15
3.12.3 Safety relevant components...........................................................................................................16
4 Application .....................................................................................................................................................17
5 Start Up..........................................................................................................................................................18
5.1 Checklist for beginners and experienced users.................................................................................18
5.2 Mounting Hints ...................................................................................................................................19
5.2.1 General Assembly tricks ..................................................................................................................19
5.2.2 Ten valuable mounting hints ............................................................................................................19
6 AS-I master....................................................................................................................................................22
6.1 Ventura AS-I.......................................................................................................................................22
6.1.1 Ventura, the PC-based, variable-performance control platform ......................................................22
6.1.2 System Description ..........................................................................................................................22
6.1.3 Software ...........................................................................................................................................23
6.1.4 Technical Data .................................................................................................................................24
6.1.5 Technical Data Ventura USV ...........................................................................................................24
6.1.6 Technical Data Ventura Touch.........................................................................................................24
6.2 Other masters ....................................................................................................................................24
7 AS-I slaves ....................................................................................................................................................25
7.1 AirBox 1/32.........................................................................................................................................25
E 704 GB 3
18.05.20066

Introduction and Basic Information
7.1.1 Overview AirBox 1............................................................................................................................25
7.1.2 Overview AirBox 32..........................................................................................................................26
7.1.3 Application........................................................................................................................................26
7.1.4 Installation / Wiring...........................................................................................................................27
7.1.5 Putting into Service ..........................................................................................................................27
7.1.6 Logical Assignment AirBox 1 ...........................................................................................................27
7.1.7 Logical Assignment AirBox 32 .........................................................................................................28
7.1.8 Notes ................................................................................................................................................28
7.1.9 Dimensions.......................................................................................................................................28
7.1.10 Technical Data (as per AS-I specification).....................................................................................29
7.2 AirBox K .............................................................................................................................................30
7.2.1 Overview ..........................................................................................................................................30
7.2.2 Application........................................................................................................................................30
7.2.3 Installation / Wiring...........................................................................................................................31
7.2.4 Connector.........................................................................................................................................31
7.2.5 Putting into Service ..........................................................................................................................31
7.2.6 Logical assignments (PLC output bit to function of the pneumatic module)...................................32
7.2.7 Status LEDs and their operating states ...........................................................................................32
7.2.8 Notes ................................................................................................................................................32
7.2.9 Functional Principle (with double acting cylinders) ..........................................................................33
7.2.10 Dimensions.....................................................................................................................................33
7.2.11 Technical Data (as per AS-I specification).....................................................................................34
7.3 Other AS-I slave modules ..................................................................................................................35
7.3.1 Concept ............................................................................................................................................35
7.3.2 Active and Passive Modules ............................................................................................................35
8 Further AS-i system components ..................................................................................................................36
8.1 AS-i cable...........................................................................................................................................36
8.2 AS-Interface Power supply ................................................................................................................37
8.3 AS-Interface repeater / extender........................................................................................................37
8.3.1 Area of application ...........................................................................................................................37
8.3.2 Using the repeater............................................................................................................................37
8.3.3 Using the extender ...........................................................................................................................38
8.4 Addressing unit ..................................................................................................................................38
8.4.1 Area of application ...........................................................................................................................38
8.4.2 Handling ...........................................................................................................................................38
9 Appendix........................................................................................................................................................39
9.1 Order Data .........................................................................................................................................39
9.1.1 Order Data Ventura ASi ...................................................................................................................39
9.1.2 Order Data Ventura Accessories .....................................................................................................39
9.1.3 Order Data Ventura Touch...............................................................................................................40
9.1.4 Order data AirBox 1 .........................................................................................................................41
9.1.5 Order data AirBox 32 .......................................................................................................................42
9.1.6 Order data AirBox K .........................................................................................................................43
9.2 FAQ....................................................................................................................................................45
9.3 References.........................................................................................................................................45
9.4 Sales & Service..................................................................................................................................45
9.4.1 Main Factory in Malente...................................................................................................................45
9.5 Index ..................................................................................................................................................46
4 E 704 GB
18.05.2006

1 Introduction
1.1 AS-Interface in automation
AS-Interface
Industry has placed many demands on modern automation systems,
requiring also that the necessary functions be offered at a good
price/performance ratio. The AS-Interface system meets this requirement not
only through its modular expandability.
The objective in its creation was not a universal field bus for all areas of
automation, but rather an economically reasonable system for the lower field
level. The AS-Interface was developed in order to network binary sensors
and actuators to the higher control level. Important development objectives
included simple and cost-effective assembly with low wiring costs.
1.2 Cost-effectiveness, ease of assembly and maintenance
The interface is an enduring part of the modern industrial landscape. Many
sensors and actuators can be networked through the 2-wire cable, which
also supplies the power. By eliminating the cable trees of traditional cabling
and replacing them with the yellow AS-Interface cable, significant cost
reductions through simple wiring without a lot of training are the result.
Thanks to its simple, defined electromechanical interface the AS-Interface
can be installed without the need for any special expertise. The "Snap and
Go" cable penetration system has proven itself. The freely selectable
network topology and ease of configuration make installation that much
easier. Ease of assembly requiring little prior knowledge reduces downtime
when faults occur.
The fault susceptibility of other systems often results in assembly delays, so
the AS-Interface was consciously designed to reduce error sources. The
special profile of the AS-Interface cable prevents reversal of the poles when
connecting devices, and is just one example of the measures taken to
reduce error frequency. Installation, a large cost factor, is drastically reduced
by using the system. The low installation costs show the AS-Interface to be a
technically and economically realistic solution to the normal fieldbus.
1.3 The AS-Interface on the periphery of networks
The AS-Interface, which is more an intelligent form of cabling than a true
fieldbus, neither can nor intends to replace complex networks. But on the
lower level of industrial communication, the Sensor/Actuator Level, the
system stands out with its simple and cost-effective solutions. Modern
studies even verify the economical advantage to integrating the AS-Interface
with switches and buttons on control panels. The low added cost of the AS-
Interface Slave Chip are made up for by the reduced wiring expense. For
quite some time already there have been gateways, links or other bus
couplers for all the usual fieldbus systems (e.g. CAN, DeviceNet, Ethernet,
Interbus, Profibus and others). The high capability for integrating into other
networks makes the modular construction of automation networks just that
much easier. Cost-effective, rugged AS-Interface components are especially
suited for use in harsh industrial environments.
E 704 GB 5
18.05.20066

Introduction and Basic Information
1.4 Levels of Automation
6 E 704 GB
18.05.2006

2 Reliability, Safety
2.1 Intended Use
2.2 Target Group
2.3 Reliability
2.4 Symbols
2.4.1 Danger
AS-Interface
KUHNKE products are designed as resources for use in industrial
environments.
All other applications need to be discussed with the factory first. The
manufacturer shall neither be liable for any other than the intended use of
our products nor for any ensuing damages. The risk shall be borne by the
operator alone. The use as intended includes that you read and apply all
information and instructions contained in this manual.
This instruction manual contains all information necessary for the use of the
described product (control device, control terminal, software, etc.) according
to instructions. It is written for design, project planning, servicing and
commissioning experts. For proper understanding and error-free application
of technical descriptions, instructions for use and particularly of notes of
danger and warning, extensive knowledge of automation technology is
compulsory.
Reliability of KUHNKE products is brought to the highest possible standards
by extensive and cost-effective means in their design and manufacture.
These include:
• selecting high-quality components,
• quality agreements with our suppliers,
• actions to avoid static charges when handling MOS circuits,
• worst case planning and design of all circuits,
• visual inspections at various stages of fabrication,
• computer-aided tests of all assemblies and their interaction in the circuit,
• statistical assessment of the quality of fabrication and of all returned
goods for the immediate taking of appropriate corrective actions.
Despite the measures described the occurrence of faults or errors in
electronic control units - even if most highly improbable - must be taken into
consideration.
Please pay particular attention to the additional notices which we have
marked by symbols throughout this instruction manual. While some of these
notices make you aware of possible dangers, others are intended as a
means of orientation. They are described further down below in descending
order of importance.
This symbol warns you of dangers which may cause death or grievous bodily
harm if operators fail to implement the precautions described.
E 704 GB 7
18.05.20066

Introduction and Basic Information
2.4.2 Attention
2.4.3 Note
2.4.4 Under Construction
2.4.5 Instruction
2.5 Safety
This symbol draws your attention to information you must take a look at to
avoid malfunctions, possible material damage or dangerous states.
This symbol draws your attention to additional information concerning the
use of the described product. This may include cross references to
information found elsewhere (e.g. in other manuals).
This symbol tells you that the function described was not or not fully
available at the time this document went to press.
Wherever you see these symbols in the left margin, you will find a list of
steps instructing you to take the appropriate computer or hardware actions.
They are intended as a means of orientation wherever working steps and
background information alternate (e.g. in tutorials).
Our products normally become part of larger systems or installations. The
information below is intended to help you integrate the product into its
environment without dangers to humans or material/equipment.
To achieve a high degree of conceptual safety in planning and installing an
electronic controller, it is essential to exactly follow the instructions given in
the manual because wrong handling could lead to rendering measures
against dangers ineffective or to creating additional dangers.
8 E 704 GB
18.05.2006

3 AS-Interface
3.1 Introduction
3.2 The main components
AS-Interface
The AS-Interface solution is more an intelligent wiring system than a real
fieldbus. Simple sensors and actuators can be connected over a two leader
bus, including the power supply, at very low costs. In the traditional wiring,
every single signalling transmitter and -recipient is wired directly with the
superior control. Rampant cable trees and voluminous control cubicles were
the consequence. With the AS-Interface system, the cables and primarily the
assembly cost are reduced. By the open structure of the system, it is no
competition but the technical and economic addition for the primary
fieldbuses. With the large product line of many companies, the AS-Interface
offers solutions for the integration of most different sensors and actuators
into almost all automation networks.
The equipment listed in the graphic cannot illustrate the complete product
line. Many products are offered by several manufacturers. Therefore visit the
online product catalogue to obtain a detailed summary of the available
variety.
E 704 GB 9
18.05.20066

Introduction and Basic Information
3.3 Piercing technology
3.4 Network topology
The simple connection technique of the AS-Interface system is ensured by
the defined, electromechanical interface with piercing technology.
• mechanically coded flat cable
• two wires for data and power
• insulation piercing connectors
• simple and safe
• protection class up to IP67, even after disconnecting
• directly connected slaves
• sensors, actuators
• valve terminals
• electrical modules etc.
Line Star
Tree
10 E 704 GB
18.05.2006

3.5 Runs safely and reliably
AS-Interface
The protocol of the AS-Interface system ensures a simple extendibility. The
AS-Interface network can be configured like any conventional electrical
installation. Every AS-Interface Slave is freely addressable and can be
connected to the bus cable in any arbitrary place. This makes a modular
construction possible, and due to the robust operating principle, there are no
limits to the structure and any network topology can be used: e.g. bus, star,
or tree topologies.
Reliable transmission of data:
• Each telegram will be checked by the receiver for possible faults. This
will be done by checking the parity bit and several other independent
values.
• By these means an extremely high reliability is achieved in detection of
single and multiple faults.
• The repetition of a single telegram only consumes 150 µs and is already
taken into account in the specified cycle time.
• If the mounting hints are observed, the AS-Interface can easily be used
even in an environment with high electro-magnetic noise, like welding
machines and frequency converters.
E 704 GB 11
18.05.20066

Introduction and Basic Information
3.6 Economics
3.7 Standardisation
Hardware
• I/O cards in PLC, PC
• size of cabinets
• PG-fittings
• multiple connectors
• cable ducts, bridges
• tracks of slip rings
• terminal housings
• distributing clamps
• cable / wiring
Expenditure
• less installation time
• less test time
• less time to create wiring diagrams
• less expenditure of labelling cables and clamps
Standardisation of the AS-Interface system in IEC 62026-2 is a further
example of the success of the system. However, a norm does not suffice to
ensure the full and easy integrability of all certificated AS-Interface products.
All AS-Interface products correspond to
• Euro Norm EN 50295 and
• World Standard IEC 62026-2
12 E 704 GB
18.05.2006

3.8 Certification
Master call A-Slaves
Slave reply A-Slaves
Master call B-Slaves
Slave reply B-Slaves
AS-Interface
The certified products of the AS-Interface system ensure the customer of the
highest possible degree of system security. The products are fully
compatibly and interchangeable. The simplicity of the system and the
interoperability only can be achieved by the AS-Interface certificate.
A product to rely on
3.9 AS-Interface characteristics
3.10 Master-Slave communication
The specifications of the AS Interface are complete and their compliance is
monitored by the Certification Board. Users recognise tested and certified
products by the AS-Interface shadow logo, combined with the corresponding
test number.
AS-i specification 2.0
• Master Slave system
• Free choice of network structure
• 2 wire cable for data and power up to 8A
• Safe transmission
• Unshielded cable 2 x 1,5 mm²
• 4 Inputs and 4 Outputs on each slave, in case of more than 31 Slaves
only 3 outputs
• In field use (IP 65/67) as well as in the control cabinet
• Piercing technology
• Cable range 100 m, scaleable by repeater up to 300m
• Effective error detection and immunity
• Simple installation
• Electronic slave addressing
E 704 GB 13
18.05.20066

Introduction and Basic Information
3.11 Extended with system
AS-i specification 2.1
Belonging to the AS-Interface specification 2.1 the extended addressing
mode allowed operating up to 62 Slaves at one master. With a complete
expansion of the system the cycle time has increased up to 10 ms. Using the
extended addressing mode you have to accept restrictions in parameterise
and in the number of available outputs.
The addressable rage from 1 to 31 further lasts, however.
• 62 Slaves at one Master / A- and B-Slaves
• Keeping the full downwards compatibility
• Existing application can be extended with new modules
• Existing slaves can communicate with new masters
• Detailed diagnostics
• Separated evaluation of configuration and slave errors
• Short circuit, overload
• Missing additional power
• Communication error
• Simple error analysis and easy to maintain
• Analogue value transmission simple and fast
• Analogue value (16 bit value) is directly available in the plc
software
• Automatic detection of analogue slaves
• No configuration software necessary
14 E 704 GB
18.05.2006

3.12 AS-i Safety at Work
3.12.1 Function: System safety
SPS
IPC
Gateway
to higher
Bus systems
(e.g.
ProfiBus)
AS-i
Master
AS-i
Netzteil
Safety
Slave
Safety
Monitor
3.12.2 Safety at Work in use
Slave
Slave
Repeater
AS-i
Power
supply
Slave
Slave
AS-Interface
• The available AS-Interface components (Master, Slave, Power supply
units) are replaced with a safety monitor and safe slaves and they are
operated on the same AS-Interface power system.
• Safety slaves are integrated into the system in the same way that
conventional slaves are.
• The required safety level is reached by additional signal transmissions
between slaves and safety monitor.
• If an expected message does not reach a safety slave or if it sends an
emergency message, the safety monitor disconnects the safety outputs
the within 35 ms (the overall response time).
• The equipment is safely turned off and an alarm message is sent to the
master.
E 704 GB 15
18.05.20066
Safety
Slave
Standard AS-i Sensoren und
sicherheitsgerichtete Sensoren
Standard AS-i Aktuatoren und
sicherheitsgerichteter Monitor
• Applications as far as category 4 are practicable in accordance with EN-
954-1
• Use the standard AS-i communications protocol
• Overall response time 45 ms
• TÜV and BIA have inspected the safety concept
• Safety AS-i products comply with the AS-Interface standard EN 50295
• Available systems are extendable with the safety components
• Capable of parameterisation
• Diagnosable, the trigger of the emergency stop signal is accurately
located.
• Reduction of the downtime
• Considerable reduction in costs compared to conventional wiring

Introduction and Basic Information
3.12.3 Safety relevant components
AS-Interface Safety at Work installs components like e.g.
• Emergency stop switch
• Light barrier
• Guard door contact
• Safety light grid
safely and directly into the AS-Interface system.
The non-stop function safety of all sensors and actuators and the reliable
feedback have top priority to protect the co-workers and the equipment.
16 E 704 GB
18.05.2006

4 Application
AS-Interface
Wherever AS-Interface is being adopted – and with the simple connectivity
and robustness of the system this means in more and more applications
worldwide - you will find AirBox as the ideal controller of pneumatic actuators
in most industries:
• Conveyor Systems
• Baggage Handling
• Automotive Production
• Food Industry
• Process Industries
• Packaging
• Engine building industry
Conveyor Systems
Mainly stops, lifters and diverters. AirBox is ideal for mounting close to these
actuators. No special enclosure or protection is required.
Baggage Handling
As in conveyor systems, AirBox will operate quicker than conventional valve
islands. The simplicity of service replacement is a major factor. The small
footprint AirBox operates surprisingly large pneumatic devices.
Automotive Production
AirBox is operating under arduous conditions in manufacturing cells
throughout the UK. Underbody chassis welding robotics is one example, 24
hour component assembly with integrated testing is another.
Food Industry
AirBox design, and stainless fitting options with the IP67 standard makes the
AirBox suitable for clean areas and wash down. Applications include food
production, food canning and packaging and dairies.
Process Industries
The AirBox is widely used as a pilot device for switching larger pneumatically
operated flow valves. The AirBox will operate in outdoor conditions without a
problem. Applications frequently involve the rapid operation of rotary
cylinders.
Packaging
The high operating speed of the AirBox makes this a perfect product,
particularly where pre-build and on site re-commissioning procedures are
used. Complex lines such as tea bag production use the versatile features of
auxiliary air for failsafe restart after e-stop.
E 704 GB 17
18.05.20066

Introduction and Basic Information
5 Start Up
5.1 Checklist for beginners and experienced users
How many inputs and outputs are required?
The number of inputs and outputs tells you how many AS-Interface networks
you need.
How much power do the I/Os require?
The total power requirement of the respective modules determines which
AS-Interface power supply unit you need. As it is not possible to connect
power supply units in parallel, a power supply unit sized to the requirement
must be used.
Are special cables required?
Any combination of profiled and round cables is possible. External conditions
determine whether rubber, TPE or PUR cables should be used. Repeaters
or extenders have to be used for cable lengths exceeding 100 m.
Have the addresses been correctly assigned?
A plan should definitely be drawn up making it clear which addresses have
been assigned to which slaves. Double addressing will not be identified as
an error by the master!
Which modules belong to which addresses?
The modules, or rather, the slaves which are addressed, should be carefully
labelled.
When are the modules mounted?
Only when paragraphs 4 and 5 have been dealt with. Cables can be routed
in any way.
How is it all configured?
The configuration is simply read in by entering the AS Interface profile for
each slave in the master. This usually happens automatically, but can be
done manually in the controller software.
Are the slaves detected?
First you must check whether the master has recognised all its slaves. Only
then can you switch to protected operation and switch the controller to RUN.
How is testing done?
Input/output tests are performed by the familiar PLC method, i.e. the sensors
are activated locally and then checked in the PLC.
18 E 704 GB
18.05.2006

5.2 Mounting Hints
5.2.1 General Assembly tricks
5.2.2 Ten valuable mounting hints
How do you get it up and running?
AS-Interface
You can either create your own controller software in the usual way, or use
existing software. In the latter case, you might have to adapt the symbolic
assignment of addresses.
• Place power supply next to slaves with high power consumption
• Twist the single cores to a two core cable
• Do not install AS-Interface together with power line in the same multi
core cable
• Keep maximum distance between AS-Interface cable and power
cable (min 15 cm).
• Keep strictly maximum distance to noise sources, for instance to
frequency converters
• Keep maximum distance between the PLC and power devices
• Do not overload the AS-Interface cable. A slave needs minimum
26.5 V
Tip 1 - Power supply unit
On no account must AS Interface be earthed or grounded! Never use a
normal power supply unit, only AS Interface power supply units (PELV) with
integrated data decoupling and connect ground (GND) with system ground.
Tip 2 - Network extension
Without repeaters or extenders the AS Interface cable must be no longer
than 100 m, including all feeders to the assembly terminals! If you want to
expand the network, please note the following:
Expansion with extenders:
• The maximum cable length between the extender and the master must
not exceed 100 m
• Do not connect any slaves or AS Interface network power supply unit
between the master and the extender
• Never confuse the + and - lines
Expansion with repeaters:
• Up to two repeaters can be connected in series. This increases the
cable length to maximum 300 m (i.e. 3 segments with maximum 100 m).
• An AS Interface power supply unit must be connected at every repeater.
• Under normal conditions, an extender must not be connected beyond a
repeater.
E 704 GB 19
18.05.20066

Introduction and Basic Information
Tip 3 - Slaves
Each slave address is to be used only one. Only use addresses 1 to 31 or
1A to 31B in A/ B technology (Specification 2.1). Please note: modules
containing the chip SAP 4.0 can be re-addressed up to 15 times, thereafter
they will retain the last address.
Tip 4 - Additional auxiliary power
The following applies if slaves are to be supplied with additional auxiliary
power:
• at 24 V DC, a PELV power supply unit should be used and, if possible,
the black profiled auxiliary power cable.
• at 230 V AC, if possible, the red profiled auxiliary power cable should be
used.
Tip 5 - Routing of the cable
When laying the AS Interface cables, please note the following:
• Always use the yellow profiled AS Interface cable where possible, brown
for + and blue for -.
• Even though communication along the AS Interface cable offers a high
degree of EMC immunity, it should still be routed away from power
cables, even in the control cabinet!
• Every AS Interface line requires its own cable. AS Interface cables must
not be laid together with others in a bus cable.
• If individual cores are used (e.g. in the control cabinet), always lay
parallel core pairs. In standard stranded wires, lay individual cores
together or twist them.
Tip 6 - Ensuring EMC immunity
Connect all inductance, e.g. contactor and relay coils, valves, brakes, with
suppresser diodes, variators or RC elements. If frequency inverters are
used, always use network filters, output filters and shielded motor cables.
Tip 7 - Sensor and actuator power
Sensors and actuators must be supplied directly from the associated input or
output of the slave. The cables should be kept as short as possible and
away from energy cables, i.e. the slave modules should be as close as
possible to the sensors and actuators. Use appropriate sensors only (e.g.
with plastic housings) in case of ESD hazard.
Tip 8 - Installing frequency converters
• Always follow the assembly guidelines in the operating instructions.
• Connect the cable shield, e.g. between filter and frequency converter
and between the frequency converter and the motor, directly at both
ends with a sufficient cross section (at least 4 mm²).
Tip 9 - Expanding system 2.1
Operating A/ B- Slaves and “new” analogue slaves is only possible with a
master according to specification 2.1.
20 E 704 GB
18.05.2006

AS-Interface
Tip 10 - Status/Diagnosis
For quick error location, the status and diagnosis bits should be evaluated in
the PLC.
E 704 GB 21
18.05.20066

Introduction and Basic Information
6 AS-I master
6.1 Ventura AS-I
6.1.1 Ventura, the PC-based, variable-performance control platform
6.1.2 System Description
• Scalable processor capacity
• No rotating storage hardware
• No fan
• 24 V power supply
• Expansion slot
• Interfaces: 2 x USB, 2 x Ethernet,
2 x COM, CANopen, AS-Interface
• 2 CF card drives or hard disk
• DVI display adapter port
• Fast booting
• Operating systems:
Microsoft® Windows® CE .NET or
Microsoft® Windows® XP embedded
Ventura and Ventura touch
The Ventura control platform is scalable in both price and performance. Its
modular design and standard on-board interfaces support flexible control
solutions providing for future developments in automation. Key
characteristics are the unit's passive cooling, fanless operation and CF cards
used as mass storage media.
The mechanical and electrical design of the Ventura control platform
ensures reliable control and actuation of machines under tough everyday
conditions of the industry and warrants that all data is safe even in the event
of power failures. It is shock-proof and vibration-proof, features low-voltage
protection and EMC compliance plus compatibility with temperatures up to
50 °C. Its scalability is specifically underlined by the integration of ETX
modules up to Pentium M-class processors – units with 100, 266, 733 and
1000 MHz clocks are currently available. They are the logic core of add-on
22 E 704 GB
18.05.2006

6.1.3 Software
AS-Interface
peripherals such as a plug-type hardware PLC, various I/O modules and
other tailored modules. Standard ports to CANopen, DVI, Ethernet, COM
and USB let Ventura satisfy all communication needs. Two compact flash
drives allow application and machine data to be separated from the
operating system. The Ventura platform installs or mounts either in a
switching cabinet or immediately behind Ventura touch.
Ventura touch, the new control and display monitor, features a high-quality
and long-life TFT display available in sizes 6.5’’, 10.4’’, 12.1’’ and 15’’. At the
front it has IP65 protection.
Operators can rest on the support of CoDeSys, the control and programming
system with real-time functionality in compliance with standard IEC 61131-3
plus CoDeSys SP, the cross-platform PLC runtime system in conjunction
with the operating systems Microsoft ® Windows ® CE and Microsoft ®
Windows ® XP embedded.
CoDeSys is one of the most powerful IEC 61131-3 controller programming
tools available for Windows ® environments. All five programming languages
of the standard are supported. CoDeSys generates native machine code for
all commercially available processors. Moreover, CoDeSys combines the
capabilities of high-level programming languages such as C or Pascal with
the simple handling and the functionality of a PLC programming system.
Apart from the programming system, the package also contains a manual
and an online help engine. Operators can choose from German, English and
French versions.
Programming interfaces
Ethernet, CAN, RS232
Other benefits
• Comprehensive offline simulation
• Integrated visualisation
• Integrated bus configurators for CANopen, PROFIBUS and AS-interface
• Integrated motion functions
CoDeSys components
Editors allow the programming of instruction lists, sequential function charts,
function diagrams, Structured Text, ladder diagrams, and function diagrams
in free graphics mode.
E 704 GB 23
18.05.20066

Introduction and Basic Information
6.1.4 Technical Data
6.1.5 Technical Data Ventura USV
6.1.6 Technical Data Ventura Touch
6.2 Other masters
Further information and technical data for the PC-based control system
Ventura can be found in the instruction manual E674GB or on the Internet:
www.kuhnke.com
Further information and technical data for the Ventura USV can be found in
the instruction manual E674GB or on the Internet: www.kuhnke.com
Ventura
touch
6,5’’
Ventura
touch
10,4’’
Ventura
touch
12,1’’
Ventura
touch
12,1’’
XGA
Ventura
touch
15’’
XGA
TFT display
size
6,5’’ 10,4’’ 12,1’’ 15’’
Display
adapter
DVI
Brightness
(typ.)
400 cd/m2 350 cd/m2
Life of
backlighting
50,000 h
Resolution 640 x 480 800 x
600
1024 x 768
Touch 4-wire analogue resistive
Touch port USB or V.24
Protection
(front)
IP65
Power supply 24 V DC (18 ... 28 V DC)
Ambient
temperature
Dimensions
(H x W x D)
mm
200 x 165
x 50
280 x 232
x 50
0 ... 50 °C
320 x 265 x 50 395 x 326 x
50
Other KUHNKE masters are being prepared.
Ask us at: sales@kuhnke.com
In case of other manufacturers:
Please turn to the manufacturer of the specific master system.
24 E 704 GB
18.05.2006

7 AS-I slaves
7.1 AirBox 1/32
7.1.1 Overview AirBox 1
AS-Interface
Further information and technical data for AirBox 1, 32 and K can be found
in the instruction manual E705GB or on the Internet: www.kuhnke.com
AirBox 1 is a pneumatic module of the AS-Interface family.
• AS- Interface slave 2 I / 2 OP
• 2 digital inputs via 2 x M12 sockets
• 2 integrated 3/2 way valves with 400 NI/min each at 6 bar
• Pneumatic connections via 8 mm fittings
• Manual override of valves
• Degree of protection IP 67 with common exhaust and IP 65 with sintered
filter
E 704 GB 25
18.05.20066

Introduction and Basic Information
7.1.2 Overview AirBox 32
7.1.3 Application
AirBox 32 is a pneumatic module of the AS - Interface family.
• AS- Interface slave 4 I / 2 OP
• 4 digital inputs via 2 x M12 sockets (double inputs)
• 2 integrated 3/2 way valves with 400 Nl/min each at 6 bar
• With or without AUX POWER (EMS or EEMS)
• All pneumatic connections via 8 mm fittings
• Manual override of valves
• Degree of protection IP 67 with common exhaust and IP 65 with sintered
filter
The AirBox 32 has 2 x 2 inputs and 2 pneumatic outputs. You can wire up
the input sockets directly with sensors (PNP, via M12 plugs) in a 2- or 3-wire
connection. The sensors are supplied with energy from the pneumatic
module. The outputs and the compressed air supply are connected to the
module via a 8 mm plug-in tube connector. Use outside diameter tubing
only.
26 E 704 GB
18.05.2006

7.1.4 Installation / Wiring
4 x
Blanking plug
Exhaust (R)
0.8 Nm
Coupling module FK
KM 1-FK-GE
7.1.5 Putting into Service
Maunal override 2 for OUT4*
Compressed air supply (P)
Manual override 1 for OUT3*
7.1.6 Logical Assignment AirBox 1
Coupling module FK-E
KM 1-FK-SW
*Recessed manual overrides
with AirBox 32-F-SW-MO-GH
Input:
1: +
2: IN2 / IN4
3: -
4: IN1 / IN3
5: Not in use
AS-Interface
E 704 GB 27
18.05.20066
UAS-i
AUX POWER
For putting the user module into service, the steps are as
follows:
• Set the address. To do this, use an addressing unit or a programming
and service unit. Valid addresses are 1 to 31. Default address is 0. Use
each address once per bus segment only.
• Fit the AS-i cable in the guide(s) on the coupling module FK. Fit the yellow
AS-i cable and the black AS-i power cable in the guides on the coupling
module FK-E. Pay attention to the colour coding!
• Screw the pneumatic module tightly onto the coupling module. The green
LED lights up when AS-i voltage is present.
• Connect max. 4 sensors to the M12 sockets (inside thread) using Y
connectors to each socket.
• Connect the compressed air supply (8 mm). Connect the pneumatic
outputs (8 mm). Connect the exhaust extraction (8 mm) if necessary.
The table below shows the logical assignment of the data bits:
Data bit Meaning LEDs Socket / Pin
I0 Input IN 1 yellow 1 / 2
I1 Input IN 2 yellow 2 / 2
O2 Output OUT 3 yellow 3 / -
O3 Output OUT 4 yellow 4 / -

Introduction and Basic Information
7.1.7 Logical Assignment AirBox 32
7.1.8 Notes
7.1.9 Dimensions
The table below shows the logical assignment of the data bits:
Data bit Meaning LEDs Socket / Pin
I0 Input IN 1 yellow 1 / 4
I1 Input IN 2 yellow 1 / 2
I2 Input IN 3 yellow 2 / 4
I3 Input IN 4 yellow 2 / 2
O2 Output OUT 3 yellow 3 / –
O3 Output OUT 4 yellow 4 / –
Note the following:
• To attain the degree of protection, insert blanking plugs in the M12
sockets not in use.
• In the event of overloading of the short circuit-proof sensor power supply
(Pin 1 and 3 of the input sockets), the pneumatic module interrupts
communication with the master.
• Electrical control of the outputs has priority over manual control.
• Be sure to use properly treated compressed air (filtered 5 µm; non
lubricated or lubricated). If lubricated air is used, the initial lubrication is
removed. It is therefore necessary to carry on using lubricated air.
28 E 704 GB
18.05.2006

7.1.10 Technical Data (as per AS-I specification)
AS-i certificate number ZU no. 44801
Electrical data I/O configuration, ID
code (hex)
7, F, F, F
UAS-i (yellow cable) Operational voltage 26.5 ... 31.6 V
Total current drain I ≤�200 mA
Own current
requirements
≤�45 mA
Polarity reversal
protection
integrated
Inputs For signal "0", Iin ≤�1.5 mA
For signal "1", Uin / Iin ≥�10 V, ≥�5 mA
Sensor power supply Voltage range Uout 20 ... 30 V DC
AUX POWER (black
cable)
Current carrying
capacity Iout
(Total current for all
sensors)
Rated operational
voltage Ue
Operation voltage
range UB
AS-Interface
100 mA (short-circuitproof)
24 V DC
20 ... 30 V DC
Power supply unit PELV in accordance
with IEC 364-4-61
Outputs Pneumatic outputs 2 pcs. 3/2 way valves
Exhaust extraction sintered filter or tube
connector
Compressed air Air flow rate 550 Nl/min (standard
litre/minute) at 6/0 bar
Compressed air
350 Nl/min (standard
litre/minute) at 6/5 bar
filtered 5 µm;
lubricated or non
lubricated
Pressure range 2 ... 8 bar
Mechanical data Degree of protection IP 65 (with sintered
filter)
with coupling module) IP 67 (with tube
connector)
Weight approx. 200 g
Dimensions (h x w x d)
[mm]
80 x 45 x 48
Temperature range Rated temperature Tu 25 °C
Ambient temperature Ta 0 ... 55 °C
Storage temperature Ts - 20 ... 85 °C
E 704 GB 29
18.05.20066

Introduction and Basic Information
7.2 AirBox K
7.2.1 Overview
7.2.2 Application
AirBox K is a pneumatic module of the AS-Interface family.
• 4 digital inputs (M12 screw connectors) for sensor inputs
• 2 integrated change-over 4/2 way valves with 550 Nl/min each at 6 bar
• Possible valve functions 3/2, 4/2, 5/2, 5/3 way valve (no or nc)
• Monostable or electrically bistable
• Operating pressure 3 - 8 bar or 90 % vacuum up to 8 bar when using an
external pilot supply at 4 to 8 bar
The pneumatic module AirBox K has 4 inputs and 4 pneumatic outputs. You
can connect the input terminals directly to sensors (PNP, via M12 plug) with
2- and 3-wire lines. The sensors are supplied with power from the pneumatic
module. The integrated pneumatic outputs take the form of two precontrolled
4/2 way valves (0.1 bar vacuum to 8 bar; 550 Nl/min) with a
common compressed-air supply and separate air outlets. These outlets can
be operated by hand by means of separate overrides. Two double-acting
cylinders, for example, can be connected to a module of this series.
Standard 8 mm tube connectors are used for the connections to the outputs
and the compressed-air supply. Use outside diameter tubing only.
30 E 704 GB
18.05.2006

7.2.3 Installation / Wiring
Aux. Air supply connection (81).
Only required when operating at
pressures of less than 3 bar.
Manual override, push/lock
(see “Notes”)
7.2.4 Connector
Blanking plug
1+0.1 Nm
1x
7.2.5 Putting into Service
Pin assignments:
1: + 4: Inputs
2: Inputs 5: Ground terminal
3: -
Coupling module FK-E
KM K-FK-SW
AS-Interface
For module replacement only:
Remove encoding element
UAS-i (yellow)
AUX POWER (black)
Connection of
AUX POWER only if present
Addressing port plug
(tightening torque: 25 to 30 Ncm)
For putting the user module into service, the steps are as
follows:
• Insert the AS-i in the guide in the coupling module. Insert the yellow AS-i
cable and the black AS-i power cable into the cable guides on the
coupling module if necessary. Pay attention to the colour coding!
• Screw the pneumatic module tightly onto the coupling module.
• Connect max. 4 sensors to the M12 sockets (inside thread).
• Connect the pneumatic outputs (8 mm). Connect the compressed air
supply (8 mm) and the auxiliary air supply (4 mm) if necessary. Connect
the exhaust extraction (8 mm) if necessary.
• Set the address. To do this, use an addressing unit or a programming
and service unit. Valid addresses are 1 to 31. Default address is 0. Use
each address once per bus segment only.
E 704 GB 31
18.05.20066

Introduction and Basic Information
7.2.6 Logical assignments (PLC output bit to function of the pneumatic
module)
AirBox K, monostable
7.2.7 Status LEDs and their operating states
7.2.8 Notes
Output
bit
Meaning Function
O0 Valve 1 (OUT1) 0 = basic position (1.2 open, 1.4 closed)
1 = operated (1.2 closed, 1.4 open)
O1 Valve 2 (OUT2) 0 = basic position (2.2 open, 2.4 closed)
1 = operated (2.2 closed, 2.4 open)
AirBox K, electrically bistable
Output
bit
Meaning Function
O0 Valve 1 operated by pulse (1.2 closed, 1.4 open)
O1 Valve 1 1 reset by pulse (basic position: 1.2 open, 1.4
closed)
O2 Valve 2 operated by pulse (2.2 closed, 2.4 open)
O3 Valve 2 reset by pulse (basic position: 2.2 open, 2.4
closed)
AS-i
(green)
On
Off
Off
FAULT
(red)
Operating state AUX
POWER
(green)
Operating
state
Off Module OK On AUX POWER
present
Off No voltage present
at AS-Interface chip
On Communication
failed
Flashing On Slave has address 0
Off
Note the following:
Flashing Overload of sensor
supply
Off AUX POWER
missing
• To attain protection degree IP 65/ IP 67, insert blanking plugs in the M12
sockets not in use.
• In the event of a short-circuit or overloading of the sensor supply (Pin 1
and Pin 3 of the input) the pneumatic module stops communicating with
the master.
• If the auxiliary power is turned off via the black line, the valve stays in its
last position (electrically bistable) or reset to basic position (monostable).
Manual overrides operate only in the basic position of the valve (output
bit "O 1" for valve 1 and output bit "O 3" for valve 2).
• Operation of the output by means of the yellow line must be avoided
while the auxiliary power is being switched off, otherwise delayed or
unwanted operation may occur.
32 E 704 GB
18.05.2006

7.2.9 Functional Principle (with double acting cylinders)
Monostable
Electrically Bistable
7.2.10 Dimensions
Outputs not operated Outputs operated
Outputs not operated Outputs operated
AS-Interface
E 704 GB 33
18.05.20066

Introduction and Basic Information
7.2.11 Technical Data (as per AS-I specification)
AS-i certificate number ZU no. 44901
Electrical data I/O code / ID code (hex) 7 / F / F / F
UAS-i (yellow cable) Operational voltage 26.5 ... 31.6 V
Total current input I ≤�270 mA
Own current requirements ≤�45 mA
Polarity reversal protection integrated
Inputs For signal "0", Iin ≤�1.5 mA
For signal "1", Uin / Iin ≥�10 V / ≥�6 mA
Sensor power supply Voltage range Uout 20 ... 30 V DC
AUX POWER (black
cable)
Current carrying capacity Iout 100 mA (shortcircuit-proof)
(with AUX POWER) Iout 200 mA (shortcircuit-proof)
Rated operational voltage Ue 24 V DC
Operation voltage range UB 20 ... 30 V DC
Current strength Ipulse, Ihold 115 mA, 40 mA
Polarity reversal protection yes
Power supply unit PELV in
accordance with
IEC 364 -4-61
Outputs Pneumatic outputs 2 pcs. pre-contr.-
4/2 way valves
Max. operating frequency 5 Hz, max. 60
operations per
minute permissible
Compressed air Air flow rate at 6/0 bar 700 Nl/min
(standard
litre/minute)
Air flow rate at 6/5 bar 500 Nl/min
(standard
litre/minute)
Compressed air filtered 5 µm;
lubricated or non
lubricated
Pressure range 3 to 8 bar (90 %
vacuum to 8 bar, at
control air > 4 bar)
Auxiliary air supply Pressure > 3 bar
Connection by plug-in tube
connector 4 mm
Mechanical data Degree of protection IP 65 (with sintered
filter)
(with coupling module) IP 67 (with tube
connector)
Weight approx. 400 g
Dimensions (h x w x d) [mm] 152 x 60 x 45
Temperature range Rated temperature Tu 25 °C
Ambient temperature Ta
0 ... 55 °C
Storage temperature Ts -5 ... 70 °C
34 E 704 GB
18.05.2006

7.3 Other AS-I slave modules
7.3.1 Concept
7.3.2 Active and Passive Modules
Note: Connection to port 81 automatically engages auxiliary air supply
(active by push)
AS-Interface
Within the AS-i system, the AS-i modules can be compared with input and
output modules. Along with the actuators and sensors they make up the AS-i
slaves and connect the slaves to the AS-i master. The actuators/sensors are
connected via M12 connectors. The pin out corresponds to DIN IEC 947 5-2.
The modules with dimensions of approximately 45 x 45 x 80 mm are used
locally on the machine itself. They are connected via the AS-i cable and
have protection degree IP67.
The following modules must be distinguished:
The active AS-i module with integrated AS-i chip
Using the active module, conventional sensors and actuators can be
connected. Every normal actuator or sensor can therefore be networked via
AS-i.
The passive AS-i module
The passive module does not contain its own electronics and allows the
connection of AS-I sensors and actuators with integrated AS-i chips. In
matching the concept of the standard AS-i master and the extended AS-I
master, either AS-i chips with standard functions or with extended functions
are used. The modules are designed so that a uniform electromechanical
interface to the AS-i cable can be created. This is achieved with the uniform
lower section of the module, which is therefore also known as a coupling
module. Specially constructed upper module sections, also known as
application modules are also available. The variations in the module
components range from the simple cover for branching the AS-i cable to
application modules with integrated AS-I chips for connecting up to four
conventional sensors or actuators.
E 704 GB 35
18.05.20066

Introduction and Basic Information
8 Further AS-i system components
8.1 AS-i cable
Just as the AS-i masters described in this manual, the components of the
AS-I transmission system and the AS-i slaves are also required on the AS-
Interface.
The following sections provide an overview of the basic characteristics and
interaction of these components.
Due to the continual development of new AS-i system components, a
complete presentation of all the currently available components is not
possible. Refer to the available system catalogues and ask your KUHNKE
office for more information.
Design and Advantages
The AS-i cable (shaped cable) allows simple and fast installation of an AS-I
system. The AS-i cable is a rubberised 2-wire cable (2 x 1.5 mm 2 ). The
profile section prevents stations being connected with reversed polarity. The
AS-i cable is contacted using the penetration technique. Contact blades
penetrate the rubber jacket and make contact with the two wires. This
guarantees a low contact resistance and ensures a reliable data connection.
The cable does not need to be cut, have its insulation removed or be
screwed down. For this type of connection, there are coupling modules
designed for the penetration technique. The jacket of the AS-i cable is
rubber. If modules need to be moved after they have been connected to the
AS-i cable this is possible without causing any problems. The AS-i cable is
“self-healing”. This means that the holes made by the contact blades in the
rubber jacket of the cable close themselves and revert to the type of
protection IP67. When the cable is installed in an AS-i module, the cable
seals the openings. The protection degree IP67 is therefore achieved.
Use of Other 2-Wire Cables
Apart from the special AS-i cable, any 2-wire cable with a cross-section of 2
x 1.5 mm 2 can be used. Shielding or twisting is not necessary. For the
transition from the special AS-i cable to a different cable (e.g. a standard
round cable) there is a special module available without integrated
electronics (transition from the AS-I cable to four M12 connectors and
transition from the AS-i cable to one M12 connector).
36 E 704 GB
18.05.2006

8.2 AS-Interface Power supply
8.3 AS-Interface repeater / extender
8.3.1 Area of application
8.3.2 Using the repeater
AS-Interface
The AS-i power supply has two functional blocks; a conventional power
supply and a data decoupling, so that the modulated data on the operating
voltage aren't short-circuited with the power supply. It usually support a
voltage of 24 V. . .30 V at its clamps.
The middle of the symmetry capacities represents one identical reference
point for AS-i + and in AS-i - and is the GND of the AS-i system.
The power supply has a protection against overload and is short-circuit
proof.
Primary
voltage
30 V DC
Power
Supply
Symmetry Data decoupling
The AS interface repeater and extender is intended for use in an actuatorsensor
interface environment.
The device is used to extend the maximum possible length of the ASinterface
of 100 m. An existing 100 m segment can be extended by a
maximum of two further 100 m segments.
The AS-interface repeater is used when slaves must be operated on all
cable segments. A separate AS-interface power supply unit is then required
for each AS-interface segment (before and after the repeater).
The repeater has the following features:
• Extends the cable length to a maximum of 300m.
• Slaves can be used on both sides of the repeater.
• A power supply unit is required on both sides of the AS interface.
• Electrical isolation of the two cables.
• Separate indications of the correct voltage for each side.
• Installation in standard application module casing.
E 704 GB 37
18.05.20066

Introduction and Basic Information
8.3.3 Using the extender
8.4 Addressing unit
8.4.1 Area of application
8.4.2 Handling
3RX9400–0AA00
The AS-Interface extender is used in applications in which the master is
installed at a greater distance from the actual AS-Interface installation:
• Masters can be located up to 100 m from the AS-interface segment.
• Slaves can only be used on the side of the extender away from the
master.
• Power supply is only required on the side away from the master.
• No electrical isolation of the two cables.
Each slave on the AS-i requires an address. This address is saved on the
slave.
You can program the address of a slave using the addressing unit.
To program a module (application module), it is plugged in to the special
adapter on the addressing unit. The stored address is displayed on the unit
when you press the ADR button. The new address is set using the arrow
buttons. After pressing the PRG button, the new address is saved on the
application module (slave).
Addressing intelligent sensors/actuators is the same as with application
modules. The sensor/actuators are connected to the addressing unit via an
M12 connector. The addressing unit has an integrated M12 socket for this
purpose. The addressing unit is supplied by integrated batteries that can be
charged using an external power unit. When not in use, the unit switches off
automatically after a period of time.
38 E 704 GB
18.05.2006

9 Appendix
9.1 Order Data
9.1.1 Order Data Ventura ASi
9.1.2 Order Data Ventura Accessories
AS-Interface
The function was not, or not fully, available at the time this document went to
press.
Further information and technical data for Ventura can be found in the
instruction manual E675GB or on the Internet: www.kuhnke.com
Ventura USV extern 639.909.00.90.00
failure- and maintenance-free power supply
Ventura screw fittings, narrow 639.800.00
for Ventura 300, 700, 1000, USV-module
Ventura screw fittings, wide 639.800.01
for Ventura 300+, 700+, 1000+
Ventura Mounting rail adapter 639.800.02
for mounting the DIN-rails
Ventura touch Cable set 5 m 639.800.03
DVI and USB Cable 5 m
E 704 GB 39
18.05.20066

Introduction and Basic Information
9.1.3 Order Data Ventura Touch
Ventura touch 6,5" 639.300.00
Display and operator monitor with TFT-Display and Touch functionality.
Interfaces: DVI ,USB / RS232- Touch
24V DC power supply, resolution: 640x480 (VGA)
Ventura touch 10,4" 639.310.00
Display and operator monitor with TFT-Display and Touch functionality.
Interfaces: DVI ,USB / RS232- Touch
24V DC power supply, resolution: 640x480 (VGA)
Ventura touch 12,1" 639.320.00
Display and operator monitor with TFT-Display and Touch functionality.
Interfaces: DVI ,USB / RS232- Touch
24V DC power supply, resolution: 800x600 (SVGA)
Ventura touch 12,1" XGA 639.330.00
Display and operator monitor with TFT-Display and Touch functionality.
Interfaces: DVI ,USB / RS232- Touch
24V DC power supply, resolution: 1024x768 (XGA)
Ventura touch 15,0" 639.340.00
Display and operator monitor with TFT-Display and Touch functionality.
Interfaces: DVI ,USB / RS232- Touch
24V DC power supply, resolution: 1024x768 (XGA)
40 E 704 GB
18.05.2006

9.1.4 Order data AirBox 1
AirBox 1-F-GE-MO
AirBox 1 filter 1 , AS-i cable yellow/yellow, monostable
AirBox 1-S-GE-MO
AirBox 1 tube 2 , AS-i cable yellow/yellow, monostable
AirBox 1-F-GE-MO-GH
AirBox 1 filter 1 , AS-i cable yellow/yellow, monostable, recessed manual
overrides 3
AirBox 1-S-GE-MO-VA
AirBox 1 tube 2 , AS-i cable yellow/yellow, monostable, stainless steel 4
Coupling module KM 1-FK-GE
Coupling module FK (AS-i flat cable yellow/yellow) for AirBox 1, 32 or
PowerBox
1 Exhaust filtered
2 Common exhaust; 8 mm plug-in tube connector
3 Recessed manual overrides to be operated with adequate tools only.
4 All accessible metal parts made of stainless steel; sealing material: Viton
AS-Interface
E 704 GB 41
18.05.20066

Introduction and Basic Information
9.1.5 Order data AirBox 32
AirBox 32-F-GE-MO
AirBox 32 filter 1 , AS-i cable yellow/yellow, monostable
AirBox 32-F-SW-MO
AirBox 32 filter 1 , AS-i cable yellow/black, monostable
AirBox 32-S-GE-MO
AirBox 32 tube 2 , AS-i cable yellow/yellow, monostable
AirBox 32-S-SW-MO
AirBox 32 tube 2 , AS-i cable yellow/black, monostable
AirBox 32-F-SW-MO-GH
AirBox 32 filter 1 , AS-i cable yellow/black, monostable, recessed manual
overrides 3
Coupling module KM 1-FK-GE
Coupling module FK (AS-i flat cable yellow/yellow) for AirBox 1, 32 or
PowerBox
Coupling module KM 1-FK-SW
Coupling module FK-E (AS-i flat cable yellow/black) for AirBox 32
1 Exhaust filtered
2 Common exhaust; 8 mm plug-in tube connector
3 Recessed manual overrides to be operated with adequate tools only
42 E 704 GB
18.05.2006

9.1.6 Order data AirBox K
AirBox K-F-GE-MO
AirBox K filter 1 , AS-i cable yellow/yellow, monostable
AirBox K-F-SW-MO
AirBox K filter 1 , AS-i cable yellow/black, monostable
AirBox K-S-GE-MO
AirBox K tube 2 , AS-i cable yellow/yellow, monostable
AirBox K-S-SW-MO
AirBox K tube 2 , AS-i cable yellow/black, monostable
AirBox K-F-GE-BI
AirBox K filter 1 , AS-i cable yellow/yellow, electrically bistable
AirBox K-F-SW-BI
AirBox K filter 1 , AS-i cable yellow/black, electrically bistable
AirBox K-S-GE-BI
AirBox K tube 2 , AS-i cable yellow/yellow, electrically bistable
AS-Interface
E 704 GB 43
18.05.20066

Introduction and Basic Information
AirBox K-S-SW-BI
AirBox K tube 2 , AS-i cable yellow/black, electrically bistable
KM K-FK-SW
Coupling module FK-E for AirBox K; surface mounting
KM K-HS
Rail adapter for coupling module KM K-FK-SW
1 Exhaust filtered
2 Common exhaust; 8 mm plug-in tube connector
44 E 704 GB
18.05.2006

9.2 FAQ
9.3 References
9.4 Sales & Service
9.4.1 Main Factory in Malente
AS-Interface
AS-Interface Das Aktuator-Sensor-Interface für die Automation
Werner Kriesel, O.W. Madelung, Carl Hanser Verlag München Wien 1994
AS-Interface Complete Specification
can be ordered from the AS-i Association e.V.
Address:
AS-International Association e.V.
Geschäftsführung: Dr. Otto W. Madelung
Auf den Broich 4A
D – 51519 Odenthal
Germany
Tel.: +49 – 2174 – 40756
Fax.: +49 – 2174 – 41571
(The AS-i technology is promoted by the AS-Interface Association e. V.)
Internet address of the AS-International Association e.V.:
http://www.as-interface.com
PROFIBUS standard EN 50170
AS-Interface The Automation Solution
Published by:
AS-International Association, Rolf Becker (CEO)
Authors:
Rolf Becker, Dr. Bernhard Müller, Dr. Andreas Schiff, Tilman Schinke, Heinz
Walker
Please visit us on the Internet to find a comprehensive overview of our sales
and service network including all the relevant addresses.
www.kuhnke.com
KUHNKE GmbH
Lütjenburger Str. 101
D-23714 Malente
Phone +49-45 23-4 02-0
Fax +49-45 23-40 22 47
Email sales@kuhnke.de
Internet www.kuhnke.de
E 704 GB 45
18.05.20066

Introduction and Basic Information
9.5 Index
attention................................................................6
cable routing and wiring......................................10
chemical resistance ............................................14
contamination .....................................................10
danger...................................................................6
earth....................................................................16
electromagnetic compatibility ...............................9
electromagnetic interference ..............................10
impact and vibration ...........................................10
inductive actuators..............................................10
installation.............................................................8
installation instructions .........................................9
instruction .............................................................7
interference emission ...........................................9
limiting value class................................................9
location of installation .........................................10
maintenance .........................................................8
note.......................................................................7
project planning ....................................................8
reliability................................................................6
safety ....................................................................7
sales & service....................................................37
servicing................................................................8
symbols.................................................................6
target group ..........................................................6
temperature ........................................................10
under construction ................................................7
working steps........................................................7
46 E 704 GB
18.05.2006