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Market Survey on Copper - Indian Bureau of Mines

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a) Heat Exchangers and C<strong>on</strong>densers<br />

<strong>Copper</strong> being tough, ductile and malleable makes it extremely<br />

suitable for tube forming, wire drawing, spinning and deep drawing. It is<br />

n<strong>on</strong> magnetic, corrosi<strong>on</strong> resistant and high thermal c<strong>on</strong>ductor. Hence,<br />

copper and copper alloys are included am<strong>on</strong>gst the various alternative<br />

materials which are suitable for use in c<strong>on</strong>densers and heat exchangers<br />

in all types <strong>of</strong> envir<strong>on</strong>ments including marine envir<strong>on</strong>ment and where<br />

inland water is seriously polluted.<br />

Heat exchangers and c<strong>on</strong>densers have a wide range <strong>of</strong> applicati<strong>on</strong>s<br />

in industrial plants <strong>of</strong> many types. <strong>Copper</strong> alloys, generally with nickel,<br />

compete with aluminium, titanium and stainless steel. Substantial<br />

quantities <strong>of</strong> material may be required in individual applicati<strong>on</strong>. <strong>Copper</strong><br />

alloys are acknowledged to be superior to plastics and ferrous metals but<br />

facing increasing competiti<strong>on</strong> from titanium.<br />

b) Valves, Pumps, Pipes and Vessels<br />

<strong>Copper</strong> and copper alloys are widely used for industrial<br />

process plants which are exposed to n<strong>on</strong>- oxidising acids, such as,<br />

sulphuric, hydrochloric, phosphoric and acetic acids. Some<br />

copper alloys are also suitable for use in soluti<strong>on</strong>s <strong>of</strong> nitrates,<br />

sulphates and chlorides <strong>of</strong> sodium and potassium.<br />

Valves and pumps c<strong>on</strong>trolling the flow <strong>of</strong> liquids and gases<br />

in industrial processes are <strong>of</strong>ten made <strong>of</strong> brass or br<strong>on</strong>ze or other<br />

copper alloys. In additi<strong>on</strong> to corrosi<strong>on</strong> resistance, copper alloys<br />

also provide good physical strength.<br />

An additi<strong>on</strong>al advantage provided by copper and copper<br />

alloys in process plants is the resistance to bio-fouling. This helps<br />

to prevent the build-up <strong>of</strong> bacteria in the equipment and avoid the<br />

need for other treatment. It is, similarly, an advantage in heat<br />

exchangers and in any other equipment which handles sea water as<br />

it helps to prevent the build-up <strong>of</strong> marine organisms <strong>on</strong> the surface<br />

<strong>of</strong> the equipment. Such a build-up reduces the flow and the<br />

efficiency <strong>of</strong> the equipments or may require the installati<strong>on</strong> <strong>of</strong><br />

large diameter pipes or large capacity pumps.<br />

2.1.6 Building and C<strong>on</strong>structi<strong>on</strong><br />

<strong>Copper</strong> and brass are the materials <strong>of</strong> choice for plumbing, taps, valves<br />

and fittings for their aesthetic appeals. Large quantities <strong>of</strong> copper used in the<br />

industrialised countries in the c<strong>on</strong>structi<strong>on</strong> <strong>of</strong> buildings are c<strong>on</strong>sumed in the<br />

form <strong>of</strong> copper tubing, taps, valves, tanks, c<strong>on</strong>necti<strong>on</strong>s and fittings used in<br />

c<strong>on</strong>juncti<strong>on</strong> with it. <strong>Copper</strong> tube systems are used for domestic water supply<br />

systems both hot and cold and for central heating systems. <strong>Copper</strong> tube may be<br />

used in buildings for piping gas between the intake and appliances in which gas<br />

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