09.02.2013 Views

Complete systems for district heating - isoplus

Complete systems for district heating - isoplus

Complete systems for district heating - isoplus

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

<strong>Complete</strong> <strong>systems</strong> <strong>for</strong> <strong>district</strong> <strong>heating</strong><br />

Isoplus – peace of mind throughout the process


2<br />

Quality doesn’t<br />

just happen<br />

Verner Rosendal<br />

Managing Director<br />

Supplying the best preinsulated pipe <strong>systems</strong><br />

takes a lot of experience, detailed product knowledge,<br />

and the desire to be the best every time.<br />

At Isoplus we also do our best to look after our<br />

employees and to make sure they take a longterm<br />

approach. In early 2008 we moved into our<br />

brand new headquarters on Korsholm Alle in<br />

Middelfart. We now have plenty of room <strong>for</strong> manoeuvre,<br />

literally as well as figuratively. There are<br />

bright, welcoming rooms <strong>for</strong> our employees, a<br />

large warehouse <strong>for</strong> our wide range of products,<br />

training facilities <strong>for</strong> our customers and, importantly,<br />

room to grow in the future.<br />

Read on to find out about Isoplus and how we<br />

intend to achieve our goal of becoming the fastest,<br />

most flexible and most reliable partner in the<br />

<strong>district</strong> <strong>heating</strong> business.<br />

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

Welcome to a<br />

modern enterprise<br />

Isoplus administration building and warehouse in Middelfart, centrally located in Denmark.


Production hall with continuous production lines.<br />

Isoplus is a feature, with its large silos of<br />

PE granules.<br />

JIT deliveries with efficient logistics.<br />

The Isoplus group is made up of a number of separate<br />

manufacturing and sales companies throughout Europe.<br />

The Isoplus group has more than 30 years of experience<br />

in the manufacture of preinsulated pipe <strong>systems</strong>, and employs<br />

over 1,000 people.<br />

Every year, the Isoplus group delivers thousands of kilometres<br />

of preinsulated pipes in sizes ranging from DN 20 all the<br />

way up to DN 1200. The product range includes preinsulated<br />

pipe <strong>systems</strong> <strong>for</strong> <strong>district</strong> <strong>heating</strong>, <strong>district</strong> cooling and<br />

steam, and pipe <strong>systems</strong> <strong>for</strong> industrial use.<br />

Our six factories are sited in Europe close to our markets in<br />

strategic locations, guaranteeing maximum flexibility and<br />

reliable deliveries.<br />

At Isoplus much of our energy is focused on innovative<br />

product development to keep pace with market requirements,<br />

using the latest technology. We have recently<br />

boosted the capacity of our high-tech continuous production<br />

lines, where we make preinsulated pipes with gas<br />

diffusion barrier. The gas diffusion barrier keeps heat losses<br />

low throughout the service life of the pipe.<br />

Isoplus is a modern enterprise that meets all international<br />

standards and requirements in all areas – whether they<br />

apply to our products or to the environment around us.<br />

3


4<br />

Isoplus Total-Quality<br />

At Isoplus we apply the concept of Total Quality. This<br />

means we do our very best to delivery quality to our<br />

customers throughout our cooperation – from the initial<br />

contact until the pipes are in the ground and the system is<br />

up and running.<br />

We work as a partner in all project phases, safeguarding<br />

quality in planning, consulting, training and follow-up. We<br />

help to design the pipe system and always provide the<br />

pipeline and alarm drawings that are necessary <strong>for</strong> the<br />

Project reviews and advisory services <strong>for</strong><br />

customers.<br />

project. Our deliveries are fast and flexible, and we follow<br />

them up to verify that they have gone well.<br />

Isoplus’s technical consultants are happy to help with joint<br />

assembly and setting up alarm <strong>systems</strong>. At the Isoplus College<br />

we also certify outside installers so they are qualified<br />

to install Isoplus products. The training includes theoretical<br />

as well as practical components. The use of certified<br />

installers is one way we maximise the service life of the<br />

pipe system and avoid shutdowns.<br />

Detailed design of the <strong>district</strong> <strong>heating</strong><br />

network on AutoCAD at Isoplus.<br />

Training in installation to make sure the<br />

work is done correctly.<br />

Delivery of Isoplus <strong>district</strong> <strong>heating</strong> pipes<br />

straight to where they will be used.


Isoplus Total Quality<br />

<strong>for</strong> peace of mind<br />

throughout the project.<br />

Isoplus’s service department carries out surveys and verifies<br />

alarm <strong>systems</strong> in the <strong>district</strong> <strong>heating</strong> network.<br />

The large warehouse in Middelfart acts as a hub <strong>for</strong> the North European market.<br />

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

5


6<br />

We are the fastest...<br />

One of Isoplus’s core values is our ambition to be the<br />

fastest in the industry.<br />

We process incoming orders as soon as we receive them.<br />

If you decide to work with Isoplus you can be certain of<br />

reliable deliveries. When you choose to use Isoplus as<br />

a pipe supplier, we have the necessary resources to minimise<br />

the time between the initial contact and system<br />

commissioning.<br />

You can also be certain of a fast response – from the sales<br />

department when placing an order, or from the technical<br />

department when asking <strong>for</strong> advice or requesting quotations<br />

and documentation.<br />

Working closely with the customer, Isoplus ensures the<br />

necessary overview in both large and small projects.<br />

Meanwhile, we work as quickly as we can to come up<br />

with new solutions if there is an unplanned change in<br />

your project.<br />

In a word, we want to be the fastest to deliver solutions<br />

you can rely on.<br />

— fast cutting of pipe lengths to order.<br />

— fast and reliable pipe transport.<br />

— fast assistance from the service<br />

department.


Being the fastest in the business is part<br />

of our ambition to give our customer the<br />

— fast response to all enquiries.<br />

best possible service.<br />

— fast dispatch of stocked goods.<br />

— fast and efficient laying of Isoplus pipes.<br />

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS


8<br />

Rolling of Flex pipes.<br />

Steel pipe<br />

From Ø26.9 – Ø1200 in different<br />

insulation classes, in lengths of<br />

6,12 and 16 metres. Dimensions<br />

up to 355 mm diameter casing<br />

are supplied from the continuous<br />

production line with gas diffusion<br />

barrier. Double pipes are supplied<br />

up to Ø219.1.<br />

Flex pipes<br />

Supplied with steel, copper, pex or<br />

Alupex carrier pipes. Single pipes<br />

and double pipes. Flexible pipes<br />

are supplied with gas diffusion<br />

barrier.<br />

Joints<br />

Isoplus supplies all joint types:<br />

welding joints, cross-linked joints<br />

and PE shrink joints. All joints can<br />

be pressure tested and supplied <strong>for</strong><br />

foam or shell insulation.


Comprehensive product range<br />

Isoplus’s product range includes all the components<br />

necessary in order to supply complete preinsulated pipe<br />

<strong>systems</strong>. With such a wide range of products we can<br />

always put together effective and competitive solutions<br />

<strong>for</strong> jobs of all sizes.<br />

Isoplus factories manufacture preinsulated steel pipes<br />

<strong>for</strong> transmission pipelines and distribution networks, and<br />

flexible pipe <strong>systems</strong> that are suitable <strong>for</strong> branch pipes<br />

and small distribution networks. The flexible pipes are<br />

supplied with pex, alupex, steel or copper carrier pipes.<br />

All pipe <strong>systems</strong> are supplied with a comprehensive<br />

range of fittings.<br />

Installation fittings<br />

Isoplus supplies a wide range of installation<br />

fittings, e.g. flexible joints<br />

<strong>for</strong> angular displacement. We also<br />

supply installation branches.<br />

Isoplus pipe <strong>systems</strong> can be supplied as single and<br />

double pipes, in up to three insulation classes. Flexible<br />

pipes and steel pipes up to DN 200 are supplied from the<br />

continuous production line with gas diffusion barrier,<br />

delivering low heat losses and minimising running costs.<br />

We supply our preinsulated steel pipes with integrated<br />

alarm wires. The alarm <strong>systems</strong> are provided as fault localizer,<br />

detectors or measuring circuit <strong>systems</strong>. Whatever<br />

system you choose, the alarm system is an important<br />

guarantee of quality in the installation and operational<br />

phases.<br />

Preinsulated fittings<br />

We have a comprehensive range<br />

of preinsulated fittings like bends,<br />

branches, anchors, etc.<br />

Valves<br />

Available <strong>for</strong> single pipes and<br />

double pipes, with and without<br />

venting and draining. Isoplus also<br />

supplies valves equipped with<br />

gears and actuators.<br />

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

Alarm <strong>systems</strong><br />

We supply complete alarm <strong>systems</strong><br />

<strong>for</strong> monitoring the network of<br />

pipes.<br />

9


10<br />

Testing the melt flow index of PE.<br />

Documentation<br />

on all materials...<br />

On request, Isoplus can provide system documentation<br />

<strong>for</strong> all materials we supply, and we can create the<br />

relevant pipe and alarm drawings <strong>for</strong> inclusion in the<br />

overall project documentation.<br />

This documentation is subject to ongoing quality assurance<br />

by the Isoplus group, helping to ensure that the <strong>district</strong><br />

<strong>heating</strong> system will be trouble-free <strong>for</strong> many decades.<br />

• System, material and functional descriptions.<br />

• Technical data and dimensions.<br />

• Factory and quality certificates.<br />

• General plan with pipe statics calculations.<br />

• Alarm system, including functional description,<br />

instructions, commissioning, acceptance report and<br />

alarm drawing.<br />

• Installation instructions <strong>for</strong> transport, storage, earth<br />

moving and contractor’s work, and insulation and<br />

joint work.<br />

• Welding joint documentation.<br />

A project solution from Isoplus is always accompanied by<br />

detailed documentation. This creates clarity and peace of<br />

mind in the decision making process.


Quality certification<br />

When we say we have a firm grip on quality, we have the<br />

documentation to prove it – in a number of international<br />

certification <strong>systems</strong>. Our quality assurance system is ISO<br />

9001 certified, which ensures that we always meet the<br />

quality requirements expected of a modern company.<br />

In addition, our products are certified under the EHP’s<br />

guidelines, which require all products to be manufactured<br />

in accordance with European CEN standards<br />

ISO 14001 certificate<br />

ISO 9001 certificate<br />

– covering everything from the incoming inspection of<br />

semifinished products to testing the finished product.<br />

The EHP certification, like the ISO 9001 certification, is<br />

inspected regularly by an independent external auditor.<br />

Our products are also certified under the Swedish P-mark<br />

product marking system.<br />

EHP certificate<br />

P-mark certificate<br />

It goes without saying that our environmental management<br />

system is ISO 14001 certified. And we adhere to<br />

strict national and local environmental requirements<br />

relating to production. This not only ensures that we are<br />

in control of our environmental impact, but also that<br />

we make constant improvements <strong>for</strong> the benefit of the<br />

environment we all share.<br />

FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

11


FLEXIBLE - FAST - RELIABLE<br />

PRE-INSULATED PIPING SYSTEMS<br />

Our ambition is to be the fastest, most flexible and most reliable partner in the<br />

business. We also aim to offer the best and most economical solutions – <strong>for</strong> the<br />

installation phase as well as in the longer term, when durable insulation becomes<br />

an important element in the running costs.<br />

You are always welcome to contact us and find out more about the opportunities<br />

and benefits of working with Isoplus.<br />

Isoplus Fjernvarmeteknik A/S<br />

Korsholm Alle 20<br />

DK-5500 Middelfart<br />

Denmark<br />

Tel.: +45 6441 6109<br />

iso@<strong>isoplus</strong>.dk<br />

www.<strong>isoplus</strong>.dk

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!