Complete systems for district heating - isoplus
Complete systems for district heating - isoplus
Complete systems for district heating - isoplus
- TAGS
- heating
- isoplus
- en.isoplus.dk
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
<strong>Complete</strong> <strong>systems</strong> <strong>for</strong> <strong>district</strong> <strong>heating</strong><br />
Isoplus – peace of mind throughout the process
2<br />
Quality doesn’t<br />
just happen<br />
Verner Rosendal<br />
Managing Director<br />
Supplying the best preinsulated pipe <strong>systems</strong><br />
takes a lot of experience, detailed product knowledge,<br />
and the desire to be the best every time.<br />
At Isoplus we also do our best to look after our<br />
employees and to make sure they take a longterm<br />
approach. In early 2008 we moved into our<br />
brand new headquarters on Korsholm Alle in<br />
Middelfart. We now have plenty of room <strong>for</strong> manoeuvre,<br />
literally as well as figuratively. There are<br />
bright, welcoming rooms <strong>for</strong> our employees, a<br />
large warehouse <strong>for</strong> our wide range of products,<br />
training facilities <strong>for</strong> our customers and, importantly,<br />
room to grow in the future.<br />
Read on to find out about Isoplus and how we<br />
intend to achieve our goal of becoming the fastest,<br />
most flexible and most reliable partner in the<br />
<strong>district</strong> <strong>heating</strong> business.<br />
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
Welcome to a<br />
modern enterprise<br />
Isoplus administration building and warehouse in Middelfart, centrally located in Denmark.
Production hall with continuous production lines.<br />
Isoplus is a feature, with its large silos of<br />
PE granules.<br />
JIT deliveries with efficient logistics.<br />
The Isoplus group is made up of a number of separate<br />
manufacturing and sales companies throughout Europe.<br />
The Isoplus group has more than 30 years of experience<br />
in the manufacture of preinsulated pipe <strong>systems</strong>, and employs<br />
over 1,000 people.<br />
Every year, the Isoplus group delivers thousands of kilometres<br />
of preinsulated pipes in sizes ranging from DN 20 all the<br />
way up to DN 1200. The product range includes preinsulated<br />
pipe <strong>systems</strong> <strong>for</strong> <strong>district</strong> <strong>heating</strong>, <strong>district</strong> cooling and<br />
steam, and pipe <strong>systems</strong> <strong>for</strong> industrial use.<br />
Our six factories are sited in Europe close to our markets in<br />
strategic locations, guaranteeing maximum flexibility and<br />
reliable deliveries.<br />
At Isoplus much of our energy is focused on innovative<br />
product development to keep pace with market requirements,<br />
using the latest technology. We have recently<br />
boosted the capacity of our high-tech continuous production<br />
lines, where we make preinsulated pipes with gas<br />
diffusion barrier. The gas diffusion barrier keeps heat losses<br />
low throughout the service life of the pipe.<br />
Isoplus is a modern enterprise that meets all international<br />
standards and requirements in all areas – whether they<br />
apply to our products or to the environment around us.<br />
3
4<br />
Isoplus Total-Quality<br />
At Isoplus we apply the concept of Total Quality. This<br />
means we do our very best to delivery quality to our<br />
customers throughout our cooperation – from the initial<br />
contact until the pipes are in the ground and the system is<br />
up and running.<br />
We work as a partner in all project phases, safeguarding<br />
quality in planning, consulting, training and follow-up. We<br />
help to design the pipe system and always provide the<br />
pipeline and alarm drawings that are necessary <strong>for</strong> the<br />
Project reviews and advisory services <strong>for</strong><br />
customers.<br />
project. Our deliveries are fast and flexible, and we follow<br />
them up to verify that they have gone well.<br />
Isoplus’s technical consultants are happy to help with joint<br />
assembly and setting up alarm <strong>systems</strong>. At the Isoplus College<br />
we also certify outside installers so they are qualified<br />
to install Isoplus products. The training includes theoretical<br />
as well as practical components. The use of certified<br />
installers is one way we maximise the service life of the<br />
pipe system and avoid shutdowns.<br />
Detailed design of the <strong>district</strong> <strong>heating</strong><br />
network on AutoCAD at Isoplus.<br />
Training in installation to make sure the<br />
work is done correctly.<br />
Delivery of Isoplus <strong>district</strong> <strong>heating</strong> pipes<br />
straight to where they will be used.
Isoplus Total Quality<br />
<strong>for</strong> peace of mind<br />
throughout the project.<br />
Isoplus’s service department carries out surveys and verifies<br />
alarm <strong>systems</strong> in the <strong>district</strong> <strong>heating</strong> network.<br />
The large warehouse in Middelfart acts as a hub <strong>for</strong> the North European market.<br />
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
5
6<br />
We are the fastest...<br />
One of Isoplus’s core values is our ambition to be the<br />
fastest in the industry.<br />
We process incoming orders as soon as we receive them.<br />
If you decide to work with Isoplus you can be certain of<br />
reliable deliveries. When you choose to use Isoplus as<br />
a pipe supplier, we have the necessary resources to minimise<br />
the time between the initial contact and system<br />
commissioning.<br />
You can also be certain of a fast response – from the sales<br />
department when placing an order, or from the technical<br />
department when asking <strong>for</strong> advice or requesting quotations<br />
and documentation.<br />
Working closely with the customer, Isoplus ensures the<br />
necessary overview in both large and small projects.<br />
Meanwhile, we work as quickly as we can to come up<br />
with new solutions if there is an unplanned change in<br />
your project.<br />
In a word, we want to be the fastest to deliver solutions<br />
you can rely on.<br />
— fast cutting of pipe lengths to order.<br />
— fast and reliable pipe transport.<br />
— fast assistance from the service<br />
department.
Being the fastest in the business is part<br />
of our ambition to give our customer the<br />
— fast response to all enquiries.<br />
best possible service.<br />
— fast dispatch of stocked goods.<br />
— fast and efficient laying of Isoplus pipes.<br />
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS
8<br />
Rolling of Flex pipes.<br />
Steel pipe<br />
From Ø26.9 – Ø1200 in different<br />
insulation classes, in lengths of<br />
6,12 and 16 metres. Dimensions<br />
up to 355 mm diameter casing<br />
are supplied from the continuous<br />
production line with gas diffusion<br />
barrier. Double pipes are supplied<br />
up to Ø219.1.<br />
Flex pipes<br />
Supplied with steel, copper, pex or<br />
Alupex carrier pipes. Single pipes<br />
and double pipes. Flexible pipes<br />
are supplied with gas diffusion<br />
barrier.<br />
Joints<br />
Isoplus supplies all joint types:<br />
welding joints, cross-linked joints<br />
and PE shrink joints. All joints can<br />
be pressure tested and supplied <strong>for</strong><br />
foam or shell insulation.
Comprehensive product range<br />
Isoplus’s product range includes all the components<br />
necessary in order to supply complete preinsulated pipe<br />
<strong>systems</strong>. With such a wide range of products we can<br />
always put together effective and competitive solutions<br />
<strong>for</strong> jobs of all sizes.<br />
Isoplus factories manufacture preinsulated steel pipes<br />
<strong>for</strong> transmission pipelines and distribution networks, and<br />
flexible pipe <strong>systems</strong> that are suitable <strong>for</strong> branch pipes<br />
and small distribution networks. The flexible pipes are<br />
supplied with pex, alupex, steel or copper carrier pipes.<br />
All pipe <strong>systems</strong> are supplied with a comprehensive<br />
range of fittings.<br />
Installation fittings<br />
Isoplus supplies a wide range of installation<br />
fittings, e.g. flexible joints<br />
<strong>for</strong> angular displacement. We also<br />
supply installation branches.<br />
Isoplus pipe <strong>systems</strong> can be supplied as single and<br />
double pipes, in up to three insulation classes. Flexible<br />
pipes and steel pipes up to DN 200 are supplied from the<br />
continuous production line with gas diffusion barrier,<br />
delivering low heat losses and minimising running costs.<br />
We supply our preinsulated steel pipes with integrated<br />
alarm wires. The alarm <strong>systems</strong> are provided as fault localizer,<br />
detectors or measuring circuit <strong>systems</strong>. Whatever<br />
system you choose, the alarm system is an important<br />
guarantee of quality in the installation and operational<br />
phases.<br />
Preinsulated fittings<br />
We have a comprehensive range<br />
of preinsulated fittings like bends,<br />
branches, anchors, etc.<br />
Valves<br />
Available <strong>for</strong> single pipes and<br />
double pipes, with and without<br />
venting and draining. Isoplus also<br />
supplies valves equipped with<br />
gears and actuators.<br />
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
Alarm <strong>systems</strong><br />
We supply complete alarm <strong>systems</strong><br />
<strong>for</strong> monitoring the network of<br />
pipes.<br />
9
10<br />
Testing the melt flow index of PE.<br />
Documentation<br />
on all materials...<br />
On request, Isoplus can provide system documentation<br />
<strong>for</strong> all materials we supply, and we can create the<br />
relevant pipe and alarm drawings <strong>for</strong> inclusion in the<br />
overall project documentation.<br />
This documentation is subject to ongoing quality assurance<br />
by the Isoplus group, helping to ensure that the <strong>district</strong><br />
<strong>heating</strong> system will be trouble-free <strong>for</strong> many decades.<br />
• System, material and functional descriptions.<br />
• Technical data and dimensions.<br />
• Factory and quality certificates.<br />
• General plan with pipe statics calculations.<br />
• Alarm system, including functional description,<br />
instructions, commissioning, acceptance report and<br />
alarm drawing.<br />
• Installation instructions <strong>for</strong> transport, storage, earth<br />
moving and contractor’s work, and insulation and<br />
joint work.<br />
• Welding joint documentation.<br />
A project solution from Isoplus is always accompanied by<br />
detailed documentation. This creates clarity and peace of<br />
mind in the decision making process.
Quality certification<br />
When we say we have a firm grip on quality, we have the<br />
documentation to prove it – in a number of international<br />
certification <strong>systems</strong>. Our quality assurance system is ISO<br />
9001 certified, which ensures that we always meet the<br />
quality requirements expected of a modern company.<br />
In addition, our products are certified under the EHP’s<br />
guidelines, which require all products to be manufactured<br />
in accordance with European CEN standards<br />
ISO 14001 certificate<br />
ISO 9001 certificate<br />
– covering everything from the incoming inspection of<br />
semifinished products to testing the finished product.<br />
The EHP certification, like the ISO 9001 certification, is<br />
inspected regularly by an independent external auditor.<br />
Our products are also certified under the Swedish P-mark<br />
product marking system.<br />
EHP certificate<br />
P-mark certificate<br />
It goes without saying that our environmental management<br />
system is ISO 14001 certified. And we adhere to<br />
strict national and local environmental requirements<br />
relating to production. This not only ensures that we are<br />
in control of our environmental impact, but also that<br />
we make constant improvements <strong>for</strong> the benefit of the<br />
environment we all share.<br />
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
11
FLEXIBLE - FAST - RELIABLE<br />
PRE-INSULATED PIPING SYSTEMS<br />
Our ambition is to be the fastest, most flexible and most reliable partner in the<br />
business. We also aim to offer the best and most economical solutions – <strong>for</strong> the<br />
installation phase as well as in the longer term, when durable insulation becomes<br />
an important element in the running costs.<br />
You are always welcome to contact us and find out more about the opportunities<br />
and benefits of working with Isoplus.<br />
Isoplus Fjernvarmeteknik A/S<br />
Korsholm Alle 20<br />
DK-5500 Middelfart<br />
Denmark<br />
Tel.: +45 6441 6109<br />
iso@<strong>isoplus</strong>.dk<br />
www.<strong>isoplus</strong>.dk