ESA Document - Emits - ESA
ESA Document - Emits - ESA ESA Document - Emits - ESA
s int. foam structure aluminised foil ext. foam radiator Figure 4-118: Radiator layout (L), LOK radiators (nota: bent over the years) (R) 4.5.5.3.3 Primary and secondary loop SHM primary loop air 230 m3/hr at 27C max 931W mean + 330W metabolic cold plates assembly N liquid/air HX N acquisition system Pump assembly 360 kg/hr at 0.5b 5 / 9 C liquid/liquid HX thermostatic coils (hull, propulsion, ...) 0 W worst case Internal shell coil N � � Flow control valve 250 kg/hr at 2 b, 18C pump assembly accumulator Figure 4-119: Ascent vehicle / primary and secondary loop principles 4.5.5.3.4 The insulating system and thermal protection Radiator assembly 360 kg/hr at 0.5 b Pump assembly transfer vehicle primary loop N HMM Assessment Study Report: CDF-20(A) February 2004 page 386 of 422 • TPS sizing to be done utterly. A provision of 50 kg has been taken into account for the mass budget • Fuel tank insulation The ascent vehicle fuel tanks are insulated by lightweight foam, type Basotect (open cell foam) appropriate to the Martian environment. An external goldenized kapton foil is added to reduce radiative heat exchange. The tanks are assumed to be enclosed in a protective frame whereas a thin TPS layer is added. 4.5.5.3.5 The thermostatic system
s HMM Assessment Study Report: CDF-20(A) February 2004 page 387 of 422 Certain surfaces that cannot be protected by insulating means (docking system for the MAV) are treated (oxidation anodic, alodine) to minimise heat losses. On the internal face, coils (circulating fluid from primary loop) thermostatically control the temperature (condensation avoidance) and the heat exchanges (control of the heat losses). An adequate redistribution of the rejected heat (thermostatic coils) therefore reduces the use of heater power to the minimum. 4.5.5.4 Budget 4.5.5.4.1 Synthesis per subsystem (main features) Primary loop Secondary loop Fluid loops Pump assembly: 10 kg, 50W nominal (250 kg/hr) (x 2) Condenser heat exchangers: 20.6 kg (x 1), cold plates: 3.4 kg (x 5), valves (on/off, manual): 4 kg (x 10) 26 kg of tubing (dry including insulation, brackets) + 21 kg of water Pump assembly: 6 kg, 30W nominal (x 2) Heat exchangers: 5 kg, cold plates: 3.4 kg (x 2), flow control valve: 10 kg 37.3 kg of tubing (dry including insulation, brackets) + 31kg of PMS Passive thermal control External radiator One radiator of 8 m2, weighting 43 kg (5.4 kg/m2) Insulation 0 kg for the main body of the transfer vehicle: the thermal properties of the MOD shield are exploited, the related budget transferred to structure. 50 kg are provisioned for specific external and internal elements insulation. 50 kg are provisioned as heat shield Heating system 300W installed power (heating of the lines) 2 control units (1 on), each 6 kg, 29W when shell heaters are 100% duty cycle Thermal Protection System and underneath structure Fairing Composite structure (core honeycomb, carbon shell) TBD mm of Norcoat (TPS), provision of 50 kg Tanks 30 mm of basotect + goldenized kapton layer: TBD kg/m2 encapsulated structure (honeycomb TBD mm) + TBD mm Norcoat (TPS): TBD kg per tank (x 4) Table 4-58: Main features 4.5.5.4.2 Overall budget (as introduced to the system)
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s<br />
HMM<br />
Assessment Study<br />
Report: CDF-20(A)<br />
February 2004<br />
page 387 of 422<br />
Certain surfaces that cannot be protected by insulating means (docking system for the MAV) are<br />
treated (oxidation anodic, alodine) to minimise heat losses. On the internal face, coils<br />
(circulating fluid from primary loop) thermostatically control the temperature (condensation<br />
avoidance) and the heat exchanges (control of the heat losses). An adequate redistribution of the<br />
rejected heat (thermostatic coils) therefore reduces the use of heater power to the minimum.<br />
4.5.5.4 Budget<br />
4.5.5.4.1 Synthesis per subsystem (main features)<br />
Primary loop<br />
Secondary loop<br />
Fluid loops<br />
Pump assembly: 10 kg, 50W nominal (250 kg/hr) (x 2)<br />
Condenser heat exchangers: 20.6 kg (x 1), cold plates: 3.4 kg (x 5), valves<br />
(on/off, manual): 4 kg (x 10)<br />
26 kg of tubing (dry including insulation, brackets) + 21 kg of water<br />
Pump assembly: 6 kg, 30W nominal (x 2)<br />
Heat exchangers: 5 kg, cold plates: 3.4 kg (x 2), flow control valve: 10 kg<br />
37.3 kg of tubing (dry including insulation, brackets) + 31kg of PMS<br />
Passive thermal control<br />
External radiator One radiator of 8 m2, weighting 43 kg (5.4 kg/m2)<br />
Insulation 0 kg for the main body of the transfer vehicle: the thermal properties of the<br />
MOD shield are exploited, the related budget transferred to structure.<br />
50 kg are provisioned for specific external and internal elements insulation.<br />
50 kg are provisioned as heat shield<br />
Heating system 300W installed power (heating of the lines)<br />
2 control units (1 on), each 6 kg, 29W when shell heaters are 100% duty<br />
cycle<br />
Thermal Protection System and underneath structure<br />
Fairing<br />
Composite structure (core honeycomb, carbon shell)<br />
TBD mm of Norcoat (TPS), provision of 50 kg<br />
Tanks<br />
30 mm of basotect + goldenized kapton layer: TBD kg/m2<br />
encapsulated structure (honeycomb TBD mm) + TBD mm Norcoat (TPS):<br />
TBD kg per tank (x 4)<br />
Table 4-58: Main features<br />
4.5.5.4.2 Overall budget (as introduced to the system)