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s HMM Assessment Study Report: CDF-20(A) February 2004 page 176 of 422 • external and deployable radiators, • regenerative regulation controlled via bypass valve • ammonia will be used as the working fluid (higher figure of merit than alcohols) Different sinks will be made available to the user (commutation between different heat exchangers, use of a variable bypass, or a pump with variable mass flow) to accommodate the vehicle thermal loads. Appropriate sizing and selection of devices would require better knowledge of the heat load distribution, pressure losses and in general of the main system architecture features. On the basis of existing programmes (Columbus, ISS, Soyuz), a preliminary sizing has been done and a budget estimated (see Section 3.3.3.4) to answer the requirements on the temperature and on the heat dissipation. • Figure 3-35 shows the differences between monophasic and diphasic systems: Radiator area [m2] NH3 monophasic, 2 faces radiator (eff. 0.8), T outlet=-60C, P=12kW 90 80 70 60 50 40 30 20 10 0 0 -60 -40 -20 0 20 temp. inle t [C] 40 60 80 100 area mass flow 0.2 0.15 0.1 0.05 Mass flow [kg/s] Radiator area [m2] Figure 3-35: Comparative monophasic / diphasic ammonia biphasic, 2 faces radiator (eff. 0.8), P =12kW 90 80 70 60 50 40 30 20 10 0 -60 -10 40 temp. condensation [C] 90 area mass flow Figure 3-35 shows the advantages of a diphasic system: lower radiator surface and lower mass flow. Note that, for a same mass flow, equivalence of the two systems is never reached (Tboiling - Tfreezing < H/Cp). The parasitic heat loads on the radiators will result from a compromise between the different pointing constraints of the vehicle (solar arrays, antennas, radiators). It is premature at this stage to estimate which one would prevail, depending on the mass savings of this trade-off. Optimising the parasitic heat loads is possible if the Sun, the planet and the radiator are in the same plane, which is possible with a two-degree freedom or a one-degree freedom plus constraint on the vehicle attitude. An alternative is to constrain the radiative surface so that a certain level of absorbed energy can be tolerated, or finally to reduce the rejection to a single face. 0.20 0.15 0.10 0.05 0.00 Mass flow [kg/s]

s flux [W/m2] 250 200 150 100 50 0 energy on 2 face radiator (alp=0.2, eps=0.8) rad. 0 15 30 45 60 75 90 105 120 135 150 165 180 angle (normal rad. to center planet) [deg.] receiv ed inf rared receiv ed albedo (sun coplanar to rad.) absorbed total Radiator area [m2] 2 faces WP radiator (eff. 0.8), biphasic, P=12kW HMM Assessment Study Report: CDF-20(A) February 2004 page 177 of 422 100 90 80 70 60 50 40 1 face radiato r (no heat load, other face adiabatic) 2 face radiato r (no heat load) 30 20 10 0 -60 -40 -20 0 20 40 60 80 100 120 temp. fluid [C] 0 30 60 90 deg. Figure 3-36: Total energy on radiator (L), Radiator size versus angle and temp. fluid (R) Figure 3-36 (L) shows the total absorbed energy from Earth as a function of the angle it normal makes with the centre of the planet (the Sun being considered in the radiator plane) Figure 3-36 (R) shows the impact of this parasitic heat load on the radiator size. Despite planetary heat loads and the prize of the rotation angle, the size of a two-face radiator design remains inferior to a single-face (as long the radiator temperature remains superior to the planet temperature). The cost of a full tolerance of planetary heat load decreases with the fluid temperature increase (at 5C, the ratio is 1.17). The option of a fixed radiator could be therefore tolerated at this expense and with an adequate spacecraft attitude (no Sun on the radiators). The technology to rotate a biphasic radiator is not available in Europe (nor is there a development plan), so a fixed radiator is retained with an adequate tolerance to planetary heat loads. Out of the influence of the planet, the system performs optimally and the heat rejection capability is naturally increased (by a ratio 1.37). The flexibility of the secondary loop is provided by the bypass valve regulating the mass flow and therefore the sink temperature provided to the users. The minimum set point (high heat load) for the primary loop is set to 4/7C (inlet 13/18C), which gives a minimum of 0/4C required from the secondary loop inlet at the heat exchanger level. Setting the bypass inlet at -5/-1C provides a possible solution, and drives a radiator area of 56.6 m 2 . The Lockheed-Martin PVR assembly mounted on the ISS truss is taken as a baseline (see last picture in Table 3-26). The following configuration is chosen: 8 panels, each 2.1 x 3.4 m 2 , deployable by an electric motor ‘scissor’ mechanism. Total weight is 849 kg per assembly (x 2). White paint coating (type PSG121FD) is applied on both sides. Its degradation over time is well known and can be controlled through a careful illumination from solar UV. Two identical systems are mounted symmetrically on the spacecraft body. 3.3.3.4.5 Insulating system and thermal protection sun

s<br />

HMM<br />

Assessment Study<br />

Report: CDF-20(A)<br />

February 2004<br />

page 176 of 422<br />

• external and deployable radiators,<br />

• regenerative regulation controlled via bypass valve<br />

• ammonia will be used as the working fluid (higher figure of merit than alcohols)<br />

Different sinks will be made available to the user (commutation between different heat<br />

exchangers, use of a variable bypass, or a pump with variable mass flow) to accommodate the<br />

vehicle thermal loads.<br />

Appropriate sizing and selection of devices would require better knowledge of the heat load<br />

distribution, pressure losses and in general of the main system architecture features.<br />

On the basis of existing programmes (Columbus, ISS, Soyuz), a preliminary sizing has been<br />

done and a budget estimated (see Section 3.3.3.4) to answer the requirements on the temperature<br />

and on the heat dissipation.<br />

• Figure 3-35 shows the differences between monophasic and diphasic systems:<br />

Radiator area [m2]<br />

NH3 monophasic, 2 faces radiator (eff. 0.8), T outlet=-60C, P=12kW<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

0<br />

-60 -40 -20 0 20<br />

temp. inle t [C]<br />

40 60 80 100<br />

area mass flow<br />

0.2<br />

0.15<br />

0.1<br />

0.05<br />

Mass flow [kg/s]<br />

Radiator area [m2]<br />

Figure 3-35: Comparative monophasic / diphasic<br />

ammonia biphasic, 2 faces radiator (eff. 0.8), P =12kW<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

-60 -10 40<br />

temp. condensation [C]<br />

90<br />

area mass flow<br />

Figure 3-35 shows the advantages of a diphasic system: lower radiator surface and lower mass<br />

flow. Note that, for a same mass flow, equivalence of the two systems is never reached (Tboiling -<br />

Tfreezing < H/Cp).<br />

The parasitic heat loads on the radiators will result from a compromise between the different<br />

pointing constraints of the vehicle (solar arrays, antennas, radiators). It is premature at this stage<br />

to estimate which one would prevail, depending on the mass savings of this trade-off. Optimising<br />

the parasitic heat loads is possible if the Sun, the planet and the radiator are in the same plane,<br />

which is possible with a two-degree freedom or a one-degree freedom plus constraint on the<br />

vehicle attitude. An alternative is to constrain the radiative surface so that a certain level of<br />

absorbed energy can be tolerated, or finally to reduce the rejection to a single face.<br />

0.20<br />

0.15<br />

0.10<br />

0.05<br />

0.00<br />

Mass flow [kg/s]

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