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ESA Document - Emits - ESA

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s<br />

HMM<br />

Assessment Study<br />

Report: CDF-20(A)<br />

February 2004<br />

page 169 of 422<br />

This is implemented with the use of appropriate materials and technologies combining passive or<br />

active means.<br />

3.3.3.4 Habitation module thermal control<br />

3.3.3.4.1 Overall architecture and safety<br />

Thermal architecture shall be designed to guaranty a sufficient performance for the complete<br />

lifetime of the vehicle. By understanding the functions needed for this performance, this report<br />

can outline the limiting factors of this subsystem and design the adequate reliability. The thermal<br />

functions required are an acquisition system, a heat transport system, a heat rejection system, an<br />

insulating system and a control and command system, as shown in Table 3-22:<br />

Functions Basic features Risks and required reliability<br />

Acquisition system Extraction of heat from the environment (air)<br />

or from dissipating equipment<br />

Heat transport system Transfer the heat via a medium (liquid in<br />

general). A pressure differential is needed<br />

between input and output.<br />

Normally associated with a primary loop.<br />

Heat rejection system The medium is cooled down thanks to a cold<br />

sink (deep-space) and its energy decreased<br />

before reentering the loop.<br />

Normally associated to a secondary loop<br />

Insulating system and<br />

thermal protection<br />

Control and command<br />

system, thermostatic<br />

system<br />

Overall heat balance is sized to optimise<br />

thermal budget (power in general). Adiabatic<br />

walls are targeted per simplification<br />

A modulation of the heat transfer (depending<br />

on the heat loads) is required to optimise the<br />

system. A feedback/monitoring of temperature<br />

(medium, air) pilots this modulation.<br />

Sensible to wear out problems<br />

Internal individual units (accessible). Shall be<br />

isolable => redundancy + spare<br />

Similar to above<br />

High sensitivity to impact, ageing<br />

External/internal: access could be difficult =><br />

oversizing or redundancy<br />

Low to moderate sensitivity to impact, ageing<br />

External: access and replacement difficult =><br />

oversizing possible<br />

Related to CPU/CU, telemetry problems.<br />

Redundancy + spare. All controlled units shall<br />

be operable manually<br />

Table 3-22: Thermal systems functions<br />

In a first approach, this report can identify different type of failures associated to the thermal<br />

control elements:<br />

• Beginning of life or infancy-related problems occurring in the first months. The failure rate is<br />

the highest of the TCS lifetime (depends on the quality of testing). The spacecraft is still in<br />

LEO orbit (extensive commissioning probable) and replacement can be easily performed.<br />

• Random failure such as meteorite impact on a radiator. Critical or catastrophic depending on<br />

the redundancy level. Replacement of external elements during flight is bound to feasibility<br />

of an EVA.<br />

• Degradation and wear out problems can be solved by spare units when located internally.<br />

External thermal control elements shall also perform well in a degraded mode (EOL analysis,<br />

ageing testing)

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