VW MKII A2 MK2 Golf Jetta Fox Service Manual - VAGLinks.com

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4A•10 Fuel and exhaust systems - carburettor models 13.5a Pierburg/Solex 2E3 carburettor, manifold and associated components Refitting 10 Refitting is a reversal of the removal procedure. Ensure that the inlet manifold, intermediate flange and carburettor mating faces are clean and use new gaskets. 13.8 Carburettor securing bolts (arrowed) – Pierburg/Solex 2E3 11 On completion, top-up the cooling system, restart the engine and check for fuel and coolant leaks. 12 Adjust the carburettor as necessary. 14 Carburettor - overhaul 4 1 A complete strip-down of a carburettor is unlikely to cure a fault which is not immediately obvious without introducing new problems. If persistent carburation problems are encountered, it is recommended that the advice of a VW dealer or carburettor specialist is sought. Most dealers will be able to provide carburettor re-jetting and servicing facilities and if necessary, it should be possible to purchase a reconditioned carburettor of the relevant type. 2 If it is decided to go ahead and service a 1081 VW Golf & Jetta 13.5b Pierburg/Solex 2E2 carburettor, manifold and associated components carburettor, check the cost and availability of spare parts before commencement. Obtain a carburettor repair kit, which will contain the necessary gaskets, diaphragms and other renewable items. 3 When working on carburettors, scrupulous cleanliness must be observed and care must be taken not to introduce any foreign matter into components. Carburettors are delicate instruments and care should be taken not to disturb any components unnecessarily. 4 Referring to the relevant exploded view of the carburettor (see illustrations), remove each component part whilst making a note of its fitted position. Make alignment marks on linkages, etc. 5 Reassemble the carburettor in the reverse order to dismantling, using new gaskets, Orings etc. Be careful not to kink any diaphragms.
Fuel and exhaust systems - carburettor models 4A•11 14.4a Pierburg/Solex PIC carburettor components 1081 VW Golf & Jetta 4A
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Chapter 1 Routine maintenance and s
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CO content (%) 1.05 litre carburett
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The maintenance intervals in this M
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Maintenance - component location 1
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Maintenance - component location 1
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6 Fluid leakage and engine electric
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9 The engine will turn over more ea
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13 Wipe clean the distributor cap a
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18.13 Using a chain wrench to unscr
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25.3a Bend each brake hose to check
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32.4b . . . loosen front mounting n
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Chapter 2 Part A: Engine repair pro
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1.3 litre: Inlet opens . . . . . .
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difficulty is experienced, it may b
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9 Cylinder head - removal 3 1 If th
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11 Cylinder head - dismantling and
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14.13a Withdrawing crankshaft rear
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21 Crankshaft and bearings - examin
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29.2 Fitting centre main bearing sh
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35.9 Camshaft sprocket (later type)
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Chapter 2 Part B: Engine repair pro
Page 43 and 44: 4.5 Two lengths of metal used to lo
Page 45 and 46: 9 Oil pump - refitting 3 Refitting
Page 47 and 48: guide the cylinder head into positi
Page 49 and 50: Chapter 2 Part C: Engine repair pro
Page 51 and 52: Stem diameter: Inlet . . . . . . .
Page 53 and 54: 1 General information The 1.6 and 1
Page 55 and 56: 26 The engine/gearbox unit is now r
Page 57 and 58: 9.6 Intermediate sprocket timing ma
Page 59 and 60: and tappet is required. Label the c
Page 61 and 62: 13.1 Sump, oil pump and oil filter
Page 63 and 64: 17 Oil filter - renewal Refer to Ch
Page 65 and 66: 30.3a Fitting flanged type centre m
Page 67 and 68: etween the camshaft and intermediat
Page 69 and 70: Chapter 2 Part D: Engine repair pro
Page 71 and 72: 1 General information The 1.8 litre
Page 73 and 74: Chapter 3 Cooling, heating and air
Page 75 and 76: 1 Radiator 2 Fan ring 3 Expansion t
Page 77 and 78: 2.2 Removing expansion tank cap 2.4
Page 79 and 80: Refitting 8 Refitting is a reversal
Page 81 and 82: 8.3a Pulling free heater/ventilatio
Page 83 and 84: 11 Air conditioning system compress
Page 85 and 86: Chapter 4 Part A: Fuel and exhaust
Page 87 and 88: Carburettor-1.6 litre Pierburg/Sole
Page 89 and 90: 3.6 Air cleaner components - 1.6 an
Page 91 and 92: 6.1 Fuel reservoir location - 1.3 l
Page 93: etaining clip and then disconnect t
Page 97 and 98: Fuel and exhaust systems - carburet
Page 99 and 100: 15.10 Idle speed (A) and mixture (B
Page 101 and 102: 15.53 Checking choke valve gap (wid
Page 103 and 104: 17.10 Accelerator pump check prepar
Page 105 and 106: 18.3a Unscrew the bolts . . . 18.3b
Page 107 and 108: Fuel and exhaust systems - carburet
Page 109 and 110: Chapter 4 Part B: Fuel and exhaust
Page 111 and 112: Fuel supply The fuel pump operates
Page 113 and 114: 4 Switch off all electrical consume
Page 115 and 116: 12.5 Cold acceleration enrichment s
Page 117 and 118: 17 Pressure relief valve - removal,
Page 119 and 120: Fuel and exhaust systems - K-Jetron
Page 121 and 122: Chapter 4 Part C: Fuel and exhaust
Page 123 and 124: 1 To ignition control unit 2 Intake
Page 125 and 126: 6.3 Throttle valve switch adjustmen
Page 127 and 128: Chapter 4 Part D: Fuel and exhaust
Page 129 and 130: 1.0b Mono-Jetronic system inlet man
Page 131 and 132: distance of 4.0 mm by the operating
Page 133 and 134: Chapter 4 Part E: Fuel and exhaust
Page 135 and 136: 3.4 CO analyser and connecting pipe
Page 137 and 138: feed line attachment to the gravity
Page 139 and 140: Chapter 4 Part F: Fuel and exhaust
Page 141 and 142: A Front crankcase ventilation valve
Page 143 and 144: 12.1 Fuel pump and filter component
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Chapter 5 Part A: Ignition system -
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1.1b Contact breaker ignition syste
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7.4 Crankshaft pulley mark (A) timi
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Chapter 5 Part B: Ignition system -
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Ignition system - transistorised ty
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6.4a TDC blanking plug - manual gea
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7.5 Vacuum unit removal 7.7 Hall se
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Chapter 5 Part C: Ignition system -
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6.2 Signal check method from Hall s
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Chapter 5 Part D: Starting and char
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4.3 Battery retaining clamp and bol
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Chapter 9 Braking system Contents B
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3 Use an Allen key and unscrew the
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3.18 Rear brake caliper components
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4.15 . . . followed by the outer wa
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13 Refit the hydraulic pipe and tig
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19 This method is particularly effe
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Chapter 10 Suspension and steering
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1081 VW Golf & Jetta 1.1 Front susp
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3.2 Front suspension camber adjustm
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8.4 Removing rear suspension strut
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11.3b Removing steering wheel centr
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14.4 Steering tie-rod bellows and r
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1081 VW Golf & Jetta Suspension and
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Removal 2 To remove the pump unit,
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Chapter 11 Bodywork and fittings Co
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Repair of rust holes or gashes in b
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hand. A largish screwdriver will ju
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14 Door trim panel - removal and re
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15.3 Removing interior door handle
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22.4 Front bumper bracket securing
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6 Renew any retaining screw locatio
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28.9 Sunroof adjustment dimensions
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31.8 Front seat guide fixing - from
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Chapter 12 Body electrical systems
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k) Never use an ohmmeter of the typ
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6 Headlamp range control - removal
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4 If the indicators do not function
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17.2a Instrument panel unit compone
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Component testing Voltage stabilise
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3 Ease the wiper arm from the spind
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29 Windscreen wiper linkage - remov
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1081 VW Golf & Jetta Wiring diagram
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1081 VW Golf & Jetta Wiring diagram
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Relays (typical) 1 Vacant 2 Intake
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1081 VW Golf & Jetta Diagram 3 Ligh
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1081 VW Golf & Jetta Diagram 7 Brak
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1081 VW Golf & Jetta 12 Diagram 12
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1081 VW Golf & Jetta Diagram 20 Ele
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1081 VW Golf & Jetta Diagram 57 Glo
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