VW MKII A2 MK2 Golf Jetta Fox Service Manual - VAGLinks.com

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11•8 Bodywork and fittings 15.2a Front door components - pre 1988 1081 VW Golf & Jetta 15.2b Front door components – from 1988 a = 310 mm 1 Exterior handle 2 Locking rod 3 Door lock 4 Locking pin 5 Seal 6 Internal remote control 7 Pull rod 8 Window regulator 9 Window glass
15.3 Removing interior door handle and finger plate 15 Door handles - removal and refitting 2 Interior 1 Remove the door trim panel. 2 Pull the foam seal away then prise the retainer from the bottom of the handle (see illustrations). 3 Press the finger plate forwards out of the door and unhook it from the rod (see illustration). 4 Refitting is a reversal of removal. Exterior 5 Remove the door trim panel. 6 Using a small screwdriver, lever the plastic strip from the exterior door handle. 7 Remove the cross-head screws from the handle grip and the end of the door. 8 Withdraw the handle and release it from the lock (see illustration). Remove the gaskets. 9 Refitting is a reversal of removal. Fit new gaskets if necessary. 16 Door - removal and refitting Removal 2 1 Open the door and use a punch to drive the pivot pin up from the check strap (see illustration). 2 Mark the position of the door on its hinges. 3 Support the door then unscrew and remove the lower hinge bolt followed by the upper hinge bolt. Withdraw the door from the vehicle. Refitting 4 Refitting is a reversal of removal. 5 If necessary, adjust the position of the door on the hinges so that when closed, it is level with the surrounding bodywork and central within the body aperture. 6 Lubricate the hinges with a little oil and the check strap with grease. 7 If necessary, adjust the door striker position. 17 Door striker - adjustment 2 1 Mark round the door striker with a pencil or fine ballpoint pen (see illustration). 2 Fit a spanner to the hexagon on the striker and unscrew the striker about one turn so that it moves when tapped with a soft-headed hammer. 3 If the door has been rattling, tap the striker towards the inside of the vehicle. 4 If the door fits too tightly, tap the striker towards the outside of the vehicle. 5 At all times, be careful to keep the striker in the same horizontal line unless it also requires vertical adjustment. Only move the striker a small amount at a time. The actual amount Bodywork and fittings 11•9 15.8 Exterior door handle components 16.1 Door check strap and hinge Remove handle in direction of arrow 17.1 Door striker 18.3 Door lock 1081 VW Golf & Jetta moved can be checked by reference to the marks made before the striker was loosened. 6 When a position has been found in which the door closes firmly but without difficulty, then tighten the striker. 18 Door lock - removal and refitting 2 Removal 1 It is not necessary to remove the trim panel to carry out this task. 2 Open the door and set the lock in the locked position, either by moving the interior knob or by turning the exterior key. 3 Using an Allen key, unscrew the retaining screws and withdraw the lock approximately 12 mm to expose the operating lever (see illustration) . 4 Retain the operating lever in the extended position by inserting a screwdriver through the hole in the bottom of the lock (see illustration). 5 Unhook the remote control rod from the operating lever and pull the upper lever from the sleeve. Withdraw the lock from the door. Refitting 6 Refitting is a reversal of removal. Set the lock in the locked position first and ensure that the lugs on the plastic sleeve are correctly seated. 18.4 Using a screwdriver through the door lock hole (E) to retain operating lever (A) in extended position 11
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Chapter 1 Routine maintenance and s
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CO content (%) 1.05 litre carburett
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The maintenance intervals in this M
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Maintenance - component location 1
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Maintenance - component location 1
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6 Fluid leakage and engine electric
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9 The engine will turn over more ea
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13 Wipe clean the distributor cap a
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18.13 Using a chain wrench to unscr
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25.3a Bend each brake hose to check
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32.4b . . . loosen front mounting n
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Chapter 2 Part A: Engine repair pro
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1.3 litre: Inlet opens . . . . . .
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difficulty is experienced, it may b
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9 Cylinder head - removal 3 1 If th
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11 Cylinder head - dismantling and
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14.13a Withdrawing crankshaft rear
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21 Crankshaft and bearings - examin
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29.2 Fitting centre main bearing sh
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35.9 Camshaft sprocket (later type)
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Chapter 2 Part B: Engine repair pro
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4.5 Two lengths of metal used to lo
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9 Oil pump - refitting 3 Refitting
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guide the cylinder head into positi
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Chapter 2 Part C: Engine repair pro
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Stem diameter: Inlet . . . . . . .
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1 General information The 1.6 and 1
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26 The engine/gearbox unit is now r
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9.6 Intermediate sprocket timing ma
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and tappet is required. Label the c
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13.1 Sump, oil pump and oil filter
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17 Oil filter - renewal Refer to Ch
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30.3a Fitting flanged type centre m
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etween the camshaft and intermediat
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Chapter 2 Part D: Engine repair pro
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1 General information The 1.8 litre
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Chapter 3 Cooling, heating and air
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1 Radiator 2 Fan ring 3 Expansion t
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2.2 Removing expansion tank cap 2.4
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Refitting 8 Refitting is a reversal
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8.3a Pulling free heater/ventilatio
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11 Air conditioning system compress
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Chapter 4 Part A: Fuel and exhaust
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Carburettor-1.6 litre Pierburg/Sole
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3.6 Air cleaner components - 1.6 an
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6.1 Fuel reservoir location - 1.3 l
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etaining clip and then disconnect t
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Fuel and exhaust systems - carburet
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15.10 Idle speed (A) and mixture (B
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15.53 Checking choke valve gap (wid
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17.10 Accelerator pump check prepar
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18.3a Unscrew the bolts . . . 18.3b
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Chapter 4 Part B: Fuel and exhaust
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Fuel supply The fuel pump operates
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4 Switch off all electrical consume
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12.5 Cold acceleration enrichment s
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17 Pressure relief valve - removal,
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Fuel and exhaust systems - K-Jetron
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Chapter 4 Part C: Fuel and exhaust
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1 To ignition control unit 2 Intake
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6.3 Throttle valve switch adjustmen
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Chapter 4 Part D: Fuel and exhaust
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1.0b Mono-Jetronic system inlet man
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distance of 4.0 mm by the operating
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Chapter 4 Part E: Fuel and exhaust
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3.4 CO analyser and connecting pipe
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feed line attachment to the gravity
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Chapter 4 Part F: Fuel and exhaust
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A Front crankcase ventilation valve
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12.1 Fuel pump and filter component
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Chapter 5 Part A: Ignition system -
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1.1b Contact breaker ignition syste
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7.4 Crankshaft pulley mark (A) timi
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Page 153 and 154: Ignition system - transistorised ty
Page 155 and 156: 6.4a TDC blanking plug - manual gea
Page 157 and 158: 7.5 Vacuum unit removal 7.7 Hall se
Page 159 and 160: Chapter 5 Part C: Ignition system -
Page 161 and 162: 6.2 Signal check method from Hall s
Page 163 and 164: Chapter 5 Part D: Starting and char
Page 165 and 166: 4.3 Battery retaining clamp and bol
Page 167 and 168: Chapter 9 Braking system Contents B
Page 169 and 170: 3 Use an Allen key and unscrew the
Page 171 and 172: 3.18 Rear brake caliper components
Page 173 and 174: 4.15 . . . followed by the outer wa
Page 175 and 176: 13 Refit the hydraulic pipe and tig
Page 177 and 178: 19 This method is particularly effe
Page 179 and 180: Chapter 10 Suspension and steering
Page 181 and 182: 1081 VW Golf & Jetta 1.1 Front susp
Page 183 and 184: 3.2 Front suspension camber adjustm
Page 185 and 186: 8.4 Removing rear suspension strut
Page 187 and 188: 11.3b Removing steering wheel centr
Page 189 and 190: 14.4 Steering tie-rod bellows and r
Page 191 and 192: 1081 VW Golf & Jetta Suspension and
Page 193 and 194: Removal 2 To remove the pump unit,
Page 195 and 196: Chapter 11 Bodywork and fittings Co
Page 197 and 198: Repair of rust holes or gashes in b
Page 199 and 200: hand. A largish screwdriver will ju
Page 201: 14 Door trim panel - removal and re
Page 205 and 206: 22.4 Front bumper bracket securing
Page 207 and 208: 6 Renew any retaining screw locatio
Page 209 and 210: 28.9 Sunroof adjustment dimensions
Page 211 and 212: 31.8 Front seat guide fixing - from
Page 213 and 214: Chapter 12 Body electrical systems
Page 215 and 216: k) Never use an ohmmeter of the typ
Page 217 and 218: 6 Headlamp range control - removal
Page 219 and 220: 4 If the indicators do not function
Page 221 and 222: 17.2a Instrument panel unit compone
Page 223 and 224: Component testing Voltage stabilise
Page 225 and 226: 3 Ease the wiper arm from the spind
Page 227 and 228: 29 Windscreen wiper linkage - remov
Page 229 and 230: 1081 VW Golf & Jetta Wiring diagram
Page 231 and 232: 1081 VW Golf & Jetta Wiring diagram
Page 233 and 234: Relays (typical) 1 Vacant 2 Intake
Page 235 and 236: 1081 VW Golf & Jetta Diagram 3 Ligh
Page 237 and 238: 1081 VW Golf & Jetta Diagram 7 Brak
Page 239 and 240: 1081 VW Golf & Jetta 12 Diagram 12
Page 243 and 244: 1081 VW Golf & Jetta Diagram 20 Ele
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1081 VW Golf & Jetta 12 Diagram 41
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1081 VW Golf & Jetta Diagram 57 Glo
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