prodema cat general 2 igara - Canvas

prodema cat general 2 igara - Canvas prodema cat general 2 igara - Canvas

c l a d d i n g / f l o o r i n g<br />

Prodema ®


2 Prodema


The know-how amassed over more than a hundred years of<br />

activity enables PRODEMA S.A. to offer natural wood cove-<br />

rings so far unimaginable in terms of strength, durability and<br />

design. All the PRODEMA products are fruit of the evolution<br />

of a composite developed by PRODEMA S.A. from paper,<br />

resins and wood in the 1960s.<br />

Project:Carré Building (Breda-The Netherlands)<br />

Architect:O.M.A.(The Netherlands).<br />

Cover photo:<br />

Project:Hochschule Mittweida University of Applied Sciences (Mittweida-Germany)<br />

Architect:Heinle,Wischer und Partner Freie Architekten (Germany )<br />

Prodema ®<br />

Prodema 3


4 Prodema


products<br />

Project:Greif Center (Bolzano-Italy )<br />

Architect:Boris Podrecca (Austria )<br />

certifi<strong>cat</strong>es and warranty<br />

PRODEMA S.A., committed to a philosophy<br />

of permanent improvement, has its pro-<br />

ducts and processes certified by internatio-<br />

nally renowned external organisations. So,<br />

PRODEMA S.A. has already been awarded<br />

the ISO-9001:2000 quality assurance certifica-<br />

tion, ISO-14001 Environmental certifi<strong>cat</strong>ion<br />

and such international product certifi<strong>cat</strong>es<br />

as AVIS TECHNIQUE by French CSTB and<br />

KOMO by Dutch KIWA.<br />

Likewise, PRODEMA S.A. offers a<br />

warranty* for façade cladding with<br />

PRODEMA BAQ+.<br />

exterior cladding<br />

interior coverings<br />

acoustic panels<br />

high-performance parquet<br />

wood laminate<br />

Self sample system<br />

Prodema Baq+ pag. 6<br />

Prodema Mad<br />

Prodema Hpc<br />

Prodema Act<br />

Prodema Asl<br />

pag. 16<br />

pag. 20<br />

pag. 28<br />

pag. 34<br />

Prodema Prf pag. 36<br />

Prodema Flx pag. 40<br />

pag. 43<br />

*The <strong>general</strong> terms of the warranty are<br />

subject to changes without notice.<br />

Prodema 5


6 Baq+<br />

Baq+<br />

P<br />

Exterior cladding<br />

High-density panel composed of a thermosetting phenolic<br />

resin-bonded cellulose fibre core faced with natural wood<br />

that has been coated with our in-house formulated acrylic<br />

resin-PVDF* protective finish, which ensures a panel<br />

colour fastness of 3-4 after a 3000-hour xenon lamp test.<br />

Specially designed to resist attacks by chemicals (antigraffiti).<br />

Fixing / Mounting system<br />

*Developed by Prodema, S.A. and<br />

using Film.<br />

Visible fixings: Made of 40x40mm and 80x40mm,<br />

autoclaved outdoor wood slats or appropriate metallic<br />

slats. SFS TWSD 12 type stainless steel screws, that can<br />

be lacquered the same colour as the panel.<br />

Concealed fixings: Consisting in 80x40mm aluminium<br />

alloy 6005 L-shaped brackets fixed into the wall<br />

with HRD-HDS 10/80/10 anchor bolts, aluminium alloy<br />

6005 T shapes serving as vertical members fixed onto<br />

the wall brackets by means of HES-MD53Z 5.5x19mm<br />

stainless steel self-tapping screws, horizontal guide sections<br />

secured to the vertical members with HES-MD53Z<br />

5.5x19mm stainless steel self-tapping screws. Adjustable<br />

hooks for hanging and levelling the panels, on the back<br />

side. Similar, duly approved, mounting systems may be<br />

used too.


Gluing: Gluing on wooden or metallic slat with SIKA-<br />

TACK PANEL or equivalent structural adhesive; primercoating<br />

of slat and use of double-sided adhesive tape.<br />

Características técnicas<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440X1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 1.40 ±0,05 Kg/dm3 NF 51005 SANDWICH<br />

WATER ABSORPTION ≤2 % WEIGHT ISO 62 Water at 20° C.<br />

Mechanical<br />

BREAKING STRENGTH 170 MPa ISO 178<br />

STATIC BENDING 120 MPa ISO 178<br />

ELASTIC MODULUS 11000 MPa ISO 178<br />

FLEXURAL STRENGTH 9000 MPa ISO 178<br />

Fire<br />

FIRE RATING M2 UNE 23727 NF P 92507<br />

Resistance to UV<br />

COLOUR STABILITY 3-4 NEN-ISO 105-A03<br />

CHANGE OF GLOSS


8 Baq+<br />

Baq+P<br />

Visible fixings<br />

Plain surface schematic Expansion joint<br />

JOINT 8 mm<br />

JOINT 8 mm<br />

80 X 40<br />

600 600<br />

1220 maxi<br />

2440 maxi<br />

40 X 40<br />

20 mini<br />

600 600 600 600<br />

10 mm<br />

20 or 40 mm<br />

Watertight seal<br />

600 mm<br />

16 20 8 20 16<br />

20<br />

ø 7mm<br />

drill hole<br />

4,8 x 38 TWS<br />

D12 screw<br />

Horizontal section window Upper ventilation intersection<br />

28 mm<br />

23<br />

80x40 mm<br />

8/10 mm tick<br />

40x40 mm<br />

Tightness<br />

Watertight seal<br />

INSULANT<br />

Fixing bracket<br />

to structure<br />

TWS D12 screw<br />

Watertight seal<br />

80 mm<br />

40 mm<br />

20 mm airspace<br />

Aluminium<br />

shape


Lower ventilation inception Window perspective Vertical section window<br />

40 mm<br />

H= 50mm<br />

1<br />

4<br />

1<br />

2<br />

3<br />

TWS D 12 screw<br />

FIXING BRACKET<br />

2<br />

4,8 x 38 TWS D12<br />

screw<br />

4mm JOINT<br />

8/10 mm<br />

3<br />

8/10mm. thick panel<br />

Watertight seal<br />

40x40mm. wooden slat<br />

23 4 10<br />

23<br />

8/10 mm<br />

5<br />

6<br />

GRID<br />

4 TWS D 12 stainless steel screw<br />

5 Metallic fixing<br />

6 Thermal insulation<br />

INSULATION<br />

20 mm AIRSPACE<br />

obligatory<br />

40x40 mm<br />

Project: Sheraton Hotel ( Mexico D.F. )<br />

Architect: Pascal Architects ( Mexico )<br />

10 4 23<br />

23 mm<br />

ø 7mm drill hole<br />

TWS D 12 screw<br />

INSULATION<br />

Watertight seal<br />

TWS D12 screw<br />

Corner schematic Corner schematic Vertical section airspace<br />

SHAPE<br />

Drains<br />

80x40 mm<br />

Watertight seal<br />

PRODEMA panel<br />

40x40 mm slat<br />

10 mm<br />

Aluminium shape<br />

TWS D12 screw<br />

Fixing bracket to structure<br />

INSULATION<br />

20 mm airspace<br />

Prodema 9


10 Baq+<br />

Baq+P<br />

Concealed fixings


Horizontal section<br />

at the corner<br />

Project: Office Block ( Carnaxide-Portugal )<br />

Architect: Broadway Malyan ( Portugal )<br />

Project: La Niña Hotel ( Tenerife-Spain )<br />

Architect: Alejandro Lavin ( Spain )<br />

Vertical section Horizontal section<br />

Vertical section<br />

upper window finial<br />

Vertical section<br />

lower window finial<br />

Prodema 11


12 Baq+<br />

Baq+<br />

P<br />

Gluing<br />

1. Clean the bonding zone of the<br />

PRODEMA panel with Sika Cleaner<br />

205 or equivalent and let dry. We<br />

recommend to sand the bonding<br />

zone previously.<br />

2. Coat the bonding zone of the panel<br />

with Sika Primer 215 or equivalent<br />

and allow to dry for at least 15 minutes<br />

but no more than 1 hour before<br />

applying the adhesive.<br />

3. Clean the metallic slats with Sika<br />

Cleaner 205 or equivalent and allow<br />

to dry for at least 10 min. This process<br />

is not required where wooden<br />

slats are employed.<br />

4. Wooden slat:<br />

Sika Primer 1 or Sikatack Panel<br />

Primer.<br />

Aluminium slat:<br />

Sika Primer 210 or Sikatack Panel<br />

Primer.<br />

Steel slat:<br />

Sika Primer 204 or Sikatack Panel<br />

Primer.<br />

Other materials:<br />

Consult case by case<br />

*Certified adhesives of other brands<br />

may be used too.<br />

The minimum dwell time of each<br />

primer must imperatively be complied<br />

with.<br />

1a 1b<br />

2 3-4


Project: Woningen Parkhof ( Maasslius-The Netherlands )<br />

Architect: A3 Architecten ( The Netherlands )<br />

5 6<br />

7 8<br />

5. Set a continuous length of Sikatack<br />

Panel 3 or equivalent double-sided<br />

adhesive tape, leaving its protective<br />

paper in place until you install the<br />

panel, to prevent dust build-up.<br />

6. Apply a continuous line of Sikatack<br />

Panel or equivalent adhesive next to<br />

the double-side tape.<br />

7. Remove the protective paper from<br />

the adhesive tape.<br />

8. Install the panel. To do so, first offer<br />

the panel in its lo<strong>cat</strong>ion, without<br />

pressure.<br />

Adjust the panel to its final position<br />

and then press heavily.<br />

Prodema 13


14 Baq+<br />

Baq+P


Colours<br />

PRODEMA panels are finished in natural wood. This is why the sample<br />

colours and veining are for guidance only. Besides, the surface composition<br />

of the PRODEMA panels varies according to the appli<strong>cat</strong>ion; therefore,<br />

one individual colour may have different hues within the different<br />

families of panels.<br />

Each panel is unique, unrepeatable and may show surface irregularities,<br />

a proof that it is made of natural wood.<br />

The colour chart purports to reflect, by way of guidance, the variety of<br />

shades that may be found in the one and same colour. Such variations<br />

are due to the fact that timber is a natural, living product.<br />

Pale<br />

Light brown<br />

Dark brown<br />

Deep brown<br />

Rustik<br />

Coffee<br />

Project: Appartments ( Utrecht-The Netherland )<br />

Architect: Tangram Architecten ( The Netherland )<br />

Project: IBM Headqarters ( Buenos Aires-Argentina )<br />

Architect: Lier & Tonconogy ( Argentina )<br />

Prodema 15


16 Mad<br />

Mad<br />

Project: Marítime Museum ( Bilbao-Spain )<br />

Architect: Juan Francisco Paz ( Spain )<br />

Interior coverings<br />

Panel made of a thermosetting phenolic resin-bonded plywood<br />

core faced with natural wood that has been coated<br />

with an in-house formulated protective finish.<br />

Fixing / Mounting system<br />

Visible fixings: Made of 40x40mm pinewood slats<br />

or appropriate metallic slats. SFS TWSD type stainless<br />

steel screws, that can be lacquered the same colour<br />

as the panel.<br />

Concealed fixings: Consisting in an aluminium<br />

substructure made of continuous sections (P4952) and<br />

hangers (P5012). Similar, duly approved, mounting<br />

systems may be used too.<br />

Gluing: Elastic gluing on wooden or metallic slats<br />

with SIKABOND T2 or equivalent adhesive and double-sided<br />

adhesive tape.<br />

Note: The supporting substructure shall be placed<br />

every 600mm for 11mm thick panels and every 400mm<br />

for 8mm thick panels.


TIPO DE ENSAYO VALOR UNIDADES NORMA OBSERVACIONES<br />

Fisicas<br />

PESO ESPECIFICO 1.40 ±0,05 Kg/dm3 NF 51005 SANDWICH<br />

ABSORCION AL AGUA ≤2 % PESO ISO 62 Agua a 20° C.<br />

Mecánicas<br />

CARGA ROTURA 170 MPa ISO 178<br />

FLEXION ESTATICA 120 MPa ISO 178<br />

MODULO ELASTIDAD 11000 MPa ISO 178<br />

A FLEXION 9000 MPa ISO 178<br />

Fuego<br />

REACCION AL FUEGO M2 UNE 23727 NF P 92507<br />

Resistencia UV<br />

Technical data<br />

ESTABILIDADCOLOR 3-4 NEN-ISO 105-A03<br />

PERDIDA BRILLO


18 Mad<br />

Mad<br />

Mounting Systems<br />

Visible fixings<br />

Plain surface schematic<br />

JOINT 8 mm<br />

Watertight seal<br />

600 mm<br />

16 20 8 20 16<br />

20<br />

ø 7mm<br />

drill hole<br />

JOINT 8 mm<br />

Joint schematic<br />

80 X 40<br />

600 600<br />

1220 maxi<br />

2440 maxi<br />

40 X 40<br />

600 600 600 600<br />

80 mm<br />

4,8 x 38<br />

TWS D12 screw<br />

20 mini<br />

10 mm<br />

Groove and tongue (optional)<br />

40 mm<br />

20 or 40 mm


Concealed fixings Gluing<br />

Vertical section detail<br />

ENCLOSURE<br />

ENCLOSURE<br />

DIN 7985 MX12 screw<br />

Inner hanger P5012<br />

Inner guide P4952<br />

PRODEMA board<br />

Vertical joint horizontal section<br />

SIKABOND T2 system<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

End slat Middle slat<br />

End slat<br />

If slats are not placed, 2 runs of doublesided<br />

adhesive tape<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

Wall<br />

Project: Caja Duero Auditorium ( Salamanca-Spain )<br />

Architect: Manuel de Lara y Jorge Miró ( Spain )<br />

Panels<br />

Panels<br />

Prodema Mad / colours (see pages 42-43)<br />

Prodema 19


Hpc<br />

Project: Private swiming-pool ( Laukariz-Spain )<br />

Architect: Carlos Lazaro ( Spain )<br />

20 Hpc<br />

Interior coverings (humid environments)<br />

Panel consisting of a thermosetting phenolic resin-bonded<br />

cellulose fibre core faced with natural wood that has been<br />

coated with an in-house formulated protective finish.<br />

Fixing / Mounting system<br />

Visible fixings: Made of 40x40mm autoclaved<br />

outdoor wood slats or appropriate metallic slats. SFS<br />

TWSD type stainless steel screws, that can be lacquered<br />

the same colour as the panel.<br />

Concealed fixings: Based on an aluminium substructure<br />

formed by continual sections (P4952) and<br />

hangers (P5012).<br />

Duly certified similar systems may be used too.<br />

Gluing: Elastic gluing on wooden or metallic slats<br />

with SIKABOND T2 or equivalent adhesive and double-sided<br />

adhesive tape.


Technical data<br />

Note: The supporting substructure shall be placed every<br />

600mm for 11mm thick panels and every 400mm for 8mm<br />

thick panels.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440 x 1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 1,35 ±0,05 Kg/dm 3<br />

NF 51005<br />

BOILING WATER ABSORPTION


22 Hpc<br />

Hpc<br />

Mounting systems<br />

Visible fixings<br />

Plain surface schematic<br />

JOINT 8 mm<br />

Watertight seal<br />

600 mm<br />

16 20 8 20 16<br />

20<br />

ø 7mm<br />

drill hole<br />

JOINT 8 mm<br />

80 X 40<br />

Joint schematic<br />

600 600<br />

1220 maxi<br />

2440 maxi<br />

40 X 40<br />

600 600 600 600<br />

80 mm<br />

4,8 x 38<br />

TWS D12 screw<br />

20 mini<br />

10 mm<br />

Groove and tongue (optional)<br />

40 mm<br />

20 or 40 mm


Concealed fixings Gluing<br />

Vertical section detail<br />

ENCLOSURE<br />

ENCLOSURE<br />

DIN 7985 MX12 screw<br />

Inner hanger P5012<br />

Inner guide P4952<br />

PRODEMA board<br />

Vertical joint horizontal section<br />

SIKABOND T2 system<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

End slat Middle slat<br />

End slat<br />

If slats are not placed, 2 runs of doublesided<br />

adhesive tape<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

Wall<br />

Panels<br />

Panels<br />

Prodema Hpc / colours (see pages 42-43)<br />

Prodema 23


‘Acoustic design’ is an increasingly present concept<br />

in everyday life. Why is everybody concerned<br />

about acoustics? For a simple reason: we all like<br />

to hear well, without interferences of any kind.<br />

Public places such as restaurants, cafeterias, reception<br />

halls, etc., shall be free from the ‘cocktail<br />

effect’ or hubbub produced by a multitude of sound<br />

sources, which, mixed with the strong reverberation<br />

existing in the building, would make it hard<br />

to grasp the direct sound and reduce significantly<br />

the intelligibleness of what a nearby interlocutor<br />

would be saying.<br />

In auditoria, both the orchestra and<br />

the voices should be heard clearly,<br />

with the right intensity and without<br />

any undue reverberation.<br />

When talking about acoustics,<br />

such terms as noise, acoustical<br />

isolation, acoustic absorption,<br />

etc. are frequently mixed up. This<br />

section tries to define and explain<br />

basic parameters essential to work<br />

with acoustic treatment of enclosed<br />

areas. Additionally, PRODEMA will<br />

propose appropriate materials for<br />

different acoustical appli<strong>cat</strong>ions.<br />

Prodema 25


26 Prodema<br />

About acoustics<br />

Acoustic treatment<br />

There are two parameters essential to acoustic treatment:<br />

Acoustic Absorption (α ) and Reverberation Time<br />

(T).<br />

Acoustic absorption (α ) is a dimensionless physical<br />

quantity that relates the amount of sound energy dissipated<br />

in a barrier material or finish lining of the enclosure<br />

to the incident sound energy; it is measured as a<br />

percentage or at so much per unit.<br />

The sound energy is dissipated in the form of heat by<br />

friction with the incident barrier surface. So, it will be<br />

seen that achieving adequate acoustic absorption is<br />

important if an appropriate and comfortable space is to<br />

be created for the planned activities or intended uses<br />

of a building.<br />

The Reverberation Time (T) is understood as the decay<br />

time required for a sound to become inaudible in a<br />

room. Technically, it is defined as the time (in seconds)<br />

from the moment the source has stopped to the moment<br />

the sound pressure level measured in the enclosure<br />

has decreased by 60 dB.<br />

Acoustic parameters appli<strong>cat</strong>ion graph<br />

T MID (s)<br />

T MID maximum<br />

voice<br />

T MID minimum<br />

voice<br />

2,8<br />

2,6<br />

2,4<br />

2,2<br />

2<br />

1,8<br />

1,6<br />

1,4<br />

1,2<br />

1<br />

0,8<br />

0,6<br />

This graph shows the following ratios at medium frequencies:<br />

1.- Cinema, Cafeterias, Restaurants, Public places, etc …<br />

α : 0,5 – 0,7 Tmid. yellow area<br />

2.-Theatre, Lecture rooms, etc …<br />

α : 0,15 – 0,4 Tmid. yellow area<br />

3.- Auditoria, etc…<br />

α : 0,05 – 0,15 T. green area<br />

When a sound source stops radiating in a given enclosure,<br />

the auditors present in the room will continue<br />

hearing the sound for the lapse of time it will take the<br />

energy present in the room to be absorbed by the<br />

bounding surfaces.<br />

A room with a high T will be described as live, while one<br />

having a low T is said to be dull.<br />

The T of a room varies according to the frequencies.<br />

Generally, T is greater at low frequencies and it decreases<br />

as the frequency rises. This typical reverberation<br />

spectrum is known as the tonal curve.<br />

Acoustic norms provide that, for a full room and a<br />

given volume, the middle reverberation time Tmid<br />

(mean value of T values @ 500 and 1000Hz) should<br />

be between the selected maximum and minimum values<br />

for the specific intended use of the room: chamber<br />

or symphonic music hall, lecture room, theatre, restaurant,<br />

cafeteria, etc.<br />

2,8<br />

2,7<br />

2,6<br />

ß=0 ß=0,2<br />

Maximum<br />

2,5<br />

2,4<br />

ß=0,4<br />

2,3<br />

T MID 2,2<br />

ß=0,6<br />

Chamber 2,1<br />

2<br />

1,9<br />

ß=0,8<br />

1,8<br />

1,7<br />

1,6<br />

T MID<br />

Calculated<br />

ß=1<br />

ß=1,2<br />

1,5<br />

1,4<br />

1,3<br />

1,2<br />

1,1<br />

1<br />

ß=1,4<br />

0,9<br />

(1)H. Arau (1997). Variation of the<br />

0,8<br />

Reverberation Time of places of public<br />

0,7<br />

assenbly with audience size. Building<br />

0,6<br />

Acoustics, Volume 4 nº 2<br />

10000 1000 4 6 8 10 12 14 16 18 20 22 24 26<br />

V (m ) 3<br />

V/S (m)<br />

A


Acoustic absorption<br />

A sound-absorbing material is not an acoustical isolation.<br />

Similarly, by placing a mineral fibre or other absorbing<br />

grade product, we do not necessarily install the<br />

acoustical isolation required. Both concepts are commonly<br />

mistaken and should be clearly differentiated.<br />

acoustic absorption ≠ acoustical isolation<br />

Suppose a sound wave front striking a barrier that<br />

separates two media. Part of the incident energy will be<br />

reflected and the rest will be transferred to the second<br />

medium. A portion of this transferred energy will evolve,<br />

through sundry processes, into heat energy at the separation<br />

boundary. This phenomenon will be called acoustic<br />

absorption process. See figure 1.<br />

The incident sound energy Ei will decompose as per<br />

the following energetic balance (law of conservation of<br />

energy):<br />

Ei = Ea + Er + Et<br />

Dividing each member of the previous equation by Ei<br />

gives:<br />

1 = ∂ + r + t<br />

where :<br />

∂ = Ea / Ei acoustical absorptivity.<br />

r = Er / Ei acoustical reflectivity.<br />

t = Et / Ei acoustical transmitivity.<br />

Acoustical isolation R = -10 log t<br />

As already mentioned above, it happens very often that<br />

most people mix up the concepts of acoustic absorption<br />

and acoustical isolation. Let’s illustrate this.<br />

Imagine a material with a high acoustical absorptivity,<br />

such as glass fibre with an 85% absorptivity (∂ = 0.85, in<br />

at so much per unit).<br />

In this event, for r=0.05 –– t=0.10.<br />

Accordingly, the acoustical isolation value will be:<br />

R=10dB. A rather low value.<br />

E i<br />

E r<br />

The incident sound energy Ei will<br />

decompose as per the following energetic<br />

balance (law of conservation<br />

of energy):<br />

Ei =Ea +Er +Et<br />

Figure 1: Absorption process within an energy balance.<br />

PRODEMA,S.A. acknowledges Dr. Eng. Higini Arau’s<br />

valuable contribution to the writing of this section “About<br />

acoustics”.<br />

E a<br />

E t<br />

Prodema 27


28 Act<br />

Act


Project: Caja Duero Auditorium ( Salamanca-Spain )<br />

Architect: Manuel de Lara y Jorge Miró ( Spain )<br />

Sound-absorbing materials<br />

We can classify sound-absorbing materials into four<br />

<strong>general</strong> groups:<br />

Group 1 – Porous Panels<br />

Group 2 – Porous Elastic Panels<br />

Group 3 – Membrane Panels<br />

Group 4 – Perforated Panels (Prodema Act)<br />

PRODEMA S.A.offers products belonging to GROUP<br />

4, namely perforated panels with circular or linear<br />

holes, also called multiple Helmholtz resonators, in the<br />

cavity of which porous material has been set.<br />

In such a configuration, the incident wave is unable to<br />

make the base panel move; only the vibration of air in<br />

the holes is relevant. The air inside the porous material<br />

and in the cavity acts as a spring secured at one end by<br />

light air masses which vibrate in the holes.<br />

The system has a resonance frequency which is controllable<br />

by changing the thickness of the air gap, the<br />

size and shape of the holes and the depth of the hole<br />

neck.<br />

PRODEMA S.A. offers you 2 types of sound-absorbing<br />

panels, according to the level of acoustic absorption<br />

required: PRODEMA Act wrm y PRODEMA Act fbc.<br />

Prodema 29


30 Act<br />

Act wrm<br />

Prodema surface finish<br />

Natural wood<br />

MDF panel<br />

Impact absorbing layer<br />

Twist compensator<br />

Sound-absorbing panel<br />

Panel consisting of an isotropic wood and resin core faced<br />

with natural wood that has been coated with our in-house<br />

formulated protective finish.<br />

Panels exist in three types of holes depending on the level<br />

of acoustic absorption required.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440x1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 1.0 ±0,05 Kg/dm 3<br />

WATER ABSORPTION<br />

Mechanical<br />

BREAKING STRENGTH 50 MPa ISO 178<br />

ELASTIC MODULUS 2500 MPa ISO 178<br />

Fire<br />

FIRE RATING M2 UNE 23727<br />

LP<br />

d<br />

E<br />

L<br />

e<br />

L: 40<br />

E: 20 - 40<br />

d: 18<br />

e: 8 - 10<br />

1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

Acoustical isolation, R(dB)<br />

0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

CP E E: 20 - 40<br />

ø: 8 - 10<br />

ø<br />

HZ<br />

NF 51005 SANDWICH<br />

Note: The above values are consistent with a thickness of 12mm.<br />

CR<br />

E<br />

E<br />

ø<br />

E: 20 - 40<br />

ø: 8 - 10<br />

Note: The Acoustic Absorption curves have been drawn according to UNE EN<br />

20354, with a 50mm airspace and a filling of 50mm thick rock wool of a density<br />

of 30 kg/m 3 .


1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

Acoustical absorptivity, αS 0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

HZ<br />

Sound-absorbing panel<br />

Panel consisting of a wood and cement fibre core faced<br />

with natural wood that has been coated with our in-house<br />

formulated protective finish.<br />

Panels exist in three types of holes depending on the level<br />

of acoustic absorption required.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440X1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 1.40 Kg/dm3 NF 51005 SANDWICH<br />

WATER ABSORPTION ≤2 % WEIGHT 72 hours Water at 20° C.<br />

Mechanical<br />

BREAKING STRENGTH 55 MPa ISO 178<br />

1.00<br />

ELASTIC MODULUS 6.000 MPa ISO 178<br />

Fire<br />

0.60<br />

FIRE RATING M2 UNE 23727 NF P 92507<br />

0.30<br />

Note: The above values are consistent with a thickness of 13mm.<br />

0.20<br />

1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

LP<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

d<br />

Acoustical absorptivity, α S<br />

HZ<br />

Acoustical absorptivity, α S<br />

E<br />

L<br />

e<br />

L: 40<br />

E: 20 - 40<br />

d: 18<br />

e: 8 - 10<br />

1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

Acoustical absorptivity, αS 0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

CP E E: 20 - 40<br />

ø: 8 - 10<br />

ø<br />

0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

Note: The Acoustic Absorption curves have been drawn according to UNE EN<br />

HZ<br />

HZ<br />

0.90<br />

0.80<br />

0.70<br />

0.50<br />

0.40<br />

0.10<br />

1.00<br />

0.90<br />

0.80<br />

0.70<br />

0.60<br />

0.50<br />

0.40<br />

0.30<br />

0.20<br />

0.10<br />

Acoustical absorptivity, α S<br />

0.00<br />

100 160 250 400 630 1000 1600 2500 4000<br />

CR<br />

Project: Maritime Museum ( Bilbao-Spain )<br />

Architect: Juan Francisco Paz ( Spain )<br />

HZ<br />

Acoustical absorptivity, α S<br />

E<br />

HZ<br />

E<br />

ø<br />

E: 20 - 40<br />

ø: 8 - 10<br />

20354, with a 50mm airspace and a filling of 50mm thick rock wool of a density<br />

of 30 kg/m3.<br />

Act fbc<br />

Prodema surface finish<br />

Natural wood<br />

Wood and cement<br />

fibre core<br />

Impact absorbing layer<br />

Twist compensator<br />

Prodema 31


32 Act<br />

Act<br />

Mounting systems<br />

Visible fixings<br />

Made of 40x40mm pinewood slats<br />

or appropriate metallic slats. SFS<br />

TWSD type stainless steel screws,<br />

that can be lacquered the same<br />

colour as the panel.<br />

Placed on ISOVER type 50mm<br />

thick rock wool.<br />

JOINT 8 mm<br />

Watertight seal<br />

600 mm<br />

16 20 8 20 16<br />

20<br />

ø 7mm<br />

drill hole<br />

JOINT 8 mm<br />

80 X 40<br />

600 600<br />

1220 maxi<br />

2440 maxi<br />

40 X 40<br />

80 mm<br />

4,8 x 38<br />

TWS D12 screw<br />

20 mini<br />

600 600 600 600<br />

10 mm<br />

Groove and tongue (optional)<br />

40 mm<br />

20 or 40 mm<br />

Concealed fixings<br />

Consisting in an aluminium substructure<br />

made of continuous<br />

sections (P4952) and hangers<br />

(P5012).<br />

Placed on ISOVER type 50mm<br />

thick rock wool.<br />

ENCLOSURE<br />

ENCLOSURE<br />

DIN 7985 MX12 screw<br />

Inner hanger P5012<br />

Inner guide P4952<br />

PRODEMA board


Gluing<br />

Elastic gluing on wooden or metallic<br />

slats with SIKABOND T2 adhesive<br />

and double-sided adhesive<br />

tape.<br />

Placed on ISOVER type 50mm<br />

thick rock wool.<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

End slat Middle slat<br />

End slat<br />

If slats are not placed, 2 runs of doublesided<br />

adhesive tape<br />

Line of SIKABOND T2 Double-sided adhesive tape<br />

Wall<br />

Panels<br />

Panels<br />

Ceiling installation<br />

Note: All structural shapes are standard.<br />

Dimensions:<br />

600 x 600 mm.<br />

1.200 x 600 mm.<br />

Prodema Act / colours (see pages 42-43)<br />

Prodema 33


Asl<br />

Asl plwc<br />

34 Asl<br />

Prodema surface finish<br />

Natural wood<br />

Core: Phenolic board<br />

Impact absorbing layer<br />

Twist compensator<br />

Rubber<br />

Sound-insulating panels<br />

For a material to be a good sound-insulant, its acoustical<br />

transmitivity must be very low, almost nil.<br />

The acoustical isolation to be provided by a material must<br />

be greater than 25dB, bearing in mind the formula:<br />

Acoustical isolation R = -10 log t<br />

This implies that transmitivity must be less than 0.01.<br />

Prodema Asl plwc<br />

Panel consisting of a rubber layer sandwiched between<br />

a thermosetting phenolic resing-bonded plywood core<br />

faced with natural wood that has been coated with our<br />

in-house formulated protective finish.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440x1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 0.95 ±0,05 Kg/dm 3<br />

NF 51005 SANDWICH<br />

WATER ABSORPTION


Project: Euskalduna Palace ( Bilbao-Spain )<br />

Architect: Federico Soriano ( Spain )<br />

Prodema Asl fbc<br />

Panel consisting of a wood and cement fibre core faced<br />

with natural wood that has been coated with our in-house<br />

formulated protective finish.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Dimensional<br />

LENGTH x WIDTH 2440x1220 mm.<br />

Physical<br />

SPECIFIC WEIGHT 1.35 ±0,05 Kg/dm 3<br />

NF 51005 SANDWICH<br />

WATER ABSORPTION


36 Prf<br />

Prf<br />

Project: Women’s Secret<br />

High-performance parquet<br />

Mounting systems<br />

Properties<br />

Abrasion<br />

resistance<br />

10,000-20,000 Taber cycles<br />

Panel consisting of a thermosetting phenolic resin-bonded<br />

plywood core faced with natural wood that has been coated<br />

with our in-house formulated protective finish, giving the<br />

parquet previously unheard of properties:<br />

- Very high abrasion resistance.<br />

- Maintenance-free wood.<br />

- Dimensions adaptable to any design (up to 1220mm<br />

width).<br />

- Floating parquet.<br />

- Glued parquet.<br />

Cigarette-burn<br />

Light<br />

resistance 4 fastness 5


Technical data<br />

Cracking<br />

resistance<br />

Note: The floating system should be used only when the length-to-width ratio<br />

(slenderess) of the floorboard is equal to or greater than four.<br />

In a floating system, three is the maximum number of parts allowed to coincide<br />

at one point.<br />

Dimensions:<br />

Length: 2440 -1220 -600mm.<br />

Width: 1220 -600 -390 -290 -190mm.<br />

Thickness: 11-13mm.<br />

Rating acc.to EN 438 -2 Acceptability criteria for the grade value<br />

Rating “GRADE “(5 ) NO VISIBLE CHANGE<br />

Rating “GRADE “(4 ) Slight change in gloss and/or colour, only visible<br />

from certain angles<br />

Rating “GRADE “(3 ) Moderate change in gloss and/or colour<br />

Rating “GRADE “(2 ) Strong change in gloss and/or colour<br />

Rating “GRADE “(1 ) Blistering and/or delamination<br />

Scratching resistance<br />

Stain resistance<br />

5 3 Newtons<br />

•Acetone<br />

•Coffee<br />

5<br />

• Sodium hydroxide 25%<br />

• Hydrogen peroxide 30%<br />

• Shoe polish<br />

• Citric acid<br />

Project: Bershka<br />

Project: Mango<br />

Prodema surface finish<br />

Natural wood<br />

Core: Phenolic board<br />

Twist compensator<br />

Prodema 37


38 Prf<br />

Prf<br />

Mounting systems<br />

Floating parquet<br />

Parquet shall be placed on a perfectly<br />

even surface with a moisture content<br />

of less than 2.5%.<br />

PRODEMA recommends laying PVC,<br />

polyethylene or other plastic foils so<br />

as to create a vapour barrier. The<br />

neoprene blanket this type of mounting<br />

usually contains will be fitted direct<br />

on the foils.<br />

Wedges should be inserted between<br />

the parquet and any intersecting items<br />

such as walls, pillars, piping, etc., in<br />

order to create an expansion joint of<br />

about 10mm.<br />

For there to be good adhesion between<br />

the parts, the female joint<br />

should be glued with a continuous ribbon<br />

of adhesive.<br />

Finally, the wedges are removed and<br />

the skirting board fitted to conceal the<br />

expansion joint.


Gluing<br />

Project: Mango<br />

This system must always be used<br />

when the length-to-width ratio (slenderness)<br />

of the board is less than four.<br />

To be able to use this system the surface<br />

must be absolutely smooth, level<br />

and without water in its composition.<br />

If the glued system is to be used on<br />

a floor with water in its composition,<br />

for example, a concrete screed, an<br />

interface using MDF waterproof board<br />

must be created.<br />

a)<br />

b)<br />

c)<br />

d)<br />

Prodema Prf / colours (see pages 42-43)<br />

a) Tongued and grooved boards<br />

b) Sikabond T5-T1<br />

c) Sika floor 94 Primer<br />

d) Existing floor<br />

a) 16mm waterproof MDF board<br />

b) SIKA BOND T1 adhesive<br />

c) SIKA double-sided adhesive tape<br />

d) 11mm Prodema board<br />

e) PVC/Polyethylene film (Vapour barrier effect)<br />

f) MDF fixing screws to floor<br />

g) Gap between MDF boards<br />

Prodema 39


40 Flx<br />

Flx<br />

Prodema surface finish<br />

Natural wood<br />

Impact absorbing layer<br />

Surfacing Laminate<br />

Highly flexible natural wood laminate, specially designed<br />

for surfacing elevated technical floors, doors, etc.<br />

TYPE OF TESTS VALUE UNITS STANDARD REMARKS<br />

Physical<br />

SPECIFIC WEIGHT 1,35 ± 0,05 Kg/dm3 NF 51005<br />

Fire<br />

FIRE RATING M3<br />

Dimensional<br />

LENGTH x WIDTH 2440x1220 mm.<br />

Note: The above values are consistent with a thickness of 0.9 ±0.2 mm.<br />

TIPO DE ENSAYO VALOR UNIDADES NORMA OBSERVACIONES<br />

Fisicas<br />

PESO ESPECIFICO 0.8/0.9 Kg/dm 3<br />

NF 51005<br />

ABSORCION AGUA HIRVIENDO5/10 % PESO NF T 51166<br />

Mecánicas<br />

CARGA ROTURA 1.200 Kg/cm 2<br />

FLEXION ESTATICA 400 Kg/cm 2<br />

MODULO ELASTIDAD 90.000 Kg/cm 2<br />

A FLEXION 30.000 Kg/cm 2<br />

Fuego<br />

NF T 51001<br />

NF T 51001<br />

NF T 51001<br />

NF T 51001<br />

REACCION AL FUEGO M4 UNE 23727 NF P 92507 Probetas 400x3000xE<br />

TIPO DE ENSAYO VALOR UNIDADES NORMA OBSERVACIONES<br />

Fisicas<br />

PESO ESPECIFICO 0,85±0,5 Kg/dm 3<br />

NF 51005 SANDWICH<br />

RESISTENCIA AL RAYADO 3 Newtons EN 438-2 AITIM (FEB/99)<br />

RES. QUEMADURA CIGARRILOS4 VALOR MEDIO EN 438-2 AITIM (FEB/99)<br />

RESIST. A LA ABRASION 9.000/20.000 Ciclos TABEREN 438-2 AITIM (FEB/99)<br />

Mecánicas<br />

CARGA ROTURA 1.000 Kg/cm 2<br />

FLEXION ESTATICA 500 Kg/cm 2<br />

MODULO ELASTIDAD 70.000 Kg/cm 2<br />

INF T 51001<br />

INF T 51001<br />

NF T 51001


Colours<br />

Project: Schorghoper Housing ( Oberalm Puch - Austria )<br />

Architect: Horst Lechner ( Austria )<br />

Prodema 41


42 Prodema<br />

Colours<br />

Natural woods<br />

sycamore<br />

American ash<br />

steamed beech<br />

American cedar<br />

African padauk<br />

teak<br />

arce<br />

mukali<br />

American pear<br />

mahogany<br />

eucalyptus<br />

caviuna<br />

birch<br />

bryna<br />

cherry<br />

jatoba<br />

mongoy<br />

wenghé<br />

NOTE: Valid for Mad,Hpc,Act,Asl,Prf and Flx products.<br />

PRODEMA panels are finished in natural wood. This is why the sample colours and veining are for guidance<br />

only. Besides, the surface composition of the PRODEMA panels varies according to the appli<strong>cat</strong>ion; therefore,<br />

one individual colour may have different hues within the different families of panels.<br />

natural beech<br />

Oregon pine<br />

red oak<br />

sapelli<br />

American walnut<br />

*For other woods, consult us.<br />

white oak<br />

zebrano<br />

African cedar<br />

bubinga<br />

afrormosia


Dyed woods<br />

26055<br />

Phenolics<br />

26050 26199 26052<br />

26075 26063 26051<br />

natural a natural b natural c<br />

light brown<br />

Lineal wood<br />

26049 26053<br />

pale rustik<br />

dark brown deep brown black wood coffee<br />

limus quercus aurum<br />

tigris<br />

* Can be supplied in<br />

any colour.<br />

Prodema 43


44 Prodema<br />

Fire rating<br />

All the Prodema panels can be M1 fire rated according to<br />

UNE-EN 23727. At PRODEMA S.A., we possess the appropriate<br />

technology for producing panels with that specifi<strong>cat</strong>ion,<br />

as a result of our over 30-year dedi<strong>cat</strong>ion to the development<br />

of special sandwich panels for the railway industry.


PRODEMA<br />

SOUTH-WEST EUROPE<br />

Bº San Miguel, s/n<br />

20250 Legorreta<br />

Gipuzkoa (SPAIN)<br />

Tel.: (34) 943 80 70 00<br />

Fax: (34) 943 80 71 30<br />

http://www.<strong>prodema</strong>.com<br />

E-mail: <strong>prodema</strong>@<strong>prodema</strong>.com<br />

Agencias: Andorra, España, Francia, Italia,<br />

Portugal, Reino Unido, Chipre, Grecia.<br />

PRODEMA<br />

WORLDWIDE<br />

http://www.<strong>prodema</strong>.com<br />

E-mail: <strong>prodema</strong>@<strong>prodema</strong>.com<br />

Agencias: Corea, Israel, Marruecos, Rusia,<br />

Turquía, Australia, India...<br />

PRODEMA HEAD OFFICE AND FACTORY<br />

B ºSan Miguel,s/n<br />

20250 Legorreta<br />

Gipuzkoa (SPAIN)<br />

Tel.:(34)943 80 70 00<br />

Fax:(34)943 80 71 30<br />

http://www.<strong>prodema</strong>.com<br />

E-mail:<strong>prodema</strong>@<strong>prodema</strong>.com<br />

PRODEMA<br />

MIDDLE-NORTH EUROPE<br />

Seeligsingel, 7<br />

4811 cn breda<br />

Tel.: +31 (0) 76 520 40 20<br />

Fax: +31 (0) 76 520 30 70<br />

http://www.mikas.nl<br />

E-mail: info@mikas.nl<br />

Agencias: Alemania, Austria,<br />

Bélgica, Eslovenia, Holanda, Hungría,<br />

Luxemburgo, Suiza.<br />

PRODEMA<br />

LATINOAMERICA<br />

Calle 830 nº 450<br />

1881 - San Francisco Solano<br />

Argentina<br />

Tel.: 54 11 4250 7673<br />

Fax: 54 11 4250 7666<br />

http://www.cgsa.com.ar<br />

E-mail:cg@cgsa.com.ar<br />

Agencias: Argentina, Brasil,<br />

Chile, Mexico, Uruguay.<br />

PRODEMA<br />

NORTH AMERICA<br />

630 Island Road, Miami,<br />

Florida 33137<br />

Tel.: +(1) 305 572 1120<br />

Fax: +(1) 305 572 1130<br />

E-mail: artexture@bellsouth.com<br />

Agencias: New York, New Jersey, Connecticut,<br />

Florida, Ohio, Illinois, Arizona, California, Missouri,<br />

Kansas, Michigan, Pennsylvania, Wisconsin,<br />

Canada (Eastern and Central Provinces),<br />

Caribbean Islands.<br />

Note: The technical information contained in this document is true to our current state of knowledge and may be changed without prior notice.<br />

This document is of <strong>general</strong> nature and the Norms-Specifi<strong>cat</strong>ions prevailing in each country of appli<strong>cat</strong>ion shall rule.<br />

CG-IN-04-03<br />

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