Balinit

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You save even more in production With its positive coating properties and the high coating quality, BALINIT ® boosts productivity in punching and forming. Productivity factor: service life The extreme hardness of the BALINIT ® coating effectively protects tools against abrasive wear and prevents dimensional changes of the functional surfaces. Moreover, coated punches can be reground more frequently due to less flank wear and are therefore reusable for a longer period of time. Productivity factor: cycle frequencies BALINIT ® -coated tools are more resistant to wear and cold welding. Users benefit from these coating properties and operate their machines at higher stroke rates. The result: improved yield, greater productivity. Productivity factor: capacity utilisation Tools have a decisive impact on the economics of punching and forming. BALINIT ® increases performance and production safety and thus reduces the downtime of manufacturing equipment. 04 Productivity factor: forming process The high wear resistance and good sliding properties of BALINIT ® coatings have a beneficial effect on the forming process. Further advantages: higher dimensional accuracy across a longer tool life, fewer drawing stages, readyto-install workpieces with minimal subsequent machining. Punching Parts produced [1,000 units] 200 160 120 80 40 0 TiN BALINIT ® ALCRONA Tool: Carbide piercing punch, Ø 3.6 mm Workpiece: DIN 1.0213 (C8C) Process: Piercing of through hole with lubrication Advantage: Up to 300 % longer tool life, thus lower unit costs Source: SFS Intec AG Heerbrugg (Switzerland)
You can establish higher manufacturing standards BALINIT ® -coated tools stay in shape longer and produce top-notch workpieces – with finer surfaces and cut edges. Quality factor: surface The forming process produces high surface loads and friction-induced heat build-up. This has a negative impact on the effectiveness of lubricants. Microwelds can occur and in turn produce grooves and rough cuts. The tool has to be prematurely remachined or replaced. A BALINIT ® coating perceptibly increases surface and cut qualities. This is important particularly for workpieces that need to look perfect. Fine Blanking Tool life [million parts] 7 6 5 4 3 2 1 0 120,000 6,300,000 Quality factor: dimensional accuracy BALINIT ® -coated tools make it possible to produce workpieces with tighter manufacturing tolerances and improved dimensional accuracy. Depending on requirements, the result is ready-toinstall workpieces or components that need only very little finishing work. Quality factor: cleanliness BALINIT ® cuts lubricant consumption so that the workpiece cleaning effort is considerably reduced. Cleaning can even be eliminated entirely in dry processes – a must in production for food and pharmaceutical applications. Workpiece surface roughness Ra [µm] BALINIT ® uncoated BALINIT ® uncoated Process: Fine blanking with BALINIT ® -coated tools Service life increase factor: 52.5 Regrinding: Uncoated: after 20,000 parts Coated: after 300,000 parts Number of times regrinding is possible: Uncoated: 5 Coated: 20 3.45 0.12 4 3 2 1 0 BALINIT ® -coated drawing dies for the production of wheel suspension system collars remain in service more than 10 times longer. 05
Page 1 and 2: BALINIT ® guarantees superb result
Page 3: You cut costs across the board Less
Page 7 and 8: Coating properties and application

Balinit

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