May 2007 - SIMA

May 2007 - SIMA May 2007 - SIMA

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MONNET – FUELING INDIA TO GROWTH Mr. Amitabh S. Mudgal (Vice President – Corporate Affairs & Marketing) We at Monnet Ispat & Energy Ltd. share the nation’s Vision for growth at a pace which was never ever though of before i.e. @ more than 10%. Pegging the growth driver at Manufacturing we ourselves have grown 8 times during the last decade. We identified newer technologies, we formed JV/ alliance with the leading companies of the globe and today have emerged as a company globalizing to attain sustainable development. These facts are well authenticated our recent venture for coal abroad, by operating the largest underground coal mines in India and commission the much awaited BOO Coal Washery in NK Area. We at MIEL strongly advocate the fact that Coal is the back-bone of our economy. Coal not only in India but has been one of the world’s main energy resources for decade together and has emerged as an undisputed leader in the Energy scenario world wide, more so in India where 70% of Commercial Energy is generated from Coal. The Balance is taken care by Hydrel, Nuclear, unconventional source of Energy and fossel fuel. The vision of 2030 in India indicates multiple increase in demand for coal, though environment concerns shall have to be addressed to, for effective use of coal. The tentative projections for Coal demands for the terminal years of XI plan (2011-12) and XII plan (2016-17) are 620MT and 780MT respectively. In the demand scenario power sector plays the major role. Some non-coking coal is also used in sponge iron manufacture, Cement & other allied Industries. Both the production and distribution cum transportation are challenges to the coal industry at large. Quality of Indian Coal reserves both for coking and non-coking coal (Thermal coal) is also a big concern. As per survey conducted by Geological Survey of India (GSI) the total coal reserves are 234 billion tonnes. 86% of these reserves are Thermal Coal (Non-Coking) and 13.6% as coking coals & balance the high sulphur tertiary coal. The ash of both coking & non coking reserves in general is high compared to demand of Consumers. Dependence of the Power Sector ‘Inferior’ quality Indian Coal has been associated with emission from the power plant of particulate matter, toxic elements, No x , Co 2 and fly ash. In addition large volumes of the water are needed for cooling. There is also vast requirement of land for ash disposal. Since India can not live without coal, one of the solution is to adop clean coal technologies both at the power plant end and coal source. Monnet identified and allied with a US based company to bag the first contract to set up a BOO washery for any State Electricity Board. At power plant end, Technologies like Circulating or Pressurized Fluidized Bed Combustion (FBC), Super Critical Boilers and Integrated Gassification Combined Cycle (IGC), Super Critical Boilers and Integrated Gassification Combined Cycle (IGCC) would not only mitigate the pollution problems associated with coal combustion, but also have higher thermodynamic efficiency. These technologies are very suitable for country like India. Coal beneficiation is the most sought after method to reduce the inherant high ash in Raw Coal. Major public sector under taking CIL(Coal India Ltd.) has ambitious plans to meet the demand of coal & its beneficiation, but realising the magnitude of the problem, doors have been opened to private sector and import of coal has also been allowed from foreign countries by the Govt. of India. Incentives for import of Coal has been announced by Govt. Reducing of import duty on Coal to zero by Govt. is a major step in this direction. In private sector Monnet Ispat & Energy, Calcutta Electricity Supply Company, Bengal EMTA ,Jindal Iron & Steel, PANEM, BLA and HINDALCO. have stepped in for production of Non-Coking Coal for their Sponge Iron Plants as well as for Power Plants. MoC, Govt. of India has also allotted Coal Blocks to Power producing public sector companies like NTPC and other State Electricity Boards besides the private companies, thus widening the production base of coal. The transportation capacity of Country to MAY-2007/16

transport this huge quantity of coal also need to be looked into. The Ministry of Environment and Forest has come in to raise the environmental concerns caused by transportation of the high ash coal to power plant across the country which are main cause of environment hazards down under. MOEF (Ministry of Environment and Forest) Govt. of India has put an embargo against use of unwashed non-coking coal for power generation except in pit head power plants. This embargo has indirectly addressed to transportation problem of this high ash coal as on average 20% of unwashed coal moved across the country for power generation is ash which is useless to power plants and infact source of other operational problem to them. If coal is washed at source this Quantity shall not have to be transported, thus effective adherence to MoEF directive will save transportation of the 20% undesired element of coal and in directly add to the transportation capacity of Railways. Which can be utilised to transport more washed coal and other essential goods. The washing of this huge quantity of Non-Coking Coal is itself a challenge, more so when CIL is not fully equipped with required washing capacity as present. Preparations are afoot in CIL/PSU’s Electricity Boards to take the help of Private Sector in Washing the Non-Coking Coal on “BOO CONCEPT”. Monnet Group has accepted this challenge and has established a new Company with American Collaboration called “Monnet Daniels Coal Washeries Pvt. Ltd.”, which is in process of installing a 3.5 MT capacity Washery at NK area of CCL near Ranchi under “BOO CONCEPT’ for Punjab Electricity Board. The Washery is expected to be commissioned by June ’07. Raw Coal will be supplied to this State of art Washery by CCL (CIL) where it will be beneficiated and despatched to Punjab Electricity Board for Power Generation in their Power Plants in Northern India. This Washery will beneficiate Coal with the help of Daniels Heavy Media bath, imported from USA and also use Belt Filter Press for recovery of Coal Fines. The Belt Filter Press is a State of art equipment imported from UK. These equipments alongwith other equipments will enable Washery to attain sharp separation of coal and help Washery to become economically viable besides helping in coal conservation. The erection & commissioning of this Washery is being completed in a record time of 8-9 months. MDCWL is also planning to install 2.0 MT Merchant Washery near Bachra (Piparwar), Jharkhand in CCL command area, and a 5 MT Washery for their upcoming Power Plant at Angul (Orissa). Both these Washeries are expected to become operational within next two years. Apart from these two a cople of state of the art captive washeries are also on anvil in the state of Orissa and Raigarh. We at Monnet have always been acknowledged for introducing safety and cleaner environment. Our efforts have been appreciated by DGMS awarding us with the awards of safety for two consecutive years and UNFCCC by registering our project under clean development Mechanism. Ushering prosperity, development by implementing our project we are not only anchoring India in the growth trajectory but also fueling it to merge as one of the most developed nation of the country. “Everything has beauty, but not everyone sees it.” Confucius MAY-2007/17

MONNET – FUELING INDIA TO GROWTH<br />

Mr. Amitabh S. Mudgal (Vice President – Corporate Affairs & Marketing)<br />

We at Monnet Ispat & Energy Ltd. share the nation’s<br />

Vision for growth at a pace which was never ever<br />

though of before i.e. @ more than 10%. Pegging<br />

the growth driver at Manufacturing we ourselves<br />

have grown 8 times during the last decade.<br />

We identified newer technologies, we formed JV/<br />

alliance with the leading companies of the globe and<br />

today have emerged as a company globalizing to<br />

attain sustainable development. These facts are well<br />

authenticated our recent venture for coal abroad,<br />

by operating the largest underground coal mines in<br />

India and commission the much awaited BOO Coal<br />

Washery in NK Area.<br />

We at MIEL strongly advocate the fact that Coal is<br />

the back-bone of our economy. Coal not only in India<br />

but has been one of the world’s main energy<br />

resources for decade together and has emerged<br />

as an undisputed leader in the Energy scenario<br />

world wide, more so in India where 70% of<br />

Commercial Energy is generated from Coal. The<br />

Balance is taken care by Hydrel, Nuclear,<br />

unconventional source of Energy and fossel fuel.<br />

The vision of 2030 in India indicates multiple increase<br />

in demand for coal, though environment concerns<br />

shall have to be addressed to, for effective use of<br />

coal. The tentative projections for Coal demands<br />

for the terminal years of XI plan (2011-12) and XII<br />

plan (2016-17) are 620MT and 780MT respectively.<br />

In the demand scenario power sector plays the major<br />

role. Some non-coking coal is also used in sponge<br />

iron manufacture, Cement & other allied Industries.<br />

Both the production and distribution cum<br />

transportation are challenges to the coal industry at<br />

large. Quality of Indian Coal reserves both for coking<br />

and non-coking coal (Thermal coal) is also a big<br />

concern.<br />

As per survey conducted by Geological Survey of<br />

India (GSI) the total coal reserves are 234 billion<br />

tonnes. 86% of these reserves are Thermal Coal<br />

(Non-Coking) and 13.6% as coking coals & balance<br />

the high sulphur tertiary coal. The ash of both coking<br />

& non coking reserves in general is high compared<br />

to demand of Consumers. Dependence of the Power<br />

Sector ‘Inferior’ quality Indian Coal has been<br />

associated with emission from the power plant of<br />

particulate matter, toxic elements, No x , Co 2 and fly<br />

ash. In addition large volumes of the water are<br />

needed for cooling. There is also vast requirement<br />

of land for ash disposal.<br />

Since India can not live without coal, one of the<br />

solution is to adop clean coal technologies both at<br />

the power plant end and coal source. Monnet<br />

identified and allied with a US based company to<br />

bag the first contract to set up a BOO washery for<br />

any State Electricity Board.<br />

At power plant end, Technologies like Circulating or<br />

Pressurized Fluidized Bed Combustion (FBC), Super<br />

Critical Boilers and Integrated Gassification<br />

Combined Cycle (IGC), Super Critical Boilers and<br />

Integrated Gassification Combined Cycle (IGCC)<br />

would not only mitigate the pollution problems<br />

associated with coal combustion, but also have<br />

higher thermodynamic efficiency. These<br />

technologies are very suitable for country like India.<br />

Coal beneficiation is the most sought after method<br />

to reduce the inherant high ash in Raw Coal. Major<br />

public sector under taking CIL(Coal India Ltd.) has<br />

ambitious plans to meet the demand of coal & its<br />

beneficiation, but realising the magnitude of the<br />

problem, doors have been opened to private sector<br />

and import of coal has also been allowed from foreign<br />

countries by the Govt. of India. Incentives for import<br />

of Coal has been announced by Govt. Reducing of<br />

import duty on Coal to zero by Govt. is a major step<br />

in this direction.<br />

In private sector Monnet Ispat & Energy, Calcutta<br />

Electricity Supply Company, Bengal EMTA ,Jindal<br />

Iron & Steel, PANEM, BLA and HINDALCO. have<br />

stepped in for production of Non-Coking Coal for<br />

their Sponge Iron Plants as well as for Power Plants.<br />

MoC, Govt. of India has also allotted Coal Blocks to<br />

Power producing public sector companies like NTPC<br />

and other State Electricity Boards besides the private<br />

companies, thus widening the production base of<br />

coal. The transportation capacity of Country to<br />

MAY-<strong>2007</strong>/16

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