SEALING PLUGS SEALING PLUGS - TracePartsOnline.net
SEALING PLUGS SEALING PLUGS - TracePartsOnline.net SEALING PLUGS SEALING PLUGS - TracePartsOnline.net
w w w . s h e r e x . c o m Toll Free: 866-4-SHEREX (866-474-3739) SEALING PLUGS SYSTEM FOR SEALING AUXILIARY DRILLED HOLES ■ Largest selection of permanent sealing plugs ■ For use in fluid power, automotive, industrial, aerospace and machine tools applications ■ Blowout pressure exceeds 40,000 PSI ■ QS 9000/ ISO 9001/ ISO 14001 ■ Available in metric and inch sizes ■ No tapping or reaming of holes required ■ Special sizes available upon request
- Page 2 and 3: © 2001 by KVT Sherex Industries Lt
- Page 4 and 5: Tension-Pressure Test Equipment: Fo
- Page 6 and 7: Applications KOENIG Expanders are u
- Page 8 and 9: System for Sealing Auxiliary Drille
- Page 10 and 11: VIII NOTES SHEREX Industries Ltd.,
- Page 12 and 13: MB 600 Series Sealing Plugs Sleeve:
- Page 14 and 15: MB 700 Series Sealing Plugs Sleeve:
- Page 16 and 17: Installation Instruction for MB Ser
- Page 18 and 19: Setting Tools -MB Series Tools: Too
- Page 20 and 21: 10 NOTES Email: info@sherex.com Tol
- Page 22 and 23: Sidex-SK Series Sleeve: Case Harden
- Page 24 and 25: Spacers, Sidex Series Case Hardenin
- Page 26 and 27: Setting Tools-Sidex-SK Series Type
- Page 28 and 29: HK 55 Series Sleeve: Case Hardening
- Page 30 and 31: 20 SHEREX Industries Ltd., 1400 Com
- Page 32 and 33: 22 HKW-002103 • HKW-002104 • HK
- Page 34 and 35: Setting Tools-HK-55 Type KW-010 (sh
- Page 36 and 37: 26 NOTES SHEREX Industries Ltd., 14
- Page 38 and 39: LK 600 Series Sleeve: Stainless Ste
- Page 40 and 41: Installation Instructions LK Series
- Page 42 and 43: Setting Tools-LK Series Type KW-010
- Page 44 and 45: LP 900 Series Sealing Plugs Materia
- Page 46 and 47: Setting Tools, LP Series Tools: Too
- Page 48 and 49: 38 NOTES SHEREX Industries Ltd., 14
- Page 50 and 51: 40 NOTES SHEREX Industries Ltd., 14
w w w . s h e r e x . c o m<br />
Toll Free: 866-4-SHEREX<br />
(866-474-3739)<br />
<strong>SEALING</strong> <strong>PLUGS</strong><br />
SYSTEM FOR <strong>SEALING</strong> AUXILIARY<br />
DRILLED HOLES<br />
■ Largest selection of permanent<br />
sealing plugs<br />
■ For use in fluid power, automotive,<br />
industrial, aerospace and<br />
machine tools applications<br />
■ Blowout pressure exceeds<br />
40,000 PSI<br />
■ QS 9000/ ISO 9001/ ISO 14001<br />
■ Available in metric and inch sizes<br />
■ No tapping or reaming of holes<br />
required<br />
■ Special sizes available upon<br />
request
© 2001 by KVT<br />
Sherex Industries Ltd.<br />
www.sherex.com<br />
Sherex Industries Ltd. has been the North American exclusive<br />
representative for Koenig Verbindungstechnik AG and the Koenig<br />
Expander Plugs since 1976. We are an award winning company<br />
who specializes in the distribution of niche Fluid Power products<br />
for both the Fluid Power and Automotive Markets. In this capacity,<br />
Sherex prides itself in the ability to act as the manufacturer here in<br />
North America. Sherex has degreed engineers on staff to assist<br />
customers in properly applying the products we sell. Visit us on<br />
the web at www.sherex.com for our other products and services.<br />
Sherex's award winning service includes:<br />
• Extensive In-House Stock ready for overnight delivery<br />
• 100% Technical Backup<br />
• JIT & Can-Ban Delivery Experience<br />
• EDI Compatible<br />
• Bar Coding<br />
• Returnable Packaging System Experience<br />
• QS 9000 & ISO 9000 Compliant<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
© 2001 by KVT<br />
SHEREX INDUSTRIES PRESENTS:<br />
KOENIG-Expander Sealing Plugs<br />
Leakproof Sealing<br />
of Auxiliary Drilled Holes<br />
Overview<br />
MB Series Plugs<br />
SK Series Plugs<br />
HK Series Plugs<br />
LK Series Plugs<br />
LP Series Plugs<br />
Technical Information<br />
i •<br />
T<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
I
Tension-Pressure Test Equipment:<br />
For verification of mechanical properties of<br />
raw materials and component parts as well<br />
as functional characteristics of Expanders.<br />
▲<br />
Roughness Measuring:<br />
For functional testing and tests<br />
where accurate hole roughness<br />
of base material is needed.<br />
II<br />
▲<br />
Production-Line<br />
KOENIG-Expander:<br />
The automated assembly<br />
equipment and outside<br />
diameter checking equipment<br />
is in the background.<br />
In the forefront is eddy<br />
current testing equipment<br />
for 100% comparison<br />
measurement of important<br />
characteristics of Expanders.<br />
▲<br />
▲ Pressure Testing Facility:<br />
Static burst pressure unit (left) heating/cooling<br />
chamber (right) for extended life cycle testing.
KOENIG-Expander Sealing Plugs<br />
System For Sealing Auxiliary Drilled Holes<br />
Unique sealing and tightening system for holes<br />
i<br />
The KOENIG Expander is a system to seal holes with absolute integrity in various components in the Mobile and Industrial<br />
Fluid Power Markets, as well as the Automotive Market. Compared to earlier methods, such as threaded<br />
plugs with or without sealing software, press-in pins, welding, etc., the KOENIG Expander distinguishes itself by its<br />
fast and reliable installation while incorporating reasonable installation tolerances. Thanks to the continuous<br />
expansion of our product offering along with the capability to custom design sealing components to customer<br />
specifications, Sherex offers a leak-tight sealing solution for every application.<br />
As designed, the KOENING Expander plug pressure<br />
ratings incorporate a minimum Factor of Safety to<br />
accommodate for pressure spikes and cyclic<br />
pressure loading. As a result of this reliable and leaktight<br />
sealing system, the expanders have found<br />
broad application on components such as: hydraulic<br />
and pneumatic control valves and manifolds,<br />
hydraulic pumps and motors, power transmission<br />
components, brake components, engine components,<br />
etc.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
III
Applications<br />
KOENIG Expanders are used extensively in hydraulic and pneumatic components, for example:<br />
• Control and regulator valves<br />
• Pumps<br />
• Connecting and distribution manifolds<br />
• Power units<br />
• Cylinders<br />
• Hydraulic transmissions<br />
• etc.<br />
IV<br />
i<br />
The engineered process makes possible a quick and safe sealing of bores and channels. KOENIG EXPANDER has<br />
established a name world-wide in a variety of industries.<br />
Machine tools and other custom equipment<br />
• Clamping devices<br />
• Cooling and lubricating systems<br />
• Molds for injection molding machines<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Applications<br />
Mobile hydraulics/materials<br />
handling equipment<br />
• Control and drive units<br />
• Lifts and platforms<br />
• Elevators<br />
• Construction equipment<br />
• Fork lifts<br />
Transportation<br />
• ABS brake systems<br />
• Power steering<br />
• Vehicular dynamic control<br />
systems<br />
• Automatic door openers<br />
• Railroad brake systems<br />
Aircraft Industry<br />
• Control gear<br />
• Landing gear<br />
• Flight simulators<br />
Werksfoto Knorr-Bremse AG<br />
i<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
V
System for Sealing Auxiliary Drilled Holes<br />
VI<br />
i<br />
MB Series<br />
Expansion and anchorage of sleeve in hole<br />
wall is achieved by pressing the ball into the<br />
sleeve. The MB Series plug is designed for<br />
use in base materials from low to high<br />
hardness.<br />
SK Series<br />
Pull/Expand principle. The installation tool<br />
maintains sleeve position in the hole while<br />
pulling the mandrel into and expanding the<br />
sleeve until the mandrel breaks off at a<br />
predetermined point. Anchorage is achieved<br />
by the serrations on the outside of the sleeve<br />
anchoring into the base material, especially in<br />
soft material.<br />
HK Series<br />
This installation is also based on the<br />
Pull/Expand principle. Thanks to the soft<br />
sleeve material, anchorage is achieved by the<br />
flow of sleeve material into the surface<br />
roughness of the drilled hole. The HK Series<br />
plug is especially suitable for use in hard<br />
materials.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
System for Sealing Auxiliary Drilled Holes<br />
LK Series<br />
Available in both steel and stainless steel,this<br />
plug has been designed for applications in the<br />
low pressure range. It has an anchorage<br />
principle similar to the SK Series plugs.<br />
LP Series<br />
This low pressure sealing plug is installed by<br />
pressing the plug into a tapered hole. The<br />
surface-hardened but flexible plug achieves<br />
anchorage by gripping the hole wall.<br />
i<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
VII
VIII<br />
NOTES<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
MB Series<br />
• Quantities in stock from 3 to 22 mm<br />
diameter, also available in inch<br />
versions<br />
• Corrosion resistant construction<br />
• Normal working tolerances<br />
0/+ 0.1mm<br />
• Simple, quick installation<br />
• Complete mechanical sealing<br />
through anchoring in base material<br />
Contents Page<br />
– MB 600 2<br />
– MB 600, Inch-Version 3<br />
– MB 700 4<br />
– MB 800 5<br />
– Installation instructions 6<br />
– Setting Tools 8<br />
– Automated Production Tools 9
MB 600 Series Sealing Plugs<br />
Sleeve: Stainless Steel<br />
DIN 1.4305, AISI 303<br />
Sleeve and Ball clear passivated per MIL S 5002<br />
Aerospace Quality<br />
Dimensions in MM<br />
2<br />
d 1<br />
l 1<br />
l2 ~<br />
d2 + 0.1<br />
0<br />
d 3<br />
max.<br />
l 3<br />
min.<br />
Ball: Stainless Steel<br />
DIN 1.4301, AISI 304<br />
x<br />
± 0.2<br />
3.0 3.6 4.6 3.0 2.2 3.4 0.4 MB 600-030 1000<br />
4.0 4.0 5.2 4.0 3.3 3.8 0.2 MB 600-040 1000<br />
5.0 5.5 7.0 5.0 4.3 5.3 0.4 MB 600-050 1000<br />
6.0 6.5 8.6 6.0 5.3 6.3 0.4 MB 600-060 500<br />
7.0 7.5 10.1 7.0 6.4 7.3 0.4 MB 600-070 250<br />
8.0 8.5 11.7 8.0 7.4 8.3 0.3 MB 600-080 250<br />
9.0 10.0 13.7 9.0 8.4 9.8 0.4 MB 600-090 250<br />
10.0 11.0 15.2 10.0 9.4 10.8 0.4 MB 600-100 250<br />
12.0 13.0 18.0 12.0 10.6 12.8 0.4 MB 600-120 100<br />
14.0 15.0 20.8 14.0 12.7 14.5 0.4 MB 600-140 100<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
MB 600 Series Inch-Version Sealing Plugs<br />
Sleeve: Stainless Steel<br />
DIN 1.4305, AISI 303<br />
Sleeve and ball clear passivated to MIL S 5002<br />
Aerospace Quality<br />
Dimension in Inches<br />
d 1<br />
l 1<br />
l2 ~<br />
d 2<br />
d 3<br />
max.<br />
Ball: Stainless Steel<br />
DIN 1.4034, AISI 420 (.093" Dia.)<br />
DIN 1.4301, AISI 304 (.125"-.281" Dia.)<br />
.093 ( 3 / 32") .100 .120 .0937 .062 .095 MB 600-093 A 1000<br />
.125 ( 1 / 8") .138 .170 .1250 .093 .125 MB 600-125 A 1000<br />
.156 ( 5 / 32") .150 .195 .1562 .125 .130 MB 600-156 A 1000<br />
.187 ( 3 / 16") .193 .260 .1875 .156 .152 MB 600-187 A 500<br />
.218 ( 7 / 32") .225 .300 .2187 .187 .187 MB 600-218 A 500<br />
.250 ( 1 / 4") .260 .350 .2500 .218 .212 MB 600-250 A 500<br />
.281 ( 9 + .002<br />
0<br />
+ .004<br />
0<br />
+ .004<br />
0<br />
.0<br />
+ .004<br />
to max.<br />
0<br />
.012<br />
+ .004<br />
0<br />
+ .004<br />
0<br />
/ + .004<br />
32") .285 .380 .2812 .250 .250 MB 600-281 A 500<br />
0<br />
l 3<br />
min.<br />
x<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
3
MB 700 Series Sealing Plugs<br />
Sleeve: Stainless Steel<br />
DIN 1.4305, AISI 303<br />
Dimensions in MM<br />
4<br />
d 1<br />
l 1<br />
l2 ~<br />
d2 + 0.1<br />
0<br />
d 3<br />
max.<br />
l 3<br />
min.<br />
Ball: Bearing Steel<br />
Heat Treated<br />
3.0 3.6 4.6 3.0 2.2 3.4 0.4 MB 700-030 1000<br />
4.0 4.0 5.2 4.0 3.3 3.8 0.2 MB 700-040 1000 / 5000<br />
5.0 5.5 7.0 5.0 4.3 5.3 0.4 MB 700-050 1000<br />
6.0 6.5 8.6 6.0 5.3 6.3 0.4 MB 700-060 1000 / 2000<br />
7.0 7.5 10.1 7.0 6.4 7.3 0.4 MB 700-070 1000<br />
8.0 8.5 11.7 8.0 7.4 8.3 0.3 MB 700-080 500<br />
9.0 10.0 13.7 9.0 8.4 9.8 0.4 MB 700-090 500<br />
10.0 11.0 15.2 10.0 9.4 10.8 0.4 MB 700-100 500<br />
12.0 13.0 18.0 12.0 10.6 12.8 0.4 MB 700-120 250<br />
14.0 15.0 20.8 14.0 12.7 14.5 0.4 MB 700-140 250<br />
16.0 17.0 23.7 16.0 14.7 16,5 0.6 MB 700-160 100<br />
18.0 19.0 26.3 18.0 16.7 18.5 0.6 MB 700-180 100<br />
20.0 22.0 30.5 20.0 18.7 21.5 0.8 MB 700-200 100<br />
22.0 25.0 34.2 22.0 20.7 24.5 0.8 MB 700-220 50<br />
x<br />
± 0.2<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
MB 800 Series Sealing Plugs<br />
Sleeve: Case Hardening Steel<br />
DIN 1.0403, AISI 10L15<br />
Zinc plated chromate finish<br />
Dimensions in MM<br />
d 1<br />
l 1<br />
l2 ~<br />
d2 + 0.1<br />
0<br />
d 3<br />
max.<br />
l 3<br />
min.<br />
Ball: Bearing Steel<br />
Heat Treated<br />
3.0 3.6 4.6 3.0 2.2 3.4 0.4 MB 800-030 1000<br />
4.0 4.0 5.2 4.0 3.3 3.8 0.2 MB 800-040 1000 / 5000<br />
5.0 5.5 7.1 5.0 4.3 5.3 0.4 MB 800-050 1000 / 2500<br />
6.0 6.5 8.7 6.0 5.3 6.3 0.4 MB 800-060 500 / 2000<br />
7.0 7.5 10.2 7.0 6.4 7.3 0.4 MB 800-070 1000<br />
8.0 8,5 11.6 8.0 7.4 8.3 0.3 MB 800-080 500<br />
9.0 10.0 13.6 9.0 8.4 9.8 0.4 MB 800-090 500<br />
10.0 11.0 15.2 10.0 9.4 10.8 0.4 MB 800-100 500<br />
12.0 13.0 17.9 12.0 10.6 12.8 0.4 MB 800-120 250<br />
14.0 15.0 20.6 14.0 12.7 14.5 0.4 MB 800-140 250<br />
16.0 17.0 23.4 16.0 14.7 16.5 0.6 MB 800-160 100<br />
18.0 19.0 26.4 18.0 16.7 18.5 0.6 MB 800-180 100<br />
20.0 22.0 30.1 20.0 18.7 21.5 0.8 MB 800-200 100<br />
22.0 25.0 34.0 22.0 20.7 24.5 0.8 MB 800-220 50<br />
x<br />
± 0.2<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
5
Installation Instruction for MB Series<br />
Drilled Hole<br />
• The drilled hole must be within the tolerances shown on the preceding dimensional sheets.<br />
• The counterbored hole (d 2 ) must be properly sized for the through hole (d 3 ) according to the dimensional sheets.<br />
• Holes must be round within 0.05 mm.<br />
• With hard materials the bore roughness should be from R z = 10 - 30 µm for best results.<br />
• Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness.<br />
• The bore must be free of oil, grease and chips.<br />
Installation Chart<br />
6<br />
F<br />
Fig. 1<br />
Fig. 2<br />
Fig. 3<br />
d1 [in]<br />
.093 .125 .156 .187 .218 .250 .281<br />
S [in] Stroke .031 .047 .059 .079 .094 .109 .118<br />
X [in]<br />
MB 600 Series Inch-Version<br />
Position of top of ball<br />
relative to top of sleeve<br />
Flush to .012 below<br />
the sleeve<br />
Setting Procedure<br />
• With the ball facing out the KOENIG-Expander is<br />
inserted in the counterbored hole. The top sleeve<br />
should not be above the surface of the base material.<br />
(Fig. 1)<br />
• With only a slight or no counterbore, the base of the<br />
sleeve must be adequately supported during<br />
installation.<br />
• The ball can now be pressed in until the top of the<br />
ball is below the edge of the sleeve. (Fig. 2 and 3)<br />
Corresponding approximate values for stroke S as<br />
well as the dimensions X are from the Table below.<br />
• Note: Use the proper size setting tool for the<br />
KOENIG-Expander according to the Data Sheet.<br />
Press<br />
Small quantities or single parts can be installed with a<br />
hammer and setting tool. Installation can also be done<br />
with an arbor press. It is preferred to limit travel when<br />
using a press because insertion force is difficult to control.<br />
KOENIG-Expanders are also ideal for automated installation<br />
because they are problem free.<br />
d1 [mm]<br />
3 4 5 6 7 8 9 10 12 14 16 18 20 22<br />
S [mm] Stroke 1.2 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.5 6.35 7.0 8.0 9.0 10.0<br />
X [mm]<br />
±0.2<br />
Position of top of ball<br />
relative to top of sleeve<br />
MB 600 / MB 700 / MB 800<br />
0.4 0.2 0.4 0.4 0.4 0.3 0.4 0.4 0.4 0.4 0.6 0.6 0.8 0.8<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Installation Instructions MB Series<br />
Setting Force<br />
MB 600/700 MB 800 MB 600 Inch-Version<br />
d 1 d 1 d 1<br />
Note: 1 kN = 224.8 lbf<br />
Measured in steel with a tensile strength of 1,000 N/mm 2 (145 ksi) . When installing in material with less strength<br />
the values are less.<br />
a) Force with minimum bore diameter tolerance.<br />
b) Force with maximum bore diameter tolerance.<br />
Plug Removal<br />
With KOENIG-Expander MB Series removal of the plug is possible. The plug can be drilled out with a carbide tipped<br />
drill or with a high speed steel drill.<br />
MB 600-030 to 140, Ball HB ~200: High Speed Steel Drill<br />
MB 600-093 A, Ball HRC ~ 55: Carbide Tipped Drill<br />
MB 600-125 A to 281 A, Ball HB ~200: High Speed Steel Drill<br />
MB 700-030 to 220, Ball HRC ~ 45: Carbide Tipped Drill<br />
MB 800-030 to 220, Ball HRC ~ 45: Carbide Tipped Drill<br />
Procedure<br />
• To Expander Diameter 6 mm or .250 inch.<br />
Drill out, in one process, to the next larger diameter according to the Data Sheet.<br />
• Expander-Diameters over 6 mm or .250 inch:<br />
Drill out in several steps with last step to the next larger diameter according to the Data Sheet.<br />
• Clear chips, remnants of the sleeve, and oil and grease from the bore.<br />
• Install a new KOENIG-Expander.<br />
Note: After plug removal always use the next larger diameter Expander.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
7
Setting Tools –MB Series<br />
Tools: Tool Steel<br />
Heat Treated Hardness ~ HRC 50<br />
8<br />
TOOLS<br />
d1 d3 - h9<br />
d2 l2 x<br />
Type<br />
l 1<br />
3.0 10 100 2.8 10 0.4 HT MB 030<br />
4.0 10 100 3.8 10 0.2 HT MB 040<br />
5.0 10 100 4.8 12 0.4 HT MB 050<br />
6.0 10 100 5.8 15 0.4 HT MB 060<br />
7.0 10 100 6.8 18 0.4 HT MB 070<br />
8.0 10 100 7.8 20 0.3 HT MB 080<br />
9.0 14 100 8.8 22 0.4 HT MB 090<br />
10.0 14 100 9.8 25 0.4 HT MB 100<br />
12.0 14 150 11.7 30 0.4 HT MB 120<br />
14.0 20 150 13.7 35 0.4 HT MB 140<br />
16.0 20 150 15.7 40 0.6 HT MB 160<br />
18.0 20 150 17.7 45 0.6 HT MB 180<br />
20.0 25 150 19.7 50 0.8 HT MB 200<br />
22.0 25 150 21.7 55 0.8 HT MB 220<br />
d 1<br />
d 3<br />
0<br />
–.002<br />
MB 600 / MB 700 / MB 800 (Dimensions in MM)<br />
MB 600 Inch-Version (Dimensions in Inches)<br />
.093 ( 3/32") .394 3.94 .082 .137 .012 HT MB 093 A<br />
.125 ( 1/8") .394 3.94 .117 .137 .012 HT MB 125 A<br />
.156 ( 5/32") .394 3.94 .148 .137 .012 HT MB 156 A<br />
.187 ( 3/16") .394 3.94 .180 .137 .012 HT MB 187 A<br />
.218 ( 7/32") .394 3.94 .211 .400 .012 HT MB 218 A<br />
.250 ( 1/4") .394 3.94 .242 .400 .012 HT MB 250 A<br />
.281 ( 9/32") .394 3.94 .273 .400 .012 HT MB 281 A<br />
± 0.2<br />
l 1 d 2 l 2 x<br />
0<br />
–.012<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Assembly Press–MB Series–Pressure and Stroke Control<br />
Type PH-450<br />
Type PH-550<br />
Technical Data PH-450<br />
AUTOMATION<br />
Hydropneumatic Table Press for the installation of MB<br />
and LP Series Koenig Sealing Plugs. Stroke control of<br />
press allows for consistent, repeatable installations to<br />
meet quality system performance goals. On-board<br />
monitoring of installation force with graph printing<br />
capabilities as well as computer data output.<br />
Further Equipment Styles: PH-400 / PH-500<br />
Table Press with stroke control but without<br />
installation force monitoring, graph printing capabilities,<br />
and data output.<br />
Dimensions Width 250 mm<br />
Width (control unit) 470 mm<br />
Height 1,190 mm<br />
Depth 750 mm<br />
Diameter Range 3 –7 mm (.093–.281 in.)<br />
Air Pressure 6 bar<br />
Air Consumption 5.3 L / Stroke<br />
Pressing Force 28 kN<br />
Power Stroke 3 mm<br />
Cylinder Ram ~ 60 mm<br />
Technical Data PH-550<br />
Dimensions Width 250 mm<br />
Width (control unit) 470 mm<br />
Height 1,190 mm<br />
Depth 750 mm<br />
Diameter Range 3 – 14 mm<br />
Air Pressure 6 bar<br />
Air Consumption 16 L / Stroke<br />
Pressing Force 40 kN<br />
Power Stroke max. 16 mm<br />
Cylinder Ram ~ 60 mm<br />
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SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
9
10<br />
NOTES<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Sidex-SK Series<br />
• 4-10 mm diameter,<br />
Extended mandrels for below<br />
surface installation<br />
•Working pressure to 500 Bar<br />
(7,250 psi)<br />
• Shorter Installed Length<br />
• Larger working tolerances<br />
0/+0.12 mm<br />
• Installs directly into drilled holes<br />
• Clean mechanical sealing through<br />
positive anchoring<br />
• Quick installation using handy rivet<br />
type tools<br />
Contents Page<br />
– Sidex-SK Series 12<br />
– Installation Instructions 13<br />
– Spacers 14<br />
– Setting Tools 15
Sidex-SK Series<br />
Sleeve: Case Hardening Steel<br />
DIN 1.0403 ~ AISI 10L15<br />
Gun metal–finish<br />
One Piece Construction ideal for automated<br />
high production requirements.<br />
12<br />
d 1<br />
l3<br />
d1 l1 d2 l2 l3 max.<br />
l1<br />
d 2<br />
l 2<br />
l 4<br />
max.<br />
Mandrel: Heat Treatable Steel<br />
~ DIN 1.0728<br />
Special Oil Film Lubrication<br />
Bore Diameter<br />
4.0 4.5 2.50 39 9.0 6.5 4.0 SK 550-040 1000<br />
5.0 5.5 3.00 41 10.0 7.5 5.0 SK 550-050 1000<br />
6.0 6.5 3.40 43 12.0 8.0 6.0 SK 550-060 500<br />
7.0<br />
8.0<br />
7.5<br />
8.5<br />
4.10<br />
4.20<br />
38<br />
40<br />
14.0<br />
15.0<br />
9.0<br />
10.5<br />
7.0<br />
8.0<br />
+0.12<br />
0<br />
SK 550-070<br />
SK 550-080<br />
500<br />
500<br />
9.0 9.5 4.50 43 17.0 11.0 9.0 SK 550-090 250<br />
10.0 10.5 4.75 45 19.0 12.5 10.0 SK 550-100 250<br />
Extended Mandrel Version - allows insertion of up to 30 mm deep<br />
d1 l1 d2 l2 l3 max.<br />
l 4<br />
max.<br />
Bore Diameter<br />
4.0 4.5 2.50 69 9.0 6.5 4.0 SK 552-040 1000<br />
5.0 5.5 3.00 71 10.0 7.5 5.0 SK 552-050 500<br />
6.0 6.5 3.40 73 12.0 8.0 6.0 SK 552-060 500<br />
7.0<br />
8.0<br />
7.5<br />
8.5<br />
4.10<br />
4.20<br />
68<br />
70<br />
14.0<br />
15.0<br />
9.0<br />
10.5<br />
7.0<br />
8.0<br />
+0.12<br />
0<br />
SK 552-070<br />
SK 552-080<br />
250<br />
250<br />
9.0 9.5 4.50 73 17.0 11.0 9.0 SK 552-090 100<br />
10.0 10.5 4.75 75 19.0 12.5 10.0 SK 552-100 100<br />
l4<br />
Type<br />
Type<br />
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SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Installation Instructions Sidex-SK<br />
Drilled Hole<br />
• The drilled hole must be within the tolerances shown on the preceding data sheets.<br />
• Holes must be round within 0.05 mm.<br />
• With hard materials the bore roughness should be from R z = 10 - 30 µm for best results.<br />
• Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness.<br />
• The bore must be free of oil, grease and chips.<br />
Setting Procedure<br />
Fig. 1<br />
Fig. 2<br />
Fig. 3<br />
1. Insert the plug in the tool, making sure that the<br />
sleeve is against the nosepiece. (Fig. 1)<br />
2. After inserting the plug into the hole (making sure<br />
the tool is flush to the work surface) activate the tool<br />
to expand the plug. The mandrel will break apart<br />
when the proper tension has been reached.<br />
(Fig. 2 & 3)<br />
Note<br />
• The assembly of KOENIG-Expanders should only be<br />
done in a clean working area.<br />
• The sleeve and mandrel of the plug should not be<br />
cleaned or lubricated.<br />
Tools<br />
For trouble free installation of KOENIG-Expanders use the tools and appropriate components according to the data<br />
sheet.<br />
Plug Removal<br />
With KOENIG-Expander Sidex-SK Series plug removal is possible.<br />
Procedure:<br />
1. Drive the mandrel from the sleeve with a punch.<br />
2. Drill out the sleeve and remove the mandrel.<br />
3. Bore the hole to the next larger Expander diameter per the data sheet.<br />
4. Clear chips, remnants of the sleeve, and oil and grease from the bore.<br />
5. Install a new KOENIG-Expander.<br />
Note: After plug removal always install the next larger size plug.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
13
Spacers, Sidex Series<br />
Case Hardening Steel<br />
DIN 1.0403, ~AISI 10L15<br />
Case Hardened<br />
For setting KOENIG-Expander Sidex SK<br />
plugs with 30 mm longer mandrels<br />
14<br />
Dimensions in MM<br />
d1 d2 Type<br />
Sidex SK Series<br />
4.0 2.7 4X30-SK SK 552-040<br />
5.0 3.2 5X30-SK SK 552-050<br />
6.0 3.7 6X30-SK SK 552-060<br />
7.0 4.6 7X30-SK SK 552-070<br />
8.0 4.8 8X30-SK SK 552-080<br />
9.0 5.2 9X30-SK SK 552-090<br />
10.0 5.6 10X30-SK SK 552-100<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Setting Tools–SK Series<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
15
Setting Tools–Sidex-SK Series<br />
Type KW-010 (shown)<br />
Hydraulic/Pneumatic Tool<br />
Type KW-010 MCS available.<br />
Features a vacuum mandrel collection system.<br />
Air Pressure max. 6.5 bar (95 psi)<br />
Air Consumption per Expander 1 dm 3 (61 in3 )<br />
Weight 2.1 kg (4.6 lb.)<br />
16<br />
4 SKW-104<br />
Type KW-020<br />
Hydraulic/Pneumatic Tool<br />
Air pressure max. 6.5 bar (95 psi)<br />
Weight 2.2 kg (4.9 lb.)<br />
d1 Nosepiece Jaw Case Jaws Jaw Pusher<br />
Tool<br />
TOOLS<br />
Type Type Type Type Type Type<br />
5 SKW-105 PRG740-11AE PRG540-46E<br />
6 SKW-106 PRG740-7A<br />
7 SKW--107<br />
8 SKW-108<br />
HKW-010308 HKW-014208 HKW-010508<br />
9 SKW-109 –<br />
10* SKW-110<br />
* For installation of d 1 =10 mm diameter plugs, the mandrel<br />
collection system must be turned off.<br />
PRG-14<br />
KW-010 KW-020<br />
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SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
HK Series<br />
• Extensive available stock from<br />
3-12 mm diameter, special<br />
oversize version and extended<br />
mandrels for below surface<br />
installation<br />
• Normal working tolerances 0/+0.1<br />
mm or 0/+0.05 mm<br />
• Direct installation in Hydraulic<br />
Component through holes<br />
• Clean, mechanical sealing<br />
• Quick installation using hand rivet<br />
type tools<br />
Contents Page<br />
– HK 55 Series 18<br />
– Installation Instructions 20<br />
– Spacers 21<br />
– Setting Tools 22
HK 55 Series<br />
Sleeve: Case Hardening Steel<br />
DIN 1.0403, ~AISI 10L15<br />
Soft Annealed Gun Metal Finish<br />
Dimensions in MM<br />
18<br />
d1 l1 d2 l2 l3 max.<br />
l 4<br />
max.<br />
Bore Diameter<br />
Mandrel: Heat Treatable Steel<br />
~DIN 1.0728<br />
Special Oil Film Lubrication<br />
3.0 5.0 2.0 36.5 9.0 7.0 3.0 HK030-CK55-111 100<br />
4.0 5.0 2.2 38.0 9.5 8.0 4.0 HK040-CK55-111 100/1000<br />
5.0 6.0 2.8 43.0 11.0 9.5 5.0 HK050-CK55-111 100/1000<br />
6.0 6.5 2.8 43.0 12.0 10.0 6.0 HK060-CK55-111 100/1000<br />
7.0<br />
8.0<br />
7.5<br />
8.5<br />
3.8<br />
4.5<br />
43.0<br />
38.0<br />
13.0<br />
13.5<br />
11.0<br />
11.5<br />
7.0<br />
8.0<br />
+ 0.1<br />
0<br />
HK070-CK55-111<br />
HK080-CK55-111<br />
Standard<br />
100/500<br />
100/500<br />
9.0 9.5 4.5 41.0 14.5 13.0 9.0 HK090-CK55-111 100/500<br />
10.0 10.5 4.5 41.0 15.5 13.5 10.0 HK100-CK55-111 100/250<br />
4.3 5.0 2.2 38.0 9.5 8.0 4.3 HK043-CK55-111 Oversize<br />
5.3 6.0 2.8 43.0 11.0 9.5 5.3 HK053-CK55-111 Version<br />
6.3 6.5 2.8 43.0 12.0 10.0 6.3 HK063-CK55-111<br />
7.3<br />
8.3<br />
9.3<br />
7.5<br />
8.5<br />
9.5<br />
3.8<br />
4.5<br />
4.5<br />
43.0<br />
38.0<br />
41.0<br />
13.0<br />
13.5<br />
14.5<br />
11.0<br />
11.5<br />
13.0<br />
7.3<br />
8.3<br />
9.3<br />
+ 0.1<br />
0<br />
HK073-CK55-111<br />
HK083-CK55-111<br />
HK093-CK55-111<br />
100<br />
10.3 10.5 4.5 41.0 15.5 13.5 10.3 HK103-CK55-111<br />
HK 11 Series<br />
Sleeve: Aluminum Alloy<br />
DIN 3.0615, AlMgSiPb<br />
Plain Finish<br />
Dimensions in MM<br />
d1 l1 d2 l2 l3 max.<br />
l 4<br />
max.<br />
Bore Diameter<br />
Type<br />
Mandrel: Heat Treatable<br />
~DIN 1.0728<br />
Special Oil Film Lubrication<br />
12.0 12.0 6.0 40.0 17.5 15 12.0 + 0.5<br />
0<br />
HK120-CK11-111 Standard 250<br />
Type<br />
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SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
19
20<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
21
22<br />
HKW-002103 •<br />
HKW-002104 •<br />
HKW-002103 •<br />
HKW-002104 •<br />
HKW-002105 •<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Setting Tools – HK Series<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
23
Setting Tools–HK-55<br />
Type KW-010 (shown)<br />
Hydraulic/Pneumatic Tool<br />
Type KW-010 MCS available.<br />
Features a vacuum mandrel collection system.<br />
Air Pressure max. 6.5 bar (95 psi)<br />
Air Consumption per Expander 1 dm3 (61 in3 )<br />
Weight 2.1 kg (4.6 lb.)<br />
24<br />
Type KW-020<br />
Hydraulic/Pneumatic Tool<br />
Air pressure max. 6.5 bar (95 psi)<br />
Weight 2.2 kg (4.9 lb.)<br />
TOOLS<br />
KW-010 KW-020<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Setting Tools–HK-11<br />
Type KW-010 (shown)<br />
Hydraulic/Pneumatic Tool<br />
Type KW-010 MSC available.<br />
Features a vacuum mandrel collection system.<br />
Air Pressure max. 6.5 bar (95 psi)<br />
Air Consumption per Expander 1 dm 3 (61 in3 )<br />
Weight 2.1 kg (4.6 lb.)<br />
Type KW-020<br />
Hydraulic/Pneumatic Tool<br />
Air pressure max. 6.5 bar (95 psi)<br />
Weight 2.2 kg (4.9 lb.)<br />
TOOLS<br />
KW-010 KW-020<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
25
26<br />
NOTES<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
LK Series<br />
• 4-12 mm diameter,<br />
•Working pressure to 60 Bar<br />
(870 psi)<br />
• Shortest Installed Length<br />
• Larger working tolerances<br />
0/+0.12 mm<br />
• Installs directly into drilled holes<br />
• Clean mechanical sealing through<br />
positive anchoring<br />
• Quick installation using handy rivet<br />
type tools<br />
• No axial loading imposed on<br />
component<br />
•Available in stainless steel<br />
Contents Page<br />
– LK 600 Series 28<br />
– LK 950 Series 29<br />
– Installation Instructions 30<br />
– Setting Tools 31
LK 600 Series<br />
Sleeve: Stainless Steel<br />
DIN 1.4305, Plain Finish<br />
Special Oil Film Lubrication<br />
One Piece Construction ideal for automated<br />
high production requirements.<br />
28<br />
d1 l1 d2 l2 l3 max.<br />
l 4<br />
max.<br />
Mandrel: Stainless Steel<br />
DIN 1.4305, Plain Finish<br />
Special Oil Film Lubrication<br />
Bore Diameter<br />
4.0 3.7 2.2 36 5.5 4.0 4.0 LK-600-040 100/1000<br />
5.0 4.5 2.95 36 6.9 4.8 5.0 LK-600-050 100/1000<br />
6.0 5.0 3.4 36 7.4 5.3 6.0 LK-600-060 100/1000<br />
7.0<br />
8.0<br />
5.5<br />
6.5<br />
4.2<br />
4.3<br />
34<br />
34<br />
8.0<br />
9.8<br />
5.8<br />
6.8<br />
7.0<br />
8.0<br />
+0.12<br />
0<br />
LK-600-070<br />
LK-600-080<br />
100/500<br />
100/500<br />
9.0 6.5 4.7 34 9.8 6.8 9.0 LK-600-090 100/500<br />
10.0 6.5 5.1 36 9.8 6.8 10.0 LK-600-100 100/500<br />
12.0 7.5 5.9 36 10.8 7.8 12.0 LK-600-120 100/250<br />
Type<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
LK 950 Series<br />
Sleeve: Case Hardening Steel<br />
Soft Annealed Gun Finish<br />
One Piece Construction ideal for automated<br />
high production requirements.<br />
d1 l1 d2 l2 l3 max.<br />
l 4<br />
max.<br />
Mandrel: Steel Plain Finish<br />
Special Oil Film Lubrication<br />
Bore Diameter<br />
4.0 3.7 2.2 36 5.5 4.0 4.0 LK-950-040 100/1000<br />
5.0 4.5 2.95 36 6.9 4.8 5.0 LK-950-050 100/1000<br />
6.0 5.0 3.4 36 7.4 5.3 6.0 LK-950-060 100/1000<br />
7.0<br />
8.0<br />
5.5<br />
6.5<br />
4.2<br />
4.3<br />
34<br />
34<br />
8.0<br />
9.8<br />
5.8<br />
6.8<br />
7.0<br />
8.0<br />
+0.12<br />
0<br />
LK-950-070<br />
LK-950-080<br />
100/500<br />
100/500<br />
9.0 6.5 4.7 34 9.8 6.8 9.0 LK-950-090 100/500<br />
10.0 6.5 5.1 36 9.8 6.8 10.0 LK-950-100 100/500<br />
12.0 7.5 5.9 36 10.8 7.8 12.0 LK-950-120 100/250<br />
Type<br />
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29
Installation Instructions LK Series<br />
Drilled Hole<br />
• The drilled hole must be within the tolerances shown on the preceding data sheets.<br />
• Holes must be round within 0.05 mm.<br />
• With hard materials the bore roughness should be from R z = 10 - 30 µm for best results.<br />
• Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness.<br />
• The bore must be free of oil, grease and chips.<br />
Setting Procedure<br />
30<br />
Fig. 1<br />
Fig. 2<br />
Fig. 3<br />
1. Insert the plug in the tool, making sure that the<br />
sleeve is against the nosepiece. (Fig. 1)<br />
2. After inserting the plug into the hole activate the tool<br />
to expand the plug. The mandrel will break apart<br />
when the proper tension has been reached.<br />
(Fig. 2 & 3)<br />
Note<br />
• The assembly of KOENIG-Expanders should only be<br />
done in a clean working area.<br />
• The sleeve and mandrel of the plug should not be<br />
cleaned or lubricated.<br />
Tools<br />
For trouble free installation of KOENIG-Expanders use the tools and appropriate components according to the data<br />
sheet.<br />
Plug Removal<br />
With KOENIG-Expander LK Series plug removal is possible.<br />
Procedure:<br />
1. Drive the mandrel from the sleeve with a punch.<br />
2. Drill out the sleeve and remove the mandrel.<br />
3. Bore the hole to the next larger Expander diameter per the data sheet.<br />
4. Clear chips, remnants of the sleeve, and oil and grease from the bore.<br />
5. Install a new KOENIG-Expander.<br />
Note: After plug removal always install the next larger size plug.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Setting Tools–LK Series<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
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31
Setting Tools–LK Series<br />
Type KW-010 (shown)<br />
Hydraulic/Pneumatic Tool<br />
Type KW-010 MCS available.<br />
Features a vacuum mandrel collection system.<br />
Air Pressure max. 6.5 bar (95 psi)<br />
Air Consumption per Expander 1 dm 3 (61 in3 )<br />
Weight 2.1 kg (4.6 lb.)<br />
32<br />
4 LKW-104<br />
Type KW-020<br />
Hydraulic/Pneumatic Tool<br />
Air pressure max. 6.5 bar (95 psi)<br />
Weight 2.2 kg (4.9 lb.)<br />
d1 Nosepiece Jaw Case Jaws Jaw Pusher<br />
Tool<br />
TOOLS<br />
Type Type Type Type Type Type<br />
5 LKW-105 PRG740-11AE PRG540-46E<br />
6 LKW-106 PRG740-7A<br />
7 LKW--107<br />
8 LKW-108<br />
9 LKW-109<br />
HKW 010308<br />
PRG-14<br />
HKW 014208 HKW 010508<br />
10 LKW-110<br />
12 LKW-112 HKW-014210 10X30<br />
KW-010 KW-020<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
LP Series<br />
• Mechanical labyrinth sealing<br />
• Satisfactory corrosion protection<br />
• Rated pressure performances up to<br />
60 bar (870 psi)<br />
• Suitable for fully automated<br />
installation<br />
Contents Page<br />
– LP 900 Series 34<br />
– Installation Instructions 35<br />
– Setting Tools 36
LP 900 Series Sealing Plugs<br />
Material: Free Cutting Steel<br />
Nitrocarburized, Lubricated<br />
34<br />
Dimensions in MM<br />
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SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Installation Instructions LP Series<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
35
Setting Tools, LP Series<br />
Tools: Tool Steel<br />
Heat Treated Hardness – HRC50<br />
36<br />
TOOLS<br />
Email: info@sherex.com Toll free: 866-4-SHEREX (866-474-3739)<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Assembly Press–LP Series–Pressure and Stroke Control<br />
Type PH-450<br />
Type PH-550<br />
Technical Data PH-450<br />
AUTOMATION<br />
Hydropneumatic Table Press for the installation of MB<br />
and LP Series Koenig Sealing Plugs. Stroke control of<br />
press allows for consistent, repeatable installations to<br />
meet quality system performance goals. On-board<br />
monitoring of installation force with graph printing capabilities<br />
as well as computer data output.<br />
Further Equipment Styles: PH-400 / PH-500<br />
Table Press with stroke control but without<br />
installation force monitoring, graph printing capabilities,<br />
and data output.<br />
Dimensions Width 250 mm<br />
Width (control unit) 470 mm<br />
Height 1,190 mm<br />
Depth 750 mm<br />
Diameter Range 3 –7 mm (.093–.281 in.)<br />
Air Pressure 6 bar<br />
Air Consumption 5.3 L / Stroke<br />
Pressing Force 28 kN<br />
Power Stroke 3 mm<br />
Cylinder Ram ~ 60 mm<br />
Technical Data PH-550<br />
Dimensions Width 250 mm<br />
Width (control unit) 470 mm<br />
Height 1,190 mm<br />
Depth 750 mm<br />
Diameter Range 3 – 14 mm<br />
Air Pressure 6 bar<br />
Air Consumption 16 L / Stroke<br />
Pressing Force 40 kN<br />
Power Stroke max. 16 mm<br />
Cylinder Ram ~ 60 mm<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
37
38<br />
NOTES<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Technical<br />
Information<br />
Engineering:<br />
Design and development<br />
with state-of-the-art<br />
CAD-Design.<br />
Profile Projector –<br />
Measuring Instrument for in-process<br />
control of production.<br />
Contents Page<br />
– Pressure Performance Tests 41<br />
– Pressure Performance<br />
MB 600 42<br />
MB 600, Inch-Version 44<br />
MB 700 46<br />
MB 800 48<br />
Sidex-SK 50<br />
HK 55 52<br />
LK 600 54<br />
LK 950 56<br />
LP 900 58<br />
– Anchorage Principle 60<br />
– Hole Roughness: Requirements 62<br />
– Design Guidelines 63<br />
– Galvanic Corrosion 67<br />
– Chart: Hardness cross reference for<br />
plain and low alloy steels 69<br />
– SI-Units of Measurement 70<br />
– American and British<br />
Units of Measurement 72
40<br />
NOTES<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
T<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
41
42<br />
T<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance MB 600<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➅<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
Drilled Hole<br />
Tolerance [mm] Roughness R z [µm]<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
+ 0.1<br />
0<br />
T<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
43
Pressure Performance MB 600, Inch-Version<br />
Sleeve Material: X 10 CrNiS 18 9 Tensile Strength Rm = 640 N/mm 2<br />
DIN 1.4305 Hardness HB = 220<br />
44<br />
p [bar]<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
.093<br />
( 3/32")<br />
➀➁➂➃➅<br />
➎➐<br />
1,400 bar (20,300 psi)<br />
1,200 bar (17,400 psi)<br />
450 bar (6,500 psi)<br />
380 bar (5,500 psi)<br />
.125<br />
( 1/8")<br />
.156<br />
( 5/32")<br />
Proof Pressure Test B<br />
Base Material<br />
.187<br />
( 3/16")<br />
➀➁➂➃➅<br />
➎➐<br />
➀➁➂➃➅<br />
➎➐<br />
.218<br />
( 7/32")<br />
Expander Diameter [in]<br />
.250<br />
( 1/4")<br />
.281<br />
( 9/32")<br />
20,000<br />
15,000<br />
10,000<br />
5,000<br />
T<br />
p [psi]<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance MB 600, Inch-Version<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➅<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
Drilled Hole<br />
T<br />
Tolerance [in.] Roughness R z [µm]<br />
ø .093<br />
from<br />
ø .125<br />
+ 0.002<br />
0<br />
+ 0.004<br />
0<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
45
Pressure Performance MB 700<br />
Sleeve Material: Stainless Steel, AISI 303 Tensile Strength Rm = 640 N/mm 2<br />
DIN 1.4305 Hardness HB = 220<br />
p [bar]<br />
46<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
3<br />
1,400 bar (20,300 psi)<br />
1,200 bar (17,400 psi)<br />
450 bar (6,500 psi)<br />
380 bar (5,500 psi)<br />
➀➁➂➃➅<br />
➎➐<br />
4 5 6 7 8 9 10 12 14 16 18 20 22<br />
Proof Pressure Test B<br />
Base Material<br />
➎➐<br />
➀➁➂➃➅<br />
➎➐<br />
➀➁➂➃➅<br />
Expander Diameter [mm]<br />
1,150 bar (16,700 psi)<br />
900 bar (13,000 psi)<br />
350 bar (5,100 psi)<br />
280 bar (4,100 psi)<br />
T<br />
20,000<br />
15,000<br />
10,000<br />
5,000<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
p [psi]
Pressure Performance MB 700<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➅<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
+ 0.1<br />
0<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
47
Pressure Performance MB 800<br />
Sleeve Material: Case Hardening Steel Tensile Strength Rm = 500 N/mm 2<br />
DIN 1.0403 Hardnesss H = 180<br />
p [bar]<br />
48<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
3<br />
1,100 bar (16,000 psi)<br />
1,000 bar (14,500 psi)<br />
350 bar (5,100 psi)<br />
320 bar (4,600 psi)<br />
4 5 6 7 8 9 10 12 14 16 18 20 22<br />
➀➁➂➃➅<br />
➎➐<br />
➎➐<br />
Proof Pressure Test B<br />
Base Material<br />
➎➐<br />
➀➁➂➃➅<br />
➀➁➂➃➅<br />
Expander Diameter [mm]<br />
900 bar (13,000 psi)<br />
800 bar (11,600 psi)<br />
280 bar (4,100 psi)<br />
250 bar (3,600 psi)<br />
T<br />
20,000<br />
15,000<br />
1,000<br />
5,000<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
p [psi]
Pressure Performance MB 800<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➅<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining<br />
CasehHard. St.<br />
C15Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
DIN 3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.)<br />
Rm [N/mm 2 ]<br />
Elongation (min.)<br />
[%)<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Stength<br />
(avg.)<br />
Rp 0.2 [N/mm 2 ]<br />
T<br />
Hardness<br />
Drilled Hole<br />
(min.)<br />
HB Tolerance [mm] Roughness Rz [µm]<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
+ 0.1<br />
0<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
49
Pressure Performance Sidex-SK<br />
Sleeve Material : Case Hardening Steel Tensile Strength Rm = 500 N/mm 2<br />
DIN 1.0403 Hardness HB = 180<br />
50<br />
➀➁➂➃➅<br />
➎➐<br />
1800<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
4<br />
1,600 bar (23,200 psi)<br />
1,400 bar (20,300 psi)<br />
500 bar (7,200 psi)<br />
450 bar (6,500 psi)<br />
Proof Pressure Test B<br />
Base Material<br />
➀➁➂➃➅<br />
➎➐<br />
➀➁➂➃➅<br />
➎➐<br />
5 6 7 8 9 10<br />
Expander Diameter [mm]<br />
25,000<br />
20,000<br />
15,000<br />
10,000<br />
5,000<br />
p [psi]<br />
T<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance Sidex-SK<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➅<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
+ 0.12<br />
0<br />
• If pressure is applied to both sides of the Sidex-SK plug, allowable working pressure on the insertion side is reduced<br />
by 50%.<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
51
Pressure Performance HK 55<br />
Sleeve Material : Case Hardening Steel, soft annealed Tensile Strength Rm = 350 N/mm 2<br />
DIN 1.0403 Hardness HB = 100<br />
52<br />
p [bar]<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
3<br />
➀➁➂➃➅<br />
➎➐<br />
1,200 bar (17,400 psi)<br />
500 bar (7,200 psi)<br />
350 bar (5,100 psi)<br />
160 bar (2,300 psi)<br />
450 bar (6,500 psi)<br />
4 5 6 7 8 9 10<br />
Proof Pressure Test B<br />
Base Material<br />
➀➁➂➃<br />
➎➏➐<br />
➀➁➂➃<br />
➎➏➐<br />
Expander Diameter [mm]<br />
20,000<br />
15,000<br />
10,000<br />
5,000<br />
p [psi]<br />
T<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance HK 55<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➎<br />
➏<br />
➐<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
• If HK plugs are used to keep channels separate, allowable working pressure on the insertion side is reduced by<br />
50%.<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
+ 0.1<br />
0<br />
10 to 30<br />
roughness<br />
anchoring not<br />
effective<br />
*<br />
anchorage<br />
in<br />
base metal<br />
not possible<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
53
Pressure Performance LK 600<br />
54<br />
p [bar]<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
➀➁➂➃➄➅➆<br />
Base Material<br />
4<br />
180 bar (2,600 psi)<br />
60 bar (870 psi)<br />
Proof Pressure Test B<br />
➀➁➂➃➄➅➆<br />
➀➁➂➃➄➅➆<br />
5 6 7 8 9 10<br />
Expander Diameter [mm]<br />
p [psi]<br />
T<br />
3,000<br />
2,500<br />
2,000<br />
1,500<br />
1,000<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
➀➁➂➃➄ Temperature range for Proof Pressure Test B : -40ºC to +150ºC<br />
➅➆ Temperature range for Proof Pressure Test B : -40ºC to +100ºC<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
12
Pressure Performance LK 600<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➄<br />
➅<br />
➆<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
• Series LK are not suitable for pressure load applied on the insertion side of plug.<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
+ 0.12<br />
0<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
55
Pressure Performance LK 950<br />
56<br />
p [bar]<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
➀➁➂➃➄➅➆<br />
Base Material<br />
180 bar (2,600 psi)<br />
60 bar (870 psi)<br />
4 5 6 7 8 9 10<br />
Proof Pressure Test B<br />
➀➁➂➃➄➅➆<br />
➀➁➂➃➄➅➆<br />
Expander Diameter [mm]<br />
12<br />
T<br />
2,500<br />
2,000<br />
1,500<br />
1,000<br />
p [psi]<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
➀➁➂➃➄ Temperature range for Proof Pressure Test B : -40ºC to +150ºC<br />
➅➆ Temperature range for Proof Pressure Test B : -40ºC to +100ºC<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance LK 950<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➄<br />
➅<br />
➆<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
• Series LK are not suitable for pressure load applied on the insertion side of plug.<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
Diameter<br />
4 to 12mm<br />
+ 0.12<br />
0<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
10 to 30<br />
Partial<br />
Anchorage<br />
10 to 30<br />
Anchorage in<br />
base material<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
57
Pressure Performance LP 900<br />
58<br />
p [bar]<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
➀➁➂➃➄➅➆<br />
Base Material<br />
180 bar (2,600 psi)<br />
60 bar (870 psi)<br />
4 5 6 7 8 9 10<br />
Proof Pressure Test B<br />
➀➁➂➃➄➅➆<br />
➀➁➂➃➄➅➆<br />
Expander Diameter [mm]<br />
12<br />
T<br />
2,500<br />
2,000<br />
1,500<br />
1,000<br />
p [psi]<br />
Max. Allowable Working Pressure = Nominal Pressure<br />
➀➁➂➃➄ Temperature range for Proof Pressure Test B : -40ºC to +150ºC<br />
➅➆ Temperature range for Proof Pressure Test B : -40ºC to +100ºC<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Pressure Performance LP 900<br />
Installation Requirements<br />
The working pressure specifications on the preceding page are obtainable under the following conditions.<br />
➀<br />
➁<br />
➂<br />
➃<br />
➄<br />
➅<br />
➆<br />
Base Material of the<br />
Installation<br />
High Strength St.<br />
ETG-100<br />
AISI 1144<br />
Free Machining Case<br />
Hard. Stl.<br />
C15 Pb<br />
DIN 1.0403<br />
Cast Iron<br />
GG-25<br />
DIN 1691<br />
Ductile Cast Iron<br />
GGG-50<br />
DIN 1693<br />
Aluminum Alloy<br />
Al Mg Si Pb<br />
DIN 3.0615<br />
AA6262<br />
Aluminum Alloy<br />
Al Cu Mg 2<br />
DIN 3.1354<br />
AA2024<br />
Cast Al Alloy<br />
G-Al Si 7 Mg<br />
3.2371<br />
AA356-T6<br />
Tensile Strength<br />
(avg.) [N/mm 2 ]<br />
Elongation (min.)<br />
[%]<br />
1000 6 865 280<br />
560 6 300 180<br />
250 – – 160<br />
500 7 320 170<br />
340 8 300 90<br />
480 8 380 120<br />
300 4 250 80<br />
• Equivalent working pressure capability can be obtained when using base materials with similar mechanical<br />
characteristics. However, the appropriate installation instructions must be followed.<br />
• Applications for other non-ferrous metals and non-metallic materials upon request.<br />
• Factors which may lower the working pressure capability are:<br />
- anchorage principle<br />
- bore roughness requirements<br />
- design guidelines<br />
Ultimate Strength<br />
(avg.) Rp 0.2 [N/mm 2 ]<br />
Hardness<br />
(min.) HB<br />
Drilled Hole<br />
T<br />
Tolerance [mm] Roughness R z [µm]<br />
Diameter<br />
3 to 12 mm<br />
(see data<br />
sheet)<br />
• Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB=30 greater than<br />
the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve<br />
indicated working pressures.<br />
Security Range<br />
The security range (the difference between working pressure and Test B pressure) allows for uncontrollable<br />
variations. For instance, dynamic loading at 1 million cycles and a frequency of 3-4Hz has shown that burst<br />
pressure Test A and Test B pressure are reduced about 20% after this point.<br />
10 to 30<br />
anchorage<br />
in<br />
base metal<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
59
Anchorage Principle<br />
60<br />
T<br />
The required bore roughness is directly related to the hardness and the mechanical characteristics of the base<br />
material. Depending on the combination of sealing plug and base material, anchorage takes place either by the<br />
groove profile of the expander sleeve biting into the base material or on anchorage to the surface roughness of<br />
the bore.<br />
NOTE: When selecting a KOENIG Expander the bore roughness must always be adjusted according to the<br />
hardness of the base material.<br />
Anchorage principle related to base material<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Anchorage Principle<br />
Anchorage due to plug sleeve serrations<br />
KOENIG Expander Series MB 800<br />
in aluminum alloy HB = 90<br />
Anchorage due to plug sleeve serrations<br />
KOENIG Expander Series LP 900<br />
in aluminum alloy HB = 90<br />
Anchorage due to plug sleeve serrations<br />
KOENIG Expander Series SK<br />
in aluminum alloy HB=90<br />
Anchorage due to bore roughness<br />
KOENIG Expander Series HK 55<br />
in gray cast iron HB = 160<br />
Anchorage due to plug sleeve serrations<br />
KOENIG Expander Series LK 950<br />
in aluminum alloy HB = 90<br />
T<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
61
Bore Roughness Requirements<br />
62<br />
T<br />
When installing KOENIG-Expanders in hard base material no positive anchoring is possible. So, to attain suitable<br />
working pressures and anchorage, it is necessary to have a bore roughness of Rz=10-30 µm. At a roughness greater<br />
than Rz=10-30 µm leakage might occur.<br />
Pressure performance correlation to bore roughness.<br />
% of test pressure, Test B , and allowable working pressure<br />
100<br />
80<br />
60<br />
40<br />
20<br />
Roughness Profile<br />
Required roughness profile<br />
1 2 3 4 5 6 7 8 9 10 20 30<br />
The ideal bore roughness for anchorage is attained by<br />
drilling with a twist drill or core drill.<br />
Roughness R Z [µm]<br />
(Approximate)<br />
Undesirable roughness profile<br />
By reaming, a one-sided, smooth roughness profile is<br />
created. This is not desirable.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Design Guidelines<br />
T<br />
Wall thickness/distance from edge<br />
As the radial expansion of the KOENIG Expander sleeve occurs, the base material in which it will be anchored<br />
plastically deforms. The resultant strength, as well as the hydraulic pressure and temperature service conditions<br />
depending on the expander type and characteristics of the base material, require minimum wall thickness, or<br />
distance from edge.<br />
The guideline values for minimum wall thickness and distance from edge (Wmin) express these influencing factors.<br />
At these minimum values, only slight deformation on the exterior profile of the base material of less than 20 µm is<br />
likely. This does not affect the function of the KOENIG Expander. Below the guideline values (Wmin ) the possibility<br />
of overloading the base material exists, which can adversely influence the function of the KOENIG Expander. In such<br />
cases tests must be conducted.<br />
Guideline values W min for wall thickness and distance from edge<br />
At KOENIG Expander diameters d1 ≥ 4mm: Wmin = fmin · d1<br />
d1
Design Guidelines<br />
Required Installation Lengths<br />
64<br />
Dimensions in MM<br />
l 3<br />
d 1<br />
l 4<br />
d N<br />
d 1<br />
l 4<br />
d N =d 1<br />
d 1<br />
l 4<br />
d N =d 1<br />
d 1<br />
T<br />
MB Sidex-SK<br />
HK<br />
Threaded Plugs<br />
dN HK 55 HK 11<br />
DIN 908<br />
d1 l3 min l4 min* d1 l4 max d1 l4 max d1 l4 max d1 l4 max<br />
2.0 3.0 3.4 5.0<br />
3.0 4.0 3.8 5.5 3.0 7.0 3.0 6.5<br />
4.0 5.0 5.3 7.0 4.0 6.5 4.0 8.0 4.0 8.0<br />
5.0 6.0 6.3 8.5 5.0 7.5 5.0 9.5 5.0 10.0 M 8x1 11.5<br />
6,0 7.0 7.3 9.5 6.0 8.0 6.0 10.0 6.0 10.0 M 8x1 11.5<br />
7.0 8.0 8.3 11.0 7.0 9.0 7.0 11.0 7.0 10.5 M10x1 12.0<br />
8.0 9.0 9.8 12.5 8.0 10.5 8.0 11.5 8.0 13.5 M10x1 12.0<br />
9.0 10.0 10.8 13.5 9.0 11.0 9.0 13.0 9.0 13.0 M12x1.5 16.0<br />
10.0 12.0 12.8 16.0 10.0 12.5 10.0 13.5 10.0 15.5 M12x1.5 16.0<br />
12.0 14.0 14.5 18.0 12.0 15.0 M14x1.5 16.5<br />
14.0 16.0 16.5 20.0 M16x1.5 16.5<br />
16.0 18.0 18.5 22.5 M18x1.5 17.5<br />
18.0 20.0 21.5 25.5 M20x1.5 19.5<br />
20.0 22.0 24.5 28.5 M22x1.5 19.5<br />
d N = given nominal bore/system bore size<br />
* Installation Lengths MB Series<br />
Comparison<br />
The required installation length (l 4 ) min. for MB plugs is for base materials with hardness greater than HB=90. For<br />
softer materials, deeper installation is required.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
l 4<br />
d N
Design Guidelines<br />
Dimensions in MM<br />
T<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
65
Design Guidelines<br />
66<br />
T<br />
Roundness Tolerance<br />
To assure reliable functioning of the KOENIG-Expander with regard to pressure performance and to assure leak tight<br />
sealing, a roundness tolerance of t=0.05 mm must be held.<br />
By using a double lipped twist drill, the called out hole<br />
and roundness tolerances are reached. Better<br />
tolerances, particularly for larger diameter holes, can be<br />
held by using a triple lipped twist drill.<br />
Conicity of the Bore<br />
Within the effective sealing area of the KOENIG Expander, the bore must be according to the dimensional sheets.<br />
The bore lead in can be beveled up to a depth of 0.25 x d1 (LK: 0.15 x d1) because this area has no significant effect<br />
on the sealing function.<br />
MB SK HK<br />
LP LK<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Galvanic Corrosion<br />
T<br />
In choosing a KOENIG Expander you must consider that the material of the sealing plug and the material of the<br />
production piece can show different electrical potentials. In the presence of an electrolyte (e.g. 5% Water-NaCl<br />
solution), this potential difference causes electrochemical attack on the least noble of the metals in contact - galvanic<br />
corrosion. In this case, either the base material or its surface protection will become the anode and will be<br />
transferred to the pure metal of the cathode. The corrosion speed or the current density will be determined by the<br />
relative surface area or volume of the anode and cathode as illustrated below.<br />
Cathode<br />
Anode<br />
KOENIG-Expander = Cathode<br />
Large Anode Area → Low Current Density at the Anode → Slow Corrosion<br />
KOENIG-Expander = Anode<br />
Small Anode Area → High Current Density at the Anode → Fast Corrosion<br />
Base Material = Anode<br />
Base Material l = Cathode<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
67
Galvanic Corrosion<br />
Effect of Galvanic Corrosion<br />
The following table shows the expected galvanic corrosion behavior of KOENIG Expanders in common base<br />
materials allowing for the relative surface areas of both metals, which influences the speed of corrosion.<br />
Base Material<br />
Steel, carbon/low alloy, plain<br />
Steel, carbon/low alloy, Zn plated, chromate<br />
Steel, carbon/low alloy, phosphatized<br />
Nitrided or case hardening steel behavior depends on the method used<br />
Stainless steel, DIN 1.4305, AISI 303<br />
Stainless steel, DIN 1.4005, AISI 416<br />
Cast iron, GG, DIN 1691, plain<br />
Cast iron, GG, DIN 1691, Zn plated, chromate<br />
Cast iron, GG DIN 1691, phosphatized<br />
Ductile cast iron, GGG DIN 1693, plain<br />
Ductile cast iron, GGG DIN 1693, Zn plated, chromate<br />
Ductile cast iron, GGG DIN 1693 phosphatized<br />
Aluminum alloy, Ws-Nr. 3.3211, AA 6061<br />
Aluminum alloy, Ws-Nr. 3.0615, ~AA 6262<br />
Aluminum alloy, Ws-Nr. 3.1354, AA 2024<br />
Aluminum alloy, Ws-Nr. 3.4365, AA 7075<br />
Cast aluminum alloy, Ws-Nr. 3.2371, AA 356-T6<br />
Cast aluminum alloy, Ws-Nr. 3.2373<br />
Cast aluminum alloy, Ws-Nr. 3.2381<br />
68<br />
KOENIG Expander Series<br />
T<br />
Key to the galvanic corrosion behavior of KOENIG-Expanders in the presence of an electrolytic medium installed in<br />
base materials per the above table:<br />
Not accelerated<br />
Lightly accelerated<br />
Accelerated<br />
Marked acceleration<br />
Suggestions to prevent galvanic corrosion<br />
• Chose materials with no or low potential difference.<br />
• Use corrosion reducing designs, i.e. if possible prevent the accumulation of fluids on the outer surface of the<br />
workpiece.<br />
• By using suitable surface coatings, corrosion attack can be considerably reduced.<br />
Salt spray testing per DIN 50021 can be done in our lab.<br />
MB 600<br />
MB 700<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
MB 800<br />
SK<br />
HK 55<br />
HK 11<br />
LP 900<br />
LK 600<br />
LK 950
Hardness Conversion Table for Hardenable Carbon and Low Alloy Steel.<br />
Taken from DIN 50150-Issued 12/76<br />
Tensile Vickers- Brinell- Rockwell<br />
Tensile Vickers- Brinell- Rockwell<br />
Strength2) Hardness Hardness1)<br />
Hardness Strength2) Hardness Hardness 1) Hardness<br />
N/mm 2 (F ≥ 98 n) HRB HRC HRA<br />
255 80 76<br />
270 85 80.7 41<br />
285 90 85.5 48<br />
305 95 90.2 52<br />
320 100 95 56.2<br />
335 105 99.8<br />
350 110 105 62.3<br />
370 115 109<br />
385 120 114 66.7<br />
400 125 119<br />
415 130 124 71.2<br />
430 135 128<br />
450 140 133 75<br />
465 145 138<br />
480 150 143 78.7<br />
495 155 147<br />
510 160 152 81.7<br />
530 165 156<br />
545 170 162 85<br />
560 175 166<br />
575 180 171 87.1<br />
595 185 176<br />
610 190 181 89.5<br />
625 195 185<br />
640 200 190 91.5<br />
660 205 195 92.5<br />
675 210 199 93.5<br />
690 215 204 94<br />
705 220 209 95<br />
720 225 214 96<br />
740 230 219 96.7<br />
755 235 223<br />
770 240 228 98.1 20.3 60.7<br />
785 245 233 21.3 61.2<br />
800 250 238 99.5 22.2 61.6<br />
820 255 242 23.1 62<br />
835 260 247 (101) 24 62.4<br />
850 265 252 24.8 62.7<br />
865 270 257 (102) 25.6 63.1<br />
880 275 261 26.4 63.5<br />
900 280 268 (104) 27.1 63.8<br />
915 285 271 27.8 64.2<br />
930 290 276 (105) 28.5 64.5<br />
950 295 280 29.2 64.8<br />
965 300 285 29.8 65.2<br />
995 310 295 31 65.8<br />
1030 320 304 32.2 66.4<br />
1060 330 314 33.3 67<br />
1095 340 323 34.3 67.6<br />
1125 350 333 35.5 68.1<br />
T<br />
N/mm 2 (F ≥ 98 n) HRB HRC HRA<br />
1155 360 342 36.6 68.7<br />
1190 370 352 37.7 69.2<br />
1220 380 361 38.8 69.8<br />
1255 390 371 39.8 70.3<br />
1290 400 380 40.8 70.8<br />
1320 410 390 41.8 71.4<br />
1350 420 399 42.7 71.8<br />
1385 430 409 43.6 72.3<br />
1420 440 418 44.5 72.8<br />
1455 450 428 45.3 73.3<br />
1485 460 437 46.1 73.6<br />
1520 470 447 46.9 74.1<br />
1555 480 (456) 47.7 74.5<br />
1595 490 (466) 48.4 74.9<br />
1630 500 (475) 49.1 75.3<br />
1665 510 (485) 49.8 75.7<br />
1700 520 (494) 50.5 76.1<br />
1740 530 (504) 51.1 76.4<br />
1775 540 (513) 51.7 76.7<br />
1810 550 (523) 52.3 77<br />
1845 560 (532) 53 77.4<br />
1880 570 (542) 53.6 77.8<br />
1920 580 (551) 54.1 78<br />
1955 590 (561) 54.7 78.4<br />
1995 600 (570) 55.2 78.6<br />
2030 610 (580) 55.7 78.9<br />
2070 620 (589) 56.3 79.2<br />
2105 630 (599) 56.8 79.5<br />
2145 640 (608) 57.3 79.8<br />
2180 650 (618) 57.8 80<br />
660 58.3 80.3<br />
670 58.8 80.6<br />
680 59.2 80.8<br />
690 59.7 81.1<br />
700 60.1 81.3<br />
720 61 81.8<br />
740 61.8 82.2<br />
760 62.5 82.6<br />
780 63.3 83<br />
800 64 83.4<br />
820 64.7 83.8<br />
840 65.3 84.1<br />
860 65.9 84,4<br />
880 66.4 84.7<br />
900 67 85<br />
920 67.5 85.3<br />
940 68 85.6<br />
Numbers in brackets indicate hardness values, which are<br />
outside the definition area of the standard hardness test, but<br />
actually often used as approximate values.<br />
But the Brinell values in brackets are only used when<br />
measured with a hard metal ball.<br />
1) Calculated as: HB = 0.95 HV<br />
2) The tensile strength values shown in the table are only to be used<br />
as approximate values. To get the exact tensile<br />
strength values a tensile test must be performed.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
69
SI-Units<br />
70<br />
T<br />
The following table gives an overview of the SI units used in this catalog.<br />
NOTE: Units listed in previous conversion tables, are no longer valid according to the international unit system (SI).<br />
Measurement Symbol SI-Unit (Name) Other Valid Units Relationship Between<br />
SI-Units<br />
Length l m (Meter)<br />
Area m2 (Sq. meter) a (Are), ha (Hectare) 1 a = 100 m 2<br />
A<br />
Volume m3 (Cubic meter) l (Liter) 1 l = 1 dm3 V<br />
Time t s (Second)<br />
min (Minute), h (Hour),<br />
d (Day)<br />
1 min = 60 s<br />
1 h = 3600 s<br />
Speed v m/s km/h 1 km/h = 0.2778 m/s<br />
Frequency f Hz (Hertz) 1/s 1 Hz = 1/s<br />
Revolutions n 1/s 1/min<br />
Weight m kg (Kilogramm) g (Gram), t (Ton) 1 t = 1000 kg<br />
Tightness kg/m 3<br />
δ<br />
Force N (Newton) 1 kg m/s2 F<br />
Torque Nm<br />
1 Pa = 1 N/m<br />
Pressure Pa (Pascal)<br />
2<br />
1 bar = 105 Pa<br />
1 mm Hg = 1.3332 · 102 Pa<br />
Mech. Tensile<br />
Strength N/mm2 Pa 1 N/mm2 = 106 Pa<br />
Volumetric Flow m3 M<br />
bar (Bar)<br />
P<br />
mm Hg (Millimeters of<br />
mercury)<br />
σ,τ<br />
R<br />
V /s<br />
°<br />
Temperature T K (Kelvin) °C<br />
Conversion Table<br />
Former units in comparison and relationship to the SI system<br />
Units of Force Mechanical Tensile Strength:<br />
N kp. kgf dyn<br />
1 N 1 0.102 10 5<br />
1 kp. 1 kgf 9.81 1 9.81·10 5<br />
1 dyn 10 –5 1.02·10 6 1<br />
°C = K - 273.15<br />
∆T °C = ∆T K<br />
Pa N/mm 2 kp/mm 2<br />
1Pa=1N/m 2 1 10 –6 1.02·10 –7<br />
1 N/mm 2<br />
10 6<br />
1 0.102<br />
1 kp/mm2 9.81·106 9.81 1<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
Units<br />
Pressure Units for Fluid Power:<br />
1 Pa<br />
(1 N/m 2 )<br />
1 bar<br />
(1 daN/cm 2 )<br />
1 N/mm 2<br />
(1 MPa)<br />
1 daN/mm 2<br />
1 kp/cm 2<br />
(1 at, 1 atü)<br />
Pa<br />
(N/m 2 )<br />
1 10 -5<br />
10 5<br />
10 -6<br />
daN/mm 2<br />
10 -7<br />
1 0.1 10 -2<br />
1.02 · 10 -5 1.02 · 10 -7<br />
1.02 1.02 · 10 -2<br />
10 6 10 1 0.1 10.2 0.102<br />
10 7<br />
9.81 · 10 4<br />
bar<br />
(daN/cm 2 )<br />
N/mm 2<br />
(M Pa)<br />
100 10 1 102 1.02<br />
0.981 9.81 · 10 -2 9.81 · 10 -3<br />
kp/cm 2 )<br />
(at, atü)<br />
kp/mm 2<br />
1 10 -2<br />
1 kp/mm 2 9.81 · 10 6 98.1 9.81 0.981 100 1<br />
SI-Prefixes (decimal multipliers for SI units):<br />
Factor Symbol Name<br />
0,000,001 = 10 -6 µ Micro<br />
0,001 = 10-3 m Milli<br />
0,01 = 10-2 c Centi<br />
0,1 = 10-1 d Deci<br />
1 = 10 0 – –<br />
10 = 10 1 da Deca<br />
100 = 10 2 h Hecta<br />
1,000 = 10 3<br />
k Kilo<br />
1,000,000 = 10 6 M Mega<br />
T<br />
SI-Unit or per standard<br />
approved units.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
71
American and British Measure Units<br />
Conversion of commonly used American (US) and British (UK) units to SI Units<br />
Measurement Name Symbol Conversion<br />
Length mil 1 mil = 25.4 µm<br />
inch in 1 in = 1000 mils = 25.4 mm<br />
foot ft 1 ft = 12 in = 0.3048 m<br />
Area square inch sq in (in2 ) 1 sq in = 6.4516 cm 2<br />
72<br />
square foot sq ft (ft 2 ) 1 sq ft = 144 sq in = 929.03 cm 2<br />
Volume cubic inch cu in (in 3 ) 1 cu in = 16.3871 cm 3<br />
cubic foot cu ft (ft 3 ) 1 cu ft = 28.3168 dm 3<br />
US gallon gal 1 US gal = 3.785 dm 3 = 3.785 l<br />
T<br />
Weight ounce oz 1 oz = 28.3495 g<br />
pound lb 1 lb = 0.453592 kg<br />
Force pound-force lbf 1 lbf = 4.44822 N<br />
ounce-force ozf 1 ozf = 0.278014 N<br />
UK ton-force UK tonf 1 UK tonf = 9964.02 N<br />
US ton-force US tonf 1 US tonf = 8896.44 N<br />
Pressure pound-force per square inch lbf/in2 , psi 1 lbf/in 2 = 1 psi = 6.89476 kPa = 0.0689476 bar<br />
Temperature Degrees Fahrenheit °F °C = (°F -32) · 5 /9<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
NOTES<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537<br />
73
Quality Assurance KOENIG-Expander<br />
Quality Assurance per ISO 9001, ISO 14001, and QS-9000 (4th Qtr. 2001) is very important to us.<br />
Koenig (KVT) / Sherex is committed to a system of "Total Quality Management" (TQM) to constantly<br />
improve our quality of service to our customers.<br />
74<br />
Clear specifications<br />
In cooperation with our suppliers<br />
Exact instructions and procedures<br />
For all employees<br />
Controls<br />
For inspection<br />
Process control<br />
In production and assembly<br />
Quality control<br />
Through statistical techniques such as<br />
SPC, Norm charts, etc.<br />
Design control<br />
In development, projects, and revisions.<br />
Employee training<br />
Through regular internal auditing and<br />
implementation of Quality Circles<br />
NOTE: All KOENIG-Expanders are labeled<br />
on their package with a Batch Number<br />
identification. This Batch Number<br />
guarantees traceability of all pertinent<br />
quality characteristics from production<br />
and procurement.<br />
SHEREX Industries Ltd., 1400 Commerce Parkway, Lancaster, NY U.S.A. 14086 Tel: (716) 681-6250 Fax: (716) 681-0270<br />
SHEREX Industries Limited, 4180 Morris Drive, Burlington, Ontario, Canada L7L 5L6 Tel: (905) 639-7701 Fax: (905) 639-9537
SHEREX INDUSTRIES LTD.<br />
1400 COMMERCE PKWY.<br />
LANCASTER, NY, U.S.A. 14086<br />
PHONE: (716) 681-6250<br />
TOLL FREE: 866-4SHEREX<br />
(866-474-3739)<br />
FAX: (716) 681-0270<br />
E-MAIL: info@sherex.com<br />
WEBSITE: www.sherex.com<br />
SHEREX INDUSTRIES LIMITED<br />
4180 MORRIS DRIVE<br />
BURLINGTON, ON CANADA L7L 5L6<br />
PHONE: (905) 639-7701<br />
FAX: (905) 639-9537<br />
E-MAIL: info@sherex.ca<br />
WEBSITE: www.sherex.ca