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Conference Program - LOPE-C 2011

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SCIENTIFIC CONF. | THURSDAY-JUNE 30, <strong>2011</strong><br />

Track 5<br />

Novel Process Concepts (04:30 pm - 06:00 pm) | LOCATION HARMONIE E / LEVEL C2<br />

05:20 pm Roll-to-Roll process concepts for general OLED lighting<br />

Dr Stefan Mogck,<br />

Fraunhofer Institute of Photonic Microsystems, Germany<br />

OLED lighting on glass substrates has been successfully started the market entry. A novel approach has been started to develop high efficient small molecule OLED stack<br />

deposition on flexible webs in a roll-to-roll process as a major cost reducing step. Low cost metal foil as a substrate for the OLED device will allow significant cost reduction,<br />

will open up new degrees of freedom in design leading and will be competitive for general signage and lighting applications. Metal foils as a substrate for the deposition of<br />

organic light-emitting diodes with the doped charge transport layers, the so called p-i-n OLED technology, will allow a direct OLED deposition on the substrate with low<br />

operating voltage. Within the ?Center of Organic Materials and Electronic Devices Dresden? (COMEDD) of Fraunhofer IPMS a roll-to-roll line for research and development<br />

for OLED lighting is currently going into operation. The roll-to-roll line consists of a vacuum coater for small molecule depositions, a roll-to-roll encapsulation under inert<br />

atmosphere and an optical inspection system for defect analysis.<br />

In this talk we will highlight the roll-to-roll OLED fabrication concepts and results from substrate patterning to the encapsulation process. Especially, the challenging inert<br />

transfer between the vacuum deposition and encapsulation process will be presented. Additionally, first results of roll-to-roll defect monitoring to control the roll-to-roll line<br />

will be outlined. The defect prevention is essential for the device performance to avoid electrical shorts and reduced luminous efficacy.<br />

page 110

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