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YVAA Style A Air-Cooled Screw Liquid Chillers ... - Johnson Controls

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SECTION 9 - MAINTENANCE<br />

TABLE 13 - TROUBLESHOOTING GUIDE (CONT'D)<br />

134<br />

PROBLEM POSSIBLE CAUSE ACTION<br />

SYSTEM FAULT:<br />

HIGH<br />

DISCHARGE<br />

PRESSURE<br />

SYSTEM FAULT:<br />

HIGH<br />

DISCHARGE<br />

TEMPERATURE<br />

SYSTEM FAULT:<br />

HIGH MOTOR<br />

TEMPERATURE<br />

SYSTEM FAULT:<br />

LOW<br />

SUCTION<br />

PRESSURE<br />

SYSTEM FAULT:<br />

DISCHARGE<br />

PRESSURE<br />

LIMITING<br />

Coils dirty. Check and clean coils.<br />

Coils are damaged. Comb out fins.<br />

Fans NOT operating.<br />

Check fan fuses.<br />

Check fan rotation.<br />

Check fan motor/blade.<br />

FORM 201.28-NM1.1<br />

ISSUE DATE: 8/29/2012<br />

System is overcharged. Remove charge and check subcooling.<br />

Discharge Temperature Sensor is defective. Check Sensor.<br />

Condenser Fans NOT operating or are running<br />

backwards.<br />

Check Fans.<br />

Coils dirty. Check and clean Coils.<br />

High Superheat.<br />

High Motor temperature input from one of<br />

the sensors.<br />

Measure Superheat with gauges and<br />

thermocouple. Determine cause.<br />

Low charge. Check subcooling.<br />

Refrigerant charge low. Check subcooling.<br />

Excess charge in system, High discharge<br />

pressure. Check subcooling.<br />

High Superheat. Drain/Feed Valves NOT<br />

controlling. Isolate cause.<br />

Motor Sensor reading incorrectly. Program<br />

panel to ignore a single sensor.<br />

Economizer Solenoid energized at low<br />

speeds. Valve is leaking through.<br />

Transducer reads incorrectly. Check transducer against a gauge.<br />

Suction Temp. Sensor reads incorrectly. Check sensor against a thermocouple.<br />

Low flow. Check flow.<br />

Condenser Drain (Flash Tank Feed) Valve<br />

NOT operating.<br />

Condenser or Drain (Flash Tank Feed) Valve<br />

defective.<br />

Check Feed and Drain Valve operation.<br />

Check superheat.<br />

Check Feed and Drain Valve operation.<br />

Check superheat.<br />

Discharge Transducer is defective. Check transducer against a gauge.<br />

Ambient Temp. very high. Normal operation.<br />

Fans NOT operating. Check fan operation.<br />

Remote or local discharge pressure<br />

load limiting is programmed.<br />

NOTE: Always remove power to the chiller and assure the DC Bus voltage has bled off.<br />

Normal operation.<br />

JOHNSON CONTROLS

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