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Committed to Customer Satisfaction - Atlas Copco

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<strong>Atlas</strong> <strong>Copco</strong> Aftermarket Solutions<br />

<strong>Committed</strong> <strong>to</strong> Cus<strong>to</strong>mer <strong>Satisfaction</strong>


Overview<br />

Reliable, Dedicated, Flexible<br />

<strong>Atlas</strong> <strong>Copco</strong> Gas and Process is committed <strong>to</strong> helping cus<strong>to</strong>mers around the<br />

word enjoy sustainable productivity. That’s why we offer a full range of highend<br />

Aftermarket solutions, using our market-leading manufacturing capabilities<br />

(including parts manufacturing) and our internationally recognized engineering<br />

expertise. Present in 160 markets worldwide, our Aftermarket products and<br />

services ensure your operations continue <strong>to</strong> run smoothly now and in the future.<br />

When it comes <strong>to</strong> <strong>Atlas</strong> <strong>Copco</strong> turbocompressors and turbo-<br />

expanders, our extensive Aftermarket presence allows<br />

us <strong>to</strong> respond quickly and comprehensively <strong>to</strong> cus<strong>to</strong>mer<br />

needs. After all, our engineers know the applications and<br />

processes used by our cus<strong>to</strong>mers like no other provider.<br />

2<br />

Decades of expertise and ongoing development go in<strong>to</strong><br />

producing our <strong>to</strong>p-of-the-line Aftermarket products and<br />

services. That means we can be there for you – around<br />

the clock, around the world.


We are constantly enhancing our expertise and our work-<br />

flows, since that’s what allows our cus<strong>to</strong>mers <strong>to</strong> achieve<br />

the most with their <strong>Atlas</strong> <strong>Copco</strong> turbomachinery.<br />

To ensure optimal performance, we interact closely with<br />

our cus<strong>to</strong>mers. After all, your goal is also our goal: avoid-<br />

ing downtime and maintaining productivity over the long<br />

term.<br />

That’s why we focus on regular inspections and expert<br />

maintenance, and why we provide well-considered sug-<br />

gestions on how running systems can be upgraded and<br />

improved.<br />

Instead of merely reacting with “quick fixes,” we provide<br />

forward-looking cus<strong>to</strong>mer service that is tailored <strong>to</strong> sup-<br />

port your specific process.<br />

Our Aftermarket Team Offers You:<br />

• Superior cus<strong>to</strong>mer service in more than<br />

160 markets.<br />

• Cus<strong>to</strong>mized service provided by<br />

engineers who know your applications.<br />

• Rapid response times when processing<br />

your requests.<br />

• 40 years of global experience and<br />

ongoing investment in know-how and<br />

technology.<br />

• Quality spare parts and maintenance<br />

options that ensure your processes are<br />

always running smoothly and efficiently.<br />

• Examples of partnerships with satisfied<br />

cus<strong>to</strong>mers around the world.<br />

“We offer first-class<br />

cus<strong>to</strong>mer service, when<br />

and where you need it.”<br />

3


Our Aftermarket Products<br />

Expert Service That<br />

Meets Your Needs<br />

Installation & Commissioning<br />

Looking for a smooth start with your new machinery?<br />

Just ask our expert service staff – they’ll be glad <strong>to</strong> help.<br />

Our professionals will guide the entire process from start<br />

<strong>to</strong> finish, ensuring that the installation and commissioning<br />

meld seamlessly with all other organizational and opera-<br />

tional procedures.<br />

Maintenance & Inspection<br />

Proper maintenance is critical for achieving optimal long-<br />

term productivity. That’s why our flexible service options<br />

offer maintenance programs that can be tailored <strong>to</strong> meet<br />

your specific needs.<br />

By identifying repairs and overhauls before they’re re-<br />

quired, we anticipate and reduce downtime. What’s more,<br />

by ordering spare parts early, we can save you both time<br />

and money.<br />

Repairs<br />

When a repair is necessary, we use the information s<strong>to</strong>red<br />

in our comprehensive cus<strong>to</strong>mer database <strong>to</strong> ensure a<br />

rapid response.<br />

Depending on the specifics of each situation, we perform<br />

repairs either directly on site, or at one of our specialized<br />

<strong>Atlas</strong> <strong>Copco</strong> repair shops.<br />

Our experts will consult with you in detail <strong>to</strong> identify the<br />

optimal solution, thereby ensuring downtime is kept <strong>to</strong> a<br />

minimum.<br />

Reconditioning<br />

The experts at your nearest <strong>Atlas</strong> <strong>Copco</strong> service facil-<br />

ity are right there when it comes <strong>to</strong> reconditioning your<br />

turbomachinery.<br />

4<br />

Since they stay up <strong>to</strong> date on your applications and pro-<br />

cesses, our specialists can respond quickly and efficiently<br />

<strong>to</strong> your service needs.<br />

Reconstruction/Backfitting<br />

Having purchased an <strong>Atlas</strong> <strong>Copco</strong> turbocompressor or<br />

turboexpander, you own a machine that is built <strong>to</strong> en-<br />

hance your productivity for 25 years or more.<br />

Naturally, your operations are likely <strong>to</strong> change over the<br />

next quarter century. That’s why your <strong>Atlas</strong> <strong>Copco</strong> ma-<br />

chine can be revamped in a number of ways.<br />

Talk <strong>to</strong> our engineers about the changes you require <strong>to</strong><br />

maintain or increase the efficiency of your processes. We<br />

can submit a detailed reconstruction scheme, including a<br />

cost estimate.<br />

And of course your machine will be treated as if it were be-<br />

ing manufactured for the first time, and will be returned <strong>to</strong><br />

you with all the expected documentation and a warranty.<br />

Vibration and Performance Analysis<br />

Vibration and performance analysis has proven <strong>to</strong> be a<br />

valuable <strong>to</strong>ol in the preventive maintenance process.<br />

During the analysis, specially trained <strong>Atlas</strong> <strong>Copco</strong> engi-<br />

neers examine operational data <strong>to</strong> predict future perfor-<br />

mance. The findings either confirm that performance is<br />

expected <strong>to</strong> continue according <strong>to</strong> preset parameters, or<br />

they identify potential shortcomings, signaling the need<br />

for corrective measures.<br />

When the findings suggest corrective measures are<br />

needed, we will gladly work with you <strong>to</strong> plan repairs,<br />

order parts, schedule maintenance or implement other<br />

required responses.<br />

An original <strong>Atlas</strong> <strong>Copco</strong> bearing


Our Aftermarket Products and Services<br />

Fast and Sustainable Solutions<br />

Spare/Replacement Parts: Protect Your Investment<br />

Only original <strong>Atlas</strong> <strong>Copco</strong> parts can guarantee reliable, long-term<br />

operations. We produce the majority of our spare parts in-house, then<br />

s<strong>to</strong>re critical post-sale information in our extensive product database.<br />

That means we have instant access <strong>to</strong> your equipment specifications,<br />

including accuracy grade, material composition and process-specific<br />

data. Our staff can then respond quickly and efficiently <strong>to</strong> your needs,<br />

even at short notice.<br />

Gas & Process Oils: Only the Best<br />

Gas & Process Fluid VG 32 and Turbo Oil Plus (VG 46) allow machines<br />

<strong>to</strong> meet the most strenuous demands posed by <strong>to</strong>day’s operating<br />

environments – thus prolonging the lifespan of your equipment. Both<br />

oils were developed and tested specifically for <strong>Atlas</strong> <strong>Copco</strong> Gas and<br />

Process products.<br />

Unlike any other equivalent product on the market, they not only meet<br />

key international OEM standards for first-rate performance – they<br />

exceed them.<br />

Phone Support: Instant Service<br />

In many cases, a simple phone call can resolve any issue that impacts<br />

your operations. Our <strong>Atlas</strong> <strong>Copco</strong> specialists are therefore on call <strong>to</strong><br />

assist you when questions arise.<br />

Given their extensive experience servicing <strong>Atlas</strong> <strong>Copco</strong> machines on<br />

site, our professionals can often suggest a solution on the phone that<br />

minimizes downtime and returns your operations <strong>to</strong> productivity.<br />

Field Service<br />

In case of malfunction, telephone support is your first point of contact<br />

<strong>to</strong> our cus<strong>to</strong>mer service specialists. If this doesn’t solve the problem, a<br />

member of our Aftermarket team will arrive on site <strong>to</strong> investigate the<br />

problem further.<br />

With extensive hands-on experience and prior knowledge of your<br />

machine’s documentation and operational role, they can provide<br />

insight on the most effective means for overcoming the malfunction.<br />

In addition, our Aftermarket experts undergo ongoing professional<br />

training, meaning the solutions they offer are forward-looking and<br />

state-of-the-art.<br />

6


Did You Know?<br />

We Have Special Training Courses for You<br />

To ensure that your plant runs smoothly and efficiently,<br />

we offer special training courses for your operating<br />

personnel. Your employees will learn far more than just<br />

the basic characteristics of your machine. Our courses<br />

will help them identify and localize malfunctions before<br />

they become disruptive. In addition, they will learn what<br />

<strong>to</strong> do in case of severe malfunctions and emergencies.<br />

7


Our Aftermarket Solutions<br />

<strong>Atlas</strong> <strong>Copco</strong> Service Contracts<br />

<strong>Atlas</strong> <strong>Copco</strong> Gas and Process offers three service contracts, allowing you <strong>to</strong><br />

choose the plan that best fits your needs. Moreover, our fixed prices will help<br />

you keep your maintenance budget within preset limits. So speak with our experts<br />

– they’ll be glad <strong>to</strong> help you identify the service option that makes sense<br />

for your individual process.<br />

Inspection Plan<br />

• Regular diagnostic checks including detailed reports<br />

• Alerts for maintenance or repair needs<br />

• Individualized service proposal designed <strong>to</strong> keep your<br />

8<br />

machine in optimal working condition<br />

• Documented inspection of all spare parts within your<br />

inven<strong>to</strong>ry<br />

• Recommendations for replacement parts<br />

Preventive Maintenance Plan<br />

• Systematic services based on your specific product’s<br />

user manual<br />

• Rapid exchange of specified parts<br />

• Detailed diagnostic report documenting all necessary<br />

future measures<br />

• Documented inspection of all spare parts within your<br />

inven<strong>to</strong>ry<br />

• Recommendations for replacement parts<br />

“Cus<strong>to</strong>mer satisfaction is our ultimate goal.<br />

We are there for you.”<br />

Total Responsibility Plan<br />

• All parts and lubricants<br />

• All maintenance and repair work<br />

• Execution of plant-specific service activities relating <strong>to</strong><br />

your machine (excluding daily maintenance)<br />

• Au<strong>to</strong>matic implementation of technical advances that<br />

improve the performance and prolong the lifespan of<br />

your machine<br />

• Documented inspection of all spare parts within your<br />

inven<strong>to</strong>ry<br />

• Recommendations for replacement parts<br />

Would you like <strong>to</strong> know more about the products and ser-<br />

vices in the <strong>Atlas</strong> <strong>Copco</strong> Aftermarket portfolio? Please feel<br />

free <strong>to</strong> contact us (see back cover) – we’d be glad <strong>to</strong> help!


Did You Know?<br />

We Have Special Financing Models.<br />

<strong>Atlas</strong> <strong>Copco</strong> Cus<strong>to</strong>mer Finance provides clearly detailed<br />

and cus<strong>to</strong>mized financing solutions – optimized<br />

for your individual situation. All options are based<br />

on our extensive equipment, industry and financing<br />

experience. Please don’t hesitate <strong>to</strong> contact us –<br />

we’d be glad <strong>to</strong> discuss a plan that allows you<br />

<strong>to</strong> acquire our state-of-the-art machinery.<br />

9


Our Expertise in Practice<br />

Cus<strong>to</strong>mer Service S<strong>to</strong>ry:<br />

OMV Austria<br />

In 2005, the petrochemical company OMV Austria urgently needed a new set<br />

of Inlet Guide Vanes (IGVs) for their facility in Aderklaa, Tyrol. We were able <strong>to</strong><br />

respond <strong>to</strong> the situation immediately, with our team at <strong>Atlas</strong> <strong>Copco</strong> Mafi-Trench<br />

in the US quickly producing a set of IGVs from archived manufacturing drawings.<br />

The parts were shipped <strong>to</strong> Austria within a week. According <strong>to</strong> the cus<strong>to</strong>mer,<br />

the speed of our response was a major advantage for their operations.<br />

10


“Without such a rapid replacement, our efficiency<br />

would not have been nearly as good.”<br />

– Josef Mauser, Head of Mechanical Services, OMV plant Aderklaa.<br />

11


Our Expertise in Practice<br />

12


Cus<strong>to</strong>mer Service S<strong>to</strong>ry:<br />

Akzo Nobel<br />

In 2005, our long-time cus<strong>to</strong>mer Akzo<br />

Nobel wanted <strong>to</strong> enhance the capacity<br />

of their ethylene oxide plant in Stenungsund,<br />

Sweden. Since space limitations<br />

on site did not allow for adding new<br />

buildings, our service experts suggested<br />

revamping one of the plant’s crucial<br />

components: a GT040 <strong>Atlas</strong> <strong>Copco</strong><br />

steam compressor. It was a viable and<br />

efficient solution from an experienced<br />

partner, said Akzo Nobel project manager<br />

Per Gabrielsson.<br />

“The <strong>Atlas</strong> <strong>Copco</strong> team<br />

on site showed skill,<br />

competence and dedication.”<br />

– Per Gabrielsson, Akzo Nobel project manager.<br />

13


Our Service Promise <strong>to</strong> You<br />

The Global Partner With a Local Presence<br />

With our extensive Aftermarket<br />

infrastructure, we can support<br />

you globally – wherever you are.<br />

Service Center<br />

<strong>Atlas</strong> <strong>Copco</strong><br />

Mafi-Trench<br />

Location:<br />

Santa Maria,<br />

California, USA<br />

Service Center<br />

Hous<strong>to</strong>n<br />

Location:<br />

Hous<strong>to</strong>n,<br />

Texas, USA<br />

Service Center<br />

<strong>Atlas</strong> <strong>Copco</strong> Comptec<br />

Location:<br />

Voorheesville,<br />

New York, USA<br />

14<br />

Service Center<br />

<strong>Atlas</strong> <strong>Copco</strong> Energas<br />

Location:<br />

Cologne, Germany


Service Center<br />

<strong>Atlas</strong> <strong>Copco</strong><br />

Middle East-OCM<br />

Location:<br />

Dubai, UAE<br />

Service Center<br />

India<br />

Location:<br />

Vadorara, India<br />

15


Gas and Process Division<br />

Your Contacts Worldwide<br />

Headquarters<br />

<strong>Atlas</strong> <strong>Copco</strong> Energas GmbH<br />

Schlehenweg 15<br />

50999 Cologne, Germany<br />

Phone: +49 2236 96 50 0<br />

Fax: +49 2236 96 50 824<br />

aftermarket.gap@de.atlascopco.com<br />

www.atlascopco-gap.com<br />

Cus<strong>to</strong>mer Contact<br />

Austria<br />

<strong>Atlas</strong> <strong>Copco</strong> GmbH Kompressoren und<br />

Drucklufttechnik<br />

Phone: +43 1 76 01 20<br />

aftermarket.gap@at.atlascopco.com<br />

Belgium<br />

<strong>Atlas</strong> <strong>Copco</strong> Compressors Belgium<br />

Phone: +32 2 68 90 511<br />

bga.service@be.atlascopco.com<br />

France<br />

<strong>Atlas</strong> <strong>Copco</strong> Compressors S.A.S.<br />

Phone: +33 1 39 09 31 00<br />

compresseurs@fr.atlascopco.com<br />

Germany<br />

<strong>Atlas</strong> <strong>Copco</strong> Energas GmbH<br />

Phone: +49 2236 96 50 855<br />

aftermarket.gap@de.atlascopco.com<br />

Great Britain<br />

<strong>Atlas</strong> <strong>Copco</strong> Compressors Ltd.<br />

Phone: +44 1442 26 12 01<br />

aftermarket.gap@uk.atlascopco.com<br />

Italy<br />

<strong>Atlas</strong> <strong>Copco</strong> Italy S.p.A. CT Division<br />

Phone: +39 02 61 79 91<br />

aftermarket.gap.ct@it.atlascopco.com<br />

The Netherlands<br />

<strong>Atlas</strong> <strong>Copco</strong> Compressors Nederland<br />

Phone: +31 78 62 30 230<br />

aftermarket.gap@nl.atlascopco.com<br />

Norway<br />

<strong>Atlas</strong> <strong>Copco</strong> Kompressorteknikk A.S.<br />

Phone: +47 64 86 08 60<br />

aftermarket.gap@no.atlascopco.com<br />

Poland<br />

<strong>Atlas</strong> <strong>Copco</strong> Polska S.p. z.o.o.<br />

Phone: +48 22 57 26 800<br />

acpoland@po.atlascopco.com<br />

Spain<br />

<strong>Atlas</strong> <strong>Copco</strong> S.A.E. CT Division<br />

Phone: +34 91 62 79 100<br />

aftermarket.gap@es.atlascopco.com<br />

India<br />

<strong>Atlas</strong> <strong>Copco</strong> Ltd. Compressor Technique<br />

Phone: +91 20 39 85 21 00<br />

info.compressor@in.atlascopco.com<br />

China<br />

<strong>Atlas</strong> <strong>Copco</strong> Trading Co. Ltd.<br />

Phone: +86 21 22 08 48 00<br />

aftermarket.gap@cn.atlascopco.com<br />

North America<br />

<strong>Atlas</strong> <strong>Copco</strong> Comptec LLC<br />

Phone: +1 518 76 53 344<br />

aftermarket.gap@us.atlascopco.com<br />

South America<br />

<strong>Atlas</strong> <strong>Copco</strong> Mafi-Trench Company LLC<br />

Phone: +1 805 928 57 57<br />

aftermarket.mtc@us.atlascopco.com<br />

Middle East<br />

<strong>Atlas</strong> <strong>Copco</strong> ME Workshop<br />

Phone: +971 4 29 98 825<br />

aftermarket.gap@bh.atlascopco.com<br />

Switzerland<br />

<strong>Atlas</strong> <strong>Copco</strong> Schweiz AG<br />

Phone: +41 32 37 41 900<br />

aftermarket.gap@ch.atlascopco.com<br />

© <strong>Atlas</strong> <strong>Copco</strong> 03/2011 Printed in Germany. B00/000/00/0000

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