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SWIMMING POOL TILES - V Meyer A/S

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pools<br />

<strong>SWIMMING</strong> <strong>POOL</strong> <strong>TILES</strong><br />

Uniclass<br />

L512<br />

CI/SfB<br />

(42) Sg3<br />

August 2007<br />

Epic<br />

E223


pools<br />

index<br />

2<br />

pools - index<br />

CERAMIC<br />

TECHNICAL<br />

04 introduction<br />

06 pools<br />

12 cladding<br />

16 fi ttings<br />

24 technical<br />

specifi cation charts,<br />

setting out, colour<br />

notation & dda<br />

installation and cleaning


pools<br />

06<br />

fi ttings<br />

16<br />

cladding<br />

12<br />

technical<br />

24


introduction<br />

company credentials<br />

Founded in 1901 H & R Johnson Ltd. is<br />

the leading manufacturer and supplier of<br />

ceramic tiles in the UK, with a long history of<br />

market leadership and industry production<br />

development.<br />

Part of the Norcros Group we have sister<br />

manufacturing bases in South Africa,<br />

Greece and India with additional offi ces in<br />

Dubai, USA and Australia.<br />

In 2001 an investment in excess of<br />

£35 million allowed us to develop a new fully<br />

automated production facility on a single<br />

integrated site in Stoke-on-Trent.<br />

Our UK factory produces over 5 million<br />

square metres of ceramic tiles for use in the<br />

UK and overseas markets.<br />

H & R Johnson products are used in a wide<br />

range of commercial and non commercial<br />

projects and we supply ceramic tiles to<br />

almost every country of the world.<br />

Our strength is based on a comprehensive<br />

portfolio of leading edge quality products<br />

combined with very high levels of<br />

customer service. As manufacturers<br />

we have extremely stringent quality and<br />

environmental control standards.<br />

4<br />

pools - introduction<br />

In 2006 we created and opened the award<br />

winning Material Lab design resource<br />

centre at 10 Great Titchfi eld Street,<br />

London, offering designers and architects<br />

an environment where products such as<br />

ceramics, glass, wallpaper, carpet tiles,<br />

trims, eco-resins, fabrics and many more<br />

materials can be explored.<br />

We have a longstanding commitment to<br />

environmental management and have had<br />

a formal environmental policy since 1992.<br />

Our environmental management system is<br />

certifi ed against the ISO14001 standard.<br />

We were the fi rst ceramics company within<br />

the whitewares sector to gain certifi cation<br />

against the ISO14001 standard in 1998<br />

and have since successfully upgraded our<br />

certifi cation to meet the latest requirements<br />

of ISO14001:2004. We are the only UK<br />

wall tile manufacturer to have ISO14001<br />

accreditation.<br />

The company has never been subject to<br />

any prosecutions or formal environmental<br />

regulatory action for any breaches of<br />

environmental legislation.<br />

In 1997 H & R Johnson were awarded<br />

the Queens Award for Environmental<br />

Achievement for our ceramic waste<br />

recycling scheme.<br />

To our knowledge we are the only<br />

manufacturer in the world to operate such<br />

a scheme. This scheme which has been in<br />

continuous use since 1992 also enabled<br />

H & R Johnson to win the Manufacturing<br />

Industry Achievement Award for<br />

Environmentalist of the Year in 1997.<br />

Approximately 25% of the material used to<br />

produce our wall tiles comes from recycled<br />

ceramic materials from our own and other<br />

local companies.<br />

Various recycling and energy saving<br />

schemes throughout our production and<br />

offi ce processes allow us each year to:<br />

Save 20,000 tonnes of ceramic landfi ll from<br />

our own and local ceramic factory waste<br />

saving 360 tonnes of CO in transportation<br />

2<br />

of materials<br />

Save 1250 tonnes of virgin timber<br />

Use 92% recycled materials in our<br />

packaging<br />

Re-use 32 million litres of water (30% of the<br />

total factory usage)<br />

Save 42 million kWh of energy<br />

Save 2400 tonnes of CO2 Our energy and material savings are<br />

detailed in our “Ceramic Tile Environmental<br />

Strategy” document.


Recycling - responsible manufacturing<br />

Material Lab - London<br />

Crosby Leisure Centre


St Edmundsbury Leisure Centre - Suffolk


pools<br />

The Architectural range of swimming pool tiles are pressed glazed porcelain and offer much greater<br />

accuracy of size and strength of body when compared to extruded swimming pool tank tiles.<br />

The dimensional accuracy of the pool tank tiles allows creation of a 250 x 125 x 8mm standard module<br />

with the incorporation of a 3mm wide joint. The use of a 3mm wide joint results in fi nancial savings on<br />

installation and grouting costs. The package is supplemented by a comprehensive range of pool fi ttings<br />

which allow the creation of almost any pool detail.<br />

Product information (see example below) is provided to assist in the specifi cation and suitability of<br />

products. These recommendations are generic only, please contact our technical advisory service for<br />

specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Glazed Porcelain Gloss


pools<br />

architectural gloss<br />

AVAILABILITY<br />

250 x 125 x 8mm<br />

8<br />

pools - architectural gloss<br />

ARCH3 Grey<br />

ARCH4 Green<br />

ARCH6 Yellow ARCH11 Brick Red<br />

ARCH12 Emerald Green<br />

SPECIFICATION<br />

ARCH14 Cream<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Glazed Porcelain Gloss


ARCH1 White<br />

ARCH2 Black<br />

ARCH8 Orient Blue<br />

ARCH9 Dark Blue ARCH15 Sapphire Blue<br />

gloss<br />

Easton Pool - Bristol


gritted<br />

Oswestry Hydrotherapy Pool - Shropshire


ARCG1 White Gritted<br />

ARCG2 Black Gritted<br />

ARCG8 Orient Blue Gritted<br />

ARCG9 Dark Blue Gritted ARCG15 Sapphire Blue Gritted<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Glazed Porcelain Gritted<br />

AVAILABILITY<br />

250 x 125 x 8mm<br />

pools<br />

architectural gritted<br />

Gritted fi nish Architectural tiles are<br />

suitable for pool end wall turning<br />

pads and pool fl oors where the water<br />

depth is 450mm to 850mm<br />

(see page 27 for more information).<br />

pools - architectural gritted<br />

11


Peabody Trust - London


cladding<br />

Our range of brightly coloured Architectural glazed porcelain tiles are perfectly suited to external cladding<br />

projects such as underpasses, pedestrian subways or other areas subject to frost.<br />

Product information (see example below) is provided to assist in the specifi cation and suitability of<br />

products. These recommendations are generic only, please contact our technical advisory service for<br />

specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Glazed Porcelain Gloss


cladding<br />

Peabody Trust - London<br />

ARCH3 Grey<br />

ARCH4 Green<br />

ARCH6 Yellow ARCH11 Brick Red<br />

ARCH12 Emerald Green<br />

ARCH14 Cream


ARCH1 White<br />

ARCH2 Black<br />

ARCH9 Dark Blue ARCH15 Sapphire Blue<br />

SPECIFICATION<br />

ARCH8 Orient Blue<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Glazed Porcelain Gloss<br />

pools<br />

architectural cladding<br />

AVAILABILITY<br />

250 x 125 x 8mm<br />

pools - architectural cladding<br />

15


fi ttings<br />

All pool edge fi ttings are pre-fi re rectifi ed for accuracy.<br />

Product information (see example below) is provided to assist in the specifi cation and suitability of<br />

products. These recommendations are generic only, please contact our technical advisory service for<br />

specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

- Internal Pools Un-Glazed Vitrifi ed Natural<br />

FLOOR VALUES<br />

Pendulum R Value V Value Wet Ramp Traffi c<br />

- - - - Commercial


pools<br />

fi ttings<br />

18<br />

pools - fi ttings<br />

5730 Ivory/Blue Finger Grip Edging<br />

5730 Ivory/Black Finger Grip Edging<br />

250 x 125 x 28mm<br />

5732 Ivory/Blue Finger Grip Edging<br />

5732 Ivory/Black Finger Grip Edging<br />

125 x 125 x 28mm<br />

5731 Ivory/Blue Finger Grip Edging<br />

5731 Ivory/Black Finger Grip Edging<br />

250 x 250 x 28mm<br />

5734 Ivory/Blue Finger Grip Edging<br />

5734 Ivory/Black Finger Grip Edging<br />

250 x 250 x 28mm<br />

5735 Ivory/Blue Finger Grip Edging<br />

5735 Ivory/Black Finger Grip Edging<br />

125 x 125 x 28mm<br />

5739 Ivory/Blue Finger Grip Edging<br />

5739 Ivory/Black Finger Grip Edging<br />

250 x 250 x 28mm<br />

5733 Ivory/Blue Finger Grip Edging<br />

5733 Ivory/Black Finger Grip Edging<br />

250 x 125 x 28mm<br />

5736 Ivory/Blue Finger Grip Edging<br />

5736 Ivory/Black Finger Grip Edging<br />

250 x 250 x 28mm<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

- Internal Pools Un-Glazed Vitrifi ed Natural<br />

FLOOR VALUES<br />

Pendulum R Value V Value Wet Ramp Traffi c<br />

- - - - Commercial


5720 Ivory/Blue Finger Grip Edging<br />

5720 Ivory/Black Finger Grip Edging<br />

250 x 125 x 50mm<br />

5722 Ivory/Blue Finger Grip Edging<br />

5722 Ivory/Black Finger Grip Edging<br />

125 x 125 x 50mm<br />

5620 Ivory/Blue Step Edging<br />

5620 Ivory/Black Step Edging<br />

250 x 125 x 13mm<br />

5622 Ivory/Blue Step Edging<br />

5622 Ivory/Black Step Edging<br />

125 x 125 x 13mm<br />

continued>><br />

5725 Ivory/Blue Finger Grip Edging<br />

5725 Ivory/Black Finger Grip Edging<br />

125 x 125 x 50mm<br />

5729 Ivory/Blue Finger Grip Edging<br />

5729 Ivory/Black Finger Grip Edging<br />

250 x 250 x 50mm<br />

5625 Ivory/Blue Step Edging<br />

5625 Ivory/Black Step Edging<br />

125 x 125 x 13mm<br />

5629 Ivory/Blue Step Edging<br />

5629 Ivory/Black Step Edging<br />

250 x 250 x 13mm<br />

fi ttings<br />

Easton Pool - Bristol


fi ttings<br />

Oswestry Hydrotherapy Pool - Shropshire<br />

3130 Ivory Ribbed Tile<br />

250 x 125 x 13mm<br />

4200 Blue Drainage Channel<br />

4200 Ivory Drainage Channel<br />

250 x 125 x 25mm<br />

4300 Ivory Drainage Channel<br />

250 x 250 x 25mm<br />

3136 Ivory Ribbed Tile Round Edge<br />

Long Side<br />

250 x 125 x 13mm<br />

4210 Blue Drainage Channel Outlet<br />

4210 Ivory Drainage Channel Outlet<br />

250 x 125 x 25mm<br />

4310 Ivory Drainage Channel Outlet<br />

250 x 250 x 25mm<br />

Drainage channel outlets can receive standard stainless steel shower fi ttings.


3525 Blue Shower Incline<br />

250 x 125 x 30mm<br />

3520 Blue Shower Incline<br />

200 x 125 x 30mm<br />

3512 Blue Shower Incline<br />

125 x 125 x 30mm<br />

continued>><br />

3515 Blue Shower Incline<br />

150 x 125 x 30mm<br />

3539 Blue Shower Incline Intl Corner<br />

125 x 125 x 30mm<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

- Internal Pools Various Natural<br />

FLOOR VALUES<br />

Pendulum R Value V Value Wet Ramp Traffi c<br />

- - - - Commercial<br />

pools<br />

fi ttings<br />

pools - fi ttings<br />

21


pools<br />

fi ttings<br />

22<br />

pools - fi ttings<br />

4000 ARCH8 Orient Blue Channel Skirting<br />

4000 ARCH1 White Channel Skirting<br />

250 x 100 x 40mm<br />

4112 ARCH8 Orient Blue 3-way Intl Cove<br />

4112 ARCH1 White 3-way Intl Cove<br />

50 x 50 x 9mm<br />

4111 ARCH8 Orient Blue Intl Cove<br />

4111 ARCH1 White Intl Cove<br />

250 x 50 x 9mm<br />

4040 ARCH8 Orient Blue Extl Corner<br />

4040 ARCH1 White Extl Corner<br />

250 x 40 x 10mm<br />

9983 ARCH8 Orient Blue 3-way Extl Corner<br />

9983 ARCH1 White 3-way Extl Corner<br />

40 x 40 x 9mm<br />

9826 ARCH8 Orient Blue Extl Corner<br />

9826 ARCH1 White Extl Corner<br />

250 x 50 x 9mm<br />

9502 ARCH8 Orient Blue Grating Support<br />

9502 ARCH1 White Grating Support<br />

250 x 115 x 10mm<br />

4113 ARCH8 Orient Blue 3-way Cove<br />

4113 ARCH1 White 3-way Cove<br />

72 x 72 x 9mm<br />

SPECIFICATION<br />

Wall Floor Other Material Finish<br />

Internal & External - Pools Various Gloss


RES (Round Edge Short Side)<br />

250 x 125 x 8mm<br />

ARCS1 White<br />

ARCS2 Black<br />

ARCS8 Orient Blue<br />

ARCS9 Dark Blue<br />

ARCS15 Sapphire Blue<br />

REL (Round Edge Long Side)<br />

250 x 125 x 8mm<br />

ARCL1 White<br />

ARCL2 Black<br />

ARCL8 Orient Blue<br />

ARCL9 Dark Blue<br />

ARCL15 Sapphire Blue<br />

Depth Markers and Lane Numbers<br />

Bespoke markers/numbers available to special order.<br />

Please contact our technical advisory service for more details Tel: 0845 210 3000.<br />

fi ttings<br />

Peabody Trust - London


technical<br />

colour notations<br />

Code<br />

ARCH1<br />

ARCH2<br />

ARCH3<br />

ARCH4<br />

ARCH6<br />

ARCH8<br />

ARCH9<br />

ARCH11<br />

ARCH12<br />

ARCH14<br />

ARCH15<br />

24<br />

Colour<br />

White<br />

Black<br />

Grey<br />

Green<br />

Yellow<br />

Orient Blue<br />

Dark Blue<br />

Brick Red<br />

Emerald Green<br />

Cream<br />

Sapphire Blue<br />

Refl ectance Yl<br />

85.95<br />

4.47<br />

45.26<br />

42.52<br />

57.55<br />

59.27<br />

14.99<br />

21.22<br />

18.06<br />

67.97<br />

6.66<br />

NCS Lightness<br />

0.94<br />

0.12<br />

0.70<br />

0.67<br />

0.79<br />

0.80<br />

0.33<br />

0.43<br />

0.38<br />

0.86<br />

0.17<br />

NCS<br />

0500-N<br />

9000-N<br />

3000-N<br />

2030-B90G<br />

1070-Y<br />

1020-B<br />

4040-R80B<br />

4030-Y70R<br />

4040-G<br />

1020-Y10R<br />

4550-R70B<br />

Pantone<br />

White<br />

Black<br />

Cool Grey 6<br />

337<br />

116<br />

290<br />

NM 7455<br />

7522<br />

NM 3425<br />

155<br />

2758<br />

Pantone<br />

Architectural<br />

11-0602<br />

19-0303<br />

16-0000<br />

15-5812<br />

14-0852<br />

13-4809<br />

18-3928<br />

17-1532<br />

18-6022<br />

13-0915<br />

19-3939<br />

BS4800<br />

-<br />

-<br />

00 A 05<br />

NM 16 C 33<br />

NM 10 E 53<br />

NM 18 E 50<br />

NM 20 D 45<br />

NM 04 C 37<br />

NM 14 E 53<br />

NM 08 B 15<br />

NM 22 D 45<br />

RAL Design<br />

000 90 00<br />

000 15 00<br />

000 70 00<br />

160 70 25<br />

085 80 80<br />

230 70 20<br />

270 50 30<br />

040 50 30<br />

160 40 30<br />

080 80 30<br />

290 20 35<br />

Note: These results are from H & R Johnson internal test reports and are to be used for guidance only. All colour notations marked as<br />

NM are Nearest Match.<br />

technical - colour notations<br />

RAL K5<br />

9010<br />

9005<br />

NM 7004<br />

NM 6027<br />

1012<br />

NM 5024<br />

5023<br />

NM 8002<br />

NM 6024<br />

1014<br />

5022


physical properties<br />

pool and cladding tiles<br />

Test Standard Requirement Typical Test Value<br />

fi ttings<br />

Length/Width 10545-2 (BS6431:Part10/EN98) ±0.75% ±0.5%<br />

Thickness 10545-2 (BS6431:Part10/EN98) ±5% ±5%<br />

Straightness of side 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.4%<br />

Rectangularity 10545-2 (BS6431:Part10/EN98) ±0.6% ±0.5%<br />

Surface fl atness 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />

Water Absorption 10545-3 (BS6431:Part11/EN99) ≤0.5% ≤0.5%<br />

Modulus of Rupture 10545-4 (BS6431:Part12/EN100) ≥35N/mm 2 >40N/mm 2<br />

Thermal Shock 10545-9 (BS6431:Part16/EN104) Pass Pass<br />

Frost Resistance 10545-12 (BS6431:Part22/EN202) Resistant Resistant<br />

Fire Rating Class 0 Non Combustable<br />

UV Colour Resistance Unaffected by light<br />

Weight/m 2 17kg<br />

Architectural tiles are classed as BIa products<br />

Test Standard Requirement Typical Test Value<br />

Length/Width 10545-2 (BS6431:Part10/EN98) ±1.25% ±0.85%<br />

Thickness 10545-2 (BS6431:Part10/EN98) ±10% ±10%<br />

Straightness of side 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />

Rectangularity 10545-2 (BS6431:Part10/EN98) ±1.5% ±1.5%<br />

Surface fl atness 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />

Water Absorption 10545-3 (BS6431:Part11/EN99) 0.5% to 3% 1.5% to 3%<br />

Modulus of Rupture 10545-4 (BS6431:Part12/EN100) ≥18N/mm 2 >18N/mm 2<br />

Thermal Shock 10545-9 (BS6431:Part16/EN104) Pass Pass<br />

technical<br />

Fire Rating Class 0 Non Combustable<br />

Weight/m 2 22kg to 40kg<br />

Fittings are classed as AI products<br />

technical - physical properties<br />

25


technical<br />

swimming pool setting out<br />

The internal fi nished dimensions of<br />

swimming pools are set by FINA (Federation<br />

Internationale de Natation) for 50m Olympic<br />

and World Championship pools and by ASA<br />

(Amateur Swimming Association) for 25m UK<br />

competition pools.<br />

Length<br />

Short Course Championships are swum over<br />

a course of 25m but pools up to 33.3m are<br />

also accepted. Long Course Championships<br />

are swum over a course of 50m.<br />

Width<br />

Multiples of 2m (Short Course) and 2.5m<br />

(Long Course) are recommended with an<br />

additional 1m to allow for two 0.5m areas<br />

outside the outer lanes. Short Course Pools<br />

have a recommended minimum width of 13m<br />

and a maximum width of 17m whereas Long<br />

Course Pools are 21m and 25m respectively.<br />

Depth<br />

A minimum water depth of 1m is<br />

recommended for Short Course Pools but<br />

1.8m is preferred. Long Course Pools have a<br />

minimum water depth requirement of 1.8m.<br />

End Walls<br />

Both end walls should have an anti-slip area<br />

extending a minimum of 0.8m below the water<br />

line to enable safe push-off.<br />

Number of Lanes<br />

A minimum of 4 and a maximum of 10 (even<br />

numbers are recommended) for Short Course<br />

Pools and a minimum of 8 lanes for a Long<br />

Course Pool.<br />

26<br />

technical - setting out<br />

Diving Pools<br />

The ideal size of a diving pool is 32m x 21m<br />

x 5.5m deep but other recommended sizes<br />

are 25m x 20m and 25m x 16.5m. In practice,<br />

though, the size of a diving pool is governed<br />

by the size(s) of other pools in the complex.<br />

Depths vary according to the height of the<br />

highest springboard or platform to be used.<br />

For springboards the minimum water depths<br />

are:<br />

1m springboard – 3.5m water depth<br />

3m springboard – 3.8m water depth<br />

For platforms the minimum water depths are:<br />

1m platform – 3.3m water depth<br />

3m platform – 3.6m water depth<br />

5m platform – 4.0m water depth<br />

7.5m platform – 4.5m water depth<br />

10m platform – 5.0m water depth<br />

The base of the diving pool should be in a mid<br />

blue colour for best diver perception of the<br />

water surface.<br />

Water Polo<br />

Minimum length, width and depth vary<br />

considerably dependant upon the level of<br />

competition being played. Indicators should<br />

be located on both long sides, these can<br />

be incorporated in the tiling scheme for<br />

‘Freeboard Pools’. For goal lines and halfway<br />

line a white marker is required (black can be<br />

used as an alternative). Indicators 2m from the<br />

goal line are to utilise a red marker, 4m from<br />

goal line a yellow marker and the 7m shooting<br />

line a green marker.<br />

The details given are as H & R Johnson<br />

understand them and must be checked with<br />

offi cial sources prior to construction of the<br />

Swimming Pool shell. Lengths noted above<br />

are from timing pad to timing pad.<br />

Please refer to:<br />

www.fi na.org/rules/english/facilities.php<br />

www.britishswimming.org


slip resistance<br />

When specifying products for wet change<br />

fl oors, shower fl oors or the area surrounding<br />

a swimming pool tank (pool surround or pool<br />

deck) aesthetics and ease of cleaning should<br />

never override safety.<br />

Correctly specifi ed, installed, cleaned and<br />

maintained ceramic tiles will give a lifetime of<br />

slip resistance surface provision.<br />

Watchpoints<br />

Floor fi nishes to wet barefoot areas (showers,<br />

wet change facilities, swimming pool steps<br />

and pool surrounds):<br />

Must be slip resistant when wet and have a<br />

non abrasive surface<br />

Should be easy to keep clean so that the slip<br />

resistance of the fl oor material is maintained<br />

at all times<br />

Should have a texture that is as comfortable<br />

as possible for bare feet<br />

Should be laid to falls<br />

Should incorporate fl ush drain covers<br />

wherever possible<br />

Should use fl oor fi nishes that achieve either<br />

category “B” or category “C” slip resistance<br />

when tested by DIN51097 Wet Ramp Test.<br />

(Category “C” has a greater slip resistance<br />

than category “B”). In certain locations (pool<br />

access steps wider than 1m, walk through<br />

pools, pool surround ramps) only category “C”<br />

is suitable<br />

Falls in Floors<br />

All fl oors in wet barefoot areas should be<br />

constructed with falls to suitable outlets<br />

to enable draining of water. HSE guidance<br />

recommends that fl oors be laid to falls so<br />

that the majority of the water drains away to<br />

properly constructed outlets and recommends<br />

the use of profi led tiles to allow the water<br />

to collect in the low areas whilst leaving the<br />

high areas relatively dry or at least above the<br />

surface of the water. The degree of slope of<br />

the fl oor depends upon numerous factors<br />

but, as an example, a minimum fall of 1:50 is<br />

recommended in the “Specifi ers Handbook<br />

for Inclusive Design – Internal Floor Finishes”<br />

available from RIBA bookshops.<br />

Suitable Products<br />

(general wet barefoot areas)<br />

Products with category “B” or “C” slip<br />

resistance which are detailed in our Kerastar<br />

(Keramosaic, Gripfoot, Discface, Suretread,<br />

Diamond or Rocktop), Elements (Sediments<br />

Textured or Sediments Gritted) and Ceramic<br />

Mosaic (Touchstone) brochures.<br />

Suitable Products (submerged areas)<br />

General Pool Floors<br />

There are no agreed guidelines on the<br />

degree of slip resistance for surface fi nishes<br />

permanently submerged in water (swimming<br />

pool tanks). Guidance is left to the experience<br />

and advice of the product manufacturer,<br />

supplier or installer.<br />

Once the water has some depth, there is<br />

an increased damping effect on the legs<br />

which increasingly renders the concept of<br />

slip resistance less and less relevant. Also as<br />

water increases depth to 1m or so buoyancy<br />

also has an effect.<br />

H & R Johnson Tiles Ltd product<br />

recommendations on slip resistance for pool<br />

tank fl oors are:<br />

Water depths from 1mm to 450mm (Beach<br />

type Pools and very shallow Childrens Pools)<br />

– minimum category “B” when tested by<br />

DIN51097 Wet Ramp Test.<br />

Water depths from 450mm to 850mm<br />

(Childrens Pools or shallow areas of Main<br />

Pools) – the above specifi cation or our gritted<br />

pool tank tiles<br />

Water depths over 850mm – the above<br />

specifi cation or our plain gloss fi nish pool tiles<br />

Pool Access Steps, Walk Through Pools<br />

and Pool Surround Ramps<br />

Products with category “C” slip resistance<br />

which are detailed in our Kerastar (Gripfoot,<br />

Discface, Suretread, Diamond and Rocktop)<br />

and Elements (Sediments Gritted) brochures.<br />

technical<br />

Hydrotherapy Pool Floors<br />

Entry Steps or Ramps - products with<br />

category “C” slip resistance which are detailed<br />

in our Kerastar (Gripfoot, Discface, Suretread,<br />

Diamond and Rocktop) and Elements<br />

(Sediments Gritted) brochures.<br />

Water depths from 1mm to 850mm<br />

- minimum category “B” when tested by<br />

DIN51097 Wet Ramp Test.<br />

Water depths over 850mm as above<br />

specifi cation or our gritted fi nish pool tiles.<br />

Jacuzzi Floors and Seats<br />

Products with category “C” slip resistance<br />

which are detailed in our Kerastar (Gripfoot,<br />

Discface, Suretread, Diamond and Rocktop)<br />

and Elements (Sediments Gritted) brochures.<br />

For full details on slip resistance values for our<br />

fl ooring products please refer to the Kerastar,<br />

Elements or Ceramic Mosaic brochures.<br />

technical - slip resistance<br />

27


technical<br />

installation<br />

Codes of Practice<br />

All fi xing of fl oor, cladding and pool lining tiles<br />

should be in accordance with the following<br />

codes of practice guidelines:<br />

BS5385 Part 2 – 2006 (Code of practice for<br />

the design and installation of external ceramic<br />

wall tiling and mosaics)<br />

BS5385 Part 3 – 1989 (Code of practice for<br />

the design and installation of ceramic fl oor tiles<br />

and mosaics)<br />

BS5385 Part 4 – 1992 (Code of practice<br />

for ceramic tiling and mosaics in specifi c<br />

conditions) – includes swimming pool tanks<br />

BS8000 Section 11.1 – 1989 (Workmanship<br />

on Building Sites, Part 11, Code of practice for<br />

wall and fl oor tiling)<br />

Substrates – pool surrounds<br />

For installation guidance on swimming pool<br />

surrounds please refer to the installation<br />

guidance in the Kerastar brochure.<br />

Substrates – pool linings<br />

Before tiling is commenced ensure that the<br />

pool has been water tested and proved to<br />

be watertight in accordance with BS8007,<br />

clause 9.2 and that the pool shell and general<br />

conditions are suitable before rendering and<br />

screeds are applied or before tiling.<br />

It must also be ascertained that the correct<br />

minimum curing periods have been observed<br />

for all substrates:<br />

Completion of pool shell to commencement<br />

of rendering/screeding/tiling (for direct to<br />

concrete installation) – 6 weeks<br />

Completion of rendering/screeding to<br />

commencement of tiling – 3 weeks<br />

Completion of tiling to commencement of<br />

grouting – 3 days<br />

Completion of grouting and sealing of any<br />

movement joints to fi lling of pool – 3 weeks<br />

28<br />

technical - installation<br />

Accuracy of the substrate must be checked<br />

to ensure that the guidance given in BS5385<br />

has been achieved i.e. “local variations in level<br />

for a nominally fl at fl oor or wall should be such<br />

that, when checked with a 2m straightedge,<br />

any gap under the straightedge between<br />

points of contact does not exceed 3mm”.<br />

Movement Joints in Pool Linings<br />

The location, type and scope of all movement<br />

joints must be ascertained prior to any fi xing<br />

works. Structural joints in pool linings are<br />

uncommon but where they exist they should<br />

be followed through to the face of the tile<br />

at full width. Intermediate movement joints<br />

(minimum 6mm wide) should be situated at:<br />

Changes of plane (including internal wall/fl oor<br />

junctions, fl oor/fl oor junctions and wall/wall<br />

junctions)<br />

Where tiling abuts other materials<br />

Maximum 6m continuous bays along the pool<br />

fl oor and up the pool walls<br />

Intermediate movement joints in pool linings<br />

are the thickness of the tile and adhesive<br />

bed only.<br />

Movement joints should be fi lled with a<br />

suitable backer, bond breaker and fi ller<br />

(check with movement joint manufacturer for<br />

suitability).<br />

Fixing Tiles<br />

All pool lining tiles should be fi xed with a solid<br />

bed of adhesive to ensure maximum durability<br />

and strength within the installation and long<br />

term adhesion performance. This is achieved<br />

with the use of a notched solid bed trowel.<br />

Substrate Johnson’s Professional Adhesive<br />

Concrete One Part Flexible<br />

Sand/Cement Screed One Part Flexible<br />

Brickwork/Blockwork One Part Flexible<br />

Sand/Cement Render One Part Flexible<br />

Existing Tiles One Part Flexible with slurry bonding coat<br />

It is good practice to periodically remove a<br />

recently fi xed tile to ensure that the correct<br />

bedding is being achieved and maintained.<br />

When fi xing all tiles care must be taken<br />

to ensure that no lipping of tiles occurs.<br />

All pool tank tiles within this brochure are<br />

recommended to be fi xed with a 3mm wide<br />

joint. All pool fi ttings in this brochure are<br />

recommended to be fi xed with a 3-5mm<br />

wide joint.<br />

Adhesives<br />

Adhesives should be in accordance with BS<br />

EN 12004, Class C2*. Particular adhesive<br />

choice will be governed by the substrate.<br />

* Check with adhesive manufacturer for<br />

additional C1 product suitability.<br />

H & R Johnson recommend the use of<br />

Johnson Professional adhesives and grouts,<br />

see below:<br />

Grouts<br />

The choice of grout should refl ect the<br />

expected service conditions and water type of<br />

the installation.<br />

For pools in soft water areas grouts should<br />

be class CG2 i.e. Johnson Professional No<br />

Mould Flexible Grout. For pools in hard water<br />

areas or areas of a pool lining where there is<br />

aggressive water (pools with wave machines,<br />

rapids areas or spa pools) grouts should be<br />

class RG1 i.e. Johnson Professional Easy<br />

Clean Epoxy.<br />

For specifi c adhesive or grout advice<br />

please contact Johnson Professional helpline<br />

0870 609 2851


cleaning and maintenance<br />

Maintaining the appearance and<br />

characteristics (especially slip resistance<br />

values) of fl oor tiles is achieved with the<br />

implementation of a suitable cleaning regime.<br />

It must be stressed that the cleaning material<br />

manufacturers instructions must be followed<br />

at all times. Regular and correctly undertaken<br />

cleaning should maintain a product as close<br />

to its original state as possible. Incorrect or<br />

infrequent cleaning will adversely affect the<br />

properties of the tiles and increase potential<br />

hazards.<br />

Please see Kerastar brochure for specifi c<br />

cleaning information for pool surround tiling.<br />

Cleaning in pool linings can be split into<br />

several categories:<br />

Builders Clean<br />

This should be undertaken prior to a fl oor<br />

being brought into service. The builders clean<br />

removes any residual fi lm left over from the<br />

grouting operation and is a one off cleaning<br />

process. It is imperative that this is carried out<br />

as any grout residues left behind will act as a<br />

key for dirt resulting in the installation being<br />

diffi cult to clean.<br />

Cementitious Grouts<br />

The use of a mild acid decementing solution<br />

followed by thorough rinsing will remove all but<br />

the most stubborn of cement residues.<br />

Epoxide Grouts<br />

It is essential that ALL residue be removed<br />

from the surface of the tiles during the grouting<br />

process and before the resin cures. Failure<br />

to achieve this will result in a very diffi cult and<br />

expensive process using gel-type epoxide<br />

removers.<br />

Abrasive powders or cleaners should never<br />

be used on ceramic tiles.<br />

Correctly specifi ed and installed swimming<br />

pool ceramics require little maintenance.<br />

If there is need to empty a pool for major<br />

refurbishment works the advice of pool<br />

experts is strongly recommended prior to<br />

emptying of the swimming pool.<br />

Minor pool repairs can be carried out using<br />

specialist diver repair teams. This removes the<br />

need to empty and re-fi ll the pool, reducing<br />

closure time, expensive water losses and reheating<br />

costs.<br />

To minimise the pool tank stresses during<br />

emptying and fi lling the pool it is important<br />

that:<br />

The pool is fi lled or emptied at not more than<br />

750mm depth per day.<br />

The pool water is heated or cooled at no more<br />

than 0.25ºC/hour.<br />

technical<br />

technical - cleaning<br />

29


technical<br />

dda - disability discrimination act<br />

The Disability Discrimination Act 1995<br />

(DDA) introduced new measures to prevent<br />

discrimination against disabled people. The<br />

Act was broadened in 2005 to form the<br />

current Disability Discrimination Act 2005.<br />

The DDA requires accessible environments<br />

to be provided for disabled people, either in<br />

their place of work or for access to goods,<br />

services or facilities (public spaces). Those<br />

commissioning new buildings or adaptations<br />

to existing buildings must consider the<br />

implications of the DDA and their ability to<br />

provide buildings that do not discriminate<br />

against disabled people (physical or mental<br />

impairments).<br />

When specifying ceramics there are 2 main<br />

areas of relevance within the DDA.<br />

30<br />

Colour Refl ectance (Contrast)<br />

The DDA gives guidance on good visual<br />

contrast for the visually impaired between<br />

various elements of a building by the use of<br />

Light Refl ectance Values (LRV).<br />

LRV is a general term for contrast and is<br />

measured as the proportion of useful light<br />

refl ected by a coloured object, fl oor, wall or<br />

ceiling. LRV is measured on a scale of 0 to<br />

100 where 0 is perfect black and 100 perfect<br />

white (in reality 0 and 100 are unobtainable<br />

colours). According to NCS Colour Centre in<br />

practical terms black is approx 6 and white<br />

approx 85. See page 44-47 for values.<br />

The current guidelines from Building<br />

Regulations Approved Document M on<br />

contrast are that a minimum difference of 30<br />

LRV points should be specifi ed for adjacent<br />

surfaces to ensure that visually impaired<br />

people are not discriminated against. In<br />

the specifi c example of ceramic tiles this<br />

difference should be between:<br />

Floors to walls<br />

Ceiling to walls<br />

Handrails to walls<br />

Sanitary fi ttings to walls<br />

Visual contrast between fl oors and walls is<br />

important in enabling visually impaired people<br />

to assess and gauge the size and shape of a<br />

room. It is important that the greatest visual<br />

contrast occurs where the fl oor meets the wall<br />

(skirting) as this gives the most accurate visual<br />

indication of the extent of the room. Where<br />

provided, skirtings should contrast visually<br />

with the fl oor and be similar in colour and tone<br />

to the wall surface.<br />

Tactile Foot Braille (see Kerastar or<br />

Elements literature for details)<br />

Recommendations from the Department of<br />

the Environment, Transport and the Regions<br />

(DETR), the joint mobility unit of the RNIB<br />

and the Centre for Accessible Environments<br />

(CAE) led to the need for Tactiles to be used<br />

as warning features for stairs, ramps and<br />

platforms.<br />

Available in 400x400x10mm format and in 2<br />

colour options the Johnson Tactile System<br />

offers compliance with not only the DDA<br />

requirements but also the DETR, RNIB and<br />

CAE recommendations. Specifi ed correctly<br />

the Johnson Tactile System will ensure that<br />

any new building Access Audits will be<br />

compliant with the Access to Goods and<br />

Services part of the DDA.<br />

The Johnson Tactile System is manufactured<br />

to the highest technical and performance<br />

standards. The surface of the Tactile products<br />

have the enhanced performance qualities of<br />

a slip resistance durundum inclusion in the<br />

surface of the tile.<br />

The Corduroy profi le is designed to warn<br />

visually impaired people of the presence<br />

of specifi c hazards. Such a profi le is “Foot<br />

Braille” and is a warning associated with<br />

steps, ramps or the approach to on-street<br />

light rapid transit platforms. The Corduroy<br />

profi le is an internationally accepted Tactile<br />

surface that conveys the message of hazard<br />

and implies proceed with caution.<br />

The Blister profi le is designed to warn visually<br />

impaired people of the edge of all off-street<br />

platforms. The profi le consists of a series of<br />

offset, fl at topped dome studs. The parallel<br />

rows of studs are designed to be installed at<br />

right angles to the direction of traffi c and are<br />

normally located behind the platform edge<br />

coping.<br />

This information is not exhaustive and the requirements at the time of specifi cation must be checked.<br />

BS8300:2001 Amendment 1 indicates that there is anecdotal evidence to suggest that a 20 point LRV difference may be suffi cient –<br />

especially where large adjacent areas are involved.<br />

It must be noted that the guidance on LRV values given in this brochure is correct at the time of print. This is a subject that may be<br />

reviewed by the regulatory body at any time so it is advisable to check the guidelines at the time of specifi cation of product.<br />

The DDA details given in this brochure are to be used as an outline guide only and are the details as H & R Johnson understand them<br />

at the time of print. If in doubt of any details contained herein the Act should be read in full.<br />

technical - dda


general information<br />

© Property of and used under<br />

license from Scandinavian Colour<br />

Institute AB, SCI Sweden.se,<br />

Stockholm, 2001. See your local<br />

NCS distributor for original NCS<br />

standard samples<br />

Quality Standards<br />

Architectural pool<br />

and cladding tiles are<br />

manufactured to the<br />

quality requirements<br />

defi ned in Product<br />

Norm EN BS 14411<br />

(BS6431:Part 6,<br />

EN 176)<br />

Environmental<br />

Management<br />

H & R Johnson Tiles<br />

Limited, Harewood<br />

Street, Tunstall,<br />

Stoke on Trent has<br />

achieved ISO 14001<br />

for Environmental<br />

Management Systems<br />

at its Stoke on Trent<br />

factory.<br />

Colour<br />

The Architectural<br />

range is notated by the<br />

Natural Colour System<br />

(NCS).<br />

Reference guides to<br />

other colour referencing<br />

systems are also given<br />

in this publication.<br />

Fitness for Purpose<br />

For specifi c suitability and fi tness for purpose<br />

details contact the Technical Helpline or visit<br />

the website: www.johnson-ceramics.com<br />

Tile Sizes<br />

All tile sizes in this brochure are nominal metric<br />

modular and include a nominal 3mm joint.<br />

Important<br />

During the course of manufacture of all<br />

ceramic tiles some variation in shade or<br />

pattern can occur. Before fi xing tiles several<br />

cartons should be opened and the contents<br />

mixed to ensure that the size, shade, colour<br />

and patterning are acceptable.<br />

H&R Johnson cannot accept responsibility<br />

for any tiles that have been fi xed.<br />

Nothing in these statements does or will affect<br />

the statutory rights of the consumer.<br />

Samples Tel: 01782 524064<br />

Fax: 01782 524138<br />

Email: techsales@johnson-tiles.com<br />

Technical Helpline Tel: 0845 210 3000<br />

Fax: 01782 524138<br />

Email: techadvice@johnson-tiles.com<br />

International Technical Helpline:<br />

+44 (0) 1782 524067<br />

www.johnson-ceramics.com<br />

H & R Johnson recommend the use of<br />

adhesives and grouts from the Johnson<br />

Professional range. For further information and<br />

a detailed fi xing specifi cation please contact<br />

0870 609 2851.<br />

The colours shown on the tile products in this<br />

brochure are as accurate as the limitations of<br />

the printing process will allow. Please refer to<br />

actual product samples before purchasing.<br />

Every effort has been made to ensure<br />

the accuracy of the information given in<br />

this literature. In the interests of progress,<br />

however, H & R Johnson reserve the right to<br />

change specifi cations and availability without<br />

prior notice.<br />

technical<br />

Acknowledgements<br />

H & R Johnson would like to thank the<br />

companies who have helped in the production<br />

of this publication.<br />

Design & Artwork: Idiom Creative Ltd.<br />

Print: Wood Mitchell Printers<br />

technical - general information<br />

31


technical helpline:<br />

0845 210 3000<br />

H & R Johnson Tiles Limited, Harewood Street,<br />

Tunstall, Stoke on Trent ST6 5JZ.<br />

T: 01782 575575 F: 01782 577377<br />

www.johnson-ceramics.com<br />

10 Great Titchfi eld Street, London W1W 8BB<br />

T: 020 7436 8629 F: 020 7436 9031<br />

E: info@material-lab.co.uk www.material-lab.co.uk<br />

Middle East Offi ce, H & R Johnson, PO Box 50518, Dubai, United Arab Emirates.<br />

Tel ++97 14 398 6004 Fax ++97 14 398 7066<br />

Johnson Tiles (Pty) Ltd, Olifantsfontein, South Africa.<br />

Johnson Tile (Pty) Ltd, Bayswater, Victoria, Australia.<br />

Philkeram Johnson s.a., Thessaloniki, Greece.<br />

H & R Johnson (India) Ltd, Mumbai, India.<br />

A Norcros company<br />

® H & R Johnson, Johnson and Material Lab are registered trade marks.<br />

All product names are the trade marks of H & R Johnson Tiles Ltd.<br />

All Rights Reserved.<br />

Printed in England 2007

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