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pools<br />
<strong>SWIMMING</strong> <strong>POOL</strong> <strong>TILES</strong><br />
Uniclass<br />
L512<br />
CI/SfB<br />
(42) Sg3<br />
August 2007<br />
Epic<br />
E223
pools<br />
index<br />
2<br />
pools - index<br />
CERAMIC<br />
TECHNICAL<br />
04 introduction<br />
06 pools<br />
12 cladding<br />
16 fi ttings<br />
24 technical<br />
specifi cation charts,<br />
setting out, colour<br />
notation & dda<br />
installation and cleaning
pools<br />
06<br />
fi ttings<br />
16<br />
cladding<br />
12<br />
technical<br />
24
introduction<br />
company credentials<br />
Founded in 1901 H & R Johnson Ltd. is<br />
the leading manufacturer and supplier of<br />
ceramic tiles in the UK, with a long history of<br />
market leadership and industry production<br />
development.<br />
Part of the Norcros Group we have sister<br />
manufacturing bases in South Africa,<br />
Greece and India with additional offi ces in<br />
Dubai, USA and Australia.<br />
In 2001 an investment in excess of<br />
£35 million allowed us to develop a new fully<br />
automated production facility on a single<br />
integrated site in Stoke-on-Trent.<br />
Our UK factory produces over 5 million<br />
square metres of ceramic tiles for use in the<br />
UK and overseas markets.<br />
H & R Johnson products are used in a wide<br />
range of commercial and non commercial<br />
projects and we supply ceramic tiles to<br />
almost every country of the world.<br />
Our strength is based on a comprehensive<br />
portfolio of leading edge quality products<br />
combined with very high levels of<br />
customer service. As manufacturers<br />
we have extremely stringent quality and<br />
environmental control standards.<br />
4<br />
pools - introduction<br />
In 2006 we created and opened the award<br />
winning Material Lab design resource<br />
centre at 10 Great Titchfi eld Street,<br />
London, offering designers and architects<br />
an environment where products such as<br />
ceramics, glass, wallpaper, carpet tiles,<br />
trims, eco-resins, fabrics and many more<br />
materials can be explored.<br />
We have a longstanding commitment to<br />
environmental management and have had<br />
a formal environmental policy since 1992.<br />
Our environmental management system is<br />
certifi ed against the ISO14001 standard.<br />
We were the fi rst ceramics company within<br />
the whitewares sector to gain certifi cation<br />
against the ISO14001 standard in 1998<br />
and have since successfully upgraded our<br />
certifi cation to meet the latest requirements<br />
of ISO14001:2004. We are the only UK<br />
wall tile manufacturer to have ISO14001<br />
accreditation.<br />
The company has never been subject to<br />
any prosecutions or formal environmental<br />
regulatory action for any breaches of<br />
environmental legislation.<br />
In 1997 H & R Johnson were awarded<br />
the Queens Award for Environmental<br />
Achievement for our ceramic waste<br />
recycling scheme.<br />
To our knowledge we are the only<br />
manufacturer in the world to operate such<br />
a scheme. This scheme which has been in<br />
continuous use since 1992 also enabled<br />
H & R Johnson to win the Manufacturing<br />
Industry Achievement Award for<br />
Environmentalist of the Year in 1997.<br />
Approximately 25% of the material used to<br />
produce our wall tiles comes from recycled<br />
ceramic materials from our own and other<br />
local companies.<br />
Various recycling and energy saving<br />
schemes throughout our production and<br />
offi ce processes allow us each year to:<br />
Save 20,000 tonnes of ceramic landfi ll from<br />
our own and local ceramic factory waste<br />
saving 360 tonnes of CO in transportation<br />
2<br />
of materials<br />
Save 1250 tonnes of virgin timber<br />
Use 92% recycled materials in our<br />
packaging<br />
Re-use 32 million litres of water (30% of the<br />
total factory usage)<br />
Save 42 million kWh of energy<br />
Save 2400 tonnes of CO2 Our energy and material savings are<br />
detailed in our “Ceramic Tile Environmental<br />
Strategy” document.
Recycling - responsible manufacturing<br />
Material Lab - London<br />
Crosby Leisure Centre
St Edmundsbury Leisure Centre - Suffolk
pools<br />
The Architectural range of swimming pool tiles are pressed glazed porcelain and offer much greater<br />
accuracy of size and strength of body when compared to extruded swimming pool tank tiles.<br />
The dimensional accuracy of the pool tank tiles allows creation of a 250 x 125 x 8mm standard module<br />
with the incorporation of a 3mm wide joint. The use of a 3mm wide joint results in fi nancial savings on<br />
installation and grouting costs. The package is supplemented by a comprehensive range of pool fi ttings<br />
which allow the creation of almost any pool detail.<br />
Product information (see example below) is provided to assist in the specifi cation and suitability of<br />
products. These recommendations are generic only, please contact our technical advisory service for<br />
specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Glazed Porcelain Gloss
pools<br />
architectural gloss<br />
AVAILABILITY<br />
250 x 125 x 8mm<br />
8<br />
pools - architectural gloss<br />
ARCH3 Grey<br />
ARCH4 Green<br />
ARCH6 Yellow ARCH11 Brick Red<br />
ARCH12 Emerald Green<br />
SPECIFICATION<br />
ARCH14 Cream<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Glazed Porcelain Gloss
ARCH1 White<br />
ARCH2 Black<br />
ARCH8 Orient Blue<br />
ARCH9 Dark Blue ARCH15 Sapphire Blue<br />
gloss<br />
Easton Pool - Bristol
gritted<br />
Oswestry Hydrotherapy Pool - Shropshire
ARCG1 White Gritted<br />
ARCG2 Black Gritted<br />
ARCG8 Orient Blue Gritted<br />
ARCG9 Dark Blue Gritted ARCG15 Sapphire Blue Gritted<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Glazed Porcelain Gritted<br />
AVAILABILITY<br />
250 x 125 x 8mm<br />
pools<br />
architectural gritted<br />
Gritted fi nish Architectural tiles are<br />
suitable for pool end wall turning<br />
pads and pool fl oors where the water<br />
depth is 450mm to 850mm<br />
(see page 27 for more information).<br />
pools - architectural gritted<br />
11
Peabody Trust - London
cladding<br />
Our range of brightly coloured Architectural glazed porcelain tiles are perfectly suited to external cladding<br />
projects such as underpasses, pedestrian subways or other areas subject to frost.<br />
Product information (see example below) is provided to assist in the specifi cation and suitability of<br />
products. These recommendations are generic only, please contact our technical advisory service for<br />
specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Glazed Porcelain Gloss
cladding<br />
Peabody Trust - London<br />
ARCH3 Grey<br />
ARCH4 Green<br />
ARCH6 Yellow ARCH11 Brick Red<br />
ARCH12 Emerald Green<br />
ARCH14 Cream
ARCH1 White<br />
ARCH2 Black<br />
ARCH9 Dark Blue ARCH15 Sapphire Blue<br />
SPECIFICATION<br />
ARCH8 Orient Blue<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Glazed Porcelain Gloss<br />
pools<br />
architectural cladding<br />
AVAILABILITY<br />
250 x 125 x 8mm<br />
pools - architectural cladding<br />
15
fi ttings<br />
All pool edge fi ttings are pre-fi re rectifi ed for accuracy.<br />
Product information (see example below) is provided to assist in the specifi cation and suitability of<br />
products. These recommendations are generic only, please contact our technical advisory service for<br />
specifi c guidance on fi tness for purpose applications Tel: 0845 210 3000.<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
- Internal Pools Un-Glazed Vitrifi ed Natural<br />
FLOOR VALUES<br />
Pendulum R Value V Value Wet Ramp Traffi c<br />
- - - - Commercial
pools<br />
fi ttings<br />
18<br />
pools - fi ttings<br />
5730 Ivory/Blue Finger Grip Edging<br />
5730 Ivory/Black Finger Grip Edging<br />
250 x 125 x 28mm<br />
5732 Ivory/Blue Finger Grip Edging<br />
5732 Ivory/Black Finger Grip Edging<br />
125 x 125 x 28mm<br />
5731 Ivory/Blue Finger Grip Edging<br />
5731 Ivory/Black Finger Grip Edging<br />
250 x 250 x 28mm<br />
5734 Ivory/Blue Finger Grip Edging<br />
5734 Ivory/Black Finger Grip Edging<br />
250 x 250 x 28mm<br />
5735 Ivory/Blue Finger Grip Edging<br />
5735 Ivory/Black Finger Grip Edging<br />
125 x 125 x 28mm<br />
5739 Ivory/Blue Finger Grip Edging<br />
5739 Ivory/Black Finger Grip Edging<br />
250 x 250 x 28mm<br />
5733 Ivory/Blue Finger Grip Edging<br />
5733 Ivory/Black Finger Grip Edging<br />
250 x 125 x 28mm<br />
5736 Ivory/Blue Finger Grip Edging<br />
5736 Ivory/Black Finger Grip Edging<br />
250 x 250 x 28mm<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
- Internal Pools Un-Glazed Vitrifi ed Natural<br />
FLOOR VALUES<br />
Pendulum R Value V Value Wet Ramp Traffi c<br />
- - - - Commercial
5720 Ivory/Blue Finger Grip Edging<br />
5720 Ivory/Black Finger Grip Edging<br />
250 x 125 x 50mm<br />
5722 Ivory/Blue Finger Grip Edging<br />
5722 Ivory/Black Finger Grip Edging<br />
125 x 125 x 50mm<br />
5620 Ivory/Blue Step Edging<br />
5620 Ivory/Black Step Edging<br />
250 x 125 x 13mm<br />
5622 Ivory/Blue Step Edging<br />
5622 Ivory/Black Step Edging<br />
125 x 125 x 13mm<br />
continued>><br />
5725 Ivory/Blue Finger Grip Edging<br />
5725 Ivory/Black Finger Grip Edging<br />
125 x 125 x 50mm<br />
5729 Ivory/Blue Finger Grip Edging<br />
5729 Ivory/Black Finger Grip Edging<br />
250 x 250 x 50mm<br />
5625 Ivory/Blue Step Edging<br />
5625 Ivory/Black Step Edging<br />
125 x 125 x 13mm<br />
5629 Ivory/Blue Step Edging<br />
5629 Ivory/Black Step Edging<br />
250 x 250 x 13mm<br />
fi ttings<br />
Easton Pool - Bristol
fi ttings<br />
Oswestry Hydrotherapy Pool - Shropshire<br />
3130 Ivory Ribbed Tile<br />
250 x 125 x 13mm<br />
4200 Blue Drainage Channel<br />
4200 Ivory Drainage Channel<br />
250 x 125 x 25mm<br />
4300 Ivory Drainage Channel<br />
250 x 250 x 25mm<br />
3136 Ivory Ribbed Tile Round Edge<br />
Long Side<br />
250 x 125 x 13mm<br />
4210 Blue Drainage Channel Outlet<br />
4210 Ivory Drainage Channel Outlet<br />
250 x 125 x 25mm<br />
4310 Ivory Drainage Channel Outlet<br />
250 x 250 x 25mm<br />
Drainage channel outlets can receive standard stainless steel shower fi ttings.
3525 Blue Shower Incline<br />
250 x 125 x 30mm<br />
3520 Blue Shower Incline<br />
200 x 125 x 30mm<br />
3512 Blue Shower Incline<br />
125 x 125 x 30mm<br />
continued>><br />
3515 Blue Shower Incline<br />
150 x 125 x 30mm<br />
3539 Blue Shower Incline Intl Corner<br />
125 x 125 x 30mm<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
- Internal Pools Various Natural<br />
FLOOR VALUES<br />
Pendulum R Value V Value Wet Ramp Traffi c<br />
- - - - Commercial<br />
pools<br />
fi ttings<br />
pools - fi ttings<br />
21
pools<br />
fi ttings<br />
22<br />
pools - fi ttings<br />
4000 ARCH8 Orient Blue Channel Skirting<br />
4000 ARCH1 White Channel Skirting<br />
250 x 100 x 40mm<br />
4112 ARCH8 Orient Blue 3-way Intl Cove<br />
4112 ARCH1 White 3-way Intl Cove<br />
50 x 50 x 9mm<br />
4111 ARCH8 Orient Blue Intl Cove<br />
4111 ARCH1 White Intl Cove<br />
250 x 50 x 9mm<br />
4040 ARCH8 Orient Blue Extl Corner<br />
4040 ARCH1 White Extl Corner<br />
250 x 40 x 10mm<br />
9983 ARCH8 Orient Blue 3-way Extl Corner<br />
9983 ARCH1 White 3-way Extl Corner<br />
40 x 40 x 9mm<br />
9826 ARCH8 Orient Blue Extl Corner<br />
9826 ARCH1 White Extl Corner<br />
250 x 50 x 9mm<br />
9502 ARCH8 Orient Blue Grating Support<br />
9502 ARCH1 White Grating Support<br />
250 x 115 x 10mm<br />
4113 ARCH8 Orient Blue 3-way Cove<br />
4113 ARCH1 White 3-way Cove<br />
72 x 72 x 9mm<br />
SPECIFICATION<br />
Wall Floor Other Material Finish<br />
Internal & External - Pools Various Gloss
RES (Round Edge Short Side)<br />
250 x 125 x 8mm<br />
ARCS1 White<br />
ARCS2 Black<br />
ARCS8 Orient Blue<br />
ARCS9 Dark Blue<br />
ARCS15 Sapphire Blue<br />
REL (Round Edge Long Side)<br />
250 x 125 x 8mm<br />
ARCL1 White<br />
ARCL2 Black<br />
ARCL8 Orient Blue<br />
ARCL9 Dark Blue<br />
ARCL15 Sapphire Blue<br />
Depth Markers and Lane Numbers<br />
Bespoke markers/numbers available to special order.<br />
Please contact our technical advisory service for more details Tel: 0845 210 3000.<br />
fi ttings<br />
Peabody Trust - London
technical<br />
colour notations<br />
Code<br />
ARCH1<br />
ARCH2<br />
ARCH3<br />
ARCH4<br />
ARCH6<br />
ARCH8<br />
ARCH9<br />
ARCH11<br />
ARCH12<br />
ARCH14<br />
ARCH15<br />
24<br />
Colour<br />
White<br />
Black<br />
Grey<br />
Green<br />
Yellow<br />
Orient Blue<br />
Dark Blue<br />
Brick Red<br />
Emerald Green<br />
Cream<br />
Sapphire Blue<br />
Refl ectance Yl<br />
85.95<br />
4.47<br />
45.26<br />
42.52<br />
57.55<br />
59.27<br />
14.99<br />
21.22<br />
18.06<br />
67.97<br />
6.66<br />
NCS Lightness<br />
0.94<br />
0.12<br />
0.70<br />
0.67<br />
0.79<br />
0.80<br />
0.33<br />
0.43<br />
0.38<br />
0.86<br />
0.17<br />
NCS<br />
0500-N<br />
9000-N<br />
3000-N<br />
2030-B90G<br />
1070-Y<br />
1020-B<br />
4040-R80B<br />
4030-Y70R<br />
4040-G<br />
1020-Y10R<br />
4550-R70B<br />
Pantone<br />
White<br />
Black<br />
Cool Grey 6<br />
337<br />
116<br />
290<br />
NM 7455<br />
7522<br />
NM 3425<br />
155<br />
2758<br />
Pantone<br />
Architectural<br />
11-0602<br />
19-0303<br />
16-0000<br />
15-5812<br />
14-0852<br />
13-4809<br />
18-3928<br />
17-1532<br />
18-6022<br />
13-0915<br />
19-3939<br />
BS4800<br />
-<br />
-<br />
00 A 05<br />
NM 16 C 33<br />
NM 10 E 53<br />
NM 18 E 50<br />
NM 20 D 45<br />
NM 04 C 37<br />
NM 14 E 53<br />
NM 08 B 15<br />
NM 22 D 45<br />
RAL Design<br />
000 90 00<br />
000 15 00<br />
000 70 00<br />
160 70 25<br />
085 80 80<br />
230 70 20<br />
270 50 30<br />
040 50 30<br />
160 40 30<br />
080 80 30<br />
290 20 35<br />
Note: These results are from H & R Johnson internal test reports and are to be used for guidance only. All colour notations marked as<br />
NM are Nearest Match.<br />
technical - colour notations<br />
RAL K5<br />
9010<br />
9005<br />
NM 7004<br />
NM 6027<br />
1012<br />
NM 5024<br />
5023<br />
NM 8002<br />
NM 6024<br />
1014<br />
5022
physical properties<br />
pool and cladding tiles<br />
Test Standard Requirement Typical Test Value<br />
fi ttings<br />
Length/Width 10545-2 (BS6431:Part10/EN98) ±0.75% ±0.5%<br />
Thickness 10545-2 (BS6431:Part10/EN98) ±5% ±5%<br />
Straightness of side 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.4%<br />
Rectangularity 10545-2 (BS6431:Part10/EN98) ±0.6% ±0.5%<br />
Surface fl atness 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />
Water Absorption 10545-3 (BS6431:Part11/EN99) ≤0.5% ≤0.5%<br />
Modulus of Rupture 10545-4 (BS6431:Part12/EN100) ≥35N/mm 2 >40N/mm 2<br />
Thermal Shock 10545-9 (BS6431:Part16/EN104) Pass Pass<br />
Frost Resistance 10545-12 (BS6431:Part22/EN202) Resistant Resistant<br />
Fire Rating Class 0 Non Combustable<br />
UV Colour Resistance Unaffected by light<br />
Weight/m 2 17kg<br />
Architectural tiles are classed as BIa products<br />
Test Standard Requirement Typical Test Value<br />
Length/Width 10545-2 (BS6431:Part10/EN98) ±1.25% ±0.85%<br />
Thickness 10545-2 (BS6431:Part10/EN98) ±10% ±10%<br />
Straightness of side 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />
Rectangularity 10545-2 (BS6431:Part10/EN98) ±1.5% ±1.5%<br />
Surface fl atness 10545-2 (BS6431:Part10/EN98) ±0.5% ±0.5%<br />
Water Absorption 10545-3 (BS6431:Part11/EN99) 0.5% to 3% 1.5% to 3%<br />
Modulus of Rupture 10545-4 (BS6431:Part12/EN100) ≥18N/mm 2 >18N/mm 2<br />
Thermal Shock 10545-9 (BS6431:Part16/EN104) Pass Pass<br />
technical<br />
Fire Rating Class 0 Non Combustable<br />
Weight/m 2 22kg to 40kg<br />
Fittings are classed as AI products<br />
technical - physical properties<br />
25
technical<br />
swimming pool setting out<br />
The internal fi nished dimensions of<br />
swimming pools are set by FINA (Federation<br />
Internationale de Natation) for 50m Olympic<br />
and World Championship pools and by ASA<br />
(Amateur Swimming Association) for 25m UK<br />
competition pools.<br />
Length<br />
Short Course Championships are swum over<br />
a course of 25m but pools up to 33.3m are<br />
also accepted. Long Course Championships<br />
are swum over a course of 50m.<br />
Width<br />
Multiples of 2m (Short Course) and 2.5m<br />
(Long Course) are recommended with an<br />
additional 1m to allow for two 0.5m areas<br />
outside the outer lanes. Short Course Pools<br />
have a recommended minimum width of 13m<br />
and a maximum width of 17m whereas Long<br />
Course Pools are 21m and 25m respectively.<br />
Depth<br />
A minimum water depth of 1m is<br />
recommended for Short Course Pools but<br />
1.8m is preferred. Long Course Pools have a<br />
minimum water depth requirement of 1.8m.<br />
End Walls<br />
Both end walls should have an anti-slip area<br />
extending a minimum of 0.8m below the water<br />
line to enable safe push-off.<br />
Number of Lanes<br />
A minimum of 4 and a maximum of 10 (even<br />
numbers are recommended) for Short Course<br />
Pools and a minimum of 8 lanes for a Long<br />
Course Pool.<br />
26<br />
technical - setting out<br />
Diving Pools<br />
The ideal size of a diving pool is 32m x 21m<br />
x 5.5m deep but other recommended sizes<br />
are 25m x 20m and 25m x 16.5m. In practice,<br />
though, the size of a diving pool is governed<br />
by the size(s) of other pools in the complex.<br />
Depths vary according to the height of the<br />
highest springboard or platform to be used.<br />
For springboards the minimum water depths<br />
are:<br />
1m springboard – 3.5m water depth<br />
3m springboard – 3.8m water depth<br />
For platforms the minimum water depths are:<br />
1m platform – 3.3m water depth<br />
3m platform – 3.6m water depth<br />
5m platform – 4.0m water depth<br />
7.5m platform – 4.5m water depth<br />
10m platform – 5.0m water depth<br />
The base of the diving pool should be in a mid<br />
blue colour for best diver perception of the<br />
water surface.<br />
Water Polo<br />
Minimum length, width and depth vary<br />
considerably dependant upon the level of<br />
competition being played. Indicators should<br />
be located on both long sides, these can<br />
be incorporated in the tiling scheme for<br />
‘Freeboard Pools’. For goal lines and halfway<br />
line a white marker is required (black can be<br />
used as an alternative). Indicators 2m from the<br />
goal line are to utilise a red marker, 4m from<br />
goal line a yellow marker and the 7m shooting<br />
line a green marker.<br />
The details given are as H & R Johnson<br />
understand them and must be checked with<br />
offi cial sources prior to construction of the<br />
Swimming Pool shell. Lengths noted above<br />
are from timing pad to timing pad.<br />
Please refer to:<br />
www.fi na.org/rules/english/facilities.php<br />
www.britishswimming.org
slip resistance<br />
When specifying products for wet change<br />
fl oors, shower fl oors or the area surrounding<br />
a swimming pool tank (pool surround or pool<br />
deck) aesthetics and ease of cleaning should<br />
never override safety.<br />
Correctly specifi ed, installed, cleaned and<br />
maintained ceramic tiles will give a lifetime of<br />
slip resistance surface provision.<br />
Watchpoints<br />
Floor fi nishes to wet barefoot areas (showers,<br />
wet change facilities, swimming pool steps<br />
and pool surrounds):<br />
Must be slip resistant when wet and have a<br />
non abrasive surface<br />
Should be easy to keep clean so that the slip<br />
resistance of the fl oor material is maintained<br />
at all times<br />
Should have a texture that is as comfortable<br />
as possible for bare feet<br />
Should be laid to falls<br />
Should incorporate fl ush drain covers<br />
wherever possible<br />
Should use fl oor fi nishes that achieve either<br />
category “B” or category “C” slip resistance<br />
when tested by DIN51097 Wet Ramp Test.<br />
(Category “C” has a greater slip resistance<br />
than category “B”). In certain locations (pool<br />
access steps wider than 1m, walk through<br />
pools, pool surround ramps) only category “C”<br />
is suitable<br />
Falls in Floors<br />
All fl oors in wet barefoot areas should be<br />
constructed with falls to suitable outlets<br />
to enable draining of water. HSE guidance<br />
recommends that fl oors be laid to falls so<br />
that the majority of the water drains away to<br />
properly constructed outlets and recommends<br />
the use of profi led tiles to allow the water<br />
to collect in the low areas whilst leaving the<br />
high areas relatively dry or at least above the<br />
surface of the water. The degree of slope of<br />
the fl oor depends upon numerous factors<br />
but, as an example, a minimum fall of 1:50 is<br />
recommended in the “Specifi ers Handbook<br />
for Inclusive Design – Internal Floor Finishes”<br />
available from RIBA bookshops.<br />
Suitable Products<br />
(general wet barefoot areas)<br />
Products with category “B” or “C” slip<br />
resistance which are detailed in our Kerastar<br />
(Keramosaic, Gripfoot, Discface, Suretread,<br />
Diamond or Rocktop), Elements (Sediments<br />
Textured or Sediments Gritted) and Ceramic<br />
Mosaic (Touchstone) brochures.<br />
Suitable Products (submerged areas)<br />
General Pool Floors<br />
There are no agreed guidelines on the<br />
degree of slip resistance for surface fi nishes<br />
permanently submerged in water (swimming<br />
pool tanks). Guidance is left to the experience<br />
and advice of the product manufacturer,<br />
supplier or installer.<br />
Once the water has some depth, there is<br />
an increased damping effect on the legs<br />
which increasingly renders the concept of<br />
slip resistance less and less relevant. Also as<br />
water increases depth to 1m or so buoyancy<br />
also has an effect.<br />
H & R Johnson Tiles Ltd product<br />
recommendations on slip resistance for pool<br />
tank fl oors are:<br />
Water depths from 1mm to 450mm (Beach<br />
type Pools and very shallow Childrens Pools)<br />
– minimum category “B” when tested by<br />
DIN51097 Wet Ramp Test.<br />
Water depths from 450mm to 850mm<br />
(Childrens Pools or shallow areas of Main<br />
Pools) – the above specifi cation or our gritted<br />
pool tank tiles<br />
Water depths over 850mm – the above<br />
specifi cation or our plain gloss fi nish pool tiles<br />
Pool Access Steps, Walk Through Pools<br />
and Pool Surround Ramps<br />
Products with category “C” slip resistance<br />
which are detailed in our Kerastar (Gripfoot,<br />
Discface, Suretread, Diamond and Rocktop)<br />
and Elements (Sediments Gritted) brochures.<br />
technical<br />
Hydrotherapy Pool Floors<br />
Entry Steps or Ramps - products with<br />
category “C” slip resistance which are detailed<br />
in our Kerastar (Gripfoot, Discface, Suretread,<br />
Diamond and Rocktop) and Elements<br />
(Sediments Gritted) brochures.<br />
Water depths from 1mm to 850mm<br />
- minimum category “B” when tested by<br />
DIN51097 Wet Ramp Test.<br />
Water depths over 850mm as above<br />
specifi cation or our gritted fi nish pool tiles.<br />
Jacuzzi Floors and Seats<br />
Products with category “C” slip resistance<br />
which are detailed in our Kerastar (Gripfoot,<br />
Discface, Suretread, Diamond and Rocktop)<br />
and Elements (Sediments Gritted) brochures.<br />
For full details on slip resistance values for our<br />
fl ooring products please refer to the Kerastar,<br />
Elements or Ceramic Mosaic brochures.<br />
technical - slip resistance<br />
27
technical<br />
installation<br />
Codes of Practice<br />
All fi xing of fl oor, cladding and pool lining tiles<br />
should be in accordance with the following<br />
codes of practice guidelines:<br />
BS5385 Part 2 – 2006 (Code of practice for<br />
the design and installation of external ceramic<br />
wall tiling and mosaics)<br />
BS5385 Part 3 – 1989 (Code of practice for<br />
the design and installation of ceramic fl oor tiles<br />
and mosaics)<br />
BS5385 Part 4 – 1992 (Code of practice<br />
for ceramic tiling and mosaics in specifi c<br />
conditions) – includes swimming pool tanks<br />
BS8000 Section 11.1 – 1989 (Workmanship<br />
on Building Sites, Part 11, Code of practice for<br />
wall and fl oor tiling)<br />
Substrates – pool surrounds<br />
For installation guidance on swimming pool<br />
surrounds please refer to the installation<br />
guidance in the Kerastar brochure.<br />
Substrates – pool linings<br />
Before tiling is commenced ensure that the<br />
pool has been water tested and proved to<br />
be watertight in accordance with BS8007,<br />
clause 9.2 and that the pool shell and general<br />
conditions are suitable before rendering and<br />
screeds are applied or before tiling.<br />
It must also be ascertained that the correct<br />
minimum curing periods have been observed<br />
for all substrates:<br />
Completion of pool shell to commencement<br />
of rendering/screeding/tiling (for direct to<br />
concrete installation) – 6 weeks<br />
Completion of rendering/screeding to<br />
commencement of tiling – 3 weeks<br />
Completion of tiling to commencement of<br />
grouting – 3 days<br />
Completion of grouting and sealing of any<br />
movement joints to fi lling of pool – 3 weeks<br />
28<br />
technical - installation<br />
Accuracy of the substrate must be checked<br />
to ensure that the guidance given in BS5385<br />
has been achieved i.e. “local variations in level<br />
for a nominally fl at fl oor or wall should be such<br />
that, when checked with a 2m straightedge,<br />
any gap under the straightedge between<br />
points of contact does not exceed 3mm”.<br />
Movement Joints in Pool Linings<br />
The location, type and scope of all movement<br />
joints must be ascertained prior to any fi xing<br />
works. Structural joints in pool linings are<br />
uncommon but where they exist they should<br />
be followed through to the face of the tile<br />
at full width. Intermediate movement joints<br />
(minimum 6mm wide) should be situated at:<br />
Changes of plane (including internal wall/fl oor<br />
junctions, fl oor/fl oor junctions and wall/wall<br />
junctions)<br />
Where tiling abuts other materials<br />
Maximum 6m continuous bays along the pool<br />
fl oor and up the pool walls<br />
Intermediate movement joints in pool linings<br />
are the thickness of the tile and adhesive<br />
bed only.<br />
Movement joints should be fi lled with a<br />
suitable backer, bond breaker and fi ller<br />
(check with movement joint manufacturer for<br />
suitability).<br />
Fixing Tiles<br />
All pool lining tiles should be fi xed with a solid<br />
bed of adhesive to ensure maximum durability<br />
and strength within the installation and long<br />
term adhesion performance. This is achieved<br />
with the use of a notched solid bed trowel.<br />
Substrate Johnson’s Professional Adhesive<br />
Concrete One Part Flexible<br />
Sand/Cement Screed One Part Flexible<br />
Brickwork/Blockwork One Part Flexible<br />
Sand/Cement Render One Part Flexible<br />
Existing Tiles One Part Flexible with slurry bonding coat<br />
It is good practice to periodically remove a<br />
recently fi xed tile to ensure that the correct<br />
bedding is being achieved and maintained.<br />
When fi xing all tiles care must be taken<br />
to ensure that no lipping of tiles occurs.<br />
All pool tank tiles within this brochure are<br />
recommended to be fi xed with a 3mm wide<br />
joint. All pool fi ttings in this brochure are<br />
recommended to be fi xed with a 3-5mm<br />
wide joint.<br />
Adhesives<br />
Adhesives should be in accordance with BS<br />
EN 12004, Class C2*. Particular adhesive<br />
choice will be governed by the substrate.<br />
* Check with adhesive manufacturer for<br />
additional C1 product suitability.<br />
H & R Johnson recommend the use of<br />
Johnson Professional adhesives and grouts,<br />
see below:<br />
Grouts<br />
The choice of grout should refl ect the<br />
expected service conditions and water type of<br />
the installation.<br />
For pools in soft water areas grouts should<br />
be class CG2 i.e. Johnson Professional No<br />
Mould Flexible Grout. For pools in hard water<br />
areas or areas of a pool lining where there is<br />
aggressive water (pools with wave machines,<br />
rapids areas or spa pools) grouts should be<br />
class RG1 i.e. Johnson Professional Easy<br />
Clean Epoxy.<br />
For specifi c adhesive or grout advice<br />
please contact Johnson Professional helpline<br />
0870 609 2851
cleaning and maintenance<br />
Maintaining the appearance and<br />
characteristics (especially slip resistance<br />
values) of fl oor tiles is achieved with the<br />
implementation of a suitable cleaning regime.<br />
It must be stressed that the cleaning material<br />
manufacturers instructions must be followed<br />
at all times. Regular and correctly undertaken<br />
cleaning should maintain a product as close<br />
to its original state as possible. Incorrect or<br />
infrequent cleaning will adversely affect the<br />
properties of the tiles and increase potential<br />
hazards.<br />
Please see Kerastar brochure for specifi c<br />
cleaning information for pool surround tiling.<br />
Cleaning in pool linings can be split into<br />
several categories:<br />
Builders Clean<br />
This should be undertaken prior to a fl oor<br />
being brought into service. The builders clean<br />
removes any residual fi lm left over from the<br />
grouting operation and is a one off cleaning<br />
process. It is imperative that this is carried out<br />
as any grout residues left behind will act as a<br />
key for dirt resulting in the installation being<br />
diffi cult to clean.<br />
Cementitious Grouts<br />
The use of a mild acid decementing solution<br />
followed by thorough rinsing will remove all but<br />
the most stubborn of cement residues.<br />
Epoxide Grouts<br />
It is essential that ALL residue be removed<br />
from the surface of the tiles during the grouting<br />
process and before the resin cures. Failure<br />
to achieve this will result in a very diffi cult and<br />
expensive process using gel-type epoxide<br />
removers.<br />
Abrasive powders or cleaners should never<br />
be used on ceramic tiles.<br />
Correctly specifi ed and installed swimming<br />
pool ceramics require little maintenance.<br />
If there is need to empty a pool for major<br />
refurbishment works the advice of pool<br />
experts is strongly recommended prior to<br />
emptying of the swimming pool.<br />
Minor pool repairs can be carried out using<br />
specialist diver repair teams. This removes the<br />
need to empty and re-fi ll the pool, reducing<br />
closure time, expensive water losses and reheating<br />
costs.<br />
To minimise the pool tank stresses during<br />
emptying and fi lling the pool it is important<br />
that:<br />
The pool is fi lled or emptied at not more than<br />
750mm depth per day.<br />
The pool water is heated or cooled at no more<br />
than 0.25ºC/hour.<br />
technical<br />
technical - cleaning<br />
29
technical<br />
dda - disability discrimination act<br />
The Disability Discrimination Act 1995<br />
(DDA) introduced new measures to prevent<br />
discrimination against disabled people. The<br />
Act was broadened in 2005 to form the<br />
current Disability Discrimination Act 2005.<br />
The DDA requires accessible environments<br />
to be provided for disabled people, either in<br />
their place of work or for access to goods,<br />
services or facilities (public spaces). Those<br />
commissioning new buildings or adaptations<br />
to existing buildings must consider the<br />
implications of the DDA and their ability to<br />
provide buildings that do not discriminate<br />
against disabled people (physical or mental<br />
impairments).<br />
When specifying ceramics there are 2 main<br />
areas of relevance within the DDA.<br />
30<br />
Colour Refl ectance (Contrast)<br />
The DDA gives guidance on good visual<br />
contrast for the visually impaired between<br />
various elements of a building by the use of<br />
Light Refl ectance Values (LRV).<br />
LRV is a general term for contrast and is<br />
measured as the proportion of useful light<br />
refl ected by a coloured object, fl oor, wall or<br />
ceiling. LRV is measured on a scale of 0 to<br />
100 where 0 is perfect black and 100 perfect<br />
white (in reality 0 and 100 are unobtainable<br />
colours). According to NCS Colour Centre in<br />
practical terms black is approx 6 and white<br />
approx 85. See page 44-47 for values.<br />
The current guidelines from Building<br />
Regulations Approved Document M on<br />
contrast are that a minimum difference of 30<br />
LRV points should be specifi ed for adjacent<br />
surfaces to ensure that visually impaired<br />
people are not discriminated against. In<br />
the specifi c example of ceramic tiles this<br />
difference should be between:<br />
Floors to walls<br />
Ceiling to walls<br />
Handrails to walls<br />
Sanitary fi ttings to walls<br />
Visual contrast between fl oors and walls is<br />
important in enabling visually impaired people<br />
to assess and gauge the size and shape of a<br />
room. It is important that the greatest visual<br />
contrast occurs where the fl oor meets the wall<br />
(skirting) as this gives the most accurate visual<br />
indication of the extent of the room. Where<br />
provided, skirtings should contrast visually<br />
with the fl oor and be similar in colour and tone<br />
to the wall surface.<br />
Tactile Foot Braille (see Kerastar or<br />
Elements literature for details)<br />
Recommendations from the Department of<br />
the Environment, Transport and the Regions<br />
(DETR), the joint mobility unit of the RNIB<br />
and the Centre for Accessible Environments<br />
(CAE) led to the need for Tactiles to be used<br />
as warning features for stairs, ramps and<br />
platforms.<br />
Available in 400x400x10mm format and in 2<br />
colour options the Johnson Tactile System<br />
offers compliance with not only the DDA<br />
requirements but also the DETR, RNIB and<br />
CAE recommendations. Specifi ed correctly<br />
the Johnson Tactile System will ensure that<br />
any new building Access Audits will be<br />
compliant with the Access to Goods and<br />
Services part of the DDA.<br />
The Johnson Tactile System is manufactured<br />
to the highest technical and performance<br />
standards. The surface of the Tactile products<br />
have the enhanced performance qualities of<br />
a slip resistance durundum inclusion in the<br />
surface of the tile.<br />
The Corduroy profi le is designed to warn<br />
visually impaired people of the presence<br />
of specifi c hazards. Such a profi le is “Foot<br />
Braille” and is a warning associated with<br />
steps, ramps or the approach to on-street<br />
light rapid transit platforms. The Corduroy<br />
profi le is an internationally accepted Tactile<br />
surface that conveys the message of hazard<br />
and implies proceed with caution.<br />
The Blister profi le is designed to warn visually<br />
impaired people of the edge of all off-street<br />
platforms. The profi le consists of a series of<br />
offset, fl at topped dome studs. The parallel<br />
rows of studs are designed to be installed at<br />
right angles to the direction of traffi c and are<br />
normally located behind the platform edge<br />
coping.<br />
This information is not exhaustive and the requirements at the time of specifi cation must be checked.<br />
BS8300:2001 Amendment 1 indicates that there is anecdotal evidence to suggest that a 20 point LRV difference may be suffi cient –<br />
especially where large adjacent areas are involved.<br />
It must be noted that the guidance on LRV values given in this brochure is correct at the time of print. This is a subject that may be<br />
reviewed by the regulatory body at any time so it is advisable to check the guidelines at the time of specifi cation of product.<br />
The DDA details given in this brochure are to be used as an outline guide only and are the details as H & R Johnson understand them<br />
at the time of print. If in doubt of any details contained herein the Act should be read in full.<br />
technical - dda
general information<br />
© Property of and used under<br />
license from Scandinavian Colour<br />
Institute AB, SCI Sweden.se,<br />
Stockholm, 2001. See your local<br />
NCS distributor for original NCS<br />
standard samples<br />
Quality Standards<br />
Architectural pool<br />
and cladding tiles are<br />
manufactured to the<br />
quality requirements<br />
defi ned in Product<br />
Norm EN BS 14411<br />
(BS6431:Part 6,<br />
EN 176)<br />
Environmental<br />
Management<br />
H & R Johnson Tiles<br />
Limited, Harewood<br />
Street, Tunstall,<br />
Stoke on Trent has<br />
achieved ISO 14001<br />
for Environmental<br />
Management Systems<br />
at its Stoke on Trent<br />
factory.<br />
Colour<br />
The Architectural<br />
range is notated by the<br />
Natural Colour System<br />
(NCS).<br />
Reference guides to<br />
other colour referencing<br />
systems are also given<br />
in this publication.<br />
Fitness for Purpose<br />
For specifi c suitability and fi tness for purpose<br />
details contact the Technical Helpline or visit<br />
the website: www.johnson-ceramics.com<br />
Tile Sizes<br />
All tile sizes in this brochure are nominal metric<br />
modular and include a nominal 3mm joint.<br />
Important<br />
During the course of manufacture of all<br />
ceramic tiles some variation in shade or<br />
pattern can occur. Before fi xing tiles several<br />
cartons should be opened and the contents<br />
mixed to ensure that the size, shade, colour<br />
and patterning are acceptable.<br />
H&R Johnson cannot accept responsibility<br />
for any tiles that have been fi xed.<br />
Nothing in these statements does or will affect<br />
the statutory rights of the consumer.<br />
Samples Tel: 01782 524064<br />
Fax: 01782 524138<br />
Email: techsales@johnson-tiles.com<br />
Technical Helpline Tel: 0845 210 3000<br />
Fax: 01782 524138<br />
Email: techadvice@johnson-tiles.com<br />
International Technical Helpline:<br />
+44 (0) 1782 524067<br />
www.johnson-ceramics.com<br />
H & R Johnson recommend the use of<br />
adhesives and grouts from the Johnson<br />
Professional range. For further information and<br />
a detailed fi xing specifi cation please contact<br />
0870 609 2851.<br />
The colours shown on the tile products in this<br />
brochure are as accurate as the limitations of<br />
the printing process will allow. Please refer to<br />
actual product samples before purchasing.<br />
Every effort has been made to ensure<br />
the accuracy of the information given in<br />
this literature. In the interests of progress,<br />
however, H & R Johnson reserve the right to<br />
change specifi cations and availability without<br />
prior notice.<br />
technical<br />
Acknowledgements<br />
H & R Johnson would like to thank the<br />
companies who have helped in the production<br />
of this publication.<br />
Design & Artwork: Idiom Creative Ltd.<br />
Print: Wood Mitchell Printers<br />
technical - general information<br />
31
technical helpline:<br />
0845 210 3000<br />
H & R Johnson Tiles Limited, Harewood Street,<br />
Tunstall, Stoke on Trent ST6 5JZ.<br />
T: 01782 575575 F: 01782 577377<br />
www.johnson-ceramics.com<br />
10 Great Titchfi eld Street, London W1W 8BB<br />
T: 020 7436 8629 F: 020 7436 9031<br />
E: info@material-lab.co.uk www.material-lab.co.uk<br />
Middle East Offi ce, H & R Johnson, PO Box 50518, Dubai, United Arab Emirates.<br />
Tel ++97 14 398 6004 Fax ++97 14 398 7066<br />
Johnson Tiles (Pty) Ltd, Olifantsfontein, South Africa.<br />
Johnson Tile (Pty) Ltd, Bayswater, Victoria, Australia.<br />
Philkeram Johnson s.a., Thessaloniki, Greece.<br />
H & R Johnson (India) Ltd, Mumbai, India.<br />
A Norcros company<br />
® H & R Johnson, Johnson and Material Lab are registered trade marks.<br />
All product names are the trade marks of H & R Johnson Tiles Ltd.<br />
All Rights Reserved.<br />
Printed in England 2007