ENGINEERING - Board of Engineers Malaysia
ENGINEERING - Board of Engineers Malaysia
ENGINEERING - Board of Engineers Malaysia
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LEMBAGA JURUTERA MALAYSIA<br />
BOARD OF ENGINEERS MALAYSIA<br />
KDN PP11720/1/2008 ISSN 0128-4347 VOL.34 JUNE - AUG 2007 RM10.00<br />
WASTE<br />
<strong>ENGINEERING</strong>
2 THE INGENIEUR<br />
Volume 34 June - August 2007<br />
18<br />
39<br />
48<br />
56<br />
c o n t e n t s<br />
4 President’s Message<br />
Editor’s Note<br />
5 Announcement<br />
Heartiest Congratulations<br />
Publication Calendar<br />
Events Calendar<br />
APEC And EMF International Registers<br />
Cover Feature<br />
6 Scheduled Waste Management: Issues And Challenges<br />
12 Life Cycle Inventorization Between Open Dumps And<br />
Sanitary Landfills<br />
18 Modelling Energy Recovery From Gasification Of<br />
Solid Waste<br />
22 Special Notice<br />
Registration Of <strong>Engineers</strong> (Amendment) Act 2007<br />
27 Guidelines<br />
Certificate Of Completion And Compliance (CCC)<br />
29 Engineering And Law<br />
Demystifying Direct Loss And Expense Claims:<br />
The Continuing Saga<br />
Feature<br />
38 Wet Market Waste To Value Added Products<br />
42 Sustainable Solid Waste Management: Incorporating<br />
Life Cycle Assessment As A Decision Support Tool<br />
46 Waste Management In The Plastics Industry<br />
52 Sanitation – The New Paradigm<br />
56 Engineering Nostalgia<br />
The Lumberjack Team Of The 60s
4 THE INGENIEUR<br />
KDN PP11720/1/2008<br />
ISSN 0128-4347<br />
Vol. 34 June - August 2007<br />
MEMBERS OF THE BOARD OF ENGINEERS MALAYSIA<br />
(BEM) 2006/2007<br />
President<br />
YBhg. Dato’ Ir. Dr. Judin Abdul Karim<br />
Registrar<br />
Ir. Dr. Mohd Johari Md. Arif<br />
Members<br />
YBhg. Tan Sri Dato’ Ir. Md Radzi Mansor<br />
YBhg. Datuk Ir. Hj. Keizrul Abdullah<br />
YBhg. Mej. Jen. Dato’ Ir. Ismail Samion<br />
YBhg. Dato’ Ir. Shanthakumar Sivasubramaniam<br />
YBhg. Datu Ir. Hubert Thian Chong Hui<br />
YBhg. Dato’ Ir. Pr<strong>of</strong>. Chuah Hean Teik<br />
Ar. Dr. Amer Hamzah Mohd Yunus<br />
Ir. Henry E Chelvanayagam<br />
Ir. Dr. Shamsuddin Ab Latif<br />
Ir. Pr<strong>of</strong>. Dr. Ruslan Hassan<br />
Ir. Mohd. Rousdin Hassan<br />
Ir. Pr<strong>of</strong>. Dr. Hassan Basri<br />
Tn Hj. Basar bin Juraimi<br />
Ir. Ishak Abdul Rahman<br />
Ir. Anjin Hj. Ajik<br />
Ir. P E Chong<br />
EDITORIAL BOARD<br />
Advisor<br />
YBhg. Dato’ Ir. Dr. Judin Abdul Karim<br />
Chairman<br />
YBhg Datuk Ir. Shanthakumar Sivasubramaniam<br />
Editor<br />
Ir. Fong Tian Yong<br />
Members<br />
Ir. Prem Kumar<br />
Ir. Mustaza Salim<br />
Ir. Chan Boon Teik<br />
Ir. Ishak Abdul Rahman<br />
Ir. Pr<strong>of</strong>. Dr. K. S. Kannan<br />
Ir. Pr<strong>of</strong>. Dr. Ruslan Hassan<br />
Ir. Pr<strong>of</strong>. Madya Dr. Eric K H Goh<br />
Ir. Nitchiananthan Balasubramaniam<br />
Executive Director<br />
Ir. Ashari Mohd Yakub<br />
Publication Officer<br />
Pn. Nik Kamaliah Nik Abdul Rahman<br />
Assistant Publication Officer<br />
Pn. Che Asiah Mohamad Ali<br />
Design and Production<br />
Inforeach Communications Sdn Bhd<br />
Printer<br />
Art Printing Works Sdn Bhd<br />
29 Jalan Riong, 59100 Kuala Lumpur<br />
The Ingenieur is published by the <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong><br />
<strong>Malaysia</strong> (Lembaga Jurutera <strong>Malaysia</strong>) and is distributed<br />
free <strong>of</strong> charge to registered Pr<strong>of</strong>essional <strong>Engineers</strong>.<br />
The statements and opinions expressed in this<br />
publication are those <strong>of</strong> the writers.<br />
BEM invites all registered engineers to contribute articles<br />
or send their views and comments to<br />
the following address:<br />
Publication Committee<br />
Lembaga Jurutera <strong>Malaysia</strong>,<br />
Tingkat 17, Ibu Pejabat JKR,<br />
Jalan Sultan Salahuddin,<br />
50580 Kuala Lumpur.<br />
Tel: 03-2698 0590 Fax: 03-2692 5017<br />
E-mail: bem1@streamyx.com; publication@bem.org.my<br />
Website: http://www.bem.org.my<br />
Advertising/Subscriptions<br />
Subscription Form is on page 51<br />
Advertisement Form is on page 55<br />
<strong>Malaysia</strong>’s vision <strong>of</strong> becoming a fully<br />
developed nation by 2020 and its associated rapid<br />
economic growth have necessitated the practice<br />
<strong>of</strong> proper waste management in accordance to<br />
acceptable international standards. Although<br />
there is extensive work to be carried out in the<br />
area <strong>of</strong> toxic and scheduled waste management<br />
in the country, there is still room for improvement in overall<br />
waste management, particularly in connection with solid waste<br />
management due to the large quantity produced daily.<br />
The Government is planning a new strategy towards solid<br />
waste management which includes the creation <strong>of</strong> a new bill<br />
and the formation <strong>of</strong> a regulatory body. In this regard, we should<br />
see more strategies and action plans being formulated. This<br />
should auger well for engineers as there will be opportunities<br />
to introduce state-<strong>of</strong>-the-art technologies and implement projects<br />
to treat the increasing solid waste generated, particularly from<br />
the domestic sector.<br />
While the opportunities are vast and varied, it is up to<br />
practising engineers to venture into this area, and in the process,<br />
make <strong>Malaysia</strong> a technology exporter.<br />
Dato’ Ir. Dr. Judin Abdul Karim<br />
President<br />
BOARD OF ENGINEERS MALAYSIA<br />
As the subject <strong>of</strong> waste management is causing<br />
concern from all stakeholders (particularly the<br />
industry players), we dedicate this edition to waste<br />
once again. The last edition on waste management<br />
has attracted significant interest from readers with all<br />
the copies snapped up within days <strong>of</strong> publication.<br />
In this edition, the article on ‘Modelling Energy Recovery<br />
from Gasification <strong>of</strong> Solid Waste’ provides a comparison between<br />
various thermal treatment <strong>of</strong> waste. The article on ‘Scheduled<br />
Waste Management’ categorizes the 107 scheduled wastes and<br />
examines the issues and challenges involved. On a global<br />
perspective, the World Toilet Organisation takes a new approach<br />
to sustainable sanitation and the three goals <strong>of</strong> sustainability.<br />
We hope this edition <strong>of</strong> The Ingenieur <strong>of</strong>fers readers a<br />
general perspective on policies, technology, pollution effects<br />
and recycling effort related to waste management.<br />
Ir. Fong Tian Yong<br />
Editor<br />
President’s Message<br />
Editor’s Note
THE INGENIEUR ANNOUNCEMENT<br />
To<br />
YBhg Dato’ Ir. Dr Judin Abdul Karim<br />
for his appointment as<br />
Director General,<br />
Public Works Department <strong>Malaysia</strong><br />
from <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong><br />
The following list is the<br />
Publication Calendar for the<br />
year 2007 - 2008. While we<br />
normally seek contributions<br />
from experts for each special<br />
theme, we are also pleased<br />
to accept articles relevant to<br />
themes listed.<br />
Please contact the Editor<br />
or the Publication Officer in<br />
advance if you would like to<br />
make such contributions or to<br />
discuss details and deadlines.<br />
September 2007: CONTRACTS<br />
December 2007: PROJECT<br />
FINANCING<br />
March 2008: POWER<br />
Registration To The APEC And<br />
EMF International Registers<br />
• Entrance fee for new applicants waived<br />
• One subscription for two Registers.<br />
New members who sign up for year 2007<br />
pay only RM 300.<br />
Annual subscription is valid until 2009.<br />
SIGN UP NOW<br />
SPECIAL PACKAGE<br />
For further enquiries, kindly contact:-<br />
Valid For<br />
2007 Only<br />
APEC/ EMF International Engineer Registers Secretariat,<br />
Bangunan Ingenieur, Lots 60 & 62<br />
Jalan 52/4, P.O. Box 223, Jalan Sultan,<br />
46720 Petaling Jaya,<br />
Selangor Darul Ehsan<br />
Event Calendar<br />
Saudi – <strong>Malaysia</strong> Forum on Strategic Engineering Cooperation<br />
July 9 – 10, 2007<br />
Prince Hotel & Residence, Kuala Lumpur<br />
BEM Approved CPD : 16 hours/points<br />
Organiser : <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong><br />
Tel : 03-26967098 / 03-26912090 / 03-26982413<br />
Fax : 03-26925017<br />
Email : bem1@jkr.gov.my; training_exam@bem.org.my;<br />
URL : www.bem.org.my<br />
MBAM Conference 2007- Going Global: Challenges<br />
and Opportunities<br />
July 31, 2007<br />
Sime Darby Convention Hall, Kuala Lumpur<br />
BEM Approved CPD : 8 hours/points<br />
Organiser: Master Builders Association <strong>Malaysia</strong><br />
Tel : 03-79848636 Fax : 03-79826811<br />
Email : mbam05@mbam.org.my<br />
URL : www.mbam.org.my<br />
Income Tax Reform Towards Enhancing The Nation’s<br />
Economic Competitiveness<br />
July 10, 2007<br />
The Legend Hotel, Kuala Lumpur<br />
BEM Approved CPD : 2 hours/points<br />
Organiser : The <strong>Malaysia</strong>n Institute <strong>of</strong> Certified Public<br />
Accountants<br />
Tel : 03-26989622<br />
Email : micpa@micpa.com.my<br />
URL : www.micpa.com.my<br />
Facilities Management Conference 2007<br />
July 23 - 24, 2007<br />
J W Marriott Hotel, Kuala Lumpur<br />
BEM Approved CPD : 12 hours /points<br />
Organiser : Asia Business Forum (Singapore) Pte Ltd<br />
Tel : 03-2070 3299 Fax : 02-26925017<br />
Email : puvanes@abf-asia.com<br />
URL : http://www.abf-asia.com/project/9440MC_EM.pdf<br />
Tea Talk on Financing Solutions for Service Exports<br />
July 9, 2007<br />
Level 6, Block B, Kompleks Kerja Raya <strong>Malaysia</strong>, Kuala Lumpur<br />
Organiser : Pr<strong>of</strong>essional Services Development Corporation<br />
Sdn Bhd<br />
Tel : 03-26988415 Fax : 03-26988416<br />
Email : aziz@mypsdc.com<br />
World Housing Congress (WHC2007) on Affordable<br />
Quality Housing: Challenges and Isues in the Provision <strong>of</strong><br />
Shelter for All<br />
July 1 - 5, 2007<br />
Primula Beach Resort, Terengganu<br />
BEM Approved CPD : 28 hours /points<br />
Organiser : Housing Research Centre, UPM; Federation <strong>of</strong><br />
Engineering Institutions <strong>of</strong> Islamic Countries, Saudi Council<br />
<strong>Engineers</strong>, Terengganu State Government & CIDB<br />
Tel : 03-89467849<br />
URL : http://eng.upm.edu.my/~whc2007<br />
View Latest Tender Information On-line<br />
July 3, 9, 12, 17, 24 & 31 and August 7 & 9, 2007<br />
Organiser: CIDB Holdings Sdn Bhd<br />
Tel : 03-40428880<br />
URL : www.cidb.gov.my/tender<br />
5
6 COVER FEATURE<br />
THE INGENIEUR<br />
Scheduled Waste Management:<br />
Issues And Challenges<br />
By Ir. Lee Heng Keng, Deputy Director General (Operation) Department <strong>of</strong> Environment <strong>Malaysia</strong><br />
Control <strong>of</strong> toxic and hazardous<br />
wastes in <strong>Malaysia</strong> dates<br />
b a ck t o t h e d ay t h e<br />
Environmental Quality (Sewage<br />
and Industrial Effluents) Regulations<br />
1979 came into force on January<br />
1, 1979. Regulations 9 and 10<br />
provide for the restrictions on the<br />
discharge <strong>of</strong> effluents and disposal<br />
<strong>of</strong> sludge on any soil or surface <strong>of</strong><br />
any land, unless with the written<br />
permission <strong>of</strong> the Director General<br />
<strong>of</strong> Environment. The purpose <strong>of</strong> this<br />
provision is largely to check, in<br />
the interim period, indiscriminate<br />
disposal <strong>of</strong> industrial waste on<br />
land.<br />
Generation <strong>of</strong> hazardous wastes<br />
must be controlled to protect public<br />
health and the environment. We<br />
have learnt from previous experience<br />
that environmental problems <strong>of</strong><br />
developed countries are associated<br />
with illegal and indiscriminate<br />
disposal <strong>of</strong> hazardous waste that was<br />
detrimental to the environment and<br />
required costly clean-up measures.<br />
Realising the potential danger <strong>of</strong><br />
improper management <strong>of</strong> toxic and<br />
hazardous wastes, the Government<br />
has taken initiatives since 1979 to<br />
identify the possible options and<br />
necessary measures for its proper<br />
management. These include the<br />
identification, classification and<br />
quantification <strong>of</strong> the various types<br />
<strong>of</strong> toxic and hazardous wastes being<br />
generated and also its treatment<br />
and disposal. This culminated<br />
in the formulation <strong>of</strong> three sets<br />
<strong>of</strong> regulation in 1989 for the<br />
management <strong>of</strong> toxic and hazardous<br />
wastes, termed as scheduled wastes<br />
in <strong>Malaysia</strong>, to ensure hazardous<br />
waste produced in the country<br />
is managed safely and in an<br />
environmentally sound manner. A<br />
review <strong>of</strong> the Environmental Quality<br />
(Scheduled Wastes) Regulation<br />
1989 was initiated to improve the<br />
management <strong>of</strong> scheduled wastes<br />
and resulted in the coming into<br />
force <strong>of</strong> the Environmental Quality<br />
(Scheduled Wastes) Regulation<br />
2005 on August 15, 2005.<br />
POLICIES AND LEGAL<br />
REQUIREMENTS ON<br />
THE CONTROL OF<br />
SCHEDULED WASTES<br />
Environmental Quality Act 1974<br />
The Environmental Quality Act<br />
1974 (EQA) was enacted on<br />
March 22, 1974 to prevent,<br />
abate and control pollution and<br />
enhance the environment and<br />
for related purpose. Since then,<br />
30 regulations and orders have<br />
been introduced to deal with<br />
specific pollution problems, from<br />
agro-based and manufacturing<br />
industries, air emissions from<br />
stationary and mobile sources,<br />
noise from motor vehicles and<br />
m a n a g e m e n t o f s c h e d u l e d<br />
wastes. The EQA was amended<br />
in 1985 to make it mandatory for<br />
prescribed activities to undertake<br />
Construction waste<br />
environmental impact assessment.<br />
In 1996, the Environmental Quality<br />
Act <strong>of</strong> 1974 was again amended<br />
and an explicit provision on the<br />
control <strong>of</strong> scheduled wastes was<br />
one <strong>of</strong> the inclusions made. It<br />
also addresses our international<br />
commitment more specifically the<br />
Basel Convention on the Control <strong>of</strong><br />
Transboundary Movements <strong>of</strong> Toxic<br />
and Hazardous Wastes and Their<br />
Disposal. This provision prohibits<br />
the following activities without<br />
any prior written approval <strong>of</strong> the<br />
Director General <strong>of</strong> Environment:<br />
(i) Any placement, deposit or<br />
disposal <strong>of</strong> any scheduled<br />
wa s t e s o n l a n d o r i n t o<br />
<strong>Malaysia</strong>n waters except at<br />
prescribed premises;<br />
(ii) Receive or send scheduled<br />
wastes in and out <strong>of</strong> <strong>Malaysia</strong>,<br />
and<br />
(iii) Transit <strong>of</strong> scheduled wastes.<br />
T h e E Q A a l s o a l l o w s<br />
e nvironmentally h a z a r d o u s<br />
substances to be prescribed which<br />
may then be required to be reduced,<br />
recycled, recovered or regulated in<br />
the form <strong>of</strong> a substance or product.<br />
The provision further empowers<br />
the authority to specify rules on<br />
the use, design and application <strong>of</strong><br />
labels in connection with the sale<br />
<strong>of</strong> the substance or product.<br />
Environmental Quality (Scheduled<br />
Wastes) Regulations 1989<br />
The Regulations for the control<br />
<strong>of</strong> scheduled wastes were based on<br />
the ‘cradle-to-grave’ concept where<br />
generation, storage, transportation,<br />
treatment and disposal are regulated.
THE INGENIEUR COVER FEATURE<br />
A total <strong>of</strong> 107 waste categories are<br />
prescribed as scheduled wastes.<br />
The regulations focused on the<br />
following key provisions:<br />
(i) Control <strong>of</strong> the generation<br />
<strong>of</strong> waste by a notification<br />
system;<br />
(ii) Avoidance or minimization <strong>of</strong><br />
waste generation;<br />
(iii) Safe storage <strong>of</strong> wastes;<br />
(iv) Licensing <strong>of</strong> scheduled waste<br />
facilities;<br />
(v) Treatment and disposal <strong>of</strong><br />
waste at prescribed premises;<br />
and<br />
(vi) Implementation <strong>of</strong> the manifest<br />
system for tracking and<br />
controlling the movement <strong>of</strong><br />
wastes.<br />
Waste generators have to notify<br />
the Department <strong>of</strong> Environment<br />
whilst the treatment and disposal<br />
<strong>of</strong> scheduled wastes can only be<br />
carried out at a licensed facility.<br />
The movement <strong>of</strong> wastes from the<br />
point <strong>of</strong> generation to the treatment<br />
facility is tracked by the use <strong>of</strong><br />
consignment notes.<br />
Environmental Quality (Scheduled<br />
Wastes) Regulations 2005<br />
After more than 15 years <strong>of</strong><br />
enforcing the scheduled waste<br />
regulation, the Department <strong>of</strong><br />
Environment encountered various<br />
shortcomings and a comprehensive<br />
review was carried out to address<br />
these shortcomings. As a result the<br />
Environmental Quality (Scheduled<br />
Wastes) Regulations 2005 was<br />
e n a c t e d t h u s r e vo k i n g t h e<br />
Environmental Quality (Scheduled<br />
Wastes) Regulation 1989. The major<br />
change in the 2005 Regulation is<br />
that scheduled wastes are now<br />
categorized based on type <strong>of</strong> waste<br />
rather than the source or origin<br />
<strong>of</strong> the wastes. New provisions<br />
instituted included the special<br />
management <strong>of</strong> waste, limiting<br />
the amount and duration <strong>of</strong> waste<br />
storage, recovery <strong>of</strong> scheduled<br />
wastes, conduct <strong>of</strong> training for<br />
persons handling scheduled wastes<br />
and improvement in the labelling<br />
requirements.<br />
Scheduled wastes are now<br />
categorised under five groups, viz.<br />
metal and metal-bearing wastes;<br />
wastes containing principally<br />
inorganic constituents which may<br />
contain metals or organic materials;<br />
wastes containing principally<br />
organic constituents which may<br />
contain metals and inorganic<br />
materials; wastes which may<br />
contain either inorganic or organic<br />
constituents and other wastes.<br />
These wastes were considered<br />
after reviewing hazardous waste<br />
categories from other countries<br />
as well as those prescribed under<br />
the Basel Convention on the<br />
Transboundary Movements <strong>of</strong><br />
Hazardous Wastes and Their<br />
Disposal 1989.<br />
Four types <strong>of</strong> wastes in the 1989<br />
Regulations were deleted and 10<br />
new waste categories were included<br />
in the new Regulations. The<br />
deleted wastes were effluents from<br />
rubber factory; effluents from textile<br />
factory; leachate from landfills and<br />
slag from iron and steel industry<br />
whilst those added were: galvanic<br />
sludges; leaching residue from zinc<br />
processing; electrical and electronic<br />
wastes; wastes gypsum; waste <strong>of</strong><br />
organic phosphorous compound;<br />
wastes containing dioxin or furans;<br />
discarded chemicals; obsolete<br />
laboratory chemicals; wastes<br />
containing peroxides and residues<br />
Old mobile phones<br />
from treatment <strong>of</strong> scheduled wastes.<br />
Also for the first time scheduled<br />
wastes generated are not allowed<br />
to be stored for more than 180<br />
days after its generation provided<br />
that the quantity <strong>of</strong> scheduled<br />
wastes accumulated on site shall<br />
not exceed 20 tonnes. However<br />
any person may store more than<br />
20 tonnes <strong>of</strong> scheduled wastes<br />
provided that the Director General<br />
<strong>of</strong> Environment grants a written<br />
approval subject to conditions or<br />
unconditionally. If the Director<br />
General has reason to believe that<br />
the scheduled wastes stored can<br />
cause environmental or health<br />
impact he may direct the waste<br />
generator to send any scheduled<br />
waste for recovery, treatment or<br />
disposal for such a period or up to<br />
a quantity as he may direct.<br />
Under Regulation 7, a waste<br />
generator may apply in writing to<br />
have the scheduled wastes excluded<br />
from being disposed, treated<br />
or recovered at the prescribed<br />
premises. This is to give waste<br />
generator an opportunity to prove<br />
that the wastes will not cause any<br />
adverse impact on the environment<br />
or public health. Toward this<br />
end, the waste generator must<br />
submit documentary evidence<br />
that the wastes do not exhibit<br />
any hazardous characteristics in<br />
terms <strong>of</strong> corrosiveness, ignitability,<br />
reactivity, toxicity etc. and also<br />
that the wastes do not have any<br />
hazardous effects on human or other<br />
life forms. Application must be in<br />
accordance with the guidelines for<br />
special management <strong>of</strong> scheduled<br />
wastes and accompanied by a<br />
prescribed fee <strong>of</strong> RM300.<br />
E-Wastes<br />
Electrical and electronic wastes<br />
or the so called E-waste has<br />
become a serious environmental<br />
and health challenge because it<br />
is potentially hazardous and also<br />
due to the fact that it is being<br />
generated at an alarming rate. It is<br />
estimated that in the US, by 2007<br />
7
8 COVER FEATURE<br />
THE INGENIEUR<br />
Export <strong>of</strong> waste<br />
there will more than 700 million<br />
obsolete computers. European<br />
studies indicated that E-waste is<br />
increasing by three to five % per<br />
annum. Other than computers,<br />
the used <strong>of</strong> mobile phones are<br />
also growing exponentially. With<br />
only 16 million users in 1991 it<br />
has grown to 1.3 billion in 2003<br />
globally. In <strong>Malaysia</strong> currently,<br />
there are more than 10 million<br />
subscribers. This growth creates<br />
waste as the end <strong>of</strong> life mobile<br />
phones have to be discarded. It is a<br />
challenge to ensure all these wastes<br />
do not end up in the landfills<br />
and releasing toxic substances<br />
to the environment. Computer<br />
scrap contains heavy metal such<br />
as lead, chromium and mercury<br />
that can be hazardous to human<br />
health and the environment if not<br />
managed properly. We should<br />
also be vigilant against dumping <strong>of</strong><br />
used computers or mobile phones<br />
in the guise <strong>of</strong> refurbishment and<br />
recycling.<br />
R e a l i s i n g t h e p o t e n t i a l<br />
environmental impact if E-wastes<br />
are disposed indiscriminately,<br />
the Department <strong>of</strong> Environment<br />
h a s i n c l u d e d t h e s e wa s t e s<br />
as scheduled wastes in the<br />
Environmental Quality (Scheduled<br />
Wastes) Regulation 2005. These<br />
wastes are categorised as ‘waste<br />
from electrical and electronic<br />
assemblies containing components<br />
such as accumulators, mercuryswitches,<br />
glass from cathode-ray<br />
tubes and other activated glass<br />
or polychlorinated biphenylcapacitors,<br />
or contaminated with<br />
cadmium, mercury, lead, nickel,<br />
chromium, copper, lithium, silver,<br />
manganese or polychlorinated<br />
biphenyl’. As this is a new<br />
category <strong>of</strong> wastes, existing<br />
operators are allowed to continue<br />
with their activity <strong>of</strong> recovery<br />
under license. The Department<br />
has licensed 30 facilities for partial<br />
recovery and one for full recovery<br />
<strong>of</strong> E-wastes. Partial recovery refers<br />
to the process where the recovered<br />
materials, in this instance metals,<br />
require further recovery process<br />
to produce the final product.<br />
The partially recovered materials<br />
are still considered as scheduled<br />
wastes and need to be treated at<br />
prescribed premises.<br />
Basel Convention On The<br />
Transboundary Movements Of<br />
Hazardous Wastes And Their<br />
Disposal 1989<br />
Concerned and alarmed at<br />
the uncontrolled and unregulated<br />
movements <strong>of</strong> hazardous wastes,<br />
the United Nation Environment<br />
Programme (UNEP) initiated and<br />
promoted the Basel Convention<br />
on the Transboundary Movements<br />
<strong>of</strong> Hazardous Wastes and Their<br />
Disposal in 1989 that was adopted<br />
at a ministerial conference in Basel,<br />
Switzerland on March 22, 1989<br />
and signed by 116 countries. The<br />
Basel Convention, with its many<br />
apparent weaknesses has been a<br />
good attempt by the international<br />
community to respond to the urgent<br />
question <strong>of</strong> uncontrolled movement<br />
<strong>of</strong> hazardous wastes.<br />
The main objectives <strong>of</strong> the Basel<br />
Convention are:<br />
(i) To protect human health and<br />
the environment from adverse<br />
effects <strong>of</strong> hazardous wastes;<br />
and<br />
(ii) To reduce their generation<br />
and transboundary movement<br />
and to ensure environmentally<br />
s o u n d m a n a g e m e n t o f<br />
hazardous wastes.<br />
The Convention addresses<br />
the need to protect countries<br />
against illegal importation and<br />
to strengthen the capacity <strong>of</strong> all<br />
states to adequately manage their<br />
hazardous wastes.<br />
Old computers
THE INGENIEUR COVER FEATURE<br />
During its first decade, the<br />
Convention was principally devoted<br />
to setting up a framework for<br />
controlling the “transboundary”<br />
movements <strong>of</strong> hazardous wastes,<br />
that is, the movement <strong>of</strong> hazardous<br />
wastes across international frontiers.<br />
During the next decade, the<br />
Convention will build on this<br />
framework by emphasizing full<br />
implementation and enforcement<br />
<strong>of</strong> the treaty’s commitments. The<br />
Basel Convention contains specific<br />
provisions for the monitoring <strong>of</strong><br />
implementation and compliance.<br />
A number <strong>of</strong> articles in the<br />
Convention oblige parties to take<br />
appropriate national measures<br />
to implement and enforce its<br />
provisions, including measures<br />
to prevent and punish acts <strong>of</strong><br />
contravention <strong>of</strong> the Convention.<br />
<strong>Malaysia</strong> became a Party to<br />
the Basel Convention on October<br />
8, 1993 and as <strong>of</strong> April 2007<br />
the total number <strong>of</strong> parties to<br />
the Convention stood at 169.<br />
The Department <strong>of</strong> Environment<br />
(DOE) is the competent authority<br />
in the implementation <strong>of</strong> the<br />
Basel Convention in <strong>Malaysia</strong>.<br />
National legislation in the form <strong>of</strong><br />
Section 34B <strong>of</strong> the Environmental<br />
Quality Act 1974 on the control<br />
<strong>of</strong> scheduled wastes and the<br />
Environmental Quality (Scheduled<br />
Wastes) Regulations 2005 have been<br />
enacted to regulate, control and<br />
restrict movements <strong>of</strong> hazardous<br />
wastes to be exported, imported<br />
or transit in the country. A control<br />
mechanism based on prior written<br />
notification and consent was also<br />
put into place in line with the<br />
provisions <strong>of</strong> the Convention.<br />
However, the transboundary<br />
movement <strong>of</strong> hazardous wastes is<br />
regulated under the Customs Act<br />
<strong>of</strong> 1967, specifically the Customs<br />
(Prohibition <strong>of</strong> Import) Order<br />
1993 and 1998 and the Customs<br />
(Prohibition <strong>of</strong> Export) Order 1993<br />
and 1998. The export and import<br />
<strong>of</strong> wastes as listed in the Orders<br />
have to be accompanied by a<br />
letter <strong>of</strong> approval issued by the<br />
Director-General <strong>of</strong> Environmental<br />
Quality. Hence the Royal Customs<br />
Department <strong>of</strong> <strong>Malaysia</strong> plays a<br />
very important role in preventing<br />
the illegal trafficking <strong>of</strong> hazardous<br />
waste through prohibition <strong>of</strong> imports<br />
and exports <strong>of</strong> waste governed by<br />
the above national legislations.<br />
The movement <strong>of</strong> wastes is<br />
monitored using consignment notes.<br />
Section 34B <strong>of</strong> the Environmental<br />
Quality Act, 1974 provides the<br />
maximum penalty <strong>of</strong> RM500,000 or<br />
imprisonment for a period <strong>of</strong> five<br />
years or both for any violation <strong>of</strong><br />
this section.<br />
SCHEDULED WASTE<br />
MANAGEMENT FACILITIES<br />
In addition to the legal provisions<br />
mentioned above, the Government<br />
was aware <strong>of</strong> the need to set up a<br />
proper hazardous wastes treatment<br />
and disposal facility in the country.<br />
In this manner, the Government<br />
promoted the establishment <strong>of</strong><br />
environmentally sound treatment,<br />
recovery and disposal facilities.<br />
Such facilities were also required<br />
to support the enforcement <strong>of</strong><br />
legal provisions on scheduled<br />
waste. By having such facilities,<br />
industries in <strong>Malaysia</strong> are able<br />
to dispose waste in an orderly,<br />
regulated manner to avoid costly<br />
movements to other countries, and<br />
even more importantly, to avoid<br />
unnecessary risk to public health<br />
Clinical waste<br />
and the environment during its<br />
transport. To date two facilities<br />
have been licensed for treatment<br />
and disposal <strong>of</strong> scheduled wastes,<br />
one in Negeri Sembilan and the<br />
other in Sarawak. Beside these,<br />
there are three operators that are<br />
licensed to treat clinical wastes<br />
and 65 <strong>of</strong>f-site facilities that are<br />
able to accept scheduled wastes<br />
for recovery.<br />
ISSUES AND CHALLENGES<br />
IN HAZARDOUS WASTE<br />
MANAGEMENT<br />
The 15 years experience gained<br />
through the administration <strong>of</strong><br />
the scheduled wastes regulations<br />
indicate that hazardous waste<br />
management in the country has to a<br />
great extent, met the primary goals<br />
<strong>of</strong> the EQA. In 2005, the industries<br />
generated about 5,490,000 tonnes<br />
<strong>of</strong> scheduled wastes. Of these, 27%<br />
were sent for <strong>of</strong>f-site recovery, 20%<br />
disposed 22% treated on-site, 30%<br />
stored on-site and a small quantity<br />
exported for recovery. Most <strong>of</strong> the<br />
industries are managing hazardous<br />
waste in accordance with the<br />
control procedures. However<br />
there are still issues that confront<br />
the authorities in dealing with the<br />
management <strong>of</strong> scheduled wastes.<br />
These include illegal dumping,<br />
increasing request to recover/reuse<br />
wastes and the new and emerging<br />
issue <strong>of</strong> contaminated land.<br />
9
10 COVER FEATURE<br />
THE INGENIEUR<br />
Illegal Dumping Of<br />
Scheduled Wastes<br />
Generally, there seems to be<br />
an increase in the number <strong>of</strong><br />
illegal dumping cases detected<br />
by the Department in the last five<br />
years, from three cases in 2001 to<br />
31 cases in 2005. The types <strong>of</strong><br />
wastes dumped were mainly waste<br />
paint, mineral oil and dross. These<br />
activities were mostly carried out in<br />
secluded areas to avoid detection.<br />
There were also factories that<br />
bury their wastes within their<br />
premises. However the amount<br />
<strong>of</strong> wastes dumped illegally were<br />
small compared to the total amount<br />
wastes generated in the country.<br />
This does not mean that we can<br />
treat this issue lightly because<br />
these wastes can contaminate<br />
groundwater and nearby rivers and<br />
affect public health.<br />
The reason for illegal dumping<br />
cannot be a lack <strong>of</strong> facilities<br />
available because we have state<strong>of</strong>-the-art<br />
facilities for integrated<br />
hazardous wastes treatment and<br />
disposal. I believe it is the lack<br />
<strong>of</strong> awareness, accountability,<br />
responsibility and sheer wanton<br />
disregard for the environment and<br />
public safety, as well as greed for<br />
maximum pr<strong>of</strong>it.<br />
Recovery/Reuse Of Wastes<br />
<strong>Malaysia</strong> upholds practices and<br />
promotes resource conservation;<br />
any wastes that could be utilised<br />
should be reprocessed into useful<br />
products. Whilst we encourage<br />
wastes recovery and reuse, we also<br />
received applications that might<br />
be questionable such as recovery<br />
<strong>of</strong> products that might still be<br />
considered as scheduled wastes.<br />
Many applications have also been<br />
received requesting that their waste<br />
be not categorised as scheduled<br />
wastes thus effectively permitting<br />
d i s p o s a l a t n o n - p r e s c r i b e d<br />
facilities. The Department has to<br />
take cognizance <strong>of</strong> the agreement<br />
between the Government <strong>of</strong><br />
Contaminated land<br />
<strong>Malaysia</strong> and Kualiti Alam Sdn Bhd<br />
that amongst others prohibits the<br />
issuance <strong>of</strong> any license for another<br />
treatment and disposal facility in<br />
Peninsular <strong>Malaysia</strong>. This includes<br />
<strong>of</strong>f-site incineration <strong>of</strong> scheduled<br />
wastes.<br />
Contaminated Land<br />
Although the EQA provided<br />
powers to prohibit pollution <strong>of</strong><br />
any soil or surface <strong>of</strong> any land, it<br />
has not gone further to specify the<br />
acceptable conditions for deposition<br />
<strong>of</strong> wastes into this segment or<br />
element <strong>of</strong> the environment.<br />
However, Environmental Quality<br />
(Scheduled Wastes) Regulations<br />
2005 categorised contaminated<br />
soil, debris or matter resulting from<br />
Motor workshop waste<br />
clean-up <strong>of</strong> a spill <strong>of</strong> chemical,<br />
mineral oil or scheduled waste<br />
as a scheduled waste and is<br />
subjected to the provisions <strong>of</strong><br />
the scheduled waste regulations<br />
requiring treatment or disposal at<br />
prescribed premises.<br />
Potential contaminated land can<br />
be found in places such as motor<br />
workshops, petrol stations, fuel oil<br />
depots, railway yards, bus depots,<br />
landfills, industrial sites and sites<br />
with underground storage tanks.<br />
These places generate spent diesel,<br />
lube oil, other hydrocarbons,<br />
solvents and grease which if not<br />
properly managed could end-up<br />
polluting the soil and groundwater<br />
through leakage and seepage.<br />
There are also contaminated sites<br />
that remain hidden or unknown<br />
such as municipal landfill and<br />
refuse dumping sites that have been<br />
abandoned in the past.<br />
Assessment on soil contamination<br />
at industrial premises is still adhoc<br />
and has yet to provide any<br />
significant pr<strong>of</strong>ile on the status <strong>of</strong><br />
soil quality. These were carried<br />
out on some <strong>of</strong> the sites where<br />
illegal dumping <strong>of</strong> hazardous<br />
waste occurred. In most <strong>of</strong> these<br />
cases, the factory owners were<br />
required to carry out clean-up<br />
and post-monitoring <strong>of</strong> the sites.
THE INGENIEUR COVER FEATURE<br />
11<br />
Besides illegal dumping cases, the<br />
Department <strong>of</strong> Environment was<br />
also alerted on the assessment and<br />
clean-up <strong>of</strong> decommissioned petrol<br />
stations.<br />
Realising the importance <strong>of</strong><br />
dealing with contaminated land,<br />
the Department <strong>of</strong> Environment<br />
has created a section in the<br />
Hazardous Substances Division<br />
to look into this issue. There is<br />
a need to develop criteria and<br />
standards for contaminated soil in<br />
<strong>Malaysia</strong>. Prior to any formulation<br />
<strong>of</strong> clearer policies and legal limits<br />
for soil, it is imperative that a<br />
compilation <strong>of</strong> contaminated soil<br />
status be initiated and a set <strong>of</strong> soil<br />
pollution guidelines be drawn up<br />
to assist both public and private<br />
sectors in managing this problem.<br />
Of course there is also a need<br />
to build capacity and capability<br />
on the assessment and clean-up<br />
methodologies and techniques.<br />
CONTROL MEASURES<br />
Illegal dumping <strong>of</strong> scheduled<br />
wastes remains a challenge. From<br />
2001-2005 there were 90 cases<br />
<strong>of</strong> illegal dumping detected but<br />
Illegal dump site<br />
only 39 were prosecutable in the<br />
court <strong>of</strong> law. This is due to the<br />
lack <strong>of</strong> evidence and the nature<br />
<strong>of</strong> the crime. Various actions<br />
have been instituted to tackle this<br />
environmental crime. These include<br />
the setting up <strong>of</strong> an intelligence<br />
unit to gather information from<br />
individuals and groups to detect and<br />
prevent environmental crimes. The<br />
assistance <strong>of</strong> RELA <strong>of</strong>ficers to detect<br />
illegal dumping activities and other<br />
environmental violations. Audits<br />
on waste generators, recyclers and<br />
disposal facilities were carried<br />
out in a systematic and regular<br />
manner. Special training modules<br />
have been prepared and training<br />
provided to <strong>of</strong>ficers to enable<br />
them to conduct their tasks more<br />
effectively. The Department <strong>of</strong><br />
Environment is also reviewing the<br />
Environmental Quality Act 1974<br />
amongst others to introduce new<br />
provisions to facilitate effective and<br />
efficient enforcement <strong>of</strong> the laws.<br />
Stiffer penalties such as mandatory<br />
jail sentence especially for illegal<br />
dumping <strong>of</strong> scheduled wastes have<br />
been proposed.<br />
However contaminated land<br />
is an emerging issue that, if not<br />
addressed, may give rise to problems<br />
relating to health and safety <strong>of</strong> users,<br />
pollution <strong>of</strong> surface and ground<br />
water and financial implications.<br />
Programmes to develop national<br />
criteria and standards prior to<br />
formulation <strong>of</strong> dedicated legislation<br />
would be undertaken. Experience in<br />
other countries will provide useful<br />
guidance and reference to <strong>Malaysia</strong><br />
in the implementation <strong>of</strong> these<br />
programmes.<br />
CONCLUSION<br />
The Environmental Quality<br />
(Scheduled Wastes) Regulations<br />
1989, have served its purpose in<br />
providing the essential regulatory<br />
framework on scheduled waste<br />
management in <strong>Malaysia</strong> despite<br />
constraints faced in administering<br />
it’s various provisions. Based<br />
on the experience gained in<br />
the 15 years <strong>of</strong> enforcing the<br />
scheduled wastes regulations,<br />
the Department <strong>of</strong> Environment<br />
enacted the Environmental Quality<br />
(Scheduled Wastes) Regulations<br />
2005, amongst others to redefine<br />
waste categories; to exclude wastes<br />
that are not characterised as<br />
hazardous; to provide avenue for<br />
special management <strong>of</strong> wastes and<br />
to improve tracking <strong>of</strong> wastes.<br />
Waste disposal will not become<br />
cheaper hence it is prudent for<br />
industries to engage in waste<br />
minimisation. This could be done<br />
through process or raw material<br />
changes. If this is not possible<br />
then wastes should be reused<br />
or recovered. Industries should<br />
embark on cleaner technology<br />
to eliminate or reduce waste<br />
generation. An industry that<br />
engages in cleaner technology can<br />
be cleaner by reducing hazardous<br />
emissions, cheaper by saving<br />
money and smarter by conserving<br />
resources. BEM<br />
Note: Views expressed are<br />
not necessarily those <strong>of</strong> the<br />
Department <strong>of</strong> Environment.
12 COVER FEATURE<br />
THE INGENIEUR<br />
Life Cycle Inventorisation<br />
Between Open Dumps And<br />
Sanitary Landfills<br />
By Abdul Nasir Abdul Aziz, Local Government Department,<br />
Ministry <strong>of</strong> Housing and Local Government, <strong>Malaysia</strong><br />
Mohd. Nasir Hassan and Muhamad Awang, Faculty <strong>of</strong> Environmental Sciences,<br />
Universiti Putra <strong>Malaysia</strong><br />
In <strong>Malaysia</strong>, disposal <strong>of</strong> solid waste onto lands or landfill is still the<br />
most common method. Despite the country’s rapid economic growth<br />
and significant improvement in the standards <strong>of</strong> living, most <strong>of</strong><br />
these landfill sites are still open dumps and only a few sites can be<br />
categorised as sanitary landfills (Local Govt. Dept., 2005). Sanitary<br />
landfills are solid waste disposal sites that are properly planned<br />
before construction and have gone through the Environmental<br />
Impacts Assessment (EIA) process, developed and operated with<br />
proper environmental protection and pollution control facilities<br />
and finally have proper plans for closure and post-closure.<br />
The environmental impacts <strong>of</strong> open dumps can be significant,<br />
mainly from uncontrolled and unregulated leachate generation and<br />
gas emissions. Hence, the Government <strong>of</strong> <strong>Malaysia</strong> is striving to<br />
improve the disposal systems for solid wastes as part <strong>of</strong> its solid<br />
waste strategic and action plan. The first step is to phase out open<br />
dumps and secondly in the future, to introduce sanitary landfill<br />
systems. This strategic move however, requires objective information<br />
about the relative environmental impacts between open dumps and<br />
sanitary landfills. To date, not much information has been published<br />
about the two systems.<br />
This paper discusses the environmental burdens released by<br />
open dumps and they are compared to those released by sanitary<br />
landfills. The comparison is made using the Life Cycle Assessment<br />
(LCA) technique that assesses potential environmental impacts <strong>of</strong><br />
products, processes and activities comprehensively from its cradle<br />
to grave.<br />
Sanitary landfill, Air Hitam Selangor<br />
Life Cycle Assessment (LCA)<br />
is a process to analyse the<br />
materials, energy, emissions,<br />
and wastes <strong>of</strong> a product or service<br />
system, over the whole Life Cycle<br />
‘from cradle to grave’ (McDougall<br />
et al., 2001). LCA is being used to<br />
examine every stage <strong>of</strong> the life cycle<br />
<strong>of</strong> a product, process or activity,<br />
from raw materials acquisition,<br />
through manufacture, distribution,<br />
use, possible reuse or recycling<br />
and then final disposal (Vigon et<br />
al, 1992). In LCA, all ‘upstream’<br />
and ‘downstream’ effects <strong>of</strong> the<br />
activities are considered.<br />
LCA process is divided into<br />
four stages as shown in Figure 1:<br />
Goal Definition and Scope, Life<br />
Cycle Inventory Analysis (LCI), Life<br />
Cycle Impact Assessment (LCIA)<br />
and Life Cycle Interpretation.<br />
These four stages are intended to<br />
assist resource and environmental<br />
managers to encourage better<br />
product design, more effective<br />
process with respect to raw<br />
material inputs or waste outputs,<br />
improve transportation methods,<br />
more careful consumer use and<br />
better waste disposal practices.<br />
In the context <strong>of</strong> resource and<br />
environmental management, LCA<br />
is intended to lead to decisions<br />
which result in greater conservation<br />
<strong>of</strong> resources and the environment,<br />
increased energy conservation<br />
and decreased waste generation,<br />
improved industrial processes<br />
related to providing resource-based<br />
products, and fewer problems in<br />
final disposal.
THE INGENIEUR COVER FEATURE<br />
13<br />
Life cycle assessment framework<br />
Goal and<br />
scope<br />
definition<br />
Inventory<br />
analysis<br />
Impact<br />
assessment<br />
I<br />
n<br />
t<br />
e<br />
r<br />
p<br />
r<br />
e<br />
t<br />
a<br />
t<br />
i<br />
o<br />
n<br />
Figure 1: Phases <strong>of</strong> an LCA (ISO 14040, 1997)<br />
C u r r e n t w o r l d w i d e<br />
environmental concerns have<br />
made Life Cycle Inventory (LCI) a<br />
useful tool for prioritising efforts,<br />
goal setting, and measuring<br />
environmental quality improvement<br />
<strong>of</strong> almost any plan <strong>of</strong> action<br />
and in this paper, LCI is used<br />
to evaluate all the inputs and<br />
outputs <strong>of</strong> an open dump and a<br />
sanitary landfill. The LCI model<br />
takes an overall approach <strong>of</strong> the<br />
Energy<br />
Figure 2: MSW management system boundary<br />
Direct applications:<br />
• Product development<br />
and improvement<br />
• Strategic planning<br />
• Public policy making<br />
• Marketing<br />
• Other<br />
investigation the different types <strong>of</strong><br />
MSW management system and the<br />
general LCI system boundaries <strong>of</strong><br />
the MSW management system as<br />
shown in Figure 2.<br />
LCI OF LANDFILLS<br />
The total life cycle inventory<br />
model for landfill consists <strong>of</strong> the<br />
inventory <strong>of</strong> energy consumption,<br />
air emissions and water emissions<br />
Residential/Commercial/Institutional<br />
during the phase <strong>of</strong> landfill<br />
construction, operation, closure<br />
and post-closure care. However, in<br />
this study only landfill operation,<br />
leachate gas emission and leachate<br />
generation were modelled.<br />
● Energy Consumption<br />
for Landfills<br />
For energy consumption, fuel<br />
(diesel) and electricity consumption<br />
during landfill operation was<br />
modelled to estimate the energy<br />
consumed in term <strong>of</strong> kWh <strong>of</strong><br />
electricity and the amount <strong>of</strong><br />
fuel (diesel) for managing one<br />
ton <strong>of</strong> solid waste in landfill.<br />
The electricity consumption<br />
during landfill operation was the<br />
electricity consumed for lighting<br />
<strong>of</strong> administration building, garage,<br />
site, and operation <strong>of</strong> weighbridge<br />
and leachate treatment plant.<br />
Diesel consumption is the amounts<br />
consumed by landfill machineries<br />
to place, spread and compact<br />
the waste, and transport, spread<br />
<strong>of</strong> daily, intermediate and final<br />
cover.<br />
● Gas Generation from Landfills<br />
The estimation <strong>of</strong> the quantity<br />
<strong>of</strong> landfill gas generated from<br />
Raw materials<br />
Waste separation facility Composting facility Incineration Landfill<br />
Recycling processes<br />
Recyclable materials<br />
Collection<br />
Transfer station<br />
Compost<br />
Energy<br />
MSW system<br />
boundary<br />
Air<br />
Emissions<br />
Water<br />
Emissions<br />
Waste<br />
Residue
14 COVER FEATURE<br />
THE INGENIEUR<br />
Table 1: Modelling <strong>of</strong> BOD and COD concentration in landfill leachate<br />
Age <strong>of</strong> waste (year) BOD conc. (mg/l) BOD/COD ratio COD conc. (mg/l)<br />
0 – 5 17500 – 2500<br />
Linear decrease<br />
5 – 10 2500 – 500<br />
Linear decrease<br />
10 - 20 500 – 50<br />
Linear decrease<br />
Source: Haniba, et. al., 1999<br />
landfill was modelled using the<br />
triangle gas production model<br />
(Tchobanoglous, 1993) that divides<br />
waste into two categories, i.e.,<br />
rapidly biodegradable waste (RBW)<br />
and slowly biodegradable waste<br />
(SBW). The RBW gas generation<br />
rate was assumed to peak at the<br />
end <strong>of</strong> year one after waste was<br />
land filled and totally decomposed<br />
after five years, while for SBW<br />
was assumed to peak at year five<br />
and totally decomposed after 15<br />
years land filled. The composition<br />
<strong>of</strong> landfill gas was in the range <strong>of</strong><br />
45% to 60% for CH 4 and 40%<br />
to 60% for CO 2 (Tchobanoglous,<br />
1993) and for the purpose <strong>of</strong> the<br />
generation estimation <strong>of</strong> CH 4 and<br />
CO 2 from landfills in <strong>Malaysia</strong>, the<br />
percentage <strong>of</strong> CH 4 emission was<br />
55% and 45% for CO 2 emission.<br />
The estimation <strong>of</strong> the amount<br />
<strong>of</strong> traces gases such as NH 4 ,<br />
Total HC and Total NMVOC was<br />
estimated using USEPA AP 42<br />
model (USEPA, 1997).<br />
● Leachate Generation<br />
The leachate quantity generated<br />
from landfills was estimated<br />
using water balance method<br />
(Tchobanoglous, 1993). The BOD<br />
concentration in the leachate was<br />
modelled by assuming that BOD<br />
concentration started at high<br />
concentration and diminished over<br />
time as the waste aged. The COD<br />
concentrations were calculated<br />
using BOD/COD ratio <strong>of</strong> landfill<br />
leachate and other pollutants<br />
in landfill leachate are assumed<br />
constant through landfill design<br />
0.64 - 0.17 27500 – 15000<br />
Linear decrease<br />
0.17 15000 – 3000<br />
Linear decrease<br />
0.17- 0.05 3000 – 1000<br />
Linear decrease<br />
life. The modelling <strong>of</strong> BOD and<br />
COD concentration is shown in<br />
Table 1. The leachate quality used<br />
for estimating water emissions was<br />
the raw leachate from Air Hitam,<br />
Puchong landfill (MOHLG, 2005)<br />
as tabulated in Table 2.<br />
Table 2: Raw leachate from Air Hitam, Puchong Landfill<br />
● Functional Unit used in<br />
the Study<br />
The functional unit <strong>of</strong> this study<br />
was the average total tonnage <strong>of</strong><br />
MSW generated per year for the<br />
duration <strong>of</strong> 20 years design life <strong>of</strong><br />
landfill based on 2,257 ton per<br />
Parameters Unit Average Std. Dev<br />
BOD5 mg/l 1964.00 455.44<br />
COD mg/l 6392.00 743.99<br />
SS mg/l 420.00 158.03<br />
Hg mg/l 0.001 0.00<br />
Cd mg/l 0.02 0.01<br />
Cr (Hexavalent) mg/l 0.28 0.11<br />
Cu mg/l 0.02 0.00<br />
As mg/l 0.53 0.21<br />
Cy mg/l 0.12 0.06<br />
Pb mg/l 0.05 0.00<br />
Cr (Trivalent) mg/l 0.21 0.15<br />
Mn mg/l 0.08 0.02<br />
Ni mg/l 0.13 0.04<br />
Sn mg/l 0.46 0.31<br />
Zn mg/l 0.44 0.15<br />
Boron mg/l 43.38 90.35<br />
Fe mg/l 3.09 0.82<br />
Phenol mg/l 0.60 0.19<br />
Free chlorine mg/l 0.1 0.00<br />
Sulphide mg/l 3.90 5.32<br />
Oil & grease mg/l ND ND<br />
Ammoniacal Nitrogen mg/l 2934.00 505.40<br />
P mg/l 19.40 5.48<br />
Total Nitrogen mg/l 3452.00 62.21<br />
Dissolved solid mg/l 19220.00 258.84<br />
Source: MOHLG (2002), The Design, Construction, Completion and<br />
commisioning <strong>of</strong> Rawang Sanitary Landfill Project in Selangor, <strong>Malaysia</strong>. Design<br />
Brief, Vol. 3-Appendices
THE INGENIEUR COVER FEATURE<br />
15<br />
Table 3: The composition <strong>of</strong> Kuala Lumpur’s MSW<br />
Type <strong>of</strong> waste Composition (% by weight)<br />
Food waste<br />
Yard waste<br />
Mixed paper<br />
Mixed plastic<br />
Textiles<br />
Ferrous<br />
Non-ferrous<br />
Glass<br />
Others<br />
day (Hassan et al, 2000) generated<br />
in the Federal Territory <strong>of</strong> Kuala<br />
Lumpur. The rainfall intensity was<br />
2,495 mm/yr and evaporation rate<br />
was 1,165 mm/yr. The composition<br />
<strong>of</strong> Kuala Lumpur’s MSW that were<br />
used in this study is shown in<br />
Table 3.<br />
The system boundary for lifecycle<br />
inventory <strong>of</strong> landfill is shown<br />
in Figure 3.<br />
● Other Assumptions Used in<br />
the Study<br />
The other assumptions that<br />
were made in facilitating this study<br />
are listed below:<br />
(i) Cover soil ratio to waste<br />
is 1:5<br />
(ii) Fuel economy for tipper is<br />
0.18l/km<br />
(iii) The distance from landfill to<br />
the source <strong>of</strong> cover material<br />
is 5km<br />
56.3<br />
6.9<br />
8.2<br />
13.1<br />
1.3<br />
2.1<br />
0.3<br />
1.5<br />
10.3<br />
Total 100<br />
Moisture content<br />
Source: Nazeri, 2002<br />
56.3<br />
Energy<br />
Raw<br />
materials<br />
Waste collection<br />
Landfill gas<br />
treatment<br />
Figure 3: Landfilling system boundary<br />
Landfill<br />
Leachate<br />
treatment<br />
Air<br />
emissions<br />
Water<br />
emissions<br />
Residual<br />
waste<br />
(iv) The fuel consumption <strong>of</strong><br />
landfill equipment is 1l/ton<br />
(v) The electricity consumption<br />
<strong>of</strong> sanitary landfill is 3.78<br />
kW/h/ton<br />
(vi) The electricity consumption<br />
<strong>of</strong> open dump is 0.23 kWh/<br />
ton<br />
(vii) L a n d f i l l g a s r e c o v e r y<br />
efficiency for sanitary landfill<br />
is 75%<br />
(viii) Landfill gas trapped in<br />
landfill is 15%<br />
(ix) Landfill gas released to<br />
environment is 10%<br />
(x) Landfill gas released to<br />
environment from open<br />
dump is 85%<br />
Energy consumption (GJ)/Tonne <strong>of</strong> Waste<br />
Open dump 4.30E+04<br />
Sanitary landfill 7.31E+04<br />
(xi) CH 4 combustion efficiency<br />
is 100%<br />
(xii) Landfill gas treatment for<br />
sanitary landfill is flaring<br />
(xiii) Leachate treatment for<br />
sanitary landfill is SBR with<br />
GAC filter<br />
RESULTS<br />
The summarized results <strong>of</strong><br />
energy consumption, air emissions<br />
and water emissions <strong>of</strong> the open<br />
dump and sanitary landfill are<br />
shown in Table 4, Table 5 and<br />
Table 6.<br />
● Energy Consumption Between<br />
Open Dumps and Sanitary<br />
Landfills<br />
Between the two, it is obvious<br />
that sanitary landfill consumed<br />
more energy than open dump.<br />
The energy consumed by sanitary<br />
landfill was 7.31E+04 GJ per year,<br />
3.01E+04 GJ more than open<br />
dump. The high consumption <strong>of</strong><br />
energy by sanitary landfill was due<br />
to facilities used by sanitary landfill<br />
such as leachate treatment plant,<br />
site lighting and administration<br />
building that are not available at<br />
open dump.<br />
● Air Emissions Between Open<br />
Dumps and Sanitary Landfills<br />
The highest CH 4 emission was<br />
emitted by open dump with the<br />
amount <strong>of</strong> 5.63E+06 kg per year.<br />
While, sanitary landfill emitted<br />
more CO 2 (fossil) and N 2 O than<br />
open dump with the amount per<br />
year <strong>of</strong> 1.38E+07 kg and 1.84E+02<br />
kg, respectively.<br />
For other air emissions such as<br />
HCl, HF, NH 4 , NO x , SO x and total<br />
metals, sanitary landfill was emitted<br />
more than open dump except for<br />
total HC and total NMVOC. The<br />
Table 4: Energy consumption <strong>of</strong> open dump and sanitary landfill
16 COVER FEATURE<br />
THE INGENIEUR<br />
Table 5: Life Cycle inventory <strong>of</strong> open dump and sanitary landfill (Air emissions)<br />
Parameter Unit/Tonne <strong>of</strong> Waste Open dump Sanitary landfill<br />
CH 4<br />
CO 2 (fossil)<br />
N 2 O<br />
HCl<br />
HF<br />
NH 4<br />
NO x<br />
SO x<br />
Total HC<br />
Total NMVOC<br />
Total Metals<br />
high emissions <strong>of</strong> HCl, HF, NH 4 ,<br />
NO x , SO x were due to the process<br />
<strong>of</strong> electricity generation and the<br />
production and use <strong>of</strong> diesel fuel.<br />
As for the emission <strong>of</strong> total HC<br />
and total NMVOC, the emissions<br />
<strong>of</strong> these compounds were due to<br />
decomposition process <strong>of</strong> organic<br />
matter in landfill.<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
● Water Emissions<br />
5.63E+06<br />
3.89E+06<br />
8.48E+01<br />
3.27E+01<br />
3.45E+00<br />
7.20E-01<br />
6.10E+04<br />
5.84E+03<br />
7.83E+02<br />
5.12E+03<br />
3.20E+00<br />
Table 6: Life Cycle inventory <strong>of</strong> open dump and sanitary landfill (Water emissions)<br />
Dump site<br />
Open dump had the overall<br />
highest output <strong>of</strong> water emissions<br />
for all parameters studied except<br />
PO 4 as compared to sanitary<br />
landfill.<br />
B O D a n d C O D e m i t t e d<br />
per year by open dump were<br />
6.90E+05<br />
1.38E+07<br />
1.84E+02<br />
4.39E+02<br />
4.60E+01<br />
1.05E+01<br />
1.52E+05<br />
2.07E+04<br />
3.36E+02<br />
2.20E+03<br />
9.20E+01<br />
Parameter Unit/Tonne <strong>of</strong> Waste Open dump Sanitary landfill<br />
BOD<br />
COD<br />
N<br />
NH 3<br />
P<br />
PO 4<br />
Total Metals<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
kg<br />
4.42E+06<br />
1.19E+07<br />
4.64E+06<br />
3.95E+06<br />
2.61E+04<br />
9.34E+00<br />
6.43E+03<br />
8.84E+04<br />
2.38E+05<br />
4.64E+04<br />
4.96E+04<br />
2.61E+02<br />
1.34E+02<br />
3.46E+03<br />
4.42E+06 kg and 1.19E+07 kg,<br />
respectively, while sanitary landfill<br />
emitted 8.84E+04 kg <strong>of</strong> BOD and<br />
2.38E+05 kg <strong>of</strong> COD.<br />
However, sanitary landfill<br />
emitted higher PO 4 with 1.34E+02<br />
kg per year as compared to<br />
9.34E+00 kg by open dump. The<br />
high emission <strong>of</strong> PO 4 is due to<br />
the high consumption <strong>of</strong> electrical<br />
energy and diesel fuel.<br />
CONCLUSION<br />
Open dumps are obviously<br />
the main culprit for the aquatic<br />
degradation since leachate<br />
discharge from it does not go<br />
through any sort <strong>of</strong> treatment.<br />
However, as for air pollution, open<br />
dumps only play an important<br />
role in discharging high volume<br />
<strong>of</strong> CH to the environment while<br />
4<br />
sanitary landfill discharge the<br />
majority <strong>of</strong> other air pollutants<br />
under studied due to the greater<br />
consumption <strong>of</strong> electricity and<br />
diesel. BEM
THE INGENIEUR COVER FEATURE<br />
17<br />
REFERENCES<br />
Vigon, B. W., D. A. Toller and B. W. Cornary. (1992). Life Cycle Assessment Inventory Guidelines and<br />
Principles. Lewis.<br />
Tamamushi, K. and P. White. (1998). Applying Life Cycle Assessment To Waste management in Asia.<br />
In: Proceedings <strong>of</strong> the Third International Conference on Ecobalance. Japan, 25-27 November 1998.pp.<br />
501-504.<br />
ENSIC. (1994). A References Handbook for Trainers in Promotion <strong>of</strong> Solid Waste Recycling and Reuse In<br />
the Developing Countries <strong>of</strong> Asia. Kenya.<br />
McDougall, F.R., P.R. White, M. Franke and P. Hindle (2001). Integrated Solid Waste Management:<br />
A Life Cycle Inventory. Blackwell. London.<br />
Hassan, M. N., Y. Kamil, S. Azmin and A.R. Rakmi. (1998). Issue and Problems <strong>of</strong> Solid Waste Management<br />
in <strong>Malaysia</strong>. In: National Review <strong>of</strong> Environmental Quality Management in <strong>Malaysia</strong>: Towards the Next<br />
Two Decades. Nordin, H. Lizuryaty, A. A., Ibrahim, K. (Eds.). Pp.179-225.<br />
Tanaka, M., M. Osaka, T. Fujil, A. Saito, R. Sugiyama and K. Kurihara. (1998). A Study on Comparison<br />
<strong>of</strong> Municipal Solid Waste Management Alternatives Based on Life Cycle Inventory. In: Proceedings <strong>of</strong> the<br />
Third International Conference on Ecobalance. Japan, 25-27 November 1998.pp. 497-500.<br />
White, P. R., M. Frankeand P. Hindle. (1995). Integrated Solid Waste management: A Life Cycle Inventory.<br />
Blackie Academic and Pr<strong>of</strong>essional. Glasgow.<br />
IPCC. (1992). Climate Change. In the IPCC Scientific Assessment. [Eds.] Houghton, J. T.<br />
Coulon, R., V. Camobrece, M. A. Barlar, R. T. Ham, E. Repa and M. Felker. (1998). Life Cycle Inventory<br />
<strong>of</strong> A Modern Municipal Solid Waste Landfill. In: Proceedings <strong>of</strong> the Third International Conference on<br />
Ecobalance. Japan, 25-27 November 1998. pp. 505-508.<br />
Morita, Y. and M. Tokuda. (1998). Life Cycle Assessment <strong>of</strong> Waste Management: A Study <strong>of</strong> City <strong>of</strong><br />
Sendai. In: Proceedings <strong>of</strong> the Third International Conference on Ecobalance. Japan, 25-27 November<br />
1998. pp. 513-516.<br />
Tan, K. K., K. S. Low, S. Pillay and H. Tan. (1986). A computer Simulation Model <strong>of</strong> Solid Waste Management<br />
System. In: Management and Utilization <strong>of</strong> Solid Wastes. Yong, F.F. and Tan, K.K. [Eds.]. pp. 59-83.<br />
Local Government Department, Ministry <strong>of</strong> Housing and Local Government <strong>Malaysia</strong> (2005). National<br />
Strategic Plan for Solid Waste Management.<br />
Ministry <strong>of</strong> Housing and Local Government (MOHLG) (2002), The Design, Construction, Completion<br />
and commisioning <strong>of</strong> Rawang Sanitary Landfill Project in Selangor, <strong>Malaysia</strong>. Design Brief, Vol. 3-<br />
Appendices<br />
Haniba, N. M., Hassan, M. N., Yus<strong>of</strong>f, M. K., Rahman, M., Rajan, S. and Mohamed, H. (1999). Leachate<br />
Quality and Landfill Age: An Overview. In: Proceeding <strong>of</strong> the Workshop on Disposal <strong>of</strong> Solid Waste<br />
through Sanitary Landfill – Mechanisms, Processes, Potential Impacts and Post-closure Management.<br />
Universiti Putra <strong>Malaysia</strong>, 25 – 26 August 1999. pp. 183-193.<br />
USEPA. (1997). Compilation <strong>of</strong> Air Pollutant Emission Factors, Volume 1: Stationary Point and Area Sources,<br />
Fifth Edition, AP-42. Section 2.4, Municipal Solid Waste Landfills. United States Environmental Protection<br />
Agency, Office <strong>of</strong> Air Quality Planning and Standards. Research Triangle Park, NC, USA.<br />
National Pollutant Inventory. (1999). Emission Estimation Technique Manual for Municipal Solid Waste<br />
Landfills Version 1.1. Environment Australia.
18 COVER FEATURE<br />
THE INGENIEUR<br />
Modelling Energy Recovery From<br />
Gasification Of Solid Waste<br />
By Elaine Chan, Environmental Consultant, Perunding Utama Sdn Bhd<br />
Scott Kennedy, Assistant Pr<strong>of</strong>essor, Head <strong>of</strong> Programme, Energy and Environment,<br />
<strong>Malaysia</strong> University <strong>of</strong> Science and Technology<br />
Mohd. Nasir Hassan, Faculty <strong>of</strong> Environmental Studies, Universiti Putra <strong>Malaysia</strong><br />
Waste is commonly<br />
referred to as unwanted<br />
or discarded by-products<br />
<strong>of</strong> domestic, agricultural and<br />
industrial activities having little or<br />
no economic value. Nonetheless,<br />
waste can also be considered as<br />
a valuable raw material. Today’s<br />
technological advancements and<br />
the pressure to reduce material<br />
wastage foster the emergence <strong>of</strong><br />
markets for waste derived products<br />
such as secondary materials,<br />
fuel, fertilizers, animal feed and<br />
construction materials.<br />
The amount <strong>of</strong> municipal<br />
solid waste (MSW) generated in<br />
<strong>Malaysia</strong> is growing with increasing<br />
urbanisation and industrialisation<br />
where an estimated 16,000 tonnes<br />
<strong>of</strong> solid waste is being generated<br />
Wood waste<br />
daily or 5,840 kton/year; an<br />
average <strong>of</strong> 0.8 kg/per capita/day.<br />
Currently, municipal wastes<br />
are disposed at approximately<br />
170 landfills in <strong>Malaysia</strong>, <strong>of</strong><br />
which approximately 10% are<br />
classified as sanitary landfills<br />
and the rest are open dumps<br />
lacking cover materials, leachate<br />
and gas emissions control, and<br />
release uncontrolled emissions to<br />
the air, water and groundwater.<br />
Seven mini-incinerators have been<br />
operating on resort islands but the<br />
amount <strong>of</strong> waste treated and the<br />
current status <strong>of</strong> these incinerators<br />
is not known.<br />
To overcome growing waste<br />
generation and insufficient<br />
waste treatment facilities, the<br />
Government is looking into<br />
Padi husks<br />
introducing thermal treatment<br />
<strong>of</strong> waste. Waste is a renewable<br />
source <strong>of</strong> energy that can be<br />
economically feasible since the<br />
fuel input <strong>of</strong>ten has a negative-cost<br />
and is readily available. Through<br />
thermal treatment, managing the<br />
disposal <strong>of</strong> solid waste can be<br />
coupled with energy recovery and<br />
is referred to as waste-to-energy<br />
(WTE) schemes. The use <strong>of</strong><br />
waste-to-energy (WTE) schemes is<br />
also in line with <strong>Malaysia</strong>’s policy<br />
to diversify fuel types, sources,<br />
technology and to promote the<br />
development <strong>of</strong> renewable energy<br />
and co-generation as much as<br />
possible.<br />
Thermal Treatment Of Waste<br />
Thermal treatment or thermal<br />
processing <strong>of</strong> waste refers to<br />
the conversion <strong>of</strong> solid waste<br />
into gaseous, liquid and solid<br />
conversion products with<br />
concurrent or subsequent release<br />
<strong>of</strong> heat energy (Tchobanoglous et<br />
al., 1993). As shown in Table 1,<br />
thermal treatment can be divided<br />
into combustion or mass burn<br />
incineration, gasification and
THE INGENIEUR COVER FEATURE<br />
19<br />
Table 1: Comparison between thermal treatments<br />
Transformation<br />
means or methods<br />
Auxiliary fuel<br />
during operation<br />
Principal<br />
conversion<br />
products<br />
pyrolysis systems. Essentially,<br />
combustion incinerators operate<br />
in stoichiometric or excess <strong>of</strong> air,<br />
gasification is partial oxidation<br />
<strong>of</strong> carbonaceous fuel under<br />
substochiometric air or starved<br />
air to produce a gaseous product<br />
known as synthesis gas or producer<br />
gas, while pyrolysis processes<br />
waste in the complete absence <strong>of</strong><br />
oxygen.<br />
Gasification is an emerging<br />
technology acknowledged for<br />
its robust performance and is a<br />
potential option to provide for the<br />
lack <strong>of</strong> treatment facilities to treat<br />
growing waste generation as well<br />
as to produce renewable energy.<br />
It comprises a thermochemical<br />
conversion <strong>of</strong> solid or liquid<br />
carbonaceous material to a<br />
combustible gaseous product by<br />
supply <strong>of</strong> a gasification agent (i.e.<br />
air) (Higman & Burth, 2003). In<br />
WTE gasification systems, fuel<br />
is gasified to form producer gas<br />
that is subsequently combusted<br />
to produce high temperatures for<br />
process heat or power generation.<br />
Combustion Gasification Pyrolysis<br />
Thermal oxidation Starved air combustion Destructive distillation<br />
Exothermic. No fuel<br />
required<br />
CO 2 , SO 2 , other oxidized<br />
compounds, ash<br />
Waste type Commingled or sorted<br />
waste<br />
Energy recovery Heat release from<br />
combustion.<br />
Endothermic. Heat usually<br />
provided by combustion <strong>of</strong><br />
producer gas.<br />
A low calorific value producer<br />
gas containing H 2 , CO 2 , CO,<br />
CH 4 , tar and a carbon char<br />
Sorted or shredded<br />
commingled waste<br />
Energy content <strong>of</strong> the<br />
producer gas<br />
Modelling Gasification<br />
Systems<br />
Modelling waste thermal<br />
treatment is crucial to assess<br />
the technical and economic<br />
feasibilities <strong>of</strong> the system as well<br />
as its environmental performance.<br />
Since pilot studies and trial runs are<br />
expensive and time consuming, a<br />
number <strong>of</strong> sophisticated modelling<br />
tools have been developed to<br />
simulate the actual process design<br />
<strong>of</strong> different types and geometries<br />
<strong>of</strong> gasifiers. Many feasibility<br />
studies, however, need to be<br />
performed prior to the design <strong>of</strong><br />
the gasification system. In these<br />
cases, a more generic approach for<br />
modelling the gasification process<br />
is both faster and more useful.<br />
Two possible methods for<br />
this type <strong>of</strong> generic modelling<br />
<strong>of</strong> gasification systems are the<br />
kinetic model and thermodynamic<br />
equilibrium model. The kinetic<br />
approach is a dynamic model<br />
that considers the rates at which<br />
a reaction progresses while the<br />
Endothermic. Fuel<br />
required.<br />
A low calorific combustible<br />
fuel containing pyrolitic oil,<br />
gaseous CO 2 , CO, H 2 , CH 4 ,<br />
N 2 and a char containing<br />
carbon and inerts present<br />
in the original fuel.<br />
Sorted waste or consistent<br />
feedstock<br />
Energy content <strong>of</strong> the<br />
producer gas, pyrolytic oil<br />
and char.<br />
Application Agro-waste, industrial Dependant on type <strong>of</strong> gasifier. Since 1960’s for industrial<br />
and MSW<br />
waste<br />
Experience Extensive for MSW Considerable for throughputs Limited experience for<br />
up to 100 tons/day/train MSW<br />
Source: Adapted from Tchobanoglous et al. (1993) and Perunding Utama Sdn Bhd (2003)<br />
equilibrium model assumes that<br />
the reactions reach chemical<br />
equilibrium (reactants and<br />
products are constant over time) to<br />
predict the maximum achievable<br />
yield <strong>of</strong> a desired product. Kinetic<br />
models are more complex, taking<br />
into account parameters such as<br />
reaction rates and residence time<br />
and are suitable for modelling<br />
pyrolysis and gasification processes<br />
operating at temperatures lower<br />
than 800ºC (Altafini, Wander &<br />
Barreto, 2003).<br />
Thermodynamic<br />
Equilibrium Model<br />
In reality, the products and<br />
reactants in gasification processes<br />
do not achieve equilibrium as<br />
the process must occur over a<br />
finite amount <strong>of</strong> time and will<br />
experience some disturbances in<br />
input compositions and processing<br />
conditions. Hence, the actual<br />
composition <strong>of</strong> the producer gas<br />
will deviate from equilibrium<br />
p r e d i c t i o n s . N o n e t h e l e s s ,
20 COVER FEATURE<br />
THE INGENIEUR<br />
thermodynamic equilibrium<br />
calculations are widely accepted<br />
mainly to estimate maximum<br />
achievable yields and the influence<br />
<strong>of</strong> material input and process<br />
parameters on the gasification<br />
process (Schuster et al., 2001). The<br />
model determines the composition<br />
<strong>of</strong> producer gas generated from<br />
gasification systems based on mass<br />
and energy balance calculations<br />
and the thermodynamics <strong>of</strong><br />
simplified reactions governing the<br />
gasification processes:<br />
Partial oxidation:<br />
C + Qw<br />
O ⇔ CO (Eq. 1)<br />
2 2<br />
Boudouard reaction:<br />
C + CO ⇔ 2CO (Eq. 2)<br />
2<br />
Methanation reaction:<br />
C + 2H ⇔ CH (Eq. 3)<br />
2 4<br />
CO shift reaction:<br />
CO + H O ⇔ CO + H (Eq. 4)<br />
2 2 2<br />
Steam methane reforming:<br />
CH + H O ⇔ CO + 3H (Eq. 5)<br />
4 2 2<br />
In systems with a long residence<br />
time and high temperatures,<br />
equilibrium models will provide<br />
a more accurate approximation<br />
<strong>of</strong> the final product composition.<br />
Furthermore, Prins, Ptasinski and<br />
Janssen (2003) demonstrated that<br />
for a gasification temperature <strong>of</strong><br />
800°C and a sufficiently long<br />
residence time, equilibrium in<br />
air gasification is well verified.<br />
Fluidized bed reactors, due to<br />
their higher residence time, would<br />
be an appropriate application.<br />
When the equilibrium approach<br />
is followed, one can examine the<br />
influence <strong>of</strong> input and process<br />
parameters such as type <strong>of</strong> waste,<br />
waste characteristics (e.g. moisture<br />
content), and operating temperature<br />
in a very straightforward manner.<br />
Application To Solid Waste<br />
Management In <strong>Malaysia</strong><br />
The characteristics <strong>of</strong> waste<br />
such as moisture content,<br />
calorific value and ash content<br />
are important determinants <strong>of</strong><br />
the incinerability <strong>of</strong> the waste.<br />
Table 2: Characteristics <strong>of</strong> Municipal Solid Waste (MSW) and Refuse<br />
Derived Fuel (RDF)<br />
Waste with high moisture content<br />
yields very low energy per unit<br />
mass <strong>of</strong> input because the gross<br />
calorific content <strong>of</strong> the waste is<br />
mainly used up to evaporate this<br />
moisture. A self-sustaining function<br />
is imperative for waste thermal<br />
treatment systems since additional<br />
fossil fuel to provide energy for<br />
the process is uneconomical<br />
given the volatility <strong>of</strong> fossil fuel<br />
prices and not sustainable as the<br />
net energy recovery is no longer<br />
derived solely from a renewable<br />
resource.<br />
MSW in <strong>Malaysia</strong> is usually<br />
characterized as containing low<br />
heating value and high moisture<br />
content. Therefore the question<br />
remains whether MSW in<br />
<strong>Malaysia</strong> is suitable for gasification<br />
treatment. In a study conducted<br />
by Chan (2007), energy recovery<br />
from solid waste and Refuse<br />
Derived Fuel (RDF) was evaluated<br />
using the thermodynamic<br />
equilibrium model. The analysis<br />
in the study was independent <strong>of</strong> a<br />
detailed plant design and is based<br />
on a generic gasification waste<br />
treatment facility with an energy<br />
recovery system. The equilibrium<br />
model developed by Zainal et al.<br />
(2001) based on the methanation<br />
and CO shift reactions was used<br />
to predict the energy recovered<br />
from the gasification process.<br />
RDF is a waste fuel processed<br />
from the combustible fractions<br />
Percentage by weight – dry basis<br />
MSW RDF<br />
Carbon 57.17 50.87<br />
Hydrogen 8.48 6.68<br />
Oxygen 32.97 26.66<br />
Nitrogen 1.38 1.56<br />
Sulfur 0.42 1.1<br />
Ash 12.5 9.26<br />
Lower heating value (kcal/kg) 1,667 3,539<br />
Moisture content (%) 54.6 30<br />
a Nazeri (2003)<br />
b S. Kathirvale, Personal Comunication, September 8, 2005)<br />
<strong>of</strong> solid waste. Unlike MSW,<br />
RDF is a better fuel because <strong>of</strong><br />
its homogenous nature, lower<br />
moisture content and higher<br />
calorific value. The characteristics<br />
<strong>of</strong> waste materials investigated are<br />
as shown in Table 2.<br />
If the moisture content is too<br />
high, or the energy content <strong>of</strong> the<br />
waste input is too low, gasification<br />
cannot be sustained without<br />
supplementary fuel input. The<br />
model developed by Chan (2007)<br />
estimated the threshold values<br />
for these two parameters. It was<br />
found that waste moisture content<br />
in the solid waste cannot exceed<br />
30%. This indicates that most <strong>of</strong><br />
<strong>Malaysia</strong>’s waste could not be<br />
gasified unless the waste is dried<br />
prior to gasification. The drying<br />
process can be cumbersome due<br />
to its energy intensity, issues with<br />
holding facilities and air emissions<br />
<strong>of</strong> volatile organic compounds. In<br />
terms <strong>of</strong> waste energy content, the<br />
minimum limit for waste input<br />
heating value is 2,300 kcal/kg.<br />
In order to satisfy the<br />
requirements for gasification, a<br />
waste fuel blend <strong>of</strong> 30% palm<br />
kernel shell (PKS) was co-gasified<br />
with 70% MSW after drying the<br />
mixture to a moisture content <strong>of</strong><br />
30%. PKS, an oil palm residue<br />
was considered for co-gasification<br />
because <strong>of</strong> its availability in<br />
<strong>Malaysia</strong> and high energy<br />
content (3,571 kcal/kg). Co-
THE INGENIEUR COVER FEATURE<br />
21<br />
gasification reduces the minimum<br />
heating value <strong>of</strong> waste fuel to<br />
approximately 1,700 kcal/kg, thus<br />
gasification could occur. Besides<br />
PKS, coal and other solid biomass<br />
feedstock such as wood or wood<br />
waste, rice husks, fiber and empty<br />
fruit bunches from oil palm can<br />
be mixed with MSW. On the other<br />
hand, RDF gasification poses no<br />
problem due to its high energy<br />
content and low moisture.<br />
In addition to determining<br />
whether or not gasification could<br />
occur, the study also estimated the<br />
amount <strong>of</strong> energy that could be<br />
recovered from gasification. As a<br />
basis <strong>of</strong> comparison for MSW and<br />
RDF gasification, the net energy<br />
recovered was determined by<br />
subtracting the amount <strong>of</strong> energy<br />
consumed to produce RDF and<br />
to dry MSW to 30% moisture<br />
from the amount <strong>of</strong> energy that is<br />
recovered. The results showed that<br />
RDF production yielded higher<br />
net energy (0.142 kW/kg waste<br />
input) compared to the waste<br />
fuel blend <strong>of</strong> 70% MSW at 30%<br />
moisture and 30% PKS (-0.066<br />
kW/kg waste input). The negative<br />
net energy indicates that external<br />
energy is required and the amount<br />
<strong>of</strong> energy recovered is insufficient<br />
to support the entire process.<br />
Conclusion<br />
Waste thermal treatment may<br />
be the future <strong>of</strong> waste management<br />
in <strong>Malaysia</strong>, but there remains<br />
a number <strong>of</strong> challenges related<br />
to the unique characteristics <strong>of</strong><br />
the local MSW. Models utilising<br />
the thermodynamic equilibrium<br />
approach can be useful for<br />
predicting the feasibility <strong>of</strong><br />
thermal treatment by modelling<br />
the working parameters (i.e. waste<br />
moisture and energy content) <strong>of</strong><br />
gasification as shown in the study<br />
conducted by Chan (2007). From<br />
the study, it was determined that<br />
MSW is unsuitable for gasification<br />
unless the waste is dried to an<br />
acceptable moisture level, fuel<br />
is supplemented or RDF is used.<br />
In the case <strong>of</strong> MSW, the energy<br />
required to dry the waste resulted<br />
in a net negative energy recovery.<br />
In view <strong>of</strong> the significance <strong>of</strong> waste<br />
energy and moisture content for<br />
REFERENCES<br />
WTE initiatives, waste management<br />
policies to promote materials<br />
recovery and waste moisture<br />
minimization during collection,<br />
transportation and final disposal<br />
should be implemented. BEM<br />
Altafini C.R., Wander P.R., Barreto R.M. (2003). Prediction <strong>of</strong> the<br />
working parameter <strong>of</strong> a wood waste gasifier through an equilibrium<br />
model. Energy Conversion and Management, 44, 2763 – 2777.<br />
Retrieved January 4, 2006, from Science Direct Database.<br />
Chan E. (2007). Modelling energy recovery and carbon dioxide<br />
emissions from gasification <strong>of</strong> solid waste under various separation<br />
and pre-processing strategies. Master’s thesis. <strong>Malaysia</strong> University <strong>of</strong><br />
Science and Technology, Kelana Jaya, Selangor.<br />
Higman C. & Burgt M.V.D. (2003). Gasification. Burlington, MA:<br />
Elsevier Science.<br />
Nazeri S.M. (2003). Physical and chemical characteristics <strong>of</strong> solid<br />
wastes in the city <strong>of</strong> Kuala Lumpur. Unpublished master’s thesis.<br />
Universiti Putra <strong>Malaysia</strong>, Serdang, Selangor, <strong>Malaysia</strong>.<br />
Perunding Utama Sdn Bhd (2003). Detailed environmental impact<br />
assessment report for the proposed thermal treatment plant for solid<br />
waste management at Beroga, Mukim Semenyih, Daerah Hulu Langat<br />
Selangor. Available from Department <strong>of</strong> Environment, Shah Alam,<br />
Selangor.<br />
Prins M.J., Ptasinski K.J. & Janssen F.J.J.G. (2003). Thermodynamics <strong>of</strong><br />
gas-char reactions: first and second law analysis. Chemical Engineering<br />
Science, 58, 1003-1011. Retrieved April 25, 2006, from Science<br />
Direct Database.<br />
Schuster G., L<strong>of</strong>fler G., Weigl K., H<strong>of</strong>bauer H. (2001). Biomass steam<br />
gasification – an extensive parametric modeling study. Bioresource<br />
Technology, 77, 71-79. Retrieved January 23, 2006, from Science<br />
Direct Database.<br />
Tchobanoglous G., Theisen H., Vigil S. (1993). Integrated solid<br />
waste management: Engineering principles and management issues<br />
(International Edition). Singapore: Mcgraw-Hill.<br />
Zainal Z.A., Ali R., Lean C.H., Seetharamu K.N. (2001). Prediction<br />
<strong>of</strong> performance <strong>of</strong> a downdraft gasifier using equilibrium modeling<br />
for different biomass materials. Energy Conversion and Management,<br />
42, 1499 – 1515. Retrieved January 4, 2006, from Science Direct<br />
Database.
22 SPECIAL NOTICE<br />
THE INGENIEUR<br />
Registration Of <strong>Engineers</strong><br />
(Amendment) Act 2007 [Act A1288]<br />
Akta Pendaftaran Jurutera (Pindaan) 2007 [Akta A1288]<br />
Date <strong>of</strong> coming into operation - 1 st April 2007 [P.U. (B) 102]<br />
All registered <strong>Engineers</strong> are hereby informed that the Registration <strong>of</strong> <strong>Engineers</strong> Act 1967, which was last amended in<br />
2002 [P.U. (B) 363], is now further amended in 2007. The relevant amended clauses are highlighted in the tabulation<br />
below for ease <strong>of</strong> reference. Please note that amendments to correct minor typographical errors and consequential<br />
amendments to the various amended clauses are not listed.<br />
EXISTING AMENDMENT REASONS<br />
PART II<br />
BOARD OF ENGINEERS<br />
4 (1) The functions <strong>of</strong> the <strong>Board</strong> shall be –<br />
(ec) to provide facilities for the promotion<br />
<strong>of</strong> learning and education and to<br />
hold or cause to be held pr<strong>of</strong>essional<br />
development programmes for<br />
registered <strong>Engineers</strong> to further<br />
enhance their knowledge in the<br />
latest developments relating to that<br />
pr<strong>of</strong>ession;<br />
(ed) to appoint a committee consisting<br />
<strong>of</strong> persons to be determined by the<br />
<strong>Board</strong>, to conduct examinations or to<br />
cause examinations to be conducted<br />
by an institution accredited by the<br />
<strong>Board</strong> for the purpose <strong>of</strong> admission to<br />
the pr<strong>of</strong>ession;<br />
PART II<br />
BOARD OF ENGINEERS<br />
(ec) to provide facilities for the promotion<br />
<strong>of</strong> learning and education and to<br />
hold or cause to be held pr<strong>of</strong>essional<br />
development programmes, including<br />
continuing pr<strong>of</strong>essional development<br />
programmes, for registered <strong>Engineers</strong><br />
to further enhance their knowledge<br />
in the latest developments relating to<br />
that pr<strong>of</strong>ession;<br />
(ed) to appoint a committee consisting<br />
<strong>of</strong> persons to be determined by the<br />
<strong>Board</strong>, to conduct examinations or to<br />
cause examinations to be conducted<br />
by an institution recognized by the<br />
<strong>Board</strong> for the purpose <strong>of</strong> admission<br />
to the pr<strong>of</strong>ession;<br />
(ef) to appoint a body consisting<br />
<strong>of</strong> members from the <strong>Board</strong>,<br />
Pr<strong>of</strong>essional <strong>Engineers</strong> and other<br />
persons as may be determined by<br />
the <strong>Board</strong> to advise the Government<br />
and the public on matters relating to<br />
engineering education, including the<br />
certification <strong>of</strong> such programmes;<br />
To enforce the<br />
implementation<br />
<strong>of</strong> Continuing<br />
Pr<strong>of</strong>essional<br />
Development.<br />
Replace the word<br />
‘accredit’ (which<br />
is protected by<br />
Jabatan Standard<br />
Negara) with<br />
‘recognize’.<br />
New subclause<br />
to add more<br />
functions to advise<br />
the Government &<br />
public.<br />
EXISTING AMENDMENT REASONS<br />
PART III<br />
REGISTRATION OF ENGINEERS<br />
7A. (5) If the <strong>Board</strong> finds that –<br />
(d) the sole proprietor or any partner,<br />
director, shareholder or employee <strong>of</strong> an<br />
Engineering consultancy practice, being<br />
a person registered under this Act,<br />
PART III<br />
REGISTRATION OF ENGINEERS
THE INGENIEUR SPECIAL NOTICE<br />
23<br />
EXISTING AMENDMENT REASONS<br />
PART III<br />
REGISTRATION OF ENGINEERS<br />
has committed, or is guilty <strong>of</strong>, or has<br />
contributed to, any <strong>of</strong> the acts or things<br />
set out in –<br />
(i) paragraph 15(1)(a); or<br />
(ii) paragraph 15(1)(b) to (o) except<br />
paragraphs (e) and (f),<br />
the <strong>Board</strong> may, subject to subsection<br />
(6), by written notice to the Engineering<br />
consultancy practice, order –<br />
(aa) the issuance <strong>of</strong> a written warning or<br />
reprimand to;<br />
(bb) the imposition <strong>of</strong> a fine not<br />
exceeding ten thousand Ringgit on;<br />
(cc) the suspension <strong>of</strong> the registration for<br />
a period not exceeding one year <strong>of</strong>;<br />
(dd) the cancellation <strong>of</strong> the registration<br />
<strong>of</strong>; or<br />
(ee) any combination <strong>of</strong> the sanctions<br />
set out in paragraphs (aa) to (dd) on,<br />
the Engineering consultancy practice.<br />
PART III<br />
REGISTRATION OF ENGINEERS<br />
(bb) the imposition <strong>of</strong> a fine not<br />
exceeding fifty thousand Ringgit on;<br />
(cc) the suspension <strong>of</strong> the registration<br />
for a period not exceeding two<br />
years <strong>of</strong>;<br />
To strengthen the<br />
penalty.<br />
To strengthen the<br />
suspension period.<br />
EXISTING AMENDMENT REASONS<br />
PART III A<br />
DISCIPLINARY COMMITTEE<br />
Establishment <strong>of</strong> Disciplinary Committee<br />
14A. The <strong>Board</strong> shall appoint a<br />
Disciplinary Committee which shall<br />
consist <strong>of</strong> the following members:<br />
(a) a Chairman; and<br />
(b) two other members,<br />
who have been registered as Pr<strong>of</strong>essional<br />
<strong>Engineers</strong> for not less than seven years.<br />
Powers <strong>of</strong> Disciplinary Committee<br />
14B. The Disciplinary Committee –<br />
(a) shall conduct hearings <strong>of</strong><br />
any misconduct or complaint<br />
against any registered Engineer<br />
referred to it by the Investigating<br />
Committee;<br />
Introduction <strong>of</strong><br />
new Part that<br />
deals with the<br />
establishment,<br />
powers & conduct<br />
<strong>of</strong> proceedings<br />
<strong>of</strong> a Disciplinary<br />
Committee.
24 SPECIAL NOTICE<br />
THE INGENIEUR<br />
EXISTING AMENDMENT<br />
PART III A<br />
DISCIPLINARY COMMITTEE<br />
REASONS<br />
EXISTING AMENDMENT REASONS<br />
PART IV<br />
CANCELLATION, REMOVAL,<br />
REINSTATEMENT, ETC.<br />
15. (1) The <strong>Board</strong> may make any or<br />
any combination <strong>of</strong> the orders<br />
specified in paragraphs (a) to (d) <strong>of</strong><br />
subsection (1A) against a registered<br />
Engineer under any <strong>of</strong> the following<br />
circumstances :<br />
(a) if he is convicted <strong>of</strong> any <strong>of</strong>fence<br />
involving fraud or dishonesty or<br />
moral turpitude in <strong>Malaysia</strong> or<br />
elsewhere;<br />
(b) may make any or any<br />
combination <strong>of</strong> the orders<br />
specified in Section 15 against a<br />
registered Engineer under such<br />
circumstances as set out in that<br />
section.<br />
Proceedings <strong>of</strong> the Disciplinary<br />
Committee<br />
14C. (1) Where a member <strong>of</strong> the <strong>Board</strong><br />
has been appointed as a member<br />
<strong>of</strong> the Disciplinary Committee<br />
in pursuance <strong>of</strong> section 14A<br />
to conduct a hearing <strong>of</strong> any<br />
misconduct or complaint against a<br />
registered Engineer, that member<br />
<strong>of</strong> the Disciplinary Committee<br />
shall not sit as a member <strong>of</strong> the<br />
<strong>Board</strong> when the <strong>Board</strong> conducts<br />
a hearing or makes an order<br />
under subsection 7A(5) against an<br />
Engineering consultancy practice<br />
<strong>of</strong> which the registered Engineer is<br />
its sole proprietor, partner, director,<br />
shareholder or employee.<br />
(2) Subject to the provisions <strong>of</strong> this<br />
Act, the Disciplinary Committee<br />
may regulate its own procedures in<br />
such manner as it deems fit.<br />
PART IV<br />
CANCELLATION, REMOVAL,<br />
REINSTATEMENT, ETC.<br />
(1) The Disciplinary Committee may<br />
make any or any combination <strong>of</strong> the<br />
orders specified in paragraphs (a)<br />
to (d) <strong>of</strong> subsection (1A) against a<br />
registered Engineer under any <strong>of</strong> the<br />
following circumstances :<br />
(a) if he is convicted <strong>of</strong> any <strong>of</strong>fence,<br />
including <strong>of</strong>fences involving<br />
false or negligent certification,<br />
fraud or dishonesty or moral<br />
turpitude in <strong>Malaysia</strong> or<br />
elsewhere;<br />
Action on<br />
submitting<br />
engineer related to<br />
CCC or others.
THE INGENIEUR SPECIAL NOTICE 25<br />
EXISTING AMENDMENT REASONS<br />
PART IV<br />
CANCELLATION, REMOVAL,<br />
REINSTATEMENT, ETC.<br />
(1A) The orders referred to in subsection<br />
(1) are –<br />
(a) the issuance <strong>of</strong> a written warning<br />
or reprimand;<br />
(b) the imposition <strong>of</strong> a fine not<br />
exceeding five thousand ringgit;<br />
(c) the suspension <strong>of</strong> registration for<br />
a period not exceeding one year;<br />
(d) the cancellation <strong>of</strong> registration.<br />
17. (2) Any registered Engineer, other than<br />
a Graduate Engineer, or Engineering<br />
consultancy practice whose name has<br />
been removed from the Register for<br />
failure to renew his or its registration<br />
for a period <strong>of</strong> not more than three<br />
years shall be reinstated as soon as<br />
may be after he or it has notified the<br />
Registrar <strong>of</strong> his or its desire to be<br />
reinstated and upon payment <strong>of</strong> such<br />
fees as may be prescribed, and the<br />
Registrar shall issue a certificate <strong>of</strong><br />
registration to him or it.<br />
(2A) A registered Engineer, other than a<br />
Graduate Engineer, or an Engineering<br />
consultancy practice, who fails to<br />
renew his or its registration for a<br />
period <strong>of</strong> more than three years<br />
consecutively may be reinstated<br />
if he or it applies to the <strong>Board</strong> for<br />
reinstatement and the <strong>Board</strong> if<br />
satisfied with his or its reasons for<br />
reinstatement, and upon payment <strong>of</strong><br />
such fees as may be prescribed, shall<br />
issue a certificate <strong>of</strong> registration to<br />
him.<br />
PART IV<br />
CANCELLATION, REMOVAL,<br />
REINSTATEMENT, ETC.<br />
(b) the imposition <strong>of</strong> a fine not<br />
exceeding fifty thousand Ringgit;<br />
(c) the suspension <strong>of</strong> registration<br />
for a period not exceeding two<br />
years.<br />
(2) Any registered Engineer, other than<br />
a Graduate Engineer, or Engineering<br />
consultancy practice whose<br />
name has been removed from the<br />
Register for failure to renew his<br />
or its registration for a period <strong>of</strong><br />
not more than three years shall be<br />
reinstated as soon as may be after<br />
he or it has notified the Registrar <strong>of</strong><br />
his or its desire to be reinstated and<br />
upon payment <strong>of</strong> such fees as may<br />
be prescribed and satisfying such<br />
conditions as may be determined<br />
by the <strong>Board</strong>, and the Registrar shall<br />
issue a certificate <strong>of</strong> registration to<br />
him or it.<br />
(2A) A registered Engineer, other<br />
than a Graduate Engineer, or an<br />
Engineering consultancy practice,<br />
who fails to renew his or its<br />
registration for a period <strong>of</strong> more<br />
than three years consecutively may<br />
be reinstated if he or it applies to<br />
the <strong>Board</strong> for reinstatement and<br />
the <strong>Board</strong> if satisfied with his or<br />
its reasons for reinstatement, and<br />
upon payment <strong>of</strong> such fees as may<br />
be prescribed and satisfying such<br />
conditions as may be determined by<br />
the <strong>Board</strong>, shall issue a certificate <strong>of</strong><br />
registration to him.<br />
To strengthen the<br />
penalty.<br />
To strengthen the<br />
suspension period.<br />
Impose additional<br />
conditions to<br />
ensure engineers<br />
follow latest<br />
developments.<br />
EXISTING AMENDMENT REASONS<br />
PART V<br />
GENERAL<br />
24. Any person, sole proprietor, partnership or<br />
body corporate who –<br />
(a) procures or attempts to procure<br />
registration or a certificate <strong>of</strong><br />
registration under this Act by<br />
PART V<br />
GENERAL
26 SPECIAL NOTICE<br />
THE INGENIEUR<br />
EXISTING AMENDMENT REASONS<br />
PART V<br />
GENERAL<br />
knowingly making or producing<br />
or causing to be made or<br />
produced any false or fraudulent<br />
declaration, certificate,<br />
application or representation<br />
whether in writing or otherwise;<br />
(b) willfully makes or causes to be<br />
made any falsification in the<br />
Register;<br />
(c) forges, alters or counterfeits any<br />
certificate <strong>of</strong> registration under<br />
this Act;<br />
(d) uses any forged, altered or<br />
counterfeited certificate <strong>of</strong><br />
registration under this Act<br />
knowing the same to have been<br />
forged, altered or counterfeited;<br />
(e) impersonates a registered<br />
Engineer;<br />
(f) buys or fraudulently obtains<br />
a certificate <strong>of</strong> registration<br />
under this Act issued to another<br />
registered Engineer or Engineering<br />
consultancy practice;<br />
(g) sells any certificate <strong>of</strong> registration<br />
issued under this Act; or<br />
(h) contravenes section 7 or 8, or<br />
subsection 7A(1), 24A(1) or<br />
24B(5); and<br />
shall be guilty <strong>of</strong> an <strong>of</strong>fence and shall,<br />
on conviction, be liable to a fine not<br />
exceeding ten thousand ringgit in the<br />
case <strong>of</strong> an individual, or fifty thousand<br />
Ringgit in the case <strong>of</strong> a sole proprietorship,<br />
partnership or body corporate, or to<br />
imprisonment for a term not exceeding<br />
three years, or to both.<br />
25. (1) Any person, sole proprietorship,<br />
partnership or body corporate<br />
who contravenes this Act or any<br />
regulations made thereunder, shall be<br />
guilty <strong>of</strong> an <strong>of</strong>fence and shall, where<br />
no penalty is expressly provided<br />
therefore, be liable, on conviction,<br />
to a fine not exceeding two thousand<br />
Ringgit.<br />
PART V<br />
GENERAL<br />
shall be guilty <strong>of</strong> an <strong>of</strong>fence and shall,<br />
on conviction, be liable to a fine not<br />
exceeding fifty thousand Ringgit, or to<br />
imprisonment for a term not exceeding<br />
three years, or to both.<br />
(1) Any person, sole proprietorship,<br />
partnership or body corporate<br />
who contravenes this Act or any<br />
regulations made thereunder,<br />
shall be guilty <strong>of</strong> an <strong>of</strong>fence<br />
and shall, where no penalty is<br />
expressly provided therefore, be<br />
liable, on conviction, to a fine not<br />
exceeding ten thousand Ringgit<br />
or to imprisonment for a term not<br />
exceeding one year, or to both.<br />
To strengthen the<br />
penalty.<br />
To strengthen the<br />
penalty.<br />
BEM
THE INGENIEUR GUIDELINES<br />
27<br />
Certificate Of Completion & Compliance<br />
CCC<br />
Submitted by Ir. Fong Tian Yong<br />
Amendments to Street, Drainage and Building Act 1974 ( Act 133) and UBBL to replace Certificate <strong>of</strong> Fitness<br />
(CFO) with Certificate <strong>of</strong> Completin & Compliance (CCC):<br />
1. The Street, Drainage and Building Act and UBBL were amended with effect from April 12, 2007 to replace<br />
CFO with CCC.<br />
2. The new building delivery process:<br />
The planing permission and building plan <strong>of</strong> a project will still be approved by the local authority. After the<br />
completion <strong>of</strong> the project, CCC will be issued by Principal Submitting Person (PSP) for project for which the<br />
building plan is approved after April 12, 2007. For building for which building plan was approved before<br />
April 12, 2007, CFO will still be issued by local authority.<br />
3. Under UBBL, CCC ( Form F) <strong>of</strong> a building shall be issued by Principal Submitting Person (PSP) when :<br />
(a) all technical conditions have been duly complied,<br />
(b) when Forms G1 to G21 in the second schedule have been certified and received by him,<br />
(c) when all essential services have been provided,<br />
(d) when he certifies in Form F that he has supervised the erection and completion <strong>of</strong> the building and that<br />
to the best <strong>of</strong> his knowledge and belief the building has been constructed and completed in accordance<br />
to the Act, these By-Laws and the approved plans.<br />
4. PSP shall within 14 days from issuance <strong>of</strong> CCC deposit a copy <strong>of</strong> CCC together with Forms G1 to G21 with<br />
local authority and the <strong>Board</strong> <strong>of</strong> Architect <strong>Malaysia</strong> or <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong> as the case may be.<br />
5. Definitions :<br />
Principal submitting person (PSP) means a qualified person who submit building plans to local authority<br />
Submitting person means a qualified person who submits plans other than building plan to the local<br />
authority<br />
Qualified person means a Pr<strong>of</strong>essional Architect, Pr<strong>of</strong>essional Engineer or building draughtsman registered<br />
under any written law<br />
Building plan means plans that includes site plans, key plans, floor plans, sections and elevations <strong>of</strong><br />
buildings, and are as stipulated in By-laws 8, 9 and 10.<br />
Technical conditions means conditions pertaining to health and safety issues relating to buildings and<br />
essential services serving the building.<br />
6. Forms G – stage certification :<br />
G1 – Earthworks G11 – Lift/Escalators installation<br />
G2 – Setting out G12 – Building<br />
G3 – Foundations G13 – External water supply system<br />
G4 – Structural G14 – Sewerage reticulation<br />
G5 – Internal water plumbing G15 – Sewerage treatment plant<br />
G6 – Internal sanitary plumbing G16 – External electrical supply system<br />
G7 – Internal electrical G17 – Road and drain<br />
G8 – Fire-fighting ( passive) G18 – Street lighting<br />
G9 – Fire-fighting ( active) G19 – External main drain<br />
G10 – Mechanical ventilation G20 – Telecommunications<br />
G21 – Landscape
28 GUIDELINES<br />
THE INGENIEUR<br />
7. Responsibility <strong>of</strong> PSP<br />
(a) to submit building plans in Form A for local authority approval<br />
(b) to submit Form B to inform local authority <strong>of</strong> the commencement <strong>of</strong> works<br />
(c) to comply with local authority directive or notice during the course <strong>of</strong> construction if there is any noncompliance<br />
(d) to supervise and certify works after completion<br />
(e) to ensure all Forms G (1 to 21) duly certified before issuance <strong>of</strong> CCC. Where particular From G is not<br />
relevant, certify it as not applicable by PSP in that particular form<br />
8. Power <strong>of</strong> local authority (LA)<br />
(a) to inspect building works at any stage and call attention to any failure to building or non-compliance<br />
with UBBL and issue notice to PSP for rectification<br />
(b) LA may issue directive to PSP to withhold the issuance <strong>of</strong> CCC<br />
(c) PSP shall issue a notice to LA to confirm rectification when it is being rectified<br />
(d) LA shall inspect and confirm the rectification within 14 days from receipt <strong>of</strong> notice from PSP<br />
9. Penalty under Act 133 :<br />
Penalty <strong>of</strong> fine up to RM250,000 or imprisonment <strong>of</strong> not more than 10 years if any person :<br />
(a) is not a PSP but issues a CCC<br />
(b) issues CCC without the relevant forms prescribed in UBBL<br />
(c) issues CCC in contravention <strong>of</strong> a direction given by LA to withhold such issuance pending rectification <strong>of</strong><br />
any non-compliance<br />
(d) makes any false or fraudulent declaration, certificate, application or representation <strong>of</strong> any form<br />
prescribed in any By-law<br />
(e) use any forged, altered or counterfeit declaration, certification, application or representation<br />
(f) occupies or permit to be occupied any building without CCC<br />
BEM<br />
CCC<br />
Flow Chart<br />
Legend<br />
LA – Local authority<br />
PSP – Principal submitting<br />
person<br />
OSC LA – One stop centre <strong>of</strong><br />
local authority<br />
BAM – <strong>Board</strong> <strong>of</strong><br />
Architects <strong>Malaysia</strong><br />
BEM – <strong>Board</strong> <strong>of</strong><br />
<strong>Engineers</strong> <strong>Malaysia</strong><br />
PSP<br />
OSC LA<br />
PSP<br />
Construction<br />
Certification <strong>of</strong> Form G<br />
Certification <strong>of</strong> Form G1 to G21<br />
by Submitting Persons and trade<br />
contractors to PSP<br />
PSP<br />
CCC<br />
Developer/Owner<br />
PSP submits Building plan for<br />
approval in Form A with LA<br />
OSC processes application for<br />
approval together with other<br />
relevant technical agencies<br />
PSP submits Form B to inform LA<br />
<strong>of</strong> commencement <strong>of</strong> works<br />
Letter <strong>of</strong> clearance from relevant<br />
Technical Agencies only<br />
PSP issues CCC to developer/owner<br />
forward cc <strong>of</strong> CCC to :<br />
Local Authority<br />
BAM /BEM
THE INGENIEUR <strong>ENGINEERING</strong> & LAW 29<br />
Demystifying Direct Loss And<br />
Expense Claims:<br />
The Continuing Saga<br />
By Ir. Harbans Singh K.S. 1<br />
The previous issue <strong>of</strong> The Ingenieur carried the<br />
introductory part <strong>of</strong> the article on “Demystifying<br />
Direct Loss and Expense Claim”; which amongst<br />
others dealt with the preliminary issues such as<br />
terminology, meaning, legal basis and procedural<br />
issues. However, the said article did not address<br />
the many practical issues that can ultimately render<br />
a claim either successful or futile. Much as one<br />
attempts to evade these matters, they must nevertheless<br />
be resolved satisfactorily if one were to realize the<br />
fruits <strong>of</strong> the claim endeavour. This area <strong>of</strong> the claim<br />
process is riddled with a minefield <strong>of</strong> uncertainties<br />
and grey areas that have no definitive answers, in<br />
particular in <strong>Malaysia</strong>, as there are hardly any<br />
authoritative guidelines either in the form <strong>of</strong> judicial<br />
pronouncements or texts to serve as useful pointers. In<br />
view <strong>of</strong> the said lacuna, the subsequent write-up has<br />
been penned with an objective <strong>of</strong> addressing some <strong>of</strong><br />
the more pertinent issues vis-à-vis the practical aspects<br />
<strong>of</strong> a claim for direct loss and/or expense. It should<br />
be appreciated that in the absence <strong>of</strong> local sources <strong>of</strong><br />
information, reference has been made extensively to<br />
foreign jurisdictions especially English sources to help<br />
formulate and/or augment rules <strong>of</strong> good practice so<br />
that the claimant and the assessor can undertake their<br />
respective tasks with a higher level <strong>of</strong> confidence and<br />
pr<strong>of</strong>essionalism. Perhaps the publication <strong>of</strong> the instant<br />
article will spur further thought and contributions from<br />
other interested practitioners to help firm up some<br />
local guidelines or protocols relevant to this area.<br />
PRACTICAL ISSUES<br />
Pitfalls and Pratfalls 2<br />
Discounting procedural defaults that render many<br />
a claim for direct loss and/or expense ultimately futile,<br />
the other common matters compromising such claims<br />
are <strong>of</strong> a practical nature. These are shrouded more<br />
by myths and misconceptions rather than substantive<br />
principles. Over the years, ill-informed practitioners<br />
have, by their repeated adoption <strong>of</strong> such deviant<br />
practices, institutionalised these into the so-called<br />
common industry practice. Hence, it comes at no<br />
surprise when many an industry leader or practitioner<br />
in the field <strong>of</strong> claims on the local scene swears by its<br />
norms and preaches its use on the basis <strong>of</strong> recognised<br />
trade custom or usage. Such an attitude obscures<br />
the pr<strong>of</strong>essional approach that needs to be taken to<br />
ensure that local practice falls in tandem with the<br />
international norms. A plausible explanation for such<br />
a fallacy is the paucity <strong>of</strong> information and case law on<br />
the practical aspects <strong>of</strong> this species <strong>of</strong> claims within the<br />
<strong>Malaysia</strong>n context. In the absence <strong>of</strong> any authoritative<br />
pronouncements on the local front, it is the intent <strong>of</strong><br />
the subsequent write-up to examine the approaches in<br />
other jurisdictions with a view <strong>of</strong> firstly understanding<br />
the practical issues pertaining to the same, and then<br />
perhaps proposing some suitable approaches that<br />
need to be taken so as to put the grey-areas <strong>of</strong> such<br />
claims on a more firmer footing. In the process, some<br />
common pitfalls and pratfalls that have occurred or<br />
may occur vis-à-vis direct loss and/or expense claims<br />
will be highlighted and hopefully some light will be<br />
shed on the hitherto elusive areas that rack the brains<br />
<strong>of</strong> many an enlightened practitioner.<br />
Identification <strong>of</strong> Entitlements<br />
Having established the legal right to pursue a claim<br />
for direct loss and/or expense and having satisfied all<br />
the relevant procedural requirements 3 , it is incumbent<br />
for the claimant to identify with suitable precision<br />
the respective heads <strong>of</strong> entitlements that need to be<br />
quantified and substantiated 4 . The principal areas <strong>of</strong><br />
such claim usually encountered in practice include,<br />
inter alia:<br />
(a) Site Overheads;<br />
(b) ‘Offsite’ and ‘Head Office’ Overheads;<br />
1. B.E. (Mech) S’pore, LLB (Hons) London, CLP, DipICArb,<br />
P.E., C. Eng. , Director, HSH Consult Sdn. Bhd.<br />
2. See Ir. Harbans Singh K.S. ‘Direct Loss and Expense<br />
Claims’ Paper presented at Seminar for KPK Quantity<br />
Surveyors (Semenanjung) Sdn. Bhd. 27 th January 2007.<br />
3. E.g. notification, substantiation, etc.<br />
4. See Carnel, NJ “Causation and Delay in Construction<br />
Disputes” [2 nd Edn.] Blackwell Publishing at p 105.
30 <strong>ENGINEERING</strong> & LAW<br />
THE INGENIEUR<br />
(c) Additional Expenditure;<br />
(d) Loss <strong>of</strong> Pr<strong>of</strong>its;<br />
(e) Interest and Financing charges;<br />
(f) Loss <strong>of</strong> Productivity;<br />
(g) Inflationary Cost Increase <strong>of</strong> Materials and Labour;<br />
and<br />
(h) Cost <strong>of</strong> Preparing the Claim<br />
Depending on the nature <strong>of</strong> the delay and/<br />
or disruptive element, a typical claim for direct<br />
loss and/or expense may encompass either one,<br />
or all, or a number <strong>of</strong> the above-listed heads <strong>of</strong><br />
entitlements. Much also depends upon the relative<br />
strength <strong>of</strong> the particular case in terms <strong>of</strong> the quality<br />
<strong>of</strong> pro<strong>of</strong> 5 available in justification <strong>of</strong> the particular<br />
entitlement or entitlements. Though some <strong>of</strong> the<br />
said entitlements appear relatively straight forward,<br />
these are nevertheless fraught with legal uncertainties<br />
where the ultimate decision is swayed more by<br />
subjective factors than objective considerations.<br />
Hence, the subsequent write-up expands upon the<br />
scope <strong>of</strong> some <strong>of</strong> the rather contentious areas <strong>of</strong> the<br />
claim for entitlements so as to shed some light for<br />
practitioners. The first and most common head i.e.<br />
“site overheads” though being relatively simpler to<br />
assess, is nevertheless dealt with in this paper as it<br />
usually represents the bulk <strong>of</strong> the amount claimed.<br />
Site Overheads<br />
This head <strong>of</strong> the entitlement generally<br />
encompasses the additional expenses incurred by<br />
the contractor in running its site operations and<br />
the incidental costs involved. In a typical contract,<br />
most <strong>of</strong> the costs governed by this particular head<br />
are itemized in the Preliminaries section <strong>of</strong> the<br />
costing 6 and cover the following four broad<br />
groups 7 :<br />
(a) The ‘Wholly Time Dependent’ items, the costs<br />
<strong>of</strong> which are solely determined by the length<br />
<strong>of</strong> the contract period e.g. supervisory and<br />
administrative staff expenses, utilities, security,<br />
protection, insurance, etc.<br />
(b) The ‘Partly Time Dependent’ items i.e. items<br />
which are relevant for only a part <strong>of</strong> the overall<br />
contract period e.g. visiting management,<br />
specialist personnel, special storage facilities,<br />
lighting, attendance, material handing equipment,<br />
scaffolding, dewatering facilities, etc.<br />
(c) The ‘One-Off’ items involving expenditure<br />
which is <strong>of</strong> a non-recurring nature e.g. land<br />
survey, site setting out, site <strong>of</strong>fice mobilization<br />
and clearing, factory testing, operation and<br />
maintenance training, ‘as-built’ records, etc.;<br />
and<br />
(d) Items influenced at least partly by the volume<br />
and type <strong>of</strong> any additional work undertaken e.g.<br />
small tools and equipment, testing and inspection<br />
facilities and equipment, etc.<br />
The identification and justification <strong>of</strong> site overheads<br />
generally poses little or no problem as this is relatively<br />
straight forward and there are usually no difficult legal<br />
or contractual issues governing the same, although<br />
much depends on the contractor’s quality <strong>of</strong> pro<strong>of</strong> in<br />
terms <strong>of</strong> records, documents, etc.<br />
“Offsite” and “Head Office” Overheads<br />
Depending upon the particular meaning ascribed<br />
to the said phrase in the contract concerned, this head<br />
<strong>of</strong> entitlement covers all the costs incurred by the<br />
contractor, save for the Site Overheads, in running its<br />
business as a whole. It encompasses the contractor’s<br />
head <strong>of</strong>fice and administrative expenses 8 such as <strong>of</strong>fice<br />
rentals, marketing expenses, entertainment, research<br />
and development costs, emoluments <strong>of</strong> head <strong>of</strong>fice<br />
staff, loss <strong>of</strong> pr<strong>of</strong>it, loss <strong>of</strong> opportunity, etc. Although it<br />
is commonly cited by many a contractor as a principal<br />
component <strong>of</strong> the claim, its ultimate realization is pockmarked<br />
by legal uncertainties and pitfalls. Recovery is<br />
permitted per the applicable contractual formula or in<br />
its absence, per the common law principles adverted<br />
to in the preceding sections <strong>of</strong> this paper 9 . In the<br />
final analysis, the contractor has to show amongst<br />
others, that on a balance <strong>of</strong> probabilities that an act<br />
<strong>of</strong> prevention by the employer has resulted in a delay<br />
which effectively denies it an opportunity to recover<br />
an appropriate amount for these head <strong>of</strong>fice expenses<br />
from other sources 10 . The general approach taken by<br />
contractors in pursuing such an entitlement is explained<br />
by Roger Knowles in the following words 11 :<br />
“Contractors and sub-contractors when submitting<br />
claims for prolongation will normally include an<br />
item for head <strong>of</strong>fice costs. This can usually take<br />
one <strong>of</strong> the two forms:<br />
Firstly the argument may be that the contractor,<br />
in having resources locked into a site during the<br />
prolongation period, has lost an opportunity <strong>of</strong> using<br />
5. In terms <strong>of</strong> records, documents, etc.<br />
6. i.e. either in the Bills <strong>of</strong> Quantities, Schedule <strong>of</strong> Breakdown<br />
<strong>of</strong> Price or Contract Sum Analysis as applicable.<br />
7. See Chow Kok Fong “Law and Practice <strong>of</strong> Construction<br />
Contracts” [3 rd Edn.] Thompson, Sweet & Maxwell at p<br />
498-50.<br />
8. Ibid.<br />
9. See section entitled ‘Legal Basis’.<br />
10. See also, Peak Construction (Liverpool) Ltd. v McKinney<br />
Foundations Ltd (1976) 1 BLR 111.<br />
11. “150 Contractual Problems and Their Solutions” (2 nd Edn.)<br />
at p 173 & 174.
THE INGENIEUR <strong>ENGINEERING</strong> & LAW<br />
31<br />
those resources on other sites where they would<br />
have earned a contribution to the costs <strong>of</strong> running<br />
the head <strong>of</strong>fice. For this argument to be successful,<br />
the contractor or sub-contractor would have to show<br />
that work was reasonably plentiful and that on a<br />
balance <strong>of</strong> probabilities other work was or would<br />
have been available. This is sometime referred to<br />
as “unabsorbed head <strong>of</strong>fice overheads” in that the<br />
level <strong>of</strong> head <strong>of</strong>fice cost continues but the revenue<br />
stream from the particular contract suffering the<br />
delay shows a short fall. If the contractor is unable<br />
to establish a loss <strong>of</strong> opportunity, he may be able to<br />
demonstrate that time and cost identified resources<br />
at head <strong>of</strong>fice have been incurred during the overrun<br />
period …..”<br />
Therefore for the contractor to be reasonably<br />
successful in proving the above entitlement, it must<br />
formulate its claim with reasonable precision and<br />
present it in a manner that is tenable at law. This<br />
involves considerable effort and resources, which<br />
most contractors cannot afford. Hence, under the<br />
circumstances, the contractor is tempted to utilize<br />
a much more straightforward approach i.e. one<br />
involving the use <strong>of</strong> a recognized formula in lieu <strong>of</strong><br />
detail accounting and its attendant documentation and<br />
analysis 12 ; the more popular <strong>of</strong> which are the Hudson<br />
Formula, Emden Formula and the Eichleay Formula.<br />
Though the English Courts have accepted the use<br />
<strong>of</strong> such formulae in certain circumstances 13 , they are<br />
nevertheless subject to a host <strong>of</strong> shortcomings and must<br />
therefore be applied with circumspect. It is generally<br />
accepted that each formula is merely an approximation<br />
with its respective inherent limitations. In most cases<br />
it serves as a good starting point in the computation<br />
process. To prove that it is appropriate, evidence<br />
must be called. A mechanical insertion <strong>of</strong> numbers<br />
into the respective formulae, per se, is inadequate. A<br />
logical nexus must be established between the pro<strong>of</strong><br />
adduced by the formula and a fair estimate <strong>of</strong> the<br />
actual loss. In all cases, the contractor must establish<br />
on a balance <strong>of</strong> probabilities that either because its<br />
resources were kept at site, it was prevented from<br />
earning a contribution by working elsewhere, or the<br />
actual costs <strong>of</strong> the head <strong>of</strong>fice overheads.<br />
This proposition is supported by Roger Knowles<br />
who reaffirms that 14 ‘…… whichever method <strong>of</strong><br />
calculation is employed, the courts will require<br />
supporting evidence that either opportunities have<br />
been lost or additional costs incurred …..’. Qualified<br />
support for the use <strong>of</strong> the formulae is given by the<br />
Society <strong>of</strong> Construction Law’s Delay and Disruption<br />
Protocol 2002 which stipulates:<br />
“1.16.3 Unless the terms <strong>of</strong> the contract render<br />
unabsorbed overheads irrecoverable,<br />
they are generally recoverable as<br />
a foreseeable cost resulting from<br />
prolongation. The contractor must be<br />
able to demonstrate that because <strong>of</strong> the<br />
Employer Risk Events it was prevented<br />
from taking on other overhead-earning<br />
work.<br />
1.16.6 The three most commonly used formulae<br />
for assessing unabsorbed head <strong>of</strong>fice<br />
overheads are the Hudson, Emden and<br />
Eichleay.<br />
1.16.7 The use <strong>of</strong> the Hudson’s formula is<br />
not supported. This is because it<br />
is dependent on the adequacy or<br />
otherwise <strong>of</strong> the tender in question, and<br />
because the calculation is derived from<br />
a number which in itself contains an<br />
element <strong>of</strong> head <strong>of</strong>fice overheads and<br />
pr<strong>of</strong>it, so there is double counting.<br />
1.16.8 In the limited circumstances where<br />
a head <strong>of</strong>fice overhead formula is to<br />
be used, the Protocol prefers the use<br />
<strong>of</strong> the Emden and Eichleay formulae.<br />
However, in relation to the Eichleay<br />
formula, if a significant proportion (more<br />
than say 10%) <strong>of</strong> the final contract<br />
valuation is made up <strong>of</strong> the value <strong>of</strong><br />
variations, then it will be necessary to<br />
make an adjustment to the input into<br />
the formula, to take account <strong>of</strong> the fact<br />
that the variations themselves are likely<br />
to contain a contribution to head <strong>of</strong>fice<br />
overheads and pr<strong>of</strong>it.<br />
1.16.9 The Contract Administrator, or, in the<br />
event <strong>of</strong> a dispute, the person deciding<br />
the dispute, should not be absolutely<br />
bound by the results <strong>of</strong> a formula<br />
calculation 15 . It is possible that the use<br />
<strong>of</strong> a particular formula will produce an<br />
anomalous result because <strong>of</strong> a particular<br />
12. See further, Davison, P “Evaluating Contract Claims”<br />
Blackwell Publishing at p 206-214.<br />
13. See for example St. Mowlem Developments Ltd. v<br />
Bowmer & Kirkland (1996) 38 BLISS 4, Norwest Hoslt<br />
Construction Ltd. v Co-operative Wholesale Society (1998)<br />
BLISS 4 and Property and Land Contractors Ltd. v Alfred<br />
McAlpine Homes North Ltd. (1996) 76 BLR 59.<br />
14. In “150 Contractual Problems and Their Solutions” (3 nd<br />
Edn.) Blackwell Publishing at p 182.<br />
15. In the ‘Building Contract Dictionary’ (3 rd Edn.) the author’s<br />
at p 196 state ‘….. whether it be Hudson, Eichleay and<br />
Emden or any other such formula, that approach to excontractu<br />
claims should, if at all possible, be avoided<br />
………..’ .
32 <strong>ENGINEERING</strong> & LAW<br />
THE INGENIEUR<br />
input into it. It is suggested that the<br />
result <strong>of</strong> the use <strong>of</strong> one formula be<br />
cross-checked using another formula.<br />
1.16.10 The tender allowance for head <strong>of</strong>fice<br />
overheads may be used, if that is what<br />
the parties for convenience wish to<br />
do.”<br />
It should be noted that though the said Protocol<br />
can be dismissed as a mere guideline, nevertheless<br />
it has been accepted by the construction industry at<br />
least in the United Kingdom as authoritative vis-àvis<br />
delay and disruption claims good practice. The<br />
recommendations <strong>of</strong> the Protocol coupled with the<br />
caveats expressed by the leading authorities in the<br />
field <strong>of</strong> construction law necessitates caution to be<br />
used in adopting any formulae in lieu <strong>of</strong> actual pro<strong>of</strong><br />
for the instant head <strong>of</strong> entitlement.<br />
Financing Charges<br />
A typical head <strong>of</strong> a contractor’s claim for direct<br />
loss and/or expense would be “financing charges”;<br />
an entitlement that baffles many an employer as its<br />
basis is seldom appreciated. Hence, it is normally<br />
dismissed as a non-claimable head by most claims<br />
assessors. To understand this particular head <strong>of</strong> the<br />
claim, one must examine three main issues, namely:<br />
The meaning and basis <strong>of</strong> the financing charges;<br />
The right <strong>of</strong> the contractor to claim this head;<br />
and<br />
If established, the rate that needs to be applied.<br />
The first issue has been aptly dealt with in a string<br />
<strong>of</strong> English cases, the most notable being the case <strong>of</strong><br />
FG Minter Ltd. v Welsh Health Technical Services<br />
Organisation 16 where Lord Justice Stephenson in his<br />
judgment stated:<br />
“It is further agreed that in the building and<br />
construction industry the ‘cash flow’ is vital to the<br />
contractor and delay in paying him for the work<br />
he does naturally results in the ordinary course <strong>of</strong><br />
things in his being short <strong>of</strong> working capital, having<br />
to borrow capital to pay wages and hire charges<br />
and locking up in plant, labour and materials capital<br />
which he would have invested elsewhere. The loss<br />
<strong>of</strong> the interest which he has to pay on the capital<br />
he is forced to borrow and on the capital which<br />
he is not free to invest would be recoverable for<br />
the employer’s breach <strong>of</strong> contract within the first<br />
rule in Hadley v Baxendale (1854) without resorting<br />
to the second, and would accordingly be a direct<br />
loss if an authorized variation <strong>of</strong> the works, or the<br />
regular progress <strong>of</strong> the works having been materially<br />
affected by an event specified in clause 24(1), has<br />
involved in that loss”<br />
In a nutshell, the contractor’s entitlement arises<br />
due to the delay in receiving the amount in question<br />
in time thereby compelling the contractor to borrow<br />
the shortfall from financers or in utilizing its capital<br />
meant for other investments. Hence, the cost <strong>of</strong><br />
either the borrowing or diversion <strong>of</strong> funds has to be<br />
recovered from the employer. This entitlement has<br />
been recognized by the English Courts; the Court <strong>of</strong><br />
Appeal’s endorsement in Rees & Kirkby Ltd. v Swansea<br />
City Council 17 reinforcing the contractor’s right <strong>of</strong><br />
recovery.<br />
As to the rate to be used for the financing charges<br />
incurred, contrary to widely held belief, it is apparent<br />
that the courts are prepared to award a level <strong>of</strong><br />
charges reflecting the actual loss or damage suffered<br />
instead <strong>of</strong> a mere nominal rate. In calculating such<br />
charges, guidance should be sought from the relevant<br />
authorities; a classic example being the English Court<br />
<strong>of</strong> Appeal’s pronouncement in the celebrated case<br />
<strong>of</strong> Rees & Kirkby Ltd. v The Council <strong>of</strong> the City <strong>of</strong><br />
Swansea 18 where G<strong>of</strong>f LJ neatly summed up the<br />
approach to be taken in the following enlightening<br />
words:<br />
“There remains to be considered the question whether<br />
[the contractors] are entitled to recover their financing<br />
charges only on the basis <strong>of</strong> simple interest, or whether<br />
they are entitled to assess their claim on the basis <strong>of</strong><br />
compound interest, calculated at quarterly rests, as<br />
they have done. Now here, it seems to me, we must<br />
adopt a realistic approach. We must bear in mind,<br />
moreover, that what we are here considering is a debt<br />
due under a contract; this is not a claim to interest as<br />
such, as for example a claim to interest under the Law<br />
Reform Act, but a claim in respect <strong>of</strong> loss or expense<br />
in which a contractor has been involved by reason<br />
<strong>of</strong> certain specific events. [The contractors], like (I<br />
imagine) most building contractors, operated over the<br />
relevant period on the basis <strong>of</strong> a substantial overdraft<br />
at their bank, and their claim in respect <strong>of</strong> financing<br />
charges consist <strong>of</strong> a claim in respect <strong>of</strong> interest paid<br />
by them to the bank on the relevant amount during<br />
that period.<br />
16. (1980) 13 BLR 1 in respect <strong>of</strong> the 1963 JCT Standard<br />
Form. See also, Davison, P. “Evaluating Contract<br />
Claims” Blackwell Publishing at p 199-201 for further<br />
amplification.<br />
17. (1985) BLR 1 where it was also held that the Contractor’s<br />
application for payment must include a clear reference<br />
that it includes finance charges and that such notice<br />
should generally be given within a reasonable time <strong>of</strong> the<br />
loss or damage being incurred.<br />
18. (1985) 30 BLR 1; [1986] 5 ConLR 34.
THE INGENIEUR <strong>ENGINEERING</strong> & LAW 33<br />
It is notorious that banks do themselves, when<br />
calculating interest on overdrafts, operate on the<br />
basis <strong>of</strong> periodic rests; on the principle stated by<br />
the Court <strong>of</strong> Appeal in Minter’s case, which we here<br />
have to apply, I for my part can see no reason why<br />
that fact should not be taken into account when<br />
calculating the [Contractor’s] claim for loss and<br />
expense in the present case. It follows that, in order<br />
to calculate [the Contractor’s] contractual claim it<br />
will be necessary to calculate it with reference to<br />
the total sum …… in relation to the period I have<br />
indicated …… taking into account (1) the two<br />
payments made on account during the period; (2)<br />
the rates <strong>of</strong> interest charged by the bank to [the<br />
Contractors] at various times over that period; and<br />
(3) the periodic rests on the basis <strong>of</strong> which the<br />
bank from time to time added outstanding interest<br />
to the capital sum outstanding for the purposes <strong>of</strong><br />
calculating interest thereafter …..”<br />
Though G<strong>of</strong>f LJ’s above-mentioned extract sets out<br />
in clear terms the general method <strong>of</strong> calculating such<br />
charges, it should be treated with circumspect as it<br />
is not exhaustive in that it does not encompass all<br />
situations encountered in the construction industry.<br />
Such exceptions include 19 :<br />
Where the contractor is self-financed; or<br />
Where the contractor is part <strong>of</strong> a group <strong>of</strong><br />
companies and is financed from within the<br />
corporate group; or<br />
Where the financing is other than the above and<br />
the contractor has incurred exceptional costs 20 ;<br />
or<br />
Where the ultimate payment is calculated by<br />
reference to the contract unit rates and prices; or<br />
Where there is extensive sub-contracting and the<br />
contractor is not the final recipient but a mere<br />
conduit for the cash flow; or<br />
Where novel methods <strong>of</strong> contract financing using<br />
non-conventional financial instruments have been<br />
employed.<br />
In such situations, evidence has to be called to<br />
establish the actual level <strong>of</strong> charges incurred, failing<br />
which it would be prudent for the claim assessor to<br />
act in a fair and reasonable manner i.e. by calculating<br />
the financing charges at a commercial level <strong>of</strong> interest<br />
and period rests etc. that would reflect the reasonable<br />
expectation <strong>of</strong> the parties 21 .<br />
As many a claimant or assessor may appreciate,<br />
case law though useful, nevertheless fails to address<br />
many grey areas <strong>of</strong> this relatively difficult area <strong>of</strong> the<br />
claim entitlements. To obviate such difficulties, it is<br />
helpful for the relevant issues pertaining to finance<br />
charges to be expressly stipulated in the particular<br />
conditions <strong>of</strong> contract between the parties. It is not<br />
uncommon for the term “cost” or “loss or expense”<br />
to be defined to include such matters as finance<br />
charges, any restriction upon the contractor’s right<br />
spelled out and the formula for calculating the said<br />
head <strong>of</strong> entitlement clearly prescribed 22 . Although<br />
such practice is being introduced in contemporary “ad<br />
hoc” or “bespoke” forms <strong>of</strong> conditions <strong>of</strong> contract, it<br />
should be extended to the commonly used standard<br />
forms. Be that as it may, as a fall-back measure, heed<br />
should be taken <strong>of</strong> The Society <strong>of</strong> Construction Law<br />
Delay and Disruption Protocol 2002 which states:<br />
“Interest as damages/finance charges<br />
1.15.4 It is the position in most areas <strong>of</strong> business<br />
that interest payable on bank borrowings<br />
(to replace the money due) or the lost<br />
opportunity to earn interest on bank<br />
deposits, is quantifiable as damages where<br />
the claimant can show:<br />
1.15.4.1 that such loss has actually been<br />
suffered; and<br />
1.15.4.2 that this loss was within the<br />
reasonable contemplation<br />
<strong>of</strong> the parties at the time <strong>of</strong><br />
contracting<br />
1.15.5 It is recognized that, in the construction<br />
industry, it will always be in the<br />
contemplation <strong>of</strong> the parties at the<br />
time they enter into their contract that<br />
if deprived <strong>of</strong> the money the Contractor<br />
will pay interest or lose the ability to<br />
earn interest. Contractors therefore need<br />
only establish that the loss was actually<br />
suffered.<br />
Time when interest starts to run<br />
1.15.6 There are <strong>of</strong>ten arguments as to the date<br />
on which interest on a Contractor’s claim<br />
should start to run. Contractors will argue<br />
19. See Davison, P. “Evaluating Contract Claims” (Blackwell<br />
Publishing) at p 202 & 203.<br />
20. beyond the normal bank charges.<br />
21. See Davison, P. “Evaluating Contract Claims” (Blackwell<br />
Publishing) at p 203.<br />
22. Including the rate to be applied, etc. See for example<br />
Clause 1.1 CIDB Form <strong>of</strong> Contract for Building Works<br />
(2000 Edition).
34 <strong>ENGINEERING</strong> & LAW<br />
THE INGENIEUR<br />
that it should be the date on which they<br />
incurred expenditure for which they are<br />
entitled to compensation. Employers will<br />
say that interest should run only from the<br />
date that the Contractor has provided all<br />
information needed to satisfy them that<br />
the expenditure has been incurred.<br />
1.15.7 The appropriate starting date will not<br />
be the same in all circumstances, but<br />
generally the starting date for the payment<br />
<strong>of</strong> the interest should be the earliest date<br />
on which the principal sum could have<br />
become payable, which will be the date<br />
for payment <strong>of</strong> the certificate issued<br />
immediately after the date the Contractor<br />
applied for payment <strong>of</strong> the loss and/or<br />
expense. This will be subject to any<br />
notice requirements in the contract. In<br />
contracts where there are no certificates,<br />
the Protocol recommends that interest<br />
should start to run 30 days after the date<br />
the Contractor suffered the loss and/or<br />
expense”.<br />
Claim Preparation Costs<br />
Save for the smaller and simpler claims for direct<br />
loss and/or expense, contractors expend considerable<br />
time and resources in the preparation, submission<br />
and eventual resolution <strong>of</strong> such claims. This is <strong>of</strong>ten<br />
at quite a cost, which the contractor inevitably<br />
attempts to recover from the defaulting party. Until<br />
as <strong>of</strong> recent, these costs popularly labeled as “claim<br />
preparation costs” were summarily dismissed as a nonclaimable<br />
head <strong>of</strong> entitlement. Perhaps this was due<br />
to the commonly held belief that it constituted part<br />
and parcel <strong>of</strong> the contractor’s obligation in asserting<br />
its rights and as such was a non-reimbursable item.<br />
Most claimants, at least in the past, elected not to<br />
aggressively pursue such costs as these were relatively<br />
minor compared to the other heads and were thus<br />
able to absorb these as part <strong>of</strong> the administration<br />
costs. However, the situation has changed markedly<br />
over the years as both the quantum and complexity<br />
<strong>of</strong> most direct loss and/or expense claims have<br />
grown exponentially involving extensive “in-house”<br />
management resources as well as external experts<br />
such as legal and financial advisors and claims<br />
consultants; not discounting the <strong>of</strong>ten tedious and<br />
expensive process for the preparation <strong>of</strong> the claim<br />
documents, their presentation and the long-winded<br />
resolution process leading up to the realization <strong>of</strong> the<br />
end product. Hence, it comes at no surprise that a<br />
significant number <strong>of</strong> contemporary claims for direct<br />
loss and/or expense incorporate the claim preparation<br />
costs as a separate head <strong>of</strong> entitlement.<br />
Whether such claims are tenable in law is a moot<br />
point and depends on the particular circumstances <strong>of</strong><br />
the case and on the following specific matters 23 :<br />
The presence <strong>of</strong> any express stipulation in the<br />
contract in question either permitting or proscribing<br />
such costs;<br />
The breach <strong>of</strong> any express provision in the contract<br />
mandating the ascertainment <strong>of</strong> the claim for loss<br />
and/or expense by the authorized person 24 :<br />
Whether such costs are incurred in contemplation<br />
<strong>of</strong> arbitration and the arbitrator eventually awards<br />
such costs.<br />
Where the contract requires the contractor to justify<br />
and/or substantiate its claim e.g. Clause 24.1 25 PAM<br />
98 Form (With Quantities Edn.), it is apparent, that<br />
this being an expressed obligation, the contractor has<br />
no entitlement to the costs incurred no matter how<br />
onerous the process transpires to be. If however, the<br />
contractor has complied with such stipulations but the<br />
contract administrator fails and/or neglects to ascertain<br />
and certify the costs due 26 , this may constitute an<br />
actionable breach <strong>of</strong> contract especially if the express<br />
provisions <strong>of</strong> the contract mandates such duty e.g.<br />
Clause 24.3 27 PAM 98 Form (With Quantities Edn.).<br />
The contractor’s consequent entitlement under such<br />
circumstances is explained by Roger Knowles to the<br />
following effect 28 :<br />
“It may be argued that both parties would<br />
contemplate that if the architect 29 fails to ascertain<br />
loss and expense, and hence is in breach, the parties<br />
should have contemplated that the contractor would<br />
be put to expense in preparing a fully documented<br />
claim which should therefore be recoverable ......<br />
There is a precedent for the payment <strong>of</strong> managerial<br />
costs resulting from a breach in the case <strong>of</strong> Tate &<br />
Lyle Food Distribution v GLC (1982). In that case<br />
Mr. Justice Forbes said:<br />
‘I have no doubt that the expenditure <strong>of</strong> managerial<br />
time in remedying an actionable wrong done to<br />
a trading concern can properly form the subject<br />
matter <strong>of</strong> a special head <strong>of</strong> special damage.’<br />
23. See also Knowles, R. “150 Contractual Problems and<br />
Their Solutions” (2 nd Edn.) at p 173.<br />
24. i.e. the contract administrator.<br />
25. entitled “Application to Ascertain Loss and/or Expense”.<br />
26. either at all or within a reasonable time.<br />
27. labeled “Ascertainment <strong>of</strong> Loss and/or Expense”.<br />
28. “150 Contractual Problems and Their Solutions” (2 nd Edn.)<br />
at p 171.<br />
29. or the contract administrator.
THE INGENIEUR <strong>ENGINEERING</strong> & LAW<br />
35<br />
This argument may be extended to cover the costs<br />
<strong>of</strong> claims preparation following a breach.”<br />
Even if an express provision proscribes the<br />
contractor from recovering such costs or renders<br />
the contractor’s claim for breach consequent to<br />
the contract administrator’s failure to ascertain and<br />
certify loss and/or expense futile, the contractor may<br />
nevertheless be still be able to some compensation if<br />
the matter is arbitrated and the latter can establish that<br />
the preparation <strong>of</strong> the claim had been in contemplation<br />
<strong>of</strong> such arbitration. In such a situation, the discretion<br />
ultimately rests with the arbitrator who may award<br />
the cost <strong>of</strong> preparing the claim covering such items<br />
as managerial time, claims consultant’s fees 30 (if any),<br />
etc.<br />
Further guidance on the recoverability <strong>of</strong> the<br />
instant head <strong>of</strong> claim entitlement can be elicited from<br />
The Society <strong>of</strong> Construction Law Delay and Disruption<br />
Protocol 2002 which stipulates:<br />
“1.20.l Most construction contracts provide that<br />
the contractor may only recover the cost,<br />
loss and/or expense it has actually incurred<br />
and that this be demonstrated or proved<br />
by documentary evidence. The Contractor<br />
should not be entitled to additional costs for<br />
the preparation <strong>of</strong> the information, unless it<br />
can show that it has been put to additional<br />
cost as a result <strong>of</strong> the unreasonable actions<br />
or inactions <strong>of</strong> the Contract Administrator<br />
in dealing with the Contractor’s claim.<br />
Similarly, unreasonable actions or inactions<br />
by the Contractor in prosecuting its claim<br />
should entitle the Employer to recover its<br />
costs. The Protocol may be used as a guide<br />
as to what is reasonable or unreasonable.”<br />
It should be noted that the Protocol stipulates the<br />
reasonableness or unreasonableness <strong>of</strong> the actions or<br />
inactions <strong>of</strong> the parties as the principal criteria for the<br />
success or failure <strong>of</strong> recovery. Interestingly, it gives<br />
the employer corresponding rights <strong>of</strong> reimbursement<br />
against a dilatory contractor; a significant deviation<br />
from conventional practice in the industry which<br />
generally favours the contractor’s position. Anticipating<br />
problems expected in establishing the core issue <strong>of</strong><br />
reasonableness or unreasonableness, the Protocol<br />
adopts the bold step <strong>of</strong> <strong>of</strong>fering its relevant provisions<br />
as a basis <strong>of</strong> reaching such a decision.<br />
The Form <strong>of</strong> the Claim 31<br />
Quite apart from the satisfaction <strong>of</strong> the legal basis<br />
<strong>of</strong> the claim and its attendant procedural requirements,<br />
it is pertinent for the claim to be presented in a form<br />
that enables the assessor to easily comprehend the<br />
case stated so as to be able to form a considered<br />
decision in an expeditious manner. The particular<br />
form the claim is to eventually take is dictated by a<br />
number <strong>of</strong> factors; the principal ones <strong>of</strong> which include<br />
the nature, complexity and the claimant’s preference.<br />
This matter has been endorsed to the following effect<br />
by the English Court <strong>of</strong> Appeal in GMTC Tools &<br />
Equipment Ltd. v Yuasa Warwick Machinery Ltd.<br />
(formerly Warwick Mechanic Tools Ltd.) 32 where<br />
Lord Justice Leggat stated:<br />
“….. the plaintiffs 33 should be permitted to formulate<br />
their claims for damages as they wish, and not be<br />
forced into a straightjacket <strong>of</strong> the judge’s or their<br />
opponent’s choosing …..”<br />
In the construction industry, the most common forms<br />
<strong>of</strong> claims are the so-called “particularised” type and<br />
“global” claims. A “particularised” claim is one which<br />
comes in the form <strong>of</strong> a ‘de facto’ formal pleading i.e.<br />
it is fully particularized and formulated such that it<br />
meets the basic purpose <strong>of</strong> pleadings as underlined<br />
in British Airways Pension Trustees Ltd. v Sir Robert<br />
McAlpine & Sons Ltd. 34 , that is “to enable the<br />
opposing party to know what case is being made in<br />
sufficient detail to enable that party properly to answer<br />
it”. A fundamental characteristic <strong>of</strong> such a claim is<br />
that a proper nexus or linkage between the cause <strong>of</strong><br />
each head <strong>of</strong> the claim and its effect is established,<br />
e.g. delay giving rise to extra preliminaries, etc. On<br />
the other hand, a “global” claim 35 is a claim that is<br />
neither particularised nor formally pleaded. It is one<br />
where no nexus or linkage is established between the<br />
cause <strong>of</strong> the alleged complaint and its effect i.e. the<br />
redress sought. The assessor is then left with the task<br />
<strong>of</strong> unravelling the actual apportionment <strong>of</strong> the total<br />
extra costs claimed.<br />
Despite the flexibility being given to the claimant<br />
in deciding on the ultimate form <strong>of</strong> its claim, it should<br />
be noted that each <strong>of</strong> the above listed forms <strong>of</strong> claims<br />
is suitable for a specific application only and should<br />
it be found unsuitable for the particular circumstances<br />
in question, the claim may be compromised to<br />
30. See James Longley & Co. Ltd. v South West Regional<br />
Health Authority (1984) 25 BLR 56 where the part or<br />
the claims consultant’s fees in respect <strong>of</strong> work done in<br />
preparing the claimant’s case for arbitration was allowed<br />
by the Court.<br />
31. See Ir. Harbans Singh K.S. “Engineering and Construction<br />
Contracts Management: Post Commencement Practice” at<br />
p 873 to 877.<br />
32. (1995) 44 Con LR 68.<br />
33. i.e. the claimants.<br />
34. (1995) 45 Con LR.<br />
35. also called “unparticularised” claims or “rolled-up” claims<br />
or “composite” claims.
36 <strong>ENGINEERING</strong> & LAW<br />
THE INGENIEUR<br />
the detriment <strong>of</strong> the claimant. Therefore, it is<br />
prudent for the claimant to ensure that the claim<br />
is formulated in the form that is suitable for the<br />
particular application 36 . Guidance may be sought<br />
from The Society <strong>of</strong> Construction Law Delay and<br />
Disruption Protocol 2002 which states:<br />
“1.14.1 The not uncommon practice <strong>of</strong><br />
contractors making composite or global<br />
claims without substantiating cause and<br />
effect is discouraged by the Protocol<br />
and rarely accepted by the courts.<br />
1.14.2 If the Contractor has made and<br />
maintained accurate and complete<br />
records, the contractor should be able<br />
to establish the causal link between the<br />
Employer Risk Event and the resultant<br />
loss and/or expense suffered, without<br />
the need to make a global claim.<br />
1.14.3 In what should only be rare cases<br />
where the financial consequences <strong>of</strong><br />
the various causes <strong>of</strong> compensation<br />
are impossible to distinguish, so that<br />
an accurate apportionment <strong>of</strong> the<br />
compensation claimed cannot be made<br />
between the various causative events;<br />
then in this rare situation it is acceptable<br />
to quantify individually those items <strong>of</strong><br />
the claim which can be dealt with in<br />
isolation and claim compensation for<br />
the remainder as a composite whole.<br />
1.14.4 The Contractor will nevertheless need to<br />
set out the details <strong>of</strong> the Employer Risk<br />
Events relied on and the compensation<br />
claimed with sufficient particularity so<br />
that the employer knows the case that<br />
is being made against it”.<br />
Hence, no matter how tempting it is for the<br />
claimant 37 to opt for a global claim, as the said<br />
Protocol aptly advises, unless the claimant can bring<br />
itself within the rare situation illustrated by the Protocol,<br />
it will be incumbent for a particularised form to be<br />
finally adopted. Eventually it may be necessitated<br />
by the rules <strong>of</strong> natural justice which in the quest <strong>of</strong><br />
ensuing fairness requires the claimant to spell out its<br />
case with sufficient particularity 38 for the opposing<br />
party to answer.<br />
CONCLUSION<br />
Be that as it may, direct loss and/or expense claims<br />
have featured and will continue to feature in most<br />
engineering and construction contracts. These simply<br />
cannot be avoided; perhaps at the best minimized. A<br />
prudent approach would be to reduce their incidence<br />
at the very inception stage. For this the contract<br />
documents must be accurate and clear in terms <strong>of</strong><br />
scope responsibilities and risk allocation. Should<br />
claims still arise, these should then be appropriately<br />
and timeously managed before they get blown-up into<br />
full fledged disputes attracting arbitration or litigation<br />
for their resolution. Hence, one should be mindful<br />
<strong>of</strong> the fact that at all stages <strong>of</strong> the claim process i.e.<br />
inception, formulation, assessment and resolution;<br />
pr<strong>of</strong>essionalism should be exercised by all parties.<br />
The current practice <strong>of</strong> unnecessary ‘chest-beating’<br />
and ‘arm-twisting’ should be avoided at all cost as<br />
this smacks <strong>of</strong> pure unpr<strong>of</strong>essionalism. If <strong>Malaysia</strong>ns<br />
are to move in tandem with other jurisdictions, then<br />
international norms should be adhered to, and a more<br />
pr<strong>of</strong>essional approach need to be followed; failing<br />
which the tendency to operate within the cocoon<br />
<strong>of</strong> one’s own making will handicap the industry in<br />
future. BEM<br />
REFERENCES<br />
Andrew B.L. Phang, Chesire, Fifoot and Furmston’s Law <strong>of</strong><br />
Contract (2 nd Edn.), Butterworths.<br />
Carnell, N.J., Causation and Delay In Construction Disputes<br />
(2 nd Edn.), Blackwell Publishing.<br />
Chappell, D., Building Contract Dictionary [4 th Edn.],<br />
Blackwell Publishing.<br />
Chappell, D., Marshall, D., V P-Smith and S. Cavender<br />
Building Contract Dictionary [3 rd Edn.], Blackwell<br />
Publishing.<br />
Chow Kok Fong, Law and Practice <strong>of</strong> Construction<br />
Contracts, (3 rd Edn.), Thomson/Sweet & Maxwell Asia.<br />
Davison, P., Evaluating Contract Claims, Blackwell<br />
Publishing.<br />
Ir. Harbans Singh K.S., Engineering and Construction<br />
Contracts Management, Lexis/Nexis.<br />
Knowles, R., 150 Contractual Problems and Their Solutions<br />
(2 nd End.), Blackwell Publishing.<br />
Pickavance, K (1997), Delay and Disruption in Construction<br />
Contracts Informa Publishing Group.<br />
Sundra Rajoo, The <strong>Malaysia</strong>n Standard Form <strong>of</strong> Building<br />
Contract (2 nd Edn.), Malayan Law Journal.<br />
The Society <strong>of</strong> Construction Law Delay and Disruption<br />
Protocol 2002, SCL.<br />
36. See Judge Lloyd’s guiding principles in Benhard’s Rugby<br />
Landscapes Ltd. v Stockley Park Consortium Ltd. (1997)<br />
82 BLR 39 and John Doyle Construction Ltd. v Laing<br />
Management (Scotland) Ltd. [2004] 24 BLISS 10; [2004]<br />
BLR 25.<br />
37. for reasons <strong>of</strong> costs, saving in documentation, etc.<br />
38. See also Carnell, N. “Causation and Delay in Construction<br />
Disputes” (2 nd End.) at p 149.
38 FEATURE<br />
THE INGENIEUR<br />
Wet Market Waste To<br />
Value-Added Products<br />
By Dr. P. Agamuthu, Institute <strong>of</strong> Biological Sciences, University Malaya<br />
Continuous economic growth<br />
for past two decades in<br />
<strong>Malaysia</strong> has improved the<br />
standard <strong>of</strong> living and this has<br />
turned the nation into a consumer<br />
society with the consequence <strong>of</strong><br />
continuous increase in municipal<br />
waste generation. Currently<br />
the total amount <strong>of</strong> municipal<br />
solid waste (MSW) had reached<br />
approximately 19,100 tonnes daily,<br />
which translate into 1.3 kg <strong>of</strong> MSW<br />
daily per person. At this rate <strong>of</strong><br />
MSW generation, the population<br />
growth will result in 3% average<br />
increase in total MSW generated<br />
annually.<br />
Th e q u a n t i t y o f M S W<br />
generated in past decade in<br />
various states in <strong>Malaysia</strong> is<br />
shown in Figure 1. States with<br />
large urban areas like Selangor<br />
and Kuala Lumpur generate the<br />
highest amount <strong>of</strong> MSW.<br />
Several studies also suggest<br />
that <strong>of</strong> the total MSW collected<br />
currently, less than 4% is recycled<br />
and the remainder is disposed in<br />
landfill sites. Among the factors<br />
that contribute to the low rate<br />
<strong>of</strong> recycling is that more than<br />
half <strong>of</strong> the MSW contains food<br />
and other organic waste which<br />
has limited recycling potential.<br />
Figure 2 illustrates the waste<br />
composition generated from 1975<br />
to 2006, indicating the high<br />
organic content in MSW.<br />
In <strong>Malaysia</strong>, there are small<br />
incinerators in some municipalities<br />
but in most places incineration is<br />
not done. Therefore, the majority<br />
<strong>of</strong> the waste generated is then land<br />
filled. In 2005 there were about<br />
170 landfills in <strong>Malaysia</strong> and almost<br />
80% <strong>of</strong> these would have been<br />
full by end <strong>of</strong> 2005. With land<br />
becoming more expensive and with<br />
‘Not in my backyard syndrome’<br />
(NIMBY Syndrome), finding and<br />
operating sanitary landfills are<br />
becoming a problem for the state<br />
and federal Governments. With<br />
stringent environmental regulations<br />
and awareness, land filling MSW is<br />
also becoming a challenging task for<br />
Waste Generation (tonnes)<br />
4000<br />
3500<br />
3000<br />
2500<br />
2000<br />
1500<br />
1000<br />
500<br />
0<br />
municipalities and concessionaries.<br />
Furthermore, many landfills in<br />
operation are without pre-treatment<br />
and other direct and indirect<br />
resource recovery facilities. This is<br />
not only applicable to household<br />
waste which generally is highly<br />
mixed, but also to industrial waste<br />
<strong>of</strong> homogenous nature. Since<br />
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006<br />
Year<br />
Figure 1: Trend in waste generation from 1996 to 2006<br />
Waste percentage (%)<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
1975 1980 1985 1990 1995 2000 2003 2006<br />
Year<br />
Johor<br />
Kedah<br />
Kelantan<br />
Melaka<br />
Negeri Sembilan<br />
Pahang<br />
Perak<br />
Perlis<br />
Pulau Pinang<br />
Selangor<br />
Terengganu<br />
Kuala Lumpur<br />
Figure 2: <strong>Malaysia</strong>n MSW composition generated from 1975 to 2006<br />
Organic<br />
Paper<br />
Plastic<br />
Glass<br />
Metal<br />
Textile<br />
Wood<br />
Others
THE INGENIEUR FEATURE 39<br />
Highly mixed waste in the waste collection bin at the market place<br />
organic waste forms the large bulk<br />
<strong>of</strong> the MSW, generating resource<br />
recovery options for managing this<br />
waste would contribute positively<br />
to overall waste management <strong>of</strong><br />
MSW.<br />
Market Waste Management<br />
One <strong>of</strong> the obvious sources<br />
<strong>of</strong> organic waste is from the<br />
wet markets. Wet market waste<br />
contributes approximately 3.5%<br />
<strong>of</strong> the total waste generated in<br />
Sorting <strong>of</strong> waste at the loading bay<br />
<strong>Malaysia</strong>. In line with the concept<br />
<strong>of</strong> sustainable development<br />
proposed by UNEP, more focus had<br />
been directed at the possibility <strong>of</strong><br />
converting waste into value-added<br />
products.<br />
Past Practice<br />
In the 60s and 70s, the amount<br />
<strong>of</strong> waste generated was much<br />
lower and more homogenous.<br />
These wastes were widely used<br />
as animal feed. However, with<br />
the generous utilization <strong>of</strong> plastic<br />
by the commercial sector since<br />
1980s, market wastes became<br />
more heterogeneous where waste<br />
sorting is no longer a convenient<br />
and easy practice. This had stopped<br />
the earlier practice <strong>of</strong> market waste<br />
conversion to animal feed. Since<br />
then, the market waste has always<br />
been disposed directly into landfills.<br />
Increased awareness among the<br />
public and corporate bodies had<br />
envisioned the idea <strong>of</strong> managing<br />
the environment in a friendlier<br />
manner. The approximately 670<br />
tonnes <strong>of</strong> organic wet market waste<br />
from MSW is becoming a popular<br />
candidate for resources recovery<br />
activities replacing direct disposal<br />
practice. Composting is a viable<br />
option.<br />
Among the most prominent<br />
bodies which had taken the<br />
effort to improve the unfriendly<br />
waste management to ‘greener’<br />
technology is Perbadanan Kemajuan<br />
Pertanian Selangor (PKPS), a<br />
daughter company <strong>of</strong> Perbadanan<br />
Kemajuan Negeri Selangor. Past<br />
practice required the agro-waste<br />
generated to be sent to landfill<br />
for disposal. Realizing the nonenvironment<br />
friendly method<br />
<strong>of</strong> market waste disposal, they<br />
established a composting plant in<br />
Seri Kembangan to handle waste<br />
from the Selangor Wholesale<br />
Market. Approximately 15 tonnes<br />
<strong>of</strong> organic waste is generated daily.<br />
The composting system diverts<br />
approximately 90% <strong>of</strong> the total<br />
waste into a value-added product,<br />
i.e. compost.<br />
Biological Treatment<br />
Composting provides various<br />
positive outcomes including the<br />
simplicity in required technology,<br />
environmental friendliness, cost and<br />
many other benefits (Agamuthu,<br />
2001). Composting reduces and<br />
stabilizes the waste and converts<br />
it into hygienic and safe products<br />
which add economic value to the<br />
final product.
40 FEATURE<br />
THE INGENIEUR<br />
Compost heap after mixing<br />
Compost ready for shredding and packaged products<br />
Composting <strong>of</strong> organic materials<br />
generates carbon dioxide and<br />
water and up to 75% <strong>of</strong> the<br />
organic material can be potentially<br />
converted resulting in almost<br />
50% reduction in total weight.<br />
At the composting site, organic<br />
wastes were mixed with other<br />
additives such as goat manure,<br />
chicken dung and other organic<br />
sources available. The waste<br />
and additive combination were<br />
thoroughly mixed prior to windrow<br />
application.<br />
The compost heap needs<br />
to be turned occasionally to<br />
remove excess moisture content.<br />
Temperature was monitored<br />
on a daily basis. The common<br />
temperature pr<strong>of</strong>ile obtained is<br />
depicted in Figure 3.<br />
From Figure 3, four distinctive<br />
stages can be identified, namely:<br />
(1) Mesophilic stage – within two<br />
days where an active breakdown<br />
<strong>of</strong> organic components occurrs<br />
with increase in temperature<br />
Temperature ( 0 C)<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
0<br />
6<br />
12<br />
18<br />
24<br />
30<br />
time (days)<br />
Figure 3: Temperature pr<strong>of</strong>ile <strong>of</strong> the composting process<br />
(50-55 o C) by the mesophilic<br />
organisms.<br />
(2) Thermophilic stage – the<br />
chemical oxidation stage<br />
where temperature rises to<br />
approximately 70 o C causing the<br />
death <strong>of</strong> temperature sensitive<br />
organisms.<br />
(3) Second Mesophilic stage<br />
- the cooling stage where<br />
the temperature is reduced<br />
gradually, and<br />
(4) Maturation stage - the nearcompletion<br />
stage where organic<br />
materials are broken down and<br />
composting organisms are<br />
dying <strong>of</strong>f.<br />
Compost Quality<br />
Factors that affect the rate<br />
<strong>of</strong> composting are the nutrient<br />
balance (C/N), surface area,<br />
moisture content, supply <strong>of</strong> oxygen<br />
and temperature. The compost<br />
generated can be applied onto land<br />
as organic fertilizer as the oxygen<br />
demand <strong>of</strong> the products would have<br />
a six fold reduction and a lower<br />
C/N ratio. The compost production<br />
rate depends greatly on the method<br />
used. Compost produced from<br />
municipal solid waste generally<br />
contains approximately 1% <strong>of</strong> NPK<br />
where these components were<br />
released gradually for plant uptake.<br />
The nutrient level <strong>of</strong> the compost<br />
36<br />
42<br />
48
THE INGENIEUR FEATURE 41<br />
Table 1: Nutrient level <strong>of</strong> compost at the initial and final stage<br />
generated from market waste is<br />
shown in Table 1.<br />
The compost may also contain<br />
trace elements essential for plant<br />
growth such as Mn, Cu, Bo and<br />
Mo. These elements can also<br />
improve the ion exchange capacity<br />
<strong>of</strong> the soil.<br />
Commercialisation<br />
Parameters Value<br />
Initial C/N 44.2<br />
Final C/N 17.6<br />
N:P:K:Mg 17:3:1:1<br />
Implementation <strong>of</strong> composting<br />
activities in one <strong>of</strong> the major<br />
wholesale fresh markets in Selangor<br />
paved the way for compost<br />
commercialisation. Currently, the<br />
demand for the product from the<br />
composting plant owned by PKPS<br />
is beyond the ability to supply<br />
due to the limited raw material<br />
in the market place. However,<br />
more composting plants are<br />
proposed to be established in<br />
other PKPS fresh market facilities.<br />
The high demand generally comes<br />
from the agricultural sector,<br />
particularly from vegetable farms<br />
and plantations.<br />
Future Potential<br />
Evidently there is a huge potential<br />
in composting <strong>of</strong> organic waste<br />
with the increase in environmental<br />
awareness. The tendency to utilize<br />
more environmental friendly<br />
products such as compost as<br />
organic fertilizer may soon replace<br />
or reduce the need for inorganic<br />
fertilizer.<br />
Conclusion<br />
The conversion <strong>of</strong> market<br />
waste into compost is a ‘greener<br />
technology’. Besides the fact that<br />
the option reduced and diverted<br />
waste from the main MSW stream<br />
from being disposed into landfill, it<br />
proved to be reasonably good raw<br />
material for organic fertiliser. BEM<br />
ACknoWledgeMenT<br />
Sincere thanks to Dr Abdul Aziz<br />
Abdul Raman and Ms Fauziah<br />
Shahul Hamid for editorial<br />
assistance.
42 FEATURE<br />
THE INGENIEUR<br />
Sustainable Solid Waste Management:<br />
Incorporating Life Cycle Assessment<br />
As A Decision Support Tool<br />
By Dr. Sumiani Yus<strong>of</strong>f, Programme Coordinator Environmental Engineering,<br />
Department <strong>of</strong> Civil Engineering, Universiti Malaya.<br />
With a world population<br />
growth rate <strong>of</strong> 1.5%<br />
a n d r a p i d u r b a n<br />
development, problems <strong>of</strong> water<br />
and air pollution and disposal<br />
<strong>of</strong> sewage and solid wastes will<br />
inevitably be severe. However,<br />
<strong>of</strong> these problems, the improper<br />
management <strong>of</strong> municipal solid<br />
waste is most notorious, and it<br />
constitutes a growing concern for<br />
cities in developing nations. Unlike<br />
air and water wastes, solid wastes<br />
problem is persistent and will<br />
not just disappear. Unfortunately,<br />
they stay for a relatively long time<br />
before getting biodegraded, and<br />
some <strong>of</strong> them like plastics are<br />
known to be non-biodegradable,<br />
remaining as rubbish for over a<br />
hundred years.<br />
<strong>Malaysia</strong> is a developing country<br />
that has recorded phenomenal<br />
Dump site<br />
economic development Whilst<br />
economic growth has brought<br />
prosperity, it has started to impose<br />
costs <strong>of</strong> pollution and degradation<br />
<strong>of</strong> its environment. The rapid<br />
transition <strong>of</strong> the economy has<br />
started to take its toll in the forms<br />
<strong>of</strong> deteriorating quality <strong>of</strong> air,<br />
water and land. Today, solid waste<br />
is one <strong>of</strong> the biggest environmental<br />
problems in <strong>Malaysia</strong> (Hassan,<br />
1991 and Nasir et al., 1995).<br />
The amount <strong>of</strong> waste generated<br />
continues to increase in response<br />
to rapid population increase and<br />
accelerated urbanisation and<br />
industrialisation.<br />
Management <strong>of</strong> the increasing<br />
quantities <strong>of</strong> solid waste is not<br />
unique to <strong>Malaysia</strong> but a global<br />
environmental issue. The issue is not<br />
only the increasing quantities but<br />
also the inadequate management<br />
system. In general, there is a lack <strong>of</strong><br />
organisation and planning in waste<br />
management due to insufficient<br />
information about regulations<br />
and financial restrictions in many<br />
developing countries. Primarily,<br />
the target <strong>of</strong> municipal solid waste<br />
management (MSWM) is to protect<br />
the health <strong>of</strong> the population,<br />
promote environmental quality,<br />
develop sustainability, and provide<br />
support to economic productivity.<br />
To meet these goals, sustainable<br />
solid waste management systems<br />
must be embraced fully by the<br />
authorities in collaboration with<br />
both the public and private sectors.<br />
Although in developing countries<br />
the quantity <strong>of</strong> solid waste generated<br />
in urban areas is low compared to<br />
industrialized countries, the MSWM<br />
still remains inadequate. Reports<br />
estimate many local authorities in
THE INGENIEUR FEATURE 43<br />
developing countries spend over<br />
30% <strong>of</strong> their budgets on refuse<br />
collection and disposal but can<br />
only collect at most 50–70% MSW<br />
(Matrix, 1993).<br />
<strong>Malaysia</strong>n Waste Scenario<br />
In 2006, <strong>Malaysia</strong> generated<br />
more then six million tones <strong>of</strong><br />
solid waste <strong>of</strong> which a quarter was<br />
produced in the Klang Valley alone,<br />
the most affluent area in <strong>Malaysia</strong>.<br />
In 1995, per capita generation<br />
rates averaged 0.77 kg/capita/day,<br />
but these rates have increased<br />
steadily to about 1kg/capita/day<br />
as the <strong>Malaysia</strong>n economy grew.<br />
Some urban areas in the country<br />
have already generated MSW as<br />
high as 1.2 kg per person per<br />
day substantially close to the<br />
major high income economies.<br />
(Jamal Othman, 2002). An average<br />
generation rate increase <strong>of</strong> 4%<br />
is predicted (2.5% attributed to<br />
population increase, 1.5% due to<br />
increase <strong>of</strong> waste production per<br />
capita). Kuala Lumpur and Selangor<br />
produced 7,922 tons/day in 2000,<br />
and this will increase to 11,728<br />
tons/day in 2010. For the states<br />
<strong>of</strong> Negeri Sembilan, Melaka and<br />
Johor, waste generated for 2000<br />
was 2,633 tons/day and 3,539<br />
tons/day are expected by 2015. It<br />
has been estimated that the average<br />
Tonnes <strong>of</strong> waste at dump site<br />
Klang Valley resident produced<br />
1.56 kg <strong>of</strong> garbage every day in<br />
1998, enough to fill all 88 floors <strong>of</strong><br />
the Twin Towers in nine days.<br />
Constraints<br />
Like most developing countries,<br />
solid waste landfill sites in <strong>Malaysia</strong><br />
are mostly practicing either open<br />
dumping or controlled dumping<br />
because proper sanitary landfill<br />
concepts are not fully implemented<br />
due to technological and financial<br />
constraints (MHLG, 1990). There<br />
are about 177 disposal sites in<br />
Peninsular <strong>Malaysia</strong>. In most cases,<br />
open dumping is being practiced<br />
and takes place at about 50% <strong>of</strong><br />
the total landfills. In the Seventh<br />
<strong>Malaysia</strong> Plan (1995-2000), the<br />
federal Government had spent<br />
RM20.9 million to build nine<br />
sanitary landfills and upgraded 27<br />
existing landfills in 34 municipalities.<br />
(<strong>Malaysia</strong> Country Report, 2001).<br />
Solid waste management is a major<br />
challenge for municipal and local<br />
authorities, constituting some 40–<br />
70% <strong>of</strong> their operating budgets. For<br />
example, in 1998, the PJ Municipal<br />
council spent RM1.8 million a<br />
month for waste management,<br />
40% <strong>of</strong> its operating budget. With<br />
the volume increasing solid waste<br />
management merits urgent attention<br />
(Nik Mohd. Maseri, 2005)<br />
Plastics waste<br />
The generation <strong>of</strong> solid wastes<br />
presents challenges to solid waste<br />
managers and town and country<br />
planners, due to lack <strong>of</strong> available<br />
landfill space, significant increases<br />
in collection and disposal facilities<br />
and functions, and manpower<br />
needed to manage them. (Nik<br />
Mohd, 2005). The majority <strong>of</strong> dump<br />
sites in <strong>Malaysia</strong> have no leachate<br />
or gas management facilities,<br />
and no daily earth covering <strong>of</strong><br />
the piles, so they are leaching<br />
chemicals into the ground water,<br />
poisoning the air with toxic gases<br />
and generally being health hazards.<br />
To compound the problem, most <strong>of</strong><br />
the dumpsites are almost full. (Nik<br />
Mohd. Maseri, 2005)<br />
Sustainable Waste<br />
Management<br />
There is growing concern<br />
over the environmental impact <strong>of</strong><br />
non-sanitary landfill and landfill<br />
operation; insufficient collection<br />
and inappropriate disposal <strong>of</strong> solid<br />
wastes giving rise to land, water<br />
and air pollution which poses<br />
harm to the environment as well<br />
as human health. Besides public<br />
health and safety, another concern<br />
is sustainable development. For<br />
sustainable development, municipal<br />
solid waste management has to be<br />
balanced between environmental<br />
effectiveness, economic affordability
44 FEATURE<br />
THE INGENIEUR<br />
Figure 1: Elements <strong>of</strong> Life Cycle Assessment<br />
and social acceptability to ensure<br />
the quality <strong>of</strong> life now and in<br />
coming generations. Concerning<br />
the environmental sustainability<br />
<strong>of</strong> MSW management systems,<br />
energy and resource conservation<br />
and reduced environmental impact<br />
are desirable. To evaluate the<br />
performance <strong>of</strong> MSW management<br />
systems, the holistic approach<br />
and methodology <strong>of</strong> life cycle<br />
assessment (LCA) can be adopted<br />
as a useful tool for sustainability.<br />
Life Cycle Assessment (LCA)<br />
Life cycle assessment has been<br />
defined as a technique for assessing<br />
the environmental aspects and<br />
potential impact associated with a<br />
product, by compiling an inventory<br />
<strong>of</strong> relevant inputs and outputs <strong>of</strong><br />
a product system; evaluating the<br />
potential environmental impact<br />
associated with those inputs and<br />
outputs; and interpreting the results<br />
<strong>of</strong> the inventory analysis and impact<br />
assessment phases in relation to the<br />
objectives <strong>of</strong> the study. LCA is a<br />
methodology considering the entire<br />
life cycle <strong>of</strong> products and services<br />
from raw material acquisition<br />
through production, use, and<br />
disposal (cradle to grave). It is thus<br />
a holistic assessment methodology<br />
<strong>of</strong> products and services. LCA<br />
is increasingly being used as a<br />
supportive tool by Governments,<br />
companies, and NGOs. LCA has<br />
been proven to be a valuable tool<br />
to document the environmental<br />
considerations that need to be<br />
part <strong>of</strong> decision making towards<br />
sustainability. The methodology<br />
<strong>of</strong> LCA can be described by four<br />
inter-related phases, namely goal<br />
Incinerators<br />
and scope definition, inventory<br />
analysis, impact assessment, and<br />
interpretation. (See Figure 1)<br />
LCA For Sustainable<br />
Waste Management<br />
LCA has been successfully<br />
utilized in the field <strong>of</strong> solid<br />
waste management to assess<br />
environmental impact <strong>of</strong> solid<br />
waste management systems. Using<br />
LCA, a MSW management system<br />
is evaluated based on a system<br />
wide or life cycle perspective.<br />
A system that generates energy,<br />
such as incineration with energy<br />
r e c ove r y, i s c r e d i t e d w i t h<br />
reducing the amount <strong>of</strong> energy<br />
(and the associated resource<br />
use and emissions) that would<br />
otherwise need to be generated,<br />
typically at a power plant. If<br />
MSW management systems are<br />
compared in isolation without<br />
accounting for the systemwide<br />
environmental impact,<br />
referred in the study as a direct<br />
activity consideration, such a<br />
limited perspective may not<br />
provide a complete picture <strong>of</strong><br />
environmental impact.<br />
LCA has a lot to <strong>of</strong>fer in terms<br />
<strong>of</strong> selection and application<br />
<strong>of</strong> suitable MSW management<br />
techniques, technologies, and
THE INGENIEUR FEATURE 45<br />
programmes to achieve specific<br />
waste management objectives and<br />
goals. Thus, several agencies such<br />
as waste managers, local authorities<br />
or the central Government use LCA<br />
as a tool for municipal solid waste<br />
management to compare waste<br />
management alternatives such as<br />
recycling, incineration or landfill.<br />
The International Expert Group on<br />
Life Circle Assessment for Integrated<br />
Waste Management established in<br />
1998 is an example <strong>of</strong> a forum to<br />
support the development <strong>of</strong> LCA<br />
techniques for waste management.<br />
There are many models currently<br />
used by the members <strong>of</strong> the<br />
International Expert Group on Life<br />
Circle Assessment for Integrated<br />
Waste Management to address<br />
the environmental aspects and<br />
potential environmental impact (e.g.<br />
resource use and environmental<br />
c o n s e q u e n c e s o f r e l e a s e s )<br />
REFERENCES<br />
throughout a waste management<br />
system from raw material acquisition<br />
through production, use, end-<strong>of</strong>-life<br />
treatment and disposal (i.e. cradleto-grave).<br />
Conclusion<br />
LCA is one <strong>of</strong> several techniques<br />
<strong>of</strong> environmental management<br />
which can be successfully applied<br />
to municipal solid waste (MSW)<br />
management systems to identify<br />
the overall environmental burden<br />
and to assess the potential<br />
environmental impact. A sustainable<br />
waste management system entails<br />
using a life cycle perspective that<br />
can give a complete picture <strong>of</strong><br />
the environmental performances<br />
<strong>of</strong> MSW management systems<br />
to aid decision making and<br />
enhance its management. Thus,<br />
life cycle assessment could serve<br />
as an invaluable tool for assessing<br />
environmental sustainability <strong>of</strong><br />
waste management systems, single<br />
as well as integrated ones. An<br />
integrated waste management<br />
system based on different waste<br />
management technologies, would<br />
be more efficient than a single<br />
option such as incineration or<br />
landfilling for economical and<br />
environmental viability.<br />
With the pressure mounting<br />
to solve waste problems in the<br />
country, the LCA methodology can<br />
assist in identifying opportunities<br />
to improve the environmental<br />
performance <strong>of</strong> waste management<br />
systems, giving decision-makers in<br />
industry, Governmental or non-<br />
Governmental organisations tools<br />
for sustainable strategic planning,<br />
priority setting and selection <strong>of</strong><br />
relevant indicators <strong>of</strong> environmental<br />
performance. BEM<br />
Franke M., McDougall, F., 1999. Integrated waste management: LCA and its practical use. European Recovery and<br />
Recycling Association. In: Proceedings <strong>of</strong>: First International Conference on Waste Minimization and Recycling,<br />
May 3-4, 1999, Buenos Aires.<br />
Hassan, 1991 Hassan, M.N., 1991. The criteria for economic evaluation <strong>of</strong> waste disposal projects in <strong>Malaysia</strong>.<br />
In: Proceedings <strong>of</strong> EURO-American Experience and <strong>Malaysia</strong>n Requirements in Solid Waste Management, Kuala<br />
Lumpur<br />
ISO, 2000 ISO, International Organization <strong>of</strong> Standardization, 14040 Series environmental management, Geneva,<br />
Switzerland (2000).<br />
Jamal Othman, Household Preferences for Solid Waste Management in <strong>Malaysia</strong>, December 2002.<br />
Lee and George, 2000 Environmental assessment in developing and transitional countries, Wiley, Chichester<br />
(2000)<br />
Matrix, 1993 Matrix Development Consultants, 1993. Nairobi’s Informal Settlements: An Inventory, Office <strong>of</strong><br />
Housing and Urban Development Programmes, USAID<br />
MHLG, 1990 Ministry <strong>of</strong> Housing and Local Government (MHLG), 1990. Technical Guideline on Sanitary Landfill-<br />
Design and Operation (Draft). Technical Section <strong>of</strong> the Local Government Division, Kuala Lumpur.<br />
Mid-Term Review <strong>of</strong> the Eight <strong>Malaysia</strong> plan 2001 – 2005, Chapter 13 – Sustainable development.<br />
Nasir et al., 1995 H. Nasir, H. Nurlaily, A.R. Rakmi, I. Zamri and R. Saifullah, Existing solid waste management<br />
and problems in <strong>Malaysia</strong>, Privatisation <strong>of</strong> solid waste management in <strong>Malaysia</strong>, Tabung Haji Technologies, Kuala<br />
Lumpur (1995).<br />
Nik Mohd Maseri, Position Paper on Solid Wastes and Incinerators, October 26, 2005.
46 FEATURE<br />
THE INGENIEUR<br />
Waste Management In<br />
The Plastics Industry<br />
By <strong>Malaysia</strong>n Plastics Manufacturer Association<br />
The <strong>Malaysia</strong>n plastics industry<br />
practices the reuse <strong>of</strong> plastics<br />
waste as part <strong>of</strong> its efforts<br />
to minimize waste, therefore the<br />
various types and handling methods<br />
<strong>of</strong> plastics waste has a bearing on the<br />
eventual re-usage <strong>of</strong> these wastes.<br />
Recycled plastics are developed<br />
into many household and industry<br />
products like tables, chairs and pails.<br />
Recycled plastics are not used in<br />
food contact applications.<br />
Classification <strong>of</strong> plastics wastes<br />
in <strong>Malaysia</strong><br />
Plastics wastes in <strong>Malaysia</strong> are<br />
divided into two major groups<br />
– post-consumer (household waste)<br />
and post-industrial wastes (industry<br />
or factory waste), which is classified<br />
into five different groups. Table 1<br />
showcases the various classes <strong>of</strong><br />
plastics waste, its source and its<br />
reuse factors.<br />
Plastics waste ready for recycling<br />
Disposal <strong>of</strong> plastics waste based<br />
on classification<br />
Post-industrial wastes originates<br />
from moulders, converters, packers<br />
and resin manufacturers. It is usually<br />
clean and easy to identify because it<br />
is from a single source.<br />
In <strong>Malaysia</strong>, most injection<br />
moulding converters and film<br />
converters have in-house recycling<br />
and recycle their scraps by using<br />
granulators or mechanical recycling.<br />
The crushed materials are then<br />
used up immediately by mixing<br />
with virgin resin <strong>of</strong> the same type.<br />
Plastics manufacturers who don’t<br />
have their own crusher and extruder<br />
facilities to recycle these wastes<br />
sell their scrapes to recyclers for<br />
reprocessing.<br />
Post-consumer wastes referred to<br />
as wastes from discarded consumer<br />
items - is a mixture <strong>of</strong> plastics and<br />
consist <strong>of</strong> a wide variety <strong>of</strong> resins<br />
which are usually contaminated in<br />
nature. These wastes are separated<br />
manually and then crushed into<br />
flakes before washing and drying.<br />
The flakes are then pelletized.<br />
Diagram 1 highlights the various<br />
treatment <strong>of</strong> plastics waste:<br />
RECYCLING<br />
● Recycling and recovery activities<br />
in <strong>Malaysia</strong><br />
Plastics recycling enable reuse<br />
and reproduction <strong>of</strong> other products<br />
that extends the life-cycle <strong>of</strong> the<br />
material resource. In <strong>Malaysia</strong>,<br />
mechanical or conventional<br />
recycling is widely practised by<br />
the industry and large volumes <strong>of</strong><br />
plastics wastes or rejects are being<br />
reused by blending with virgin<br />
plastic material to produce new,<br />
useful and marketable products.<br />
Most plastics injection moulding<br />
moulders recycle their scraps by<br />
using granulators or mechanical<br />
recycling.<br />
● Types <strong>of</strong> recycling practised<br />
in <strong>Malaysia</strong><br />
At present, there are three main<br />
methods in the management <strong>of</strong><br />
plastic wastes, besides land filling:<br />
1. Mechanical recycling<br />
2. Feedstock recycling<br />
3. Energy recovery<br />
Conventional recycling (mechanical<br />
recycling) is successfully practised<br />
by recycling companies which<br />
collect industrial scrap and reprocess<br />
them through activities <strong>of</strong> sorting,<br />
cleaning and repelletising using an<br />
extruder to produce uniform pellets.<br />
It is then sold to the plastics industry<br />
for production <strong>of</strong> new products.<br />
But the plastics recycling industry
THE INGENIEUR FEATURE 47<br />
Table 1<br />
Classification<br />
<strong>of</strong> waste<br />
Post-Industrial<br />
Primary Industrial<br />
Wastes<br />
Well-Defined<br />
Industrial And<br />
Agricultural Waste<br />
Long-Life Building<br />
and Automotive<br />
Waste<br />
Post-consumer<br />
Mixed consumer<br />
wastes<br />
Short-Life<br />
Application Waste<br />
is still experiencing limited success<br />
due to the limited domestic supply<br />
<strong>of</strong> post-consumer plastics. There<br />
is also the difficulty in segregating<br />
plastics waste as the use <strong>of</strong> labelling<br />
<strong>of</strong> plastics products is not widely<br />
practised. In addition to that, there<br />
is a poor domestic demand and few<br />
economic incentives to encourage<br />
the growth <strong>of</strong> the recycled plastic<br />
market.<br />
M e c h a n i c a l r e c y c l i n g i s<br />
limited by the low purity <strong>of</strong> the<br />
wastes and the limited market for<br />
recycled products. Furthermore,<br />
recycled polymers have commercial<br />
applications only when the plastics<br />
waste have been subjected to<br />
a previous separation by resin;<br />
Source Reuse factors<br />
Resin production <strong>of</strong> PS and PVC that supplies mainly<br />
reactor sludge and crusts discarded products<br />
Granulated and primary processing which supplies raw<br />
materials coming from processing machinery cleaning<br />
operations or from certain processing phases (such as<br />
resin or colour changes) as well as plastics that cannot be<br />
recycled during processing<br />
Secondary procreating: scraps from mouldings, lamination<br />
and therm<strong>of</strong>orming processors<br />
InduSTRy<br />
Sacks and drums from the chemical industry (mainly<br />
HdPE, PP and PVC), plastic containers and synthetic fibre<br />
scraps from the textile industry (polyamide and polyesters)<br />
packaging boxes for bottle handling and transport, shrink<br />
film from the industrial and food industry, cable insulation<br />
sheaths. (PVC and PE)<br />
AGRICulTuRE<br />
Mulch film in plantations and farm areas, fertilisers, sacks,<br />
nets and boxes<br />
Mainly water tanks (glass reinforced polyester resins),<br />
pipes and fittings (PVC), electrical switches (thermosetting<br />
resins), water cisterns (PS/PP), light diffuses (PS) and wall<br />
papers (PVC)<br />
Old and discarded consumer items such as house ware,<br />
appliances, toys, furniture, PVC sheets, diapers, packaging<br />
items, shoes, etc<br />
Plastic products classified under this category include<br />
consumer packaging and disposable items such as<br />
shopping bags, food wrappers, bottles and containers<br />
(PVC/EPS), etc<br />
and recycled plastics wastes can<br />
only be used in undemanding<br />
applications.<br />
Landfill/<br />
Treatment/<br />
Incineration/RDF<br />
Post-Industrial<br />
waste<br />
In-house<br />
Recycling<br />
Medium to good quality and a relatively<br />
homogeneous composition making it economically<br />
viable for recycling<br />
An important resource for recycling business.<br />
Traditionally used for the processing <strong>of</strong> lower<br />
value-added products such as shoe soles, knee-tops,<br />
sandals, agriculture nursery and rubbish trash bags<br />
Contaminated and in order to recover and reclaim<br />
them, it is necessary to use more complex recycling<br />
machines thus considered to be time-consuming and<br />
non-economical in terms <strong>of</strong> operation procedures,<br />
waste collection and separation problems.<br />
used for the processing <strong>of</strong> lower value-added<br />
products<br />
used for the processing <strong>of</strong> lower value-added<br />
products. However, newer technologies are able to<br />
produce new PET bottles from recycled PET bottles<br />
Total plastics waste<br />
discharge in<br />
<strong>Malaysia</strong><br />
Diagram 1: Flowchart <strong>of</strong> plastic waste in <strong>Malaysia</strong><br />
Feedstock recycling is a process<br />
that breaks down polymer molecule<br />
into petrol chemical feedstock or<br />
Post-Consumer<br />
waste<br />
Incineration/<br />
RDF Recycling Landfill
48 FEATURE<br />
THE INGENIEUR<br />
products that can be used to make<br />
new plastics <strong>of</strong> high quality, whereas<br />
energy recovery is a self-combustion<br />
<strong>of</strong> plastics waste to recover plasticsderived<br />
fuel as energy for electricity<br />
and power-generation.<br />
Energy recovery is a process where<br />
plastics waste is used as a fuel<br />
source to generate heat or electricity<br />
with pollution control equipment<br />
to regulate the emission <strong>of</strong> dioxins<br />
and other chemicals within the<br />
permitted levels.<br />
Other forms <strong>of</strong> recycling<br />
such as feedstock recycling and<br />
energy recovery is still lacking in<br />
<strong>Malaysia</strong> because <strong>of</strong> the high capital<br />
investment involved.<br />
RECYCLING EFFORTS<br />
IN MALAYSIA AND THE<br />
MALAYSIAN PLASTICS<br />
CODING SYSTEM<br />
To improve the quality <strong>of</strong><br />
plastics recycling in <strong>Malaysia</strong>, new<br />
standards and guidelines have been<br />
Plastics Coding System<br />
introduced. One <strong>of</strong> these efforts<br />
is the Coding System for Plastic<br />
Products that is initiated by MPMA’s<br />
Plastics Waste Management Task<br />
Force. Through the use <strong>of</strong> a resin<br />
identification code, the recovery<br />
<strong>of</strong> plastic products/components is<br />
made easier. The <strong>Malaysia</strong>n Plastics<br />
Coding System – endorsed by SIRIM<br />
- is a <strong>Malaysia</strong>n standard under<br />
MS 1405:1996, and consists <strong>of</strong> 10<br />
different codes for easy identification<br />
<strong>of</strong> plastics waste. In this way,<br />
recyclers and collectors can ensure<br />
that the recycled plastics are as<br />
homogenous (pure) as possible to<br />
meet the needs <strong>of</strong> the market.<br />
● Brief History<br />
Recycling <strong>of</strong> post-consumer<br />
plastics packaging began in the early<br />
1980s in the form <strong>of</strong> mechanical<br />
recycling (initiated to recycled used<br />
PET bottles). This form <strong>of</strong> recycling<br />
involved the sorting <strong>of</strong> collected<br />
plastics according to polymer type<br />
and/or colour by manual labour.<br />
now, technology is being introduced<br />
to sort plastics automatically, using<br />
various techniques such as X-ray,<br />
fluorescence, infrared and near<br />
infrared spectroscopy, electrostatics<br />
and flotation. Once the plastic is<br />
sorted, it is either melted down<br />
directly and moulded into a new<br />
shape, or melted down after being<br />
shredded into flakes and then<br />
processed into granules called<br />
regranulate or pellets. Early in the<br />
1990s, concern over the perceived<br />
reduction <strong>of</strong> landfill capacity spurred<br />
efforts by legislators to mandate the<br />
use <strong>of</strong> recycled materials. This has<br />
given rise to new technologies that<br />
could reuse even contaminated<br />
plastics, such as feedstock recycling<br />
and chemical recycling.<br />
● The <strong>Malaysia</strong>n Plastics<br />
Coding System<br />
The coding system was drafted<br />
and completed in 1996 to facilitate<br />
the identification and segregation <strong>of</strong><br />
plastics for recycling, thus making
THE INGENIEUR FEATURE 49<br />
it easier for recyclers to identify<br />
and separate plastics for recycling.<br />
● MS 1405: 1996 definition for<br />
Coding system for<br />
plastics products<br />
This <strong>Malaysia</strong>n Standard specifies<br />
standard coding system for plastics<br />
products. The purpose <strong>of</strong> this<br />
standard is to provide a system for<br />
uniform marking <strong>of</strong> products which<br />
have been fabricated (excluding<br />
additives, silk screening, metalblading)<br />
from polymeric materials.<br />
This marking system is to provide<br />
assistance in identification <strong>of</strong> plastics<br />
products for making subsequent<br />
decisions as to handling, disposal<br />
or recycling.<br />
● Physical Features<br />
The symbol consists <strong>of</strong> a triangle<br />
<strong>of</strong> chasing arrows enclosing a<br />
number above an acronym for<br />
the designated resin. The symbol<br />
was designed to enable sorters<br />
to identify the code quickly and<br />
easily.<br />
It should be noted that the<br />
symbol is designed to identify<br />
resin material used to create the<br />
product; the symbol is not an<br />
indicator or guarantee that the<br />
product will be recycled. The<br />
symbol serves as a reminder<br />
Plastics waste<br />
that the product is inherently<br />
recyclable and that the coding<br />
system makes it easier for the<br />
product to be recycled at a higher<br />
value or purity resin.<br />
The code is to be applied to<br />
all plastic products produced for<br />
<strong>Malaysia</strong>. By aiding recyclers to<br />
sort plastic products by resin, the<br />
code will allow recyclers to obtain<br />
a higher level <strong>of</strong> ‘pure’ material<br />
for resale markets.<br />
● Why is One National System<br />
Necessary?<br />
A national coding system is<br />
necessary to maintain consistency<br />
throughout both the plastics<br />
and recycling industries, since<br />
plastic products are distributed<br />
nationally throughout all states in<br />
the country.<br />
Recyclers must have confidence<br />
in the system to feel sure that<br />
the coding symbol means the<br />
same thing to them as it does to<br />
the manufacturer who originally<br />
graded the resin type.<br />
Introduction <strong>of</strong> different systems<br />
would require recyclers to learn<br />
two or more systems. This would<br />
add to the difficulty <strong>of</strong> sorting<br />
and discourage recyclers from<br />
attempting to increase the value<br />
<strong>of</strong> the material by creating pure<br />
streams <strong>of</strong> a single resin.<br />
● Why does the industry need to<br />
adopt the system?<br />
The system is the <strong>Malaysia</strong>n<br />
plastic industry’s initiative to<br />
demonstrate its commitment to<br />
sound environmental policies.<br />
Realising that recycling is an integral<br />
part <strong>of</strong> an ideal waste management<br />
policy; the system ensures that<br />
recycling can be achieved in a<br />
systematic manner.<br />
note: The coding system for<br />
recycling is based on the American<br />
Society <strong>of</strong> Testing and Material’s<br />
ASTM D 1972:1991, ‘Standard<br />
Practice for Generic Marking <strong>of</strong><br />
Plastics Products’ and SPI’s coding<br />
system (Society <strong>of</strong> Plastic Industry<br />
Inc., 1988).<br />
● How can the Public use the<br />
Coding System?<br />
The public can use the system to<br />
identify materials to facilitate new<br />
or existing recycling programmes<br />
in their neighbourhood. It also<br />
serves as a reminder to the public<br />
that plastics are recyclable when<br />
collected and given to recyclers.<br />
INDUSTRY ORGANISATIONS<br />
INVOLVED IN RECYCLING<br />
MPMA Plastics Waste<br />
Management Taskforce (PWMTF)<br />
MPMA PWMTF was formed<br />
in October 1992. It comprises<br />
interested and involved groups<br />
from both the private and<br />
public sectors, including MPMA,<br />
the <strong>Malaysia</strong>n Petrochemicals<br />
Association (MPA), the department<br />
<strong>of</strong> Environment, SIRIM Berhad,<br />
Ministry <strong>of</strong> Housing and local<br />
Government, Alam Flora Sdn Bhd<br />
and other related organisations.<br />
The main objective <strong>of</strong> the Task<br />
Force, which is fully supported<br />
and endorsed by the Government,<br />
is to manage plastics waste for<br />
the protection <strong>of</strong> the environment<br />
in a responsible manner. The
50 FEATURE<br />
THE INGENIEUR<br />
Plastic containers for recycling<br />
Task Force is committed towards<br />
playing a proactive role in setting<br />
up an effective system <strong>of</strong> managing<br />
plastic wastes. The Task Force<br />
believes in the principle <strong>of</strong><br />
shared responsibility involving the<br />
plastics industry, the consumers<br />
and Government authorities, as<br />
the effective means <strong>of</strong> creating<br />
a sustainable waste management<br />
programme. There are a few subcommittees<br />
under PWMTF, notably<br />
the Recyclers Sub-Committee and<br />
Education and Awareness Sub-<br />
Committee.<br />
<strong>Malaysia</strong>n Plastics Forum<br />
T h e M a l a y s i a n P l a s t i c s<br />
Forum (MPF) formed in May<br />
2005 consists <strong>of</strong> three industry<br />
associations, namely the <strong>Malaysia</strong>n<br />
Petrochemicals Association (MPA),<br />
the Plastics Resins Producers<br />
Group (PRPG) and the <strong>Malaysia</strong>n<br />
Plastics Manufacturers Association<br />
(MPMA). Its objectives are to<br />
create awareness and education on<br />
plastics, to implement and execute<br />
positive media messages and<br />
handle issues including advocacy<br />
and trends on plastics to drive the<br />
4Rs concept for plastics - which<br />
is recycle, reduce, reuse and<br />
regeneration.<br />
Programmes and activities<br />
undertaken by MPMA and MPF:<br />
● RTM documentary on Recycling<br />
in 2005.<br />
● Press statements on PET bottle<br />
and PC bottle issues.<br />
● TV3’s Sure Heboh Carnival in<br />
2005.<br />
● national Recycling day in<br />
2005.<br />
● C o - o p e r a t i v e e f f o r t w i t h<br />
t h e M a l a y s i a n I n d u s t r i a l<br />
development Authority (MIdA)<br />
on the “proposed banning <strong>of</strong><br />
plastics scraps import” issue in<br />
2005.<br />
● Participation in Green Partnership<br />
Programme (GPP) 2005, a<br />
joint <strong>Malaysia</strong>-Japan bilateral<br />
partnership programme.<br />
● Press Interview with Berita<br />
Harian on August 4, 2006 on<br />
the safety <strong>of</strong> PET bottles.<br />
● The Coding System for Plastic<br />
Products and MPF launch on<br />
September 16, 2006.<br />
● Exemption <strong>of</strong> EIA requirement<br />
for plastic recyclers starting from<br />
October 2006.<br />
● Press statement and press<br />
conference on the safety <strong>of</strong><br />
HdPE for hot-fill applications in<br />
november 2006.<br />
● n a t i o n a l R e c y c l i n g d a y<br />
exhibition from november 25-<br />
26, 2006.
✄<br />
THE INGENIEUR FEATURE 51<br />
● AOTS Training Programme<br />
on Industry and Environment<br />
Protection for <strong>Malaysia</strong>: life<br />
Cycle Assessment (lCA) from<br />
november 27 to december 8,<br />
2006 in Tokyo, Japan.<br />
● A O T S M y E n - 2 T r a i n i n g<br />
Programme on Industry and<br />
Environmental Protection for<br />
<strong>Malaysia</strong>, from november 26 to<br />
december 1, 2006, yokohama,<br />
Japan.<br />
● ‘Waste Management and<br />
Recycling – The Japanese<br />
Perspective’ Seminar and<br />
Workshop from March 6 to 7,<br />
2007.<br />
Asia Plastics Forum Sustainable<br />
Development Committee<br />
(APF-SDC)<br />
With the aim <strong>of</strong> addressing<br />
issues relating to plastics and<br />
the environment faced by the<br />
plastics industry in Asia, the<br />
Asia Plastics Forum Sustainable<br />
development Committee (APF-<br />
SdC) was formed during the APF<br />
Council Meeting on March 28,<br />
2007 in Kuala lumpur, <strong>Malaysia</strong><br />
where this Committee addressed<br />
issues related to plastics and<br />
sustainable development through<br />
technical and advocacy support,<br />
strategies and programmes. The<br />
committee consists <strong>of</strong> plastics<br />
industry representatives <strong>of</strong> the<br />
APF member countries.<br />
The Asia Plastics Forum (APF)<br />
which was formed in 1991,<br />
currently comprises 12 member<br />
c o u n t r i e s v i z : B a n g l a d e s h ;<br />
China; India; Indonesia; Japan;<br />
<strong>Malaysia</strong>; Myanmar; Philippines;<br />
Singapore; Sri lanka; Thailand<br />
and Vietnam.<br />
It has been established for the<br />
following objectives:<br />
● Share and exchange information<br />
<strong>of</strong> the plastics industry and<br />
the country’s economy in the<br />
Asian region<br />
● Consider any issues related to<br />
the plastics industry and assist<br />
members in providing inputs<br />
for solutions<br />
● Foster close business cooperation<br />
among the plastics<br />
manufacturers (processors) in<br />
the Asian region.<br />
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52 FEATURE<br />
THE INGENIEUR<br />
Sanitation<br />
– The New Paradigm<br />
Submitted by RS Arun Kumar, Executive Director, World Toilet Organisation<br />
In September 2000, 147 heads<br />
<strong>of</strong> state and Governments, and<br />
189 nations in total, committed<br />
themselves to the Millennium<br />
Development Goals (MDGs).<br />
The MDGs stand for a renewed<br />
commitment to overcome persistent<br />
poverty and address many <strong>of</strong> the<br />
most enduring failures <strong>of</strong> human<br />
development. Halving ‘by 2015,<br />
the proportion <strong>of</strong> people without<br />
sustainable access to safe drinking<br />
water and basic sanitation’ is one<br />
<strong>of</strong> the targets defined as one <strong>of</strong> the<br />
numerical and time-bound targets<br />
for the MDGs. It has been widely<br />
recognized that the improvement<br />
<strong>of</strong> water supply and sanitation is a<br />
core element for poverty reduction<br />
as well as for conflict prevention.<br />
Around the world, 3.5 million<br />
deaths are due to diarrhoea and<br />
other sanitation related diseases<br />
annually, with 80 % <strong>of</strong> these<br />
deaths in children under age five.<br />
About 2.6 billion people do not<br />
have access to even a latrine. The<br />
most important water contaminant<br />
in developing countries is human<br />
faeces from improper or no<br />
sanitation. Despite the fact that<br />
water and sanitation issues are<br />
inextricably linked to each other,<br />
sanitation receives attention much<br />
less than it deserves.<br />
ISSUES WITH CONVENTIONAL<br />
SANITATION PRACTICES<br />
Sewers and sewage treatment<br />
systems are considered signs <strong>of</strong><br />
progress, but there is every reason to<br />
think again. The water-based sewage<br />
models are designed and built on<br />
the premise that human excreta are<br />
a waste suitable only for disposal,<br />
and that the natural environment is<br />
capable <strong>of</strong> assimilating this waste.<br />
Yet these models have failed to<br />
solve the sanitation needs for<br />
developing countries. First comes<br />
the sewage, along with a mixture<br />
<strong>of</strong> undifferentiated industrial and<br />
household wastes. Then there’s the<br />
treatment process, which attempts to<br />
clean the wastewater that the sewage<br />
contains. During this process, the<br />
treatment process basically converts<br />
one form <strong>of</strong> pollution into another<br />
(water to land), with varying degrees<br />
<strong>of</strong> efficiencies. While it might seem<br />
safe and convenient to have our<br />
waste whisked out <strong>of</strong> sight, we’re<br />
paying the piper at the end <strong>of</strong><br />
the pipe. Annual investments for<br />
‘modern’ water and sewer systems<br />
have been estimated to be US$30<br />
billion, and by 2025 it may cost<br />
US$75 billion. 1 This excludes<br />
the cost <strong>of</strong> maintenance. Further<br />
more these treatment systems<br />
are treating less than 10% <strong>of</strong> the<br />
wastewater generated in the world.<br />
The fact that the other half <strong>of</strong> the<br />
world’s population has little or no<br />
access to sustainable sanitation<br />
reflects misconceptions about<br />
conventional sanitation systems<br />
and what they can and cannot do.<br />
There is, hence, a strong need to<br />
move away from linear, expensive<br />
and energy intensive ‘end-<strong>of</strong>-thepipe’<br />
technologies to sanitation<br />
based on ecosystem approaches<br />
and the closure <strong>of</strong> material flow<br />
cycle. The development, testing<br />
and dissemination <strong>of</strong> alternatives<br />
to conventional wastewater<br />
and sewage disposal systems<br />
are becoming more and more<br />
indispensable for both economic<br />
and ecological reasons.<br />
SUSTAINABLE SANITATION<br />
S u s t a i n a b l e s a n i t a t i o n<br />
practices <strong>of</strong>fers an alternative<br />
to conventional sanitation, and<br />
attempts to solve some <strong>of</strong><br />
society’s most pressing problems<br />
– infectious disease spread,<br />
environmental degradation and<br />
pollution, and the need to<br />
recover and recycle nutrients<br />
for plant growth. In doing so,<br />
sustainable sanitation helps to<br />
restore soil fertility, conserve<br />
freshwater and protect marine<br />
environments – which are sources<br />
<strong>of</strong> water, food and medicinal<br />
products for people.<br />
In totality, sanitation systems<br />
must be sustainable, driven with all<br />
three goals <strong>of</strong> sustainability.<br />
In the social facet, it must<br />
● Restore dignity to women, men<br />
and children, giving them social<br />
security from the problems due<br />
to open defecation;<br />
● Realize the importance <strong>of</strong><br />
sanitation, both for dignity as<br />
well as for better health;<br />
● Treat toilets, which is a taboo<br />
subject, more rationally by<br />
the public through usage <strong>of</strong><br />
environmentally safe toilets;<br />
and<br />
● Motivate people to accept<br />
sanitation practices as part <strong>of</strong><br />
their households.<br />
In the environmental facet, it<br />
must<br />
● Prevent the pollution <strong>of</strong> ground<br />
water and land degradation;<br />
and<br />
● Encourage reuse <strong>of</strong> water, after<br />
treatment, as a resource<br />
1 WJ Cosgrove and FR Rijsberman, 2000, World Water Vision, Earthscan Publications,<br />
London.
THE INGENIEUR FEATURE 53<br />
In the economic facet, it must:<br />
● Mitigate the cost <strong>of</strong> treatment<br />
<strong>of</strong> groundwater for potable<br />
or other similar uses;<br />
● P r o v i d e i n c e n t i v e s b y<br />
r e s o u rc e r e c ove r y f r o m<br />
the sanitation waste (in<br />
the form <strong>of</strong> energy and<br />
fertilizers);<br />
● Increase productivity by<br />
d e c r e a s e d i n c i d e n t s o f<br />
diseases; and<br />
● Reduce medical costs related<br />
to treatment <strong>of</strong> diseases<br />
from improper sanitation.<br />
Sustainable sanitation systems for the tsunami<br />
affected communities in Aceh, Indonesia<br />
World Toilet Organisation (WTO), a non-pr<strong>of</strong>it organisation<br />
established in Singapore in 2001, communicates the need for better<br />
toilet standards in both the developed and developing economies<br />
<strong>of</strong> the world and provides a service platform for all toilet associations, related<br />
organisations and committed individuals to facilitate an exchange <strong>of</strong> ideas,<br />
health and cultural issues. Its vision is - Clean, Safe, Affordable, Ecologically<br />
Sound and Sustainable Sanitation for Everyone.<br />
WTO was given the approval on April 27, 2006 to provide sustainable<br />
sanitation systems for tsunami-affected people <strong>of</strong> Meulaboh and Banda<br />
Aceh at 13 locations identified by Indonesia Toilet Association (ATI) and<br />
Badan Rekonstruksi dan Rehabilitasi (BRR), a body set up to oversee the<br />
reconstruction and rehabilitation efforts in Aceh and Nias.<br />
Besides providing the sanitation systems, this project also aims to train<br />
the locals by showing them how the system is being constructed, so that they<br />
can construct and maintain the system in future. This million dollar project<br />
is funded by Tidal Waves Asia fund managed by Singapore Red Cross.<br />
The 13 locations (11 in Banda Aceh and two in Meulaboh) identified are<br />
in densely populated areas and communal focal points: schools, mosques,<br />
kindergarten, orphanages, community centers and town focal points.<br />
World Toilet College, WTO’s training arm, conducted a capacity building<br />
training programme on sustainable sanitation to 36 Indonesian engineers,<br />
architects, contractors and students as part <strong>of</strong> the project, since WTO believes that<br />
‘hardware’ and ‘s<strong>of</strong>tware’<br />
must complement to<br />
each other. This training<br />
course, for 10 days, was<br />
at University <strong>of</strong> Syiah<br />
Kuala, Banda Aceh.<br />
Experts from Singapore,<br />
Germany, Africa, China<br />
and India conducted<br />
‘on the job’ training<br />
including case studies<br />
and designing <strong>of</strong> the<br />
sustainable sanitation<br />
systems by the trainees.<br />
Presently, toilets are<br />
being built using the<br />
contractors who were earlier trained, and using the designs developed by the<br />
participants in their case study exercise. The project aims to be completed<br />
by the end <strong>of</strong> this year. Also, in this process, WTO also created a lot <strong>of</strong><br />
attention for better sanitation in Aceh, which has resulting in BRR inviting<br />
WTO as its Technical Advisor for Sanitation in its housing projects and model<br />
village projects. WTO is planning to also start an Acehnese social enterprise,<br />
dedicated to sanitation education and awareness building among the local<br />
communities.<br />
Jasdam biogas cooking<br />
F u r t h e r m o r e , p r o v i d i n g<br />
sustainable sanitation technologies<br />
for billions <strong>of</strong> people will require<br />
replacing the existing engineering<br />
and financial infrastructure that<br />
currently supports sewerage with<br />
one that supports ecological<br />
innovations in waste treatment.<br />
WAY FORWARD<br />
It’s very important to adopt a<br />
new approach towards sanitation,<br />
a n d a d d r e s s i n g t h e i s s u e s<br />
surrounding it in a more holistic<br />
way. Several ideas to achieve this<br />
are summarized below:<br />
● Principles that put source<br />
separation first in the decisionmaking<br />
hierarchy;<br />
● People who approach sanitation<br />
from both a health and<br />
ecological perspective;<br />
● Financing—both private and<br />
public—to develop production<br />
and marketing capabilities;<br />
● Easy access by those who<br />
want sustainable sanitation<br />
technologies to those who can<br />
deliver, install, and maintain<br />
them;<br />
● Financial packages to help<br />
people pay for toilets; and<br />
● Government policies that<br />
punish polluters, reward<br />
ecological innovators, and<br />
promote and help pay for<br />
universal sustainable sanitation<br />
coverage<br />
We have to always remember<br />
what Albert Einstein once said<br />
“we cannot solve problems with<br />
the same kind <strong>of</strong> thinking that<br />
created them.” BEM
54 SURVEY FORM<br />
THE INGENIEUR<br />
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50580 KL or fax to 03-2692 5017.<br />
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56 <strong>ENGINEERING</strong> NOSTALGIA<br />
THE INGENIEUR<br />
The Lumberjack Team Of The 60s<br />
Use <strong>of</strong> pulley system to move big logs, in Johor<br />
Contributed by Fong Chin