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LEMBAGA JURUTERA MALAYSIA<br />

BOARD OF ENGINEERS MALAYSIA<br />

KDN PP11720/1/2008 ISSN 0128-4347 VOL.34 JUNE - AUG 2007 RM10.00<br />

WASTE<br />

<strong>ENGINEERING</strong>


2 THE INGENIEUR<br />

Volume 34 June - August 2007<br />

18<br />

39<br />

48<br />

56<br />

c o n t e n t s<br />

4 President’s Message<br />

Editor’s Note<br />

5 Announcement<br />

Heartiest Congratulations<br />

Publication Calendar<br />

Events Calendar<br />

APEC And EMF International Registers<br />

Cover Feature<br />

6 Scheduled Waste Management: Issues And Challenges<br />

12 Life Cycle Inventorization Between Open Dumps And<br />

Sanitary Landfills<br />

18 Modelling Energy Recovery From Gasification Of<br />

Solid Waste<br />

22 Special Notice<br />

Registration Of <strong>Engineers</strong> (Amendment) Act 2007<br />

27 Guidelines<br />

Certificate Of Completion And Compliance (CCC)<br />

29 Engineering And Law<br />

Demystifying Direct Loss And Expense Claims:<br />

The Continuing Saga<br />

Feature<br />

38 Wet Market Waste To Value Added Products<br />

42 Sustainable Solid Waste Management: Incorporating<br />

Life Cycle Assessment As A Decision Support Tool<br />

46 Waste Management In The Plastics Industry<br />

52 Sanitation – The New Paradigm<br />

56 Engineering Nostalgia<br />

The Lumberjack Team Of The 60s


4 THE INGENIEUR<br />

KDN PP11720/1/2008<br />

ISSN 0128-4347<br />

Vol. 34 June - August 2007<br />

MEMBERS OF THE BOARD OF ENGINEERS MALAYSIA<br />

(BEM) 2006/2007<br />

President<br />

YBhg. Dato’ Ir. Dr. Judin Abdul Karim<br />

Registrar<br />

Ir. Dr. Mohd Johari Md. Arif<br />

Members<br />

YBhg. Tan Sri Dato’ Ir. Md Radzi Mansor<br />

YBhg. Datuk Ir. Hj. Keizrul Abdullah<br />

YBhg. Mej. Jen. Dato’ Ir. Ismail Samion<br />

YBhg. Dato’ Ir. Shanthakumar Sivasubramaniam<br />

YBhg. Datu Ir. Hubert Thian Chong Hui<br />

YBhg. Dato’ Ir. Pr<strong>of</strong>. Chuah Hean Teik<br />

Ar. Dr. Amer Hamzah Mohd Yunus<br />

Ir. Henry E Chelvanayagam<br />

Ir. Dr. Shamsuddin Ab Latif<br />

Ir. Pr<strong>of</strong>. Dr. Ruslan Hassan<br />

Ir. Mohd. Rousdin Hassan<br />

Ir. Pr<strong>of</strong>. Dr. Hassan Basri<br />

Tn Hj. Basar bin Juraimi<br />

Ir. Ishak Abdul Rahman<br />

Ir. Anjin Hj. Ajik<br />

Ir. P E Chong<br />

EDITORIAL BOARD<br />

Advisor<br />

YBhg. Dato’ Ir. Dr. Judin Abdul Karim<br />

Chairman<br />

YBhg Datuk Ir. Shanthakumar Sivasubramaniam<br />

Editor<br />

Ir. Fong Tian Yong<br />

Members<br />

Ir. Prem Kumar<br />

Ir. Mustaza Salim<br />

Ir. Chan Boon Teik<br />

Ir. Ishak Abdul Rahman<br />

Ir. Pr<strong>of</strong>. Dr. K. S. Kannan<br />

Ir. Pr<strong>of</strong>. Dr. Ruslan Hassan<br />

Ir. Pr<strong>of</strong>. Madya Dr. Eric K H Goh<br />

Ir. Nitchiananthan Balasubramaniam<br />

Executive Director<br />

Ir. Ashari Mohd Yakub<br />

Publication Officer<br />

Pn. Nik Kamaliah Nik Abdul Rahman<br />

Assistant Publication Officer<br />

Pn. Che Asiah Mohamad Ali<br />

Design and Production<br />

Inforeach Communications Sdn Bhd<br />

Printer<br />

Art Printing Works Sdn Bhd<br />

29 Jalan Riong, 59100 Kuala Lumpur<br />

The Ingenieur is published by the <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong><br />

<strong>Malaysia</strong> (Lembaga Jurutera <strong>Malaysia</strong>) and is distributed<br />

free <strong>of</strong> charge to registered Pr<strong>of</strong>essional <strong>Engineers</strong>.<br />

The statements and opinions expressed in this<br />

publication are those <strong>of</strong> the writers.<br />

BEM invites all registered engineers to contribute articles<br />

or send their views and comments to<br />

the following address:<br />

Publication Committee<br />

Lembaga Jurutera <strong>Malaysia</strong>,<br />

Tingkat 17, Ibu Pejabat JKR,<br />

Jalan Sultan Salahuddin,<br />

50580 Kuala Lumpur.<br />

Tel: 03-2698 0590 Fax: 03-2692 5017<br />

E-mail: bem1@streamyx.com; publication@bem.org.my<br />

Website: http://www.bem.org.my<br />

Advertising/Subscriptions<br />

Subscription Form is on page 51<br />

Advertisement Form is on page 55<br />

<strong>Malaysia</strong>’s vision <strong>of</strong> becoming a fully<br />

developed nation by 2020 and its associated rapid<br />

economic growth have necessitated the practice<br />

<strong>of</strong> proper waste management in accordance to<br />

acceptable international standards. Although<br />

there is extensive work to be carried out in the<br />

area <strong>of</strong> toxic and scheduled waste management<br />

in the country, there is still room for improvement in overall<br />

waste management, particularly in connection with solid waste<br />

management due to the large quantity produced daily.<br />

The Government is planning a new strategy towards solid<br />

waste management which includes the creation <strong>of</strong> a new bill<br />

and the formation <strong>of</strong> a regulatory body. In this regard, we should<br />

see more strategies and action plans being formulated. This<br />

should auger well for engineers as there will be opportunities<br />

to introduce state-<strong>of</strong>-the-art technologies and implement projects<br />

to treat the increasing solid waste generated, particularly from<br />

the domestic sector.<br />

While the opportunities are vast and varied, it is up to<br />

practising engineers to venture into this area, and in the process,<br />

make <strong>Malaysia</strong> a technology exporter.<br />

Dato’ Ir. Dr. Judin Abdul Karim<br />

President<br />

BOARD OF ENGINEERS MALAYSIA<br />

As the subject <strong>of</strong> waste management is causing<br />

concern from all stakeholders (particularly the<br />

industry players), we dedicate this edition to waste<br />

once again. The last edition on waste management<br />

has attracted significant interest from readers with all<br />

the copies snapped up within days <strong>of</strong> publication.<br />

In this edition, the article on ‘Modelling Energy Recovery<br />

from Gasification <strong>of</strong> Solid Waste’ provides a comparison between<br />

various thermal treatment <strong>of</strong> waste. The article on ‘Scheduled<br />

Waste Management’ categorizes the 107 scheduled wastes and<br />

examines the issues and challenges involved. On a global<br />

perspective, the World Toilet Organisation takes a new approach<br />

to sustainable sanitation and the three goals <strong>of</strong> sustainability.<br />

We hope this edition <strong>of</strong> The Ingenieur <strong>of</strong>fers readers a<br />

general perspective on policies, technology, pollution effects<br />

and recycling effort related to waste management.<br />

Ir. Fong Tian Yong<br />

Editor<br />

President’s Message<br />

Editor’s Note


THE INGENIEUR ANNOUNCEMENT<br />

To<br />

YBhg Dato’ Ir. Dr Judin Abdul Karim<br />

for his appointment as<br />

Director General,<br />

Public Works Department <strong>Malaysia</strong><br />

from <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong><br />

The following list is the<br />

Publication Calendar for the<br />

year 2007 - 2008. While we<br />

normally seek contributions<br />

from experts for each special<br />

theme, we are also pleased<br />

to accept articles relevant to<br />

themes listed.<br />

Please contact the Editor<br />

or the Publication Officer in<br />

advance if you would like to<br />

make such contributions or to<br />

discuss details and deadlines.<br />

September 2007: CONTRACTS<br />

December 2007: PROJECT<br />

FINANCING<br />

March 2008: POWER<br />

Registration To The APEC And<br />

EMF International Registers<br />

• Entrance fee for new applicants waived<br />

• One subscription for two Registers.<br />

New members who sign up for year 2007<br />

pay only RM 300.<br />

Annual subscription is valid until 2009.<br />

SIGN UP NOW<br />

SPECIAL PACKAGE<br />

For further enquiries, kindly contact:-<br />

Valid For<br />

2007 Only<br />

APEC/ EMF International Engineer Registers Secretariat,<br />

Bangunan Ingenieur, Lots 60 & 62<br />

Jalan 52/4, P.O. Box 223, Jalan Sultan,<br />

46720 Petaling Jaya,<br />

Selangor Darul Ehsan<br />

Event Calendar<br />

Saudi – <strong>Malaysia</strong> Forum on Strategic Engineering Cooperation<br />

July 9 – 10, 2007<br />

Prince Hotel & Residence, Kuala Lumpur<br />

BEM Approved CPD : 16 hours/points<br />

Organiser : <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong><br />

Tel : 03-26967098 / 03-26912090 / 03-26982413<br />

Fax : 03-26925017<br />

Email : bem1@jkr.gov.my; training_exam@bem.org.my;<br />

URL : www.bem.org.my<br />

MBAM Conference 2007- Going Global: Challenges<br />

and Opportunities<br />

July 31, 2007<br />

Sime Darby Convention Hall, Kuala Lumpur<br />

BEM Approved CPD : 8 hours/points<br />

Organiser: Master Builders Association <strong>Malaysia</strong><br />

Tel : 03-79848636 Fax : 03-79826811<br />

Email : mbam05@mbam.org.my<br />

URL : www.mbam.org.my<br />

Income Tax Reform Towards Enhancing The Nation’s<br />

Economic Competitiveness<br />

July 10, 2007<br />

The Legend Hotel, Kuala Lumpur<br />

BEM Approved CPD : 2 hours/points<br />

Organiser : The <strong>Malaysia</strong>n Institute <strong>of</strong> Certified Public<br />

Accountants<br />

Tel : 03-26989622<br />

Email : micpa@micpa.com.my<br />

URL : www.micpa.com.my<br />

Facilities Management Conference 2007<br />

July 23 - 24, 2007<br />

J W Marriott Hotel, Kuala Lumpur<br />

BEM Approved CPD : 12 hours /points<br />

Organiser : Asia Business Forum (Singapore) Pte Ltd<br />

Tel : 03-2070 3299 Fax : 02-26925017<br />

Email : puvanes@abf-asia.com<br />

URL : http://www.abf-asia.com/project/9440MC_EM.pdf<br />

Tea Talk on Financing Solutions for Service Exports<br />

July 9, 2007<br />

Level 6, Block B, Kompleks Kerja Raya <strong>Malaysia</strong>, Kuala Lumpur<br />

Organiser : Pr<strong>of</strong>essional Services Development Corporation<br />

Sdn Bhd<br />

Tel : 03-26988415 Fax : 03-26988416<br />

Email : aziz@mypsdc.com<br />

World Housing Congress (WHC2007) on Affordable<br />

Quality Housing: Challenges and Isues in the Provision <strong>of</strong><br />

Shelter for All<br />

July 1 - 5, 2007<br />

Primula Beach Resort, Terengganu<br />

BEM Approved CPD : 28 hours /points<br />

Organiser : Housing Research Centre, UPM; Federation <strong>of</strong><br />

Engineering Institutions <strong>of</strong> Islamic Countries, Saudi Council<br />

<strong>Engineers</strong>, Terengganu State Government & CIDB<br />

Tel : 03-89467849<br />

URL : http://eng.upm.edu.my/~whc2007<br />

View Latest Tender Information On-line<br />

July 3, 9, 12, 17, 24 & 31 and August 7 & 9, 2007<br />

Organiser: CIDB Holdings Sdn Bhd<br />

Tel : 03-40428880<br />

URL : www.cidb.gov.my/tender<br />

5


6 COVER FEATURE<br />

THE INGENIEUR<br />

Scheduled Waste Management:<br />

Issues And Challenges<br />

By Ir. Lee Heng Keng, Deputy Director General (Operation) Department <strong>of</strong> Environment <strong>Malaysia</strong><br />

Control <strong>of</strong> toxic and hazardous<br />

wastes in <strong>Malaysia</strong> dates<br />

b a ck t o t h e d ay t h e<br />

Environmental Quality (Sewage<br />

and Industrial Effluents) Regulations<br />

1979 came into force on January<br />

1, 1979. Regulations 9 and 10<br />

provide for the restrictions on the<br />

discharge <strong>of</strong> effluents and disposal<br />

<strong>of</strong> sludge on any soil or surface <strong>of</strong><br />

any land, unless with the written<br />

permission <strong>of</strong> the Director General<br />

<strong>of</strong> Environment. The purpose <strong>of</strong> this<br />

provision is largely to check, in<br />

the interim period, indiscriminate<br />

disposal <strong>of</strong> industrial waste on<br />

land.<br />

Generation <strong>of</strong> hazardous wastes<br />

must be controlled to protect public<br />

health and the environment. We<br />

have learnt from previous experience<br />

that environmental problems <strong>of</strong><br />

developed countries are associated<br />

with illegal and indiscriminate<br />

disposal <strong>of</strong> hazardous waste that was<br />

detrimental to the environment and<br />

required costly clean-up measures.<br />

Realising the potential danger <strong>of</strong><br />

improper management <strong>of</strong> toxic and<br />

hazardous wastes, the Government<br />

has taken initiatives since 1979 to<br />

identify the possible options and<br />

necessary measures for its proper<br />

management. These include the<br />

identification, classification and<br />

quantification <strong>of</strong> the various types<br />

<strong>of</strong> toxic and hazardous wastes being<br />

generated and also its treatment<br />

and disposal. This culminated<br />

in the formulation <strong>of</strong> three sets<br />

<strong>of</strong> regulation in 1989 for the<br />

management <strong>of</strong> toxic and hazardous<br />

wastes, termed as scheduled wastes<br />

in <strong>Malaysia</strong>, to ensure hazardous<br />

waste produced in the country<br />

is managed safely and in an<br />

environmentally sound manner. A<br />

review <strong>of</strong> the Environmental Quality<br />

(Scheduled Wastes) Regulation<br />

1989 was initiated to improve the<br />

management <strong>of</strong> scheduled wastes<br />

and resulted in the coming into<br />

force <strong>of</strong> the Environmental Quality<br />

(Scheduled Wastes) Regulation<br />

2005 on August 15, 2005.<br />

POLICIES AND LEGAL<br />

REQUIREMENTS ON<br />

THE CONTROL OF<br />

SCHEDULED WASTES<br />

Environmental Quality Act 1974<br />

The Environmental Quality Act<br />

1974 (EQA) was enacted on<br />

March 22, 1974 to prevent,<br />

abate and control pollution and<br />

enhance the environment and<br />

for related purpose. Since then,<br />

30 regulations and orders have<br />

been introduced to deal with<br />

specific pollution problems, from<br />

agro-based and manufacturing<br />

industries, air emissions from<br />

stationary and mobile sources,<br />

noise from motor vehicles and<br />

m a n a g e m e n t o f s c h e d u l e d<br />

wastes. The EQA was amended<br />

in 1985 to make it mandatory for<br />

prescribed activities to undertake<br />

Construction waste<br />

environmental impact assessment.<br />

In 1996, the Environmental Quality<br />

Act <strong>of</strong> 1974 was again amended<br />

and an explicit provision on the<br />

control <strong>of</strong> scheduled wastes was<br />

one <strong>of</strong> the inclusions made. It<br />

also addresses our international<br />

commitment more specifically the<br />

Basel Convention on the Control <strong>of</strong><br />

Transboundary Movements <strong>of</strong> Toxic<br />

and Hazardous Wastes and Their<br />

Disposal. This provision prohibits<br />

the following activities without<br />

any prior written approval <strong>of</strong> the<br />

Director General <strong>of</strong> Environment:<br />

(i) Any placement, deposit or<br />

disposal <strong>of</strong> any scheduled<br />

wa s t e s o n l a n d o r i n t o<br />

<strong>Malaysia</strong>n waters except at<br />

prescribed premises;<br />

(ii) Receive or send scheduled<br />

wastes in and out <strong>of</strong> <strong>Malaysia</strong>,<br />

and<br />

(iii) Transit <strong>of</strong> scheduled wastes.<br />

T h e E Q A a l s o a l l o w s<br />

e nvironmentally h a z a r d o u s<br />

substances to be prescribed which<br />

may then be required to be reduced,<br />

recycled, recovered or regulated in<br />

the form <strong>of</strong> a substance or product.<br />

The provision further empowers<br />

the authority to specify rules on<br />

the use, design and application <strong>of</strong><br />

labels in connection with the sale<br />

<strong>of</strong> the substance or product.<br />

Environmental Quality (Scheduled<br />

Wastes) Regulations 1989<br />

The Regulations for the control<br />

<strong>of</strong> scheduled wastes were based on<br />

the ‘cradle-to-grave’ concept where<br />

generation, storage, transportation,<br />

treatment and disposal are regulated.


THE INGENIEUR COVER FEATURE<br />

A total <strong>of</strong> 107 waste categories are<br />

prescribed as scheduled wastes.<br />

The regulations focused on the<br />

following key provisions:<br />

(i) Control <strong>of</strong> the generation<br />

<strong>of</strong> waste by a notification<br />

system;<br />

(ii) Avoidance or minimization <strong>of</strong><br />

waste generation;<br />

(iii) Safe storage <strong>of</strong> wastes;<br />

(iv) Licensing <strong>of</strong> scheduled waste<br />

facilities;<br />

(v) Treatment and disposal <strong>of</strong><br />

waste at prescribed premises;<br />

and<br />

(vi) Implementation <strong>of</strong> the manifest<br />

system for tracking and<br />

controlling the movement <strong>of</strong><br />

wastes.<br />

Waste generators have to notify<br />

the Department <strong>of</strong> Environment<br />

whilst the treatment and disposal<br />

<strong>of</strong> scheduled wastes can only be<br />

carried out at a licensed facility.<br />

The movement <strong>of</strong> wastes from the<br />

point <strong>of</strong> generation to the treatment<br />

facility is tracked by the use <strong>of</strong><br />

consignment notes.<br />

Environmental Quality (Scheduled<br />

Wastes) Regulations 2005<br />

After more than 15 years <strong>of</strong><br />

enforcing the scheduled waste<br />

regulation, the Department <strong>of</strong><br />

Environment encountered various<br />

shortcomings and a comprehensive<br />

review was carried out to address<br />

these shortcomings. As a result the<br />

Environmental Quality (Scheduled<br />

Wastes) Regulations 2005 was<br />

e n a c t e d t h u s r e vo k i n g t h e<br />

Environmental Quality (Scheduled<br />

Wastes) Regulation 1989. The major<br />

change in the 2005 Regulation is<br />

that scheduled wastes are now<br />

categorized based on type <strong>of</strong> waste<br />

rather than the source or origin<br />

<strong>of</strong> the wastes. New provisions<br />

instituted included the special<br />

management <strong>of</strong> waste, limiting<br />

the amount and duration <strong>of</strong> waste<br />

storage, recovery <strong>of</strong> scheduled<br />

wastes, conduct <strong>of</strong> training for<br />

persons handling scheduled wastes<br />

and improvement in the labelling<br />

requirements.<br />

Scheduled wastes are now<br />

categorised under five groups, viz.<br />

metal and metal-bearing wastes;<br />

wastes containing principally<br />

inorganic constituents which may<br />

contain metals or organic materials;<br />

wastes containing principally<br />

organic constituents which may<br />

contain metals and inorganic<br />

materials; wastes which may<br />

contain either inorganic or organic<br />

constituents and other wastes.<br />

These wastes were considered<br />

after reviewing hazardous waste<br />

categories from other countries<br />

as well as those prescribed under<br />

the Basel Convention on the<br />

Transboundary Movements <strong>of</strong><br />

Hazardous Wastes and Their<br />

Disposal 1989.<br />

Four types <strong>of</strong> wastes in the 1989<br />

Regulations were deleted and 10<br />

new waste categories were included<br />

in the new Regulations. The<br />

deleted wastes were effluents from<br />

rubber factory; effluents from textile<br />

factory; leachate from landfills and<br />

slag from iron and steel industry<br />

whilst those added were: galvanic<br />

sludges; leaching residue from zinc<br />

processing; electrical and electronic<br />

wastes; wastes gypsum; waste <strong>of</strong><br />

organic phosphorous compound;<br />

wastes containing dioxin or furans;<br />

discarded chemicals; obsolete<br />

laboratory chemicals; wastes<br />

containing peroxides and residues<br />

Old mobile phones<br />

from treatment <strong>of</strong> scheduled wastes.<br />

Also for the first time scheduled<br />

wastes generated are not allowed<br />

to be stored for more than 180<br />

days after its generation provided<br />

that the quantity <strong>of</strong> scheduled<br />

wastes accumulated on site shall<br />

not exceed 20 tonnes. However<br />

any person may store more than<br />

20 tonnes <strong>of</strong> scheduled wastes<br />

provided that the Director General<br />

<strong>of</strong> Environment grants a written<br />

approval subject to conditions or<br />

unconditionally. If the Director<br />

General has reason to believe that<br />

the scheduled wastes stored can<br />

cause environmental or health<br />

impact he may direct the waste<br />

generator to send any scheduled<br />

waste for recovery, treatment or<br />

disposal for such a period or up to<br />

a quantity as he may direct.<br />

Under Regulation 7, a waste<br />

generator may apply in writing to<br />

have the scheduled wastes excluded<br />

from being disposed, treated<br />

or recovered at the prescribed<br />

premises. This is to give waste<br />

generator an opportunity to prove<br />

that the wastes will not cause any<br />

adverse impact on the environment<br />

or public health. Toward this<br />

end, the waste generator must<br />

submit documentary evidence<br />

that the wastes do not exhibit<br />

any hazardous characteristics in<br />

terms <strong>of</strong> corrosiveness, ignitability,<br />

reactivity, toxicity etc. and also<br />

that the wastes do not have any<br />

hazardous effects on human or other<br />

life forms. Application must be in<br />

accordance with the guidelines for<br />

special management <strong>of</strong> scheduled<br />

wastes and accompanied by a<br />

prescribed fee <strong>of</strong> RM300.<br />

E-Wastes<br />

Electrical and electronic wastes<br />

or the so called E-waste has<br />

become a serious environmental<br />

and health challenge because it<br />

is potentially hazardous and also<br />

due to the fact that it is being<br />

generated at an alarming rate. It is<br />

estimated that in the US, by 2007<br />

7


8 COVER FEATURE<br />

THE INGENIEUR<br />

Export <strong>of</strong> waste<br />

there will more than 700 million<br />

obsolete computers. European<br />

studies indicated that E-waste is<br />

increasing by three to five % per<br />

annum. Other than computers,<br />

the used <strong>of</strong> mobile phones are<br />

also growing exponentially. With<br />

only 16 million users in 1991 it<br />

has grown to 1.3 billion in 2003<br />

globally. In <strong>Malaysia</strong> currently,<br />

there are more than 10 million<br />

subscribers. This growth creates<br />

waste as the end <strong>of</strong> life mobile<br />

phones have to be discarded. It is a<br />

challenge to ensure all these wastes<br />

do not end up in the landfills<br />

and releasing toxic substances<br />

to the environment. Computer<br />

scrap contains heavy metal such<br />

as lead, chromium and mercury<br />

that can be hazardous to human<br />

health and the environment if not<br />

managed properly. We should<br />

also be vigilant against dumping <strong>of</strong><br />

used computers or mobile phones<br />

in the guise <strong>of</strong> refurbishment and<br />

recycling.<br />

R e a l i s i n g t h e p o t e n t i a l<br />

environmental impact if E-wastes<br />

are disposed indiscriminately,<br />

the Department <strong>of</strong> Environment<br />

h a s i n c l u d e d t h e s e wa s t e s<br />

as scheduled wastes in the<br />

Environmental Quality (Scheduled<br />

Wastes) Regulation 2005. These<br />

wastes are categorised as ‘waste<br />

from electrical and electronic<br />

assemblies containing components<br />

such as accumulators, mercuryswitches,<br />

glass from cathode-ray<br />

tubes and other activated glass<br />

or polychlorinated biphenylcapacitors,<br />

or contaminated with<br />

cadmium, mercury, lead, nickel,<br />

chromium, copper, lithium, silver,<br />

manganese or polychlorinated<br />

biphenyl’. As this is a new<br />

category <strong>of</strong> wastes, existing<br />

operators are allowed to continue<br />

with their activity <strong>of</strong> recovery<br />

under license. The Department<br />

has licensed 30 facilities for partial<br />

recovery and one for full recovery<br />

<strong>of</strong> E-wastes. Partial recovery refers<br />

to the process where the recovered<br />

materials, in this instance metals,<br />

require further recovery process<br />

to produce the final product.<br />

The partially recovered materials<br />

are still considered as scheduled<br />

wastes and need to be treated at<br />

prescribed premises.<br />

Basel Convention On The<br />

Transboundary Movements Of<br />

Hazardous Wastes And Their<br />

Disposal 1989<br />

Concerned and alarmed at<br />

the uncontrolled and unregulated<br />

movements <strong>of</strong> hazardous wastes,<br />

the United Nation Environment<br />

Programme (UNEP) initiated and<br />

promoted the Basel Convention<br />

on the Transboundary Movements<br />

<strong>of</strong> Hazardous Wastes and Their<br />

Disposal in 1989 that was adopted<br />

at a ministerial conference in Basel,<br />

Switzerland on March 22, 1989<br />

and signed by 116 countries. The<br />

Basel Convention, with its many<br />

apparent weaknesses has been a<br />

good attempt by the international<br />

community to respond to the urgent<br />

question <strong>of</strong> uncontrolled movement<br />

<strong>of</strong> hazardous wastes.<br />

The main objectives <strong>of</strong> the Basel<br />

Convention are:<br />

(i) To protect human health and<br />

the environment from adverse<br />

effects <strong>of</strong> hazardous wastes;<br />

and<br />

(ii) To reduce their generation<br />

and transboundary movement<br />

and to ensure environmentally<br />

s o u n d m a n a g e m e n t o f<br />

hazardous wastes.<br />

The Convention addresses<br />

the need to protect countries<br />

against illegal importation and<br />

to strengthen the capacity <strong>of</strong> all<br />

states to adequately manage their<br />

hazardous wastes.<br />

Old computers


THE INGENIEUR COVER FEATURE<br />

During its first decade, the<br />

Convention was principally devoted<br />

to setting up a framework for<br />

controlling the “transboundary”<br />

movements <strong>of</strong> hazardous wastes,<br />

that is, the movement <strong>of</strong> hazardous<br />

wastes across international frontiers.<br />

During the next decade, the<br />

Convention will build on this<br />

framework by emphasizing full<br />

implementation and enforcement<br />

<strong>of</strong> the treaty’s commitments. The<br />

Basel Convention contains specific<br />

provisions for the monitoring <strong>of</strong><br />

implementation and compliance.<br />

A number <strong>of</strong> articles in the<br />

Convention oblige parties to take<br />

appropriate national measures<br />

to implement and enforce its<br />

provisions, including measures<br />

to prevent and punish acts <strong>of</strong><br />

contravention <strong>of</strong> the Convention.<br />

<strong>Malaysia</strong> became a Party to<br />

the Basel Convention on October<br />

8, 1993 and as <strong>of</strong> April 2007<br />

the total number <strong>of</strong> parties to<br />

the Convention stood at 169.<br />

The Department <strong>of</strong> Environment<br />

(DOE) is the competent authority<br />

in the implementation <strong>of</strong> the<br />

Basel Convention in <strong>Malaysia</strong>.<br />

National legislation in the form <strong>of</strong><br />

Section 34B <strong>of</strong> the Environmental<br />

Quality Act 1974 on the control<br />

<strong>of</strong> scheduled wastes and the<br />

Environmental Quality (Scheduled<br />

Wastes) Regulations 2005 have been<br />

enacted to regulate, control and<br />

restrict movements <strong>of</strong> hazardous<br />

wastes to be exported, imported<br />

or transit in the country. A control<br />

mechanism based on prior written<br />

notification and consent was also<br />

put into place in line with the<br />

provisions <strong>of</strong> the Convention.<br />

However, the transboundary<br />

movement <strong>of</strong> hazardous wastes is<br />

regulated under the Customs Act<br />

<strong>of</strong> 1967, specifically the Customs<br />

(Prohibition <strong>of</strong> Import) Order<br />

1993 and 1998 and the Customs<br />

(Prohibition <strong>of</strong> Export) Order 1993<br />

and 1998. The export and import<br />

<strong>of</strong> wastes as listed in the Orders<br />

have to be accompanied by a<br />

letter <strong>of</strong> approval issued by the<br />

Director-General <strong>of</strong> Environmental<br />

Quality. Hence the Royal Customs<br />

Department <strong>of</strong> <strong>Malaysia</strong> plays a<br />

very important role in preventing<br />

the illegal trafficking <strong>of</strong> hazardous<br />

waste through prohibition <strong>of</strong> imports<br />

and exports <strong>of</strong> waste governed by<br />

the above national legislations.<br />

The movement <strong>of</strong> wastes is<br />

monitored using consignment notes.<br />

Section 34B <strong>of</strong> the Environmental<br />

Quality Act, 1974 provides the<br />

maximum penalty <strong>of</strong> RM500,000 or<br />

imprisonment for a period <strong>of</strong> five<br />

years or both for any violation <strong>of</strong><br />

this section.<br />

SCHEDULED WASTE<br />

MANAGEMENT FACILITIES<br />

In addition to the legal provisions<br />

mentioned above, the Government<br />

was aware <strong>of</strong> the need to set up a<br />

proper hazardous wastes treatment<br />

and disposal facility in the country.<br />

In this manner, the Government<br />

promoted the establishment <strong>of</strong><br />

environmentally sound treatment,<br />

recovery and disposal facilities.<br />

Such facilities were also required<br />

to support the enforcement <strong>of</strong><br />

legal provisions on scheduled<br />

waste. By having such facilities,<br />

industries in <strong>Malaysia</strong> are able<br />

to dispose waste in an orderly,<br />

regulated manner to avoid costly<br />

movements to other countries, and<br />

even more importantly, to avoid<br />

unnecessary risk to public health<br />

Clinical waste<br />

and the environment during its<br />

transport. To date two facilities<br />

have been licensed for treatment<br />

and disposal <strong>of</strong> scheduled wastes,<br />

one in Negeri Sembilan and the<br />

other in Sarawak. Beside these,<br />

there are three operators that are<br />

licensed to treat clinical wastes<br />

and 65 <strong>of</strong>f-site facilities that are<br />

able to accept scheduled wastes<br />

for recovery.<br />

ISSUES AND CHALLENGES<br />

IN HAZARDOUS WASTE<br />

MANAGEMENT<br />

The 15 years experience gained<br />

through the administration <strong>of</strong><br />

the scheduled wastes regulations<br />

indicate that hazardous waste<br />

management in the country has to a<br />

great extent, met the primary goals<br />

<strong>of</strong> the EQA. In 2005, the industries<br />

generated about 5,490,000 tonnes<br />

<strong>of</strong> scheduled wastes. Of these, 27%<br />

were sent for <strong>of</strong>f-site recovery, 20%<br />

disposed 22% treated on-site, 30%<br />

stored on-site and a small quantity<br />

exported for recovery. Most <strong>of</strong> the<br />

industries are managing hazardous<br />

waste in accordance with the<br />

control procedures. However<br />

there are still issues that confront<br />

the authorities in dealing with the<br />

management <strong>of</strong> scheduled wastes.<br />

These include illegal dumping,<br />

increasing request to recover/reuse<br />

wastes and the new and emerging<br />

issue <strong>of</strong> contaminated land.<br />

9


10 COVER FEATURE<br />

THE INGENIEUR<br />

Illegal Dumping Of<br />

Scheduled Wastes<br />

Generally, there seems to be<br />

an increase in the number <strong>of</strong><br />

illegal dumping cases detected<br />

by the Department in the last five<br />

years, from three cases in 2001 to<br />

31 cases in 2005. The types <strong>of</strong><br />

wastes dumped were mainly waste<br />

paint, mineral oil and dross. These<br />

activities were mostly carried out in<br />

secluded areas to avoid detection.<br />

There were also factories that<br />

bury their wastes within their<br />

premises. However the amount<br />

<strong>of</strong> wastes dumped illegally were<br />

small compared to the total amount<br />

wastes generated in the country.<br />

This does not mean that we can<br />

treat this issue lightly because<br />

these wastes can contaminate<br />

groundwater and nearby rivers and<br />

affect public health.<br />

The reason for illegal dumping<br />

cannot be a lack <strong>of</strong> facilities<br />

available because we have state<strong>of</strong>-the-art<br />

facilities for integrated<br />

hazardous wastes treatment and<br />

disposal. I believe it is the lack<br />

<strong>of</strong> awareness, accountability,<br />

responsibility and sheer wanton<br />

disregard for the environment and<br />

public safety, as well as greed for<br />

maximum pr<strong>of</strong>it.<br />

Recovery/Reuse Of Wastes<br />

<strong>Malaysia</strong> upholds practices and<br />

promotes resource conservation;<br />

any wastes that could be utilised<br />

should be reprocessed into useful<br />

products. Whilst we encourage<br />

wastes recovery and reuse, we also<br />

received applications that might<br />

be questionable such as recovery<br />

<strong>of</strong> products that might still be<br />

considered as scheduled wastes.<br />

Many applications have also been<br />

received requesting that their waste<br />

be not categorised as scheduled<br />

wastes thus effectively permitting<br />

d i s p o s a l a t n o n - p r e s c r i b e d<br />

facilities. The Department has to<br />

take cognizance <strong>of</strong> the agreement<br />

between the Government <strong>of</strong><br />

Contaminated land<br />

<strong>Malaysia</strong> and Kualiti Alam Sdn Bhd<br />

that amongst others prohibits the<br />

issuance <strong>of</strong> any license for another<br />

treatment and disposal facility in<br />

Peninsular <strong>Malaysia</strong>. This includes<br />

<strong>of</strong>f-site incineration <strong>of</strong> scheduled<br />

wastes.<br />

Contaminated Land<br />

Although the EQA provided<br />

powers to prohibit pollution <strong>of</strong><br />

any soil or surface <strong>of</strong> any land, it<br />

has not gone further to specify the<br />

acceptable conditions for deposition<br />

<strong>of</strong> wastes into this segment or<br />

element <strong>of</strong> the environment.<br />

However, Environmental Quality<br />

(Scheduled Wastes) Regulations<br />

2005 categorised contaminated<br />

soil, debris or matter resulting from<br />

Motor workshop waste<br />

clean-up <strong>of</strong> a spill <strong>of</strong> chemical,<br />

mineral oil or scheduled waste<br />

as a scheduled waste and is<br />

subjected to the provisions <strong>of</strong><br />

the scheduled waste regulations<br />

requiring treatment or disposal at<br />

prescribed premises.<br />

Potential contaminated land can<br />

be found in places such as motor<br />

workshops, petrol stations, fuel oil<br />

depots, railway yards, bus depots,<br />

landfills, industrial sites and sites<br />

with underground storage tanks.<br />

These places generate spent diesel,<br />

lube oil, other hydrocarbons,<br />

solvents and grease which if not<br />

properly managed could end-up<br />

polluting the soil and groundwater<br />

through leakage and seepage.<br />

There are also contaminated sites<br />

that remain hidden or unknown<br />

such as municipal landfill and<br />

refuse dumping sites that have been<br />

abandoned in the past.<br />

Assessment on soil contamination<br />

at industrial premises is still adhoc<br />

and has yet to provide any<br />

significant pr<strong>of</strong>ile on the status <strong>of</strong><br />

soil quality. These were carried<br />

out on some <strong>of</strong> the sites where<br />

illegal dumping <strong>of</strong> hazardous<br />

waste occurred. In most <strong>of</strong> these<br />

cases, the factory owners were<br />

required to carry out clean-up<br />

and post-monitoring <strong>of</strong> the sites.


THE INGENIEUR COVER FEATURE<br />

11<br />

Besides illegal dumping cases, the<br />

Department <strong>of</strong> Environment was<br />

also alerted on the assessment and<br />

clean-up <strong>of</strong> decommissioned petrol<br />

stations.<br />

Realising the importance <strong>of</strong><br />

dealing with contaminated land,<br />

the Department <strong>of</strong> Environment<br />

has created a section in the<br />

Hazardous Substances Division<br />

to look into this issue. There is<br />

a need to develop criteria and<br />

standards for contaminated soil in<br />

<strong>Malaysia</strong>. Prior to any formulation<br />

<strong>of</strong> clearer policies and legal limits<br />

for soil, it is imperative that a<br />

compilation <strong>of</strong> contaminated soil<br />

status be initiated and a set <strong>of</strong> soil<br />

pollution guidelines be drawn up<br />

to assist both public and private<br />

sectors in managing this problem.<br />

Of course there is also a need<br />

to build capacity and capability<br />

on the assessment and clean-up<br />

methodologies and techniques.<br />

CONTROL MEASURES<br />

Illegal dumping <strong>of</strong> scheduled<br />

wastes remains a challenge. From<br />

2001-2005 there were 90 cases<br />

<strong>of</strong> illegal dumping detected but<br />

Illegal dump site<br />

only 39 were prosecutable in the<br />

court <strong>of</strong> law. This is due to the<br />

lack <strong>of</strong> evidence and the nature<br />

<strong>of</strong> the crime. Various actions<br />

have been instituted to tackle this<br />

environmental crime. These include<br />

the setting up <strong>of</strong> an intelligence<br />

unit to gather information from<br />

individuals and groups to detect and<br />

prevent environmental crimes. The<br />

assistance <strong>of</strong> RELA <strong>of</strong>ficers to detect<br />

illegal dumping activities and other<br />

environmental violations. Audits<br />

on waste generators, recyclers and<br />

disposal facilities were carried<br />

out in a systematic and regular<br />

manner. Special training modules<br />

have been prepared and training<br />

provided to <strong>of</strong>ficers to enable<br />

them to conduct their tasks more<br />

effectively. The Department <strong>of</strong><br />

Environment is also reviewing the<br />

Environmental Quality Act 1974<br />

amongst others to introduce new<br />

provisions to facilitate effective and<br />

efficient enforcement <strong>of</strong> the laws.<br />

Stiffer penalties such as mandatory<br />

jail sentence especially for illegal<br />

dumping <strong>of</strong> scheduled wastes have<br />

been proposed.<br />

However contaminated land<br />

is an emerging issue that, if not<br />

addressed, may give rise to problems<br />

relating to health and safety <strong>of</strong> users,<br />

pollution <strong>of</strong> surface and ground<br />

water and financial implications.<br />

Programmes to develop national<br />

criteria and standards prior to<br />

formulation <strong>of</strong> dedicated legislation<br />

would be undertaken. Experience in<br />

other countries will provide useful<br />

guidance and reference to <strong>Malaysia</strong><br />

in the implementation <strong>of</strong> these<br />

programmes.<br />

CONCLUSION<br />

The Environmental Quality<br />

(Scheduled Wastes) Regulations<br />

1989, have served its purpose in<br />

providing the essential regulatory<br />

framework on scheduled waste<br />

management in <strong>Malaysia</strong> despite<br />

constraints faced in administering<br />

it’s various provisions. Based<br />

on the experience gained in<br />

the 15 years <strong>of</strong> enforcing the<br />

scheduled wastes regulations,<br />

the Department <strong>of</strong> Environment<br />

enacted the Environmental Quality<br />

(Scheduled Wastes) Regulations<br />

2005, amongst others to redefine<br />

waste categories; to exclude wastes<br />

that are not characterised as<br />

hazardous; to provide avenue for<br />

special management <strong>of</strong> wastes and<br />

to improve tracking <strong>of</strong> wastes.<br />

Waste disposal will not become<br />

cheaper hence it is prudent for<br />

industries to engage in waste<br />

minimisation. This could be done<br />

through process or raw material<br />

changes. If this is not possible<br />

then wastes should be reused<br />

or recovered. Industries should<br />

embark on cleaner technology<br />

to eliminate or reduce waste<br />

generation. An industry that<br />

engages in cleaner technology can<br />

be cleaner by reducing hazardous<br />

emissions, cheaper by saving<br />

money and smarter by conserving<br />

resources. BEM<br />

Note: Views expressed are<br />

not necessarily those <strong>of</strong> the<br />

Department <strong>of</strong> Environment.


12 COVER FEATURE<br />

THE INGENIEUR<br />

Life Cycle Inventorisation<br />

Between Open Dumps And<br />

Sanitary Landfills<br />

By Abdul Nasir Abdul Aziz, Local Government Department,<br />

Ministry <strong>of</strong> Housing and Local Government, <strong>Malaysia</strong><br />

Mohd. Nasir Hassan and Muhamad Awang, Faculty <strong>of</strong> Environmental Sciences,<br />

Universiti Putra <strong>Malaysia</strong><br />

In <strong>Malaysia</strong>, disposal <strong>of</strong> solid waste onto lands or landfill is still the<br />

most common method. Despite the country’s rapid economic growth<br />

and significant improvement in the standards <strong>of</strong> living, most <strong>of</strong><br />

these landfill sites are still open dumps and only a few sites can be<br />

categorised as sanitary landfills (Local Govt. Dept., 2005). Sanitary<br />

landfills are solid waste disposal sites that are properly planned<br />

before construction and have gone through the Environmental<br />

Impacts Assessment (EIA) process, developed and operated with<br />

proper environmental protection and pollution control facilities<br />

and finally have proper plans for closure and post-closure.<br />

The environmental impacts <strong>of</strong> open dumps can be significant,<br />

mainly from uncontrolled and unregulated leachate generation and<br />

gas emissions. Hence, the Government <strong>of</strong> <strong>Malaysia</strong> is striving to<br />

improve the disposal systems for solid wastes as part <strong>of</strong> its solid<br />

waste strategic and action plan. The first step is to phase out open<br />

dumps and secondly in the future, to introduce sanitary landfill<br />

systems. This strategic move however, requires objective information<br />

about the relative environmental impacts between open dumps and<br />

sanitary landfills. To date, not much information has been published<br />

about the two systems.<br />

This paper discusses the environmental burdens released by<br />

open dumps and they are compared to those released by sanitary<br />

landfills. The comparison is made using the Life Cycle Assessment<br />

(LCA) technique that assesses potential environmental impacts <strong>of</strong><br />

products, processes and activities comprehensively from its cradle<br />

to grave.<br />

Sanitary landfill, Air Hitam Selangor<br />

Life Cycle Assessment (LCA)<br />

is a process to analyse the<br />

materials, energy, emissions,<br />

and wastes <strong>of</strong> a product or service<br />

system, over the whole Life Cycle<br />

‘from cradle to grave’ (McDougall<br />

et al., 2001). LCA is being used to<br />

examine every stage <strong>of</strong> the life cycle<br />

<strong>of</strong> a product, process or activity,<br />

from raw materials acquisition,<br />

through manufacture, distribution,<br />

use, possible reuse or recycling<br />

and then final disposal (Vigon et<br />

al, 1992). In LCA, all ‘upstream’<br />

and ‘downstream’ effects <strong>of</strong> the<br />

activities are considered.<br />

LCA process is divided into<br />

four stages as shown in Figure 1:<br />

Goal Definition and Scope, Life<br />

Cycle Inventory Analysis (LCI), Life<br />

Cycle Impact Assessment (LCIA)<br />

and Life Cycle Interpretation.<br />

These four stages are intended to<br />

assist resource and environmental<br />

managers to encourage better<br />

product design, more effective<br />

process with respect to raw<br />

material inputs or waste outputs,<br />

improve transportation methods,<br />

more careful consumer use and<br />

better waste disposal practices.<br />

In the context <strong>of</strong> resource and<br />

environmental management, LCA<br />

is intended to lead to decisions<br />

which result in greater conservation<br />

<strong>of</strong> resources and the environment,<br />

increased energy conservation<br />

and decreased waste generation,<br />

improved industrial processes<br />

related to providing resource-based<br />

products, and fewer problems in<br />

final disposal.


THE INGENIEUR COVER FEATURE<br />

13<br />

Life cycle assessment framework<br />

Goal and<br />

scope<br />

definition<br />

Inventory<br />

analysis<br />

Impact<br />

assessment<br />

I<br />

n<br />

t<br />

e<br />

r<br />

p<br />

r<br />

e<br />

t<br />

a<br />

t<br />

i<br />

o<br />

n<br />

Figure 1: Phases <strong>of</strong> an LCA (ISO 14040, 1997)<br />

C u r r e n t w o r l d w i d e<br />

environmental concerns have<br />

made Life Cycle Inventory (LCI) a<br />

useful tool for prioritising efforts,<br />

goal setting, and measuring<br />

environmental quality improvement<br />

<strong>of</strong> almost any plan <strong>of</strong> action<br />

and in this paper, LCI is used<br />

to evaluate all the inputs and<br />

outputs <strong>of</strong> an open dump and a<br />

sanitary landfill. The LCI model<br />

takes an overall approach <strong>of</strong> the<br />

Energy<br />

Figure 2: MSW management system boundary<br />

Direct applications:<br />

• Product development<br />

and improvement<br />

• Strategic planning<br />

• Public policy making<br />

• Marketing<br />

• Other<br />

investigation the different types <strong>of</strong><br />

MSW management system and the<br />

general LCI system boundaries <strong>of</strong><br />

the MSW management system as<br />

shown in Figure 2.<br />

LCI OF LANDFILLS<br />

The total life cycle inventory<br />

model for landfill consists <strong>of</strong> the<br />

inventory <strong>of</strong> energy consumption,<br />

air emissions and water emissions<br />

Residential/Commercial/Institutional<br />

during the phase <strong>of</strong> landfill<br />

construction, operation, closure<br />

and post-closure care. However, in<br />

this study only landfill operation,<br />

leachate gas emission and leachate<br />

generation were modelled.<br />

● Energy Consumption<br />

for Landfills<br />

For energy consumption, fuel<br />

(diesel) and electricity consumption<br />

during landfill operation was<br />

modelled to estimate the energy<br />

consumed in term <strong>of</strong> kWh <strong>of</strong><br />

electricity and the amount <strong>of</strong><br />

fuel (diesel) for managing one<br />

ton <strong>of</strong> solid waste in landfill.<br />

The electricity consumption<br />

during landfill operation was the<br />

electricity consumed for lighting<br />

<strong>of</strong> administration building, garage,<br />

site, and operation <strong>of</strong> weighbridge<br />

and leachate treatment plant.<br />

Diesel consumption is the amounts<br />

consumed by landfill machineries<br />

to place, spread and compact<br />

the waste, and transport, spread<br />

<strong>of</strong> daily, intermediate and final<br />

cover.<br />

● Gas Generation from Landfills<br />

The estimation <strong>of</strong> the quantity<br />

<strong>of</strong> landfill gas generated from<br />

Raw materials<br />

Waste separation facility Composting facility Incineration Landfill<br />

Recycling processes<br />

Recyclable materials<br />

Collection<br />

Transfer station<br />

Compost<br />

Energy<br />

MSW system<br />

boundary<br />

Air<br />

Emissions<br />

Water<br />

Emissions<br />

Waste<br />

Residue


14 COVER FEATURE<br />

THE INGENIEUR<br />

Table 1: Modelling <strong>of</strong> BOD and COD concentration in landfill leachate<br />

Age <strong>of</strong> waste (year) BOD conc. (mg/l) BOD/COD ratio COD conc. (mg/l)<br />

0 – 5 17500 – 2500<br />

Linear decrease<br />

5 – 10 2500 – 500<br />

Linear decrease<br />

10 - 20 500 – 50<br />

Linear decrease<br />

Source: Haniba, et. al., 1999<br />

landfill was modelled using the<br />

triangle gas production model<br />

(Tchobanoglous, 1993) that divides<br />

waste into two categories, i.e.,<br />

rapidly biodegradable waste (RBW)<br />

and slowly biodegradable waste<br />

(SBW). The RBW gas generation<br />

rate was assumed to peak at the<br />

end <strong>of</strong> year one after waste was<br />

land filled and totally decomposed<br />

after five years, while for SBW<br />

was assumed to peak at year five<br />

and totally decomposed after 15<br />

years land filled. The composition<br />

<strong>of</strong> landfill gas was in the range <strong>of</strong><br />

45% to 60% for CH 4 and 40%<br />

to 60% for CO 2 (Tchobanoglous,<br />

1993) and for the purpose <strong>of</strong> the<br />

generation estimation <strong>of</strong> CH 4 and<br />

CO 2 from landfills in <strong>Malaysia</strong>, the<br />

percentage <strong>of</strong> CH 4 emission was<br />

55% and 45% for CO 2 emission.<br />

The estimation <strong>of</strong> the amount<br />

<strong>of</strong> traces gases such as NH 4 ,<br />

Total HC and Total NMVOC was<br />

estimated using USEPA AP 42<br />

model (USEPA, 1997).<br />

● Leachate Generation<br />

The leachate quantity generated<br />

from landfills was estimated<br />

using water balance method<br />

(Tchobanoglous, 1993). The BOD<br />

concentration in the leachate was<br />

modelled by assuming that BOD<br />

concentration started at high<br />

concentration and diminished over<br />

time as the waste aged. The COD<br />

concentrations were calculated<br />

using BOD/COD ratio <strong>of</strong> landfill<br />

leachate and other pollutants<br />

in landfill leachate are assumed<br />

constant through landfill design<br />

0.64 - 0.17 27500 – 15000<br />

Linear decrease<br />

0.17 15000 – 3000<br />

Linear decrease<br />

0.17- 0.05 3000 – 1000<br />

Linear decrease<br />

life. The modelling <strong>of</strong> BOD and<br />

COD concentration is shown in<br />

Table 1. The leachate quality used<br />

for estimating water emissions was<br />

the raw leachate from Air Hitam,<br />

Puchong landfill (MOHLG, 2005)<br />

as tabulated in Table 2.<br />

Table 2: Raw leachate from Air Hitam, Puchong Landfill<br />

● Functional Unit used in<br />

the Study<br />

The functional unit <strong>of</strong> this study<br />

was the average total tonnage <strong>of</strong><br />

MSW generated per year for the<br />

duration <strong>of</strong> 20 years design life <strong>of</strong><br />

landfill based on 2,257 ton per<br />

Parameters Unit Average Std. Dev<br />

BOD5 mg/l 1964.00 455.44<br />

COD mg/l 6392.00 743.99<br />

SS mg/l 420.00 158.03<br />

Hg mg/l 0.001 0.00<br />

Cd mg/l 0.02 0.01<br />

Cr (Hexavalent) mg/l 0.28 0.11<br />

Cu mg/l 0.02 0.00<br />

As mg/l 0.53 0.21<br />

Cy mg/l 0.12 0.06<br />

Pb mg/l 0.05 0.00<br />

Cr (Trivalent) mg/l 0.21 0.15<br />

Mn mg/l 0.08 0.02<br />

Ni mg/l 0.13 0.04<br />

Sn mg/l 0.46 0.31<br />

Zn mg/l 0.44 0.15<br />

Boron mg/l 43.38 90.35<br />

Fe mg/l 3.09 0.82<br />

Phenol mg/l 0.60 0.19<br />

Free chlorine mg/l 0.1 0.00<br />

Sulphide mg/l 3.90 5.32<br />

Oil & grease mg/l ND ND<br />

Ammoniacal Nitrogen mg/l 2934.00 505.40<br />

P mg/l 19.40 5.48<br />

Total Nitrogen mg/l 3452.00 62.21<br />

Dissolved solid mg/l 19220.00 258.84<br />

Source: MOHLG (2002), The Design, Construction, Completion and<br />

commisioning <strong>of</strong> Rawang Sanitary Landfill Project in Selangor, <strong>Malaysia</strong>. Design<br />

Brief, Vol. 3-Appendices


THE INGENIEUR COVER FEATURE<br />

15<br />

Table 3: The composition <strong>of</strong> Kuala Lumpur’s MSW<br />

Type <strong>of</strong> waste Composition (% by weight)<br />

Food waste<br />

Yard waste<br />

Mixed paper<br />

Mixed plastic<br />

Textiles<br />

Ferrous<br />

Non-ferrous<br />

Glass<br />

Others<br />

day (Hassan et al, 2000) generated<br />

in the Federal Territory <strong>of</strong> Kuala<br />

Lumpur. The rainfall intensity was<br />

2,495 mm/yr and evaporation rate<br />

was 1,165 mm/yr. The composition<br />

<strong>of</strong> Kuala Lumpur’s MSW that were<br />

used in this study is shown in<br />

Table 3.<br />

The system boundary for lifecycle<br />

inventory <strong>of</strong> landfill is shown<br />

in Figure 3.<br />

● Other Assumptions Used in<br />

the Study<br />

The other assumptions that<br />

were made in facilitating this study<br />

are listed below:<br />

(i) Cover soil ratio to waste<br />

is 1:5<br />

(ii) Fuel economy for tipper is<br />

0.18l/km<br />

(iii) The distance from landfill to<br />

the source <strong>of</strong> cover material<br />

is 5km<br />

56.3<br />

6.9<br />

8.2<br />

13.1<br />

1.3<br />

2.1<br />

0.3<br />

1.5<br />

10.3<br />

Total 100<br />

Moisture content<br />

Source: Nazeri, 2002<br />

56.3<br />

Energy<br />

Raw<br />

materials<br />

Waste collection<br />

Landfill gas<br />

treatment<br />

Figure 3: Landfilling system boundary<br />

Landfill<br />

Leachate<br />

treatment<br />

Air<br />

emissions<br />

Water<br />

emissions<br />

Residual<br />

waste<br />

(iv) The fuel consumption <strong>of</strong><br />

landfill equipment is 1l/ton<br />

(v) The electricity consumption<br />

<strong>of</strong> sanitary landfill is 3.78<br />

kW/h/ton<br />

(vi) The electricity consumption<br />

<strong>of</strong> open dump is 0.23 kWh/<br />

ton<br />

(vii) L a n d f i l l g a s r e c o v e r y<br />

efficiency for sanitary landfill<br />

is 75%<br />

(viii) Landfill gas trapped in<br />

landfill is 15%<br />

(ix) Landfill gas released to<br />

environment is 10%<br />

(x) Landfill gas released to<br />

environment from open<br />

dump is 85%<br />

Energy consumption (GJ)/Tonne <strong>of</strong> Waste<br />

Open dump 4.30E+04<br />

Sanitary landfill 7.31E+04<br />

(xi) CH 4 combustion efficiency<br />

is 100%<br />

(xii) Landfill gas treatment for<br />

sanitary landfill is flaring<br />

(xiii) Leachate treatment for<br />

sanitary landfill is SBR with<br />

GAC filter<br />

RESULTS<br />

The summarized results <strong>of</strong><br />

energy consumption, air emissions<br />

and water emissions <strong>of</strong> the open<br />

dump and sanitary landfill are<br />

shown in Table 4, Table 5 and<br />

Table 6.<br />

● Energy Consumption Between<br />

Open Dumps and Sanitary<br />

Landfills<br />

Between the two, it is obvious<br />

that sanitary landfill consumed<br />

more energy than open dump.<br />

The energy consumed by sanitary<br />

landfill was 7.31E+04 GJ per year,<br />

3.01E+04 GJ more than open<br />

dump. The high consumption <strong>of</strong><br />

energy by sanitary landfill was due<br />

to facilities used by sanitary landfill<br />

such as leachate treatment plant,<br />

site lighting and administration<br />

building that are not available at<br />

open dump.<br />

● Air Emissions Between Open<br />

Dumps and Sanitary Landfills<br />

The highest CH 4 emission was<br />

emitted by open dump with the<br />

amount <strong>of</strong> 5.63E+06 kg per year.<br />

While, sanitary landfill emitted<br />

more CO 2 (fossil) and N 2 O than<br />

open dump with the amount per<br />

year <strong>of</strong> 1.38E+07 kg and 1.84E+02<br />

kg, respectively.<br />

For other air emissions such as<br />

HCl, HF, NH 4 , NO x , SO x and total<br />

metals, sanitary landfill was emitted<br />

more than open dump except for<br />

total HC and total NMVOC. The<br />

Table 4: Energy consumption <strong>of</strong> open dump and sanitary landfill


16 COVER FEATURE<br />

THE INGENIEUR<br />

Table 5: Life Cycle inventory <strong>of</strong> open dump and sanitary landfill (Air emissions)<br />

Parameter Unit/Tonne <strong>of</strong> Waste Open dump Sanitary landfill<br />

CH 4<br />

CO 2 (fossil)<br />

N 2 O<br />

HCl<br />

HF<br />

NH 4<br />

NO x<br />

SO x<br />

Total HC<br />

Total NMVOC<br />

Total Metals<br />

high emissions <strong>of</strong> HCl, HF, NH 4 ,<br />

NO x , SO x were due to the process<br />

<strong>of</strong> electricity generation and the<br />

production and use <strong>of</strong> diesel fuel.<br />

As for the emission <strong>of</strong> total HC<br />

and total NMVOC, the emissions<br />

<strong>of</strong> these compounds were due to<br />

decomposition process <strong>of</strong> organic<br />

matter in landfill.<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

● Water Emissions<br />

5.63E+06<br />

3.89E+06<br />

8.48E+01<br />

3.27E+01<br />

3.45E+00<br />

7.20E-01<br />

6.10E+04<br />

5.84E+03<br />

7.83E+02<br />

5.12E+03<br />

3.20E+00<br />

Table 6: Life Cycle inventory <strong>of</strong> open dump and sanitary landfill (Water emissions)<br />

Dump site<br />

Open dump had the overall<br />

highest output <strong>of</strong> water emissions<br />

for all parameters studied except<br />

PO 4 as compared to sanitary<br />

landfill.<br />

B O D a n d C O D e m i t t e d<br />

per year by open dump were<br />

6.90E+05<br />

1.38E+07<br />

1.84E+02<br />

4.39E+02<br />

4.60E+01<br />

1.05E+01<br />

1.52E+05<br />

2.07E+04<br />

3.36E+02<br />

2.20E+03<br />

9.20E+01<br />

Parameter Unit/Tonne <strong>of</strong> Waste Open dump Sanitary landfill<br />

BOD<br />

COD<br />

N<br />

NH 3<br />

P<br />

PO 4<br />

Total Metals<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

kg<br />

4.42E+06<br />

1.19E+07<br />

4.64E+06<br />

3.95E+06<br />

2.61E+04<br />

9.34E+00<br />

6.43E+03<br />

8.84E+04<br />

2.38E+05<br />

4.64E+04<br />

4.96E+04<br />

2.61E+02<br />

1.34E+02<br />

3.46E+03<br />

4.42E+06 kg and 1.19E+07 kg,<br />

respectively, while sanitary landfill<br />

emitted 8.84E+04 kg <strong>of</strong> BOD and<br />

2.38E+05 kg <strong>of</strong> COD.<br />

However, sanitary landfill<br />

emitted higher PO 4 with 1.34E+02<br />

kg per year as compared to<br />

9.34E+00 kg by open dump. The<br />

high emission <strong>of</strong> PO 4 is due to<br />

the high consumption <strong>of</strong> electrical<br />

energy and diesel fuel.<br />

CONCLUSION<br />

Open dumps are obviously<br />

the main culprit for the aquatic<br />

degradation since leachate<br />

discharge from it does not go<br />

through any sort <strong>of</strong> treatment.<br />

However, as for air pollution, open<br />

dumps only play an important<br />

role in discharging high volume<br />

<strong>of</strong> CH to the environment while<br />

4<br />

sanitary landfill discharge the<br />

majority <strong>of</strong> other air pollutants<br />

under studied due to the greater<br />

consumption <strong>of</strong> electricity and<br />

diesel. BEM


THE INGENIEUR COVER FEATURE<br />

17<br />

REFERENCES<br />

Vigon, B. W., D. A. Toller and B. W. Cornary. (1992). Life Cycle Assessment Inventory Guidelines and<br />

Principles. Lewis.<br />

Tamamushi, K. and P. White. (1998). Applying Life Cycle Assessment To Waste management in Asia.<br />

In: Proceedings <strong>of</strong> the Third International Conference on Ecobalance. Japan, 25-27 November 1998.pp.<br />

501-504.<br />

ENSIC. (1994). A References Handbook for Trainers in Promotion <strong>of</strong> Solid Waste Recycling and Reuse In<br />

the Developing Countries <strong>of</strong> Asia. Kenya.<br />

McDougall, F.R., P.R. White, M. Franke and P. Hindle (2001). Integrated Solid Waste Management:<br />

A Life Cycle Inventory. Blackwell. London.<br />

Hassan, M. N., Y. Kamil, S. Azmin and A.R. Rakmi. (1998). Issue and Problems <strong>of</strong> Solid Waste Management<br />

in <strong>Malaysia</strong>. In: National Review <strong>of</strong> Environmental Quality Management in <strong>Malaysia</strong>: Towards the Next<br />

Two Decades. Nordin, H. Lizuryaty, A. A., Ibrahim, K. (Eds.). Pp.179-225.<br />

Tanaka, M., M. Osaka, T. Fujil, A. Saito, R. Sugiyama and K. Kurihara. (1998). A Study on Comparison<br />

<strong>of</strong> Municipal Solid Waste Management Alternatives Based on Life Cycle Inventory. In: Proceedings <strong>of</strong> the<br />

Third International Conference on Ecobalance. Japan, 25-27 November 1998.pp. 497-500.<br />

White, P. R., M. Frankeand P. Hindle. (1995). Integrated Solid Waste management: A Life Cycle Inventory.<br />

Blackie Academic and Pr<strong>of</strong>essional. Glasgow.<br />

IPCC. (1992). Climate Change. In the IPCC Scientific Assessment. [Eds.] Houghton, J. T.<br />

Coulon, R., V. Camobrece, M. A. Barlar, R. T. Ham, E. Repa and M. Felker. (1998). Life Cycle Inventory<br />

<strong>of</strong> A Modern Municipal Solid Waste Landfill. In: Proceedings <strong>of</strong> the Third International Conference on<br />

Ecobalance. Japan, 25-27 November 1998. pp. 505-508.<br />

Morita, Y. and M. Tokuda. (1998). Life Cycle Assessment <strong>of</strong> Waste Management: A Study <strong>of</strong> City <strong>of</strong><br />

Sendai. In: Proceedings <strong>of</strong> the Third International Conference on Ecobalance. Japan, 25-27 November<br />

1998. pp. 513-516.<br />

Tan, K. K., K. S. Low, S. Pillay and H. Tan. (1986). A computer Simulation Model <strong>of</strong> Solid Waste Management<br />

System. In: Management and Utilization <strong>of</strong> Solid Wastes. Yong, F.F. and Tan, K.K. [Eds.]. pp. 59-83.<br />

Local Government Department, Ministry <strong>of</strong> Housing and Local Government <strong>Malaysia</strong> (2005). National<br />

Strategic Plan for Solid Waste Management.<br />

Ministry <strong>of</strong> Housing and Local Government (MOHLG) (2002), The Design, Construction, Completion<br />

and commisioning <strong>of</strong> Rawang Sanitary Landfill Project in Selangor, <strong>Malaysia</strong>. Design Brief, Vol. 3-<br />

Appendices<br />

Haniba, N. M., Hassan, M. N., Yus<strong>of</strong>f, M. K., Rahman, M., Rajan, S. and Mohamed, H. (1999). Leachate<br />

Quality and Landfill Age: An Overview. In: Proceeding <strong>of</strong> the Workshop on Disposal <strong>of</strong> Solid Waste<br />

through Sanitary Landfill – Mechanisms, Processes, Potential Impacts and Post-closure Management.<br />

Universiti Putra <strong>Malaysia</strong>, 25 – 26 August 1999. pp. 183-193.<br />

USEPA. (1997). Compilation <strong>of</strong> Air Pollutant Emission Factors, Volume 1: Stationary Point and Area Sources,<br />

Fifth Edition, AP-42. Section 2.4, Municipal Solid Waste Landfills. United States Environmental Protection<br />

Agency, Office <strong>of</strong> Air Quality Planning and Standards. Research Triangle Park, NC, USA.<br />

National Pollutant Inventory. (1999). Emission Estimation Technique Manual for Municipal Solid Waste<br />

Landfills Version 1.1. Environment Australia.


18 COVER FEATURE<br />

THE INGENIEUR<br />

Modelling Energy Recovery From<br />

Gasification Of Solid Waste<br />

By Elaine Chan, Environmental Consultant, Perunding Utama Sdn Bhd<br />

Scott Kennedy, Assistant Pr<strong>of</strong>essor, Head <strong>of</strong> Programme, Energy and Environment,<br />

<strong>Malaysia</strong> University <strong>of</strong> Science and Technology<br />

Mohd. Nasir Hassan, Faculty <strong>of</strong> Environmental Studies, Universiti Putra <strong>Malaysia</strong><br />

Waste is commonly<br />

referred to as unwanted<br />

or discarded by-products<br />

<strong>of</strong> domestic, agricultural and<br />

industrial activities having little or<br />

no economic value. Nonetheless,<br />

waste can also be considered as<br />

a valuable raw material. Today’s<br />

technological advancements and<br />

the pressure to reduce material<br />

wastage foster the emergence <strong>of</strong><br />

markets for waste derived products<br />

such as secondary materials,<br />

fuel, fertilizers, animal feed and<br />

construction materials.<br />

The amount <strong>of</strong> municipal<br />

solid waste (MSW) generated in<br />

<strong>Malaysia</strong> is growing with increasing<br />

urbanisation and industrialisation<br />

where an estimated 16,000 tonnes<br />

<strong>of</strong> solid waste is being generated<br />

Wood waste<br />

daily or 5,840 kton/year; an<br />

average <strong>of</strong> 0.8 kg/per capita/day.<br />

Currently, municipal wastes<br />

are disposed at approximately<br />

170 landfills in <strong>Malaysia</strong>, <strong>of</strong><br />

which approximately 10% are<br />

classified as sanitary landfills<br />

and the rest are open dumps<br />

lacking cover materials, leachate<br />

and gas emissions control, and<br />

release uncontrolled emissions to<br />

the air, water and groundwater.<br />

Seven mini-incinerators have been<br />

operating on resort islands but the<br />

amount <strong>of</strong> waste treated and the<br />

current status <strong>of</strong> these incinerators<br />

is not known.<br />

To overcome growing waste<br />

generation and insufficient<br />

waste treatment facilities, the<br />

Government is looking into<br />

Padi husks<br />

introducing thermal treatment<br />

<strong>of</strong> waste. Waste is a renewable<br />

source <strong>of</strong> energy that can be<br />

economically feasible since the<br />

fuel input <strong>of</strong>ten has a negative-cost<br />

and is readily available. Through<br />

thermal treatment, managing the<br />

disposal <strong>of</strong> solid waste can be<br />

coupled with energy recovery and<br />

is referred to as waste-to-energy<br />

(WTE) schemes. The use <strong>of</strong><br />

waste-to-energy (WTE) schemes is<br />

also in line with <strong>Malaysia</strong>’s policy<br />

to diversify fuel types, sources,<br />

technology and to promote the<br />

development <strong>of</strong> renewable energy<br />

and co-generation as much as<br />

possible.<br />

Thermal Treatment Of Waste<br />

Thermal treatment or thermal<br />

processing <strong>of</strong> waste refers to<br />

the conversion <strong>of</strong> solid waste<br />

into gaseous, liquid and solid<br />

conversion products with<br />

concurrent or subsequent release<br />

<strong>of</strong> heat energy (Tchobanoglous et<br />

al., 1993). As shown in Table 1,<br />

thermal treatment can be divided<br />

into combustion or mass burn<br />

incineration, gasification and


THE INGENIEUR COVER FEATURE<br />

19<br />

Table 1: Comparison between thermal treatments<br />

Transformation<br />

means or methods<br />

Auxiliary fuel<br />

during operation<br />

Principal<br />

conversion<br />

products<br />

pyrolysis systems. Essentially,<br />

combustion incinerators operate<br />

in stoichiometric or excess <strong>of</strong> air,<br />

gasification is partial oxidation<br />

<strong>of</strong> carbonaceous fuel under<br />

substochiometric air or starved<br />

air to produce a gaseous product<br />

known as synthesis gas or producer<br />

gas, while pyrolysis processes<br />

waste in the complete absence <strong>of</strong><br />

oxygen.<br />

Gasification is an emerging<br />

technology acknowledged for<br />

its robust performance and is a<br />

potential option to provide for the<br />

lack <strong>of</strong> treatment facilities to treat<br />

growing waste generation as well<br />

as to produce renewable energy.<br />

It comprises a thermochemical<br />

conversion <strong>of</strong> solid or liquid<br />

carbonaceous material to a<br />

combustible gaseous product by<br />

supply <strong>of</strong> a gasification agent (i.e.<br />

air) (Higman & Burth, 2003). In<br />

WTE gasification systems, fuel<br />

is gasified to form producer gas<br />

that is subsequently combusted<br />

to produce high temperatures for<br />

process heat or power generation.<br />

Combustion Gasification Pyrolysis<br />

Thermal oxidation Starved air combustion Destructive distillation<br />

Exothermic. No fuel<br />

required<br />

CO 2 , SO 2 , other oxidized<br />

compounds, ash<br />

Waste type Commingled or sorted<br />

waste<br />

Energy recovery Heat release from<br />

combustion.<br />

Endothermic. Heat usually<br />

provided by combustion <strong>of</strong><br />

producer gas.<br />

A low calorific value producer<br />

gas containing H 2 , CO 2 , CO,<br />

CH 4 , tar and a carbon char<br />

Sorted or shredded<br />

commingled waste<br />

Energy content <strong>of</strong> the<br />

producer gas<br />

Modelling Gasification<br />

Systems<br />

Modelling waste thermal<br />

treatment is crucial to assess<br />

the technical and economic<br />

feasibilities <strong>of</strong> the system as well<br />

as its environmental performance.<br />

Since pilot studies and trial runs are<br />

expensive and time consuming, a<br />

number <strong>of</strong> sophisticated modelling<br />

tools have been developed to<br />

simulate the actual process design<br />

<strong>of</strong> different types and geometries<br />

<strong>of</strong> gasifiers. Many feasibility<br />

studies, however, need to be<br />

performed prior to the design <strong>of</strong><br />

the gasification system. In these<br />

cases, a more generic approach for<br />

modelling the gasification process<br />

is both faster and more useful.<br />

Two possible methods for<br />

this type <strong>of</strong> generic modelling<br />

<strong>of</strong> gasification systems are the<br />

kinetic model and thermodynamic<br />

equilibrium model. The kinetic<br />

approach is a dynamic model<br />

that considers the rates at which<br />

a reaction progresses while the<br />

Endothermic. Fuel<br />

required.<br />

A low calorific combustible<br />

fuel containing pyrolitic oil,<br />

gaseous CO 2 , CO, H 2 , CH 4 ,<br />

N 2 and a char containing<br />

carbon and inerts present<br />

in the original fuel.<br />

Sorted waste or consistent<br />

feedstock<br />

Energy content <strong>of</strong> the<br />

producer gas, pyrolytic oil<br />

and char.<br />

Application Agro-waste, industrial Dependant on type <strong>of</strong> gasifier. Since 1960’s for industrial<br />

and MSW<br />

waste<br />

Experience Extensive for MSW Considerable for throughputs Limited experience for<br />

up to 100 tons/day/train MSW<br />

Source: Adapted from Tchobanoglous et al. (1993) and Perunding Utama Sdn Bhd (2003)<br />

equilibrium model assumes that<br />

the reactions reach chemical<br />

equilibrium (reactants and<br />

products are constant over time) to<br />

predict the maximum achievable<br />

yield <strong>of</strong> a desired product. Kinetic<br />

models are more complex, taking<br />

into account parameters such as<br />

reaction rates and residence time<br />

and are suitable for modelling<br />

pyrolysis and gasification processes<br />

operating at temperatures lower<br />

than 800ºC (Altafini, Wander &<br />

Barreto, 2003).<br />

Thermodynamic<br />

Equilibrium Model<br />

In reality, the products and<br />

reactants in gasification processes<br />

do not achieve equilibrium as<br />

the process must occur over a<br />

finite amount <strong>of</strong> time and will<br />

experience some disturbances in<br />

input compositions and processing<br />

conditions. Hence, the actual<br />

composition <strong>of</strong> the producer gas<br />

will deviate from equilibrium<br />

p r e d i c t i o n s . N o n e t h e l e s s ,


20 COVER FEATURE<br />

THE INGENIEUR<br />

thermodynamic equilibrium<br />

calculations are widely accepted<br />

mainly to estimate maximum<br />

achievable yields and the influence<br />

<strong>of</strong> material input and process<br />

parameters on the gasification<br />

process (Schuster et al., 2001). The<br />

model determines the composition<br />

<strong>of</strong> producer gas generated from<br />

gasification systems based on mass<br />

and energy balance calculations<br />

and the thermodynamics <strong>of</strong><br />

simplified reactions governing the<br />

gasification processes:<br />

Partial oxidation:<br />

C + Qw<br />

O ⇔ CO (Eq. 1)<br />

2 2<br />

Boudouard reaction:<br />

C + CO ⇔ 2CO (Eq. 2)<br />

2<br />

Methanation reaction:<br />

C + 2H ⇔ CH (Eq. 3)<br />

2 4<br />

CO shift reaction:<br />

CO + H O ⇔ CO + H (Eq. 4)<br />

2 2 2<br />

Steam methane reforming:<br />

CH + H O ⇔ CO + 3H (Eq. 5)<br />

4 2 2<br />

In systems with a long residence<br />

time and high temperatures,<br />

equilibrium models will provide<br />

a more accurate approximation<br />

<strong>of</strong> the final product composition.<br />

Furthermore, Prins, Ptasinski and<br />

Janssen (2003) demonstrated that<br />

for a gasification temperature <strong>of</strong><br />

800°C and a sufficiently long<br />

residence time, equilibrium in<br />

air gasification is well verified.<br />

Fluidized bed reactors, due to<br />

their higher residence time, would<br />

be an appropriate application.<br />

When the equilibrium approach<br />

is followed, one can examine the<br />

influence <strong>of</strong> input and process<br />

parameters such as type <strong>of</strong> waste,<br />

waste characteristics (e.g. moisture<br />

content), and operating temperature<br />

in a very straightforward manner.<br />

Application To Solid Waste<br />

Management In <strong>Malaysia</strong><br />

The characteristics <strong>of</strong> waste<br />

such as moisture content,<br />

calorific value and ash content<br />

are important determinants <strong>of</strong><br />

the incinerability <strong>of</strong> the waste.<br />

Table 2: Characteristics <strong>of</strong> Municipal Solid Waste (MSW) and Refuse<br />

Derived Fuel (RDF)<br />

Waste with high moisture content<br />

yields very low energy per unit<br />

mass <strong>of</strong> input because the gross<br />

calorific content <strong>of</strong> the waste is<br />

mainly used up to evaporate this<br />

moisture. A self-sustaining function<br />

is imperative for waste thermal<br />

treatment systems since additional<br />

fossil fuel to provide energy for<br />

the process is uneconomical<br />

given the volatility <strong>of</strong> fossil fuel<br />

prices and not sustainable as the<br />

net energy recovery is no longer<br />

derived solely from a renewable<br />

resource.<br />

MSW in <strong>Malaysia</strong> is usually<br />

characterized as containing low<br />

heating value and high moisture<br />

content. Therefore the question<br />

remains whether MSW in<br />

<strong>Malaysia</strong> is suitable for gasification<br />

treatment. In a study conducted<br />

by Chan (2007), energy recovery<br />

from solid waste and Refuse<br />

Derived Fuel (RDF) was evaluated<br />

using the thermodynamic<br />

equilibrium model. The analysis<br />

in the study was independent <strong>of</strong> a<br />

detailed plant design and is based<br />

on a generic gasification waste<br />

treatment facility with an energy<br />

recovery system. The equilibrium<br />

model developed by Zainal et al.<br />

(2001) based on the methanation<br />

and CO shift reactions was used<br />

to predict the energy recovered<br />

from the gasification process.<br />

RDF is a waste fuel processed<br />

from the combustible fractions<br />

Percentage by weight – dry basis<br />

MSW RDF<br />

Carbon 57.17 50.87<br />

Hydrogen 8.48 6.68<br />

Oxygen 32.97 26.66<br />

Nitrogen 1.38 1.56<br />

Sulfur 0.42 1.1<br />

Ash 12.5 9.26<br />

Lower heating value (kcal/kg) 1,667 3,539<br />

Moisture content (%) 54.6 30<br />

a Nazeri (2003)<br />

b S. Kathirvale, Personal Comunication, September 8, 2005)<br />

<strong>of</strong> solid waste. Unlike MSW,<br />

RDF is a better fuel because <strong>of</strong><br />

its homogenous nature, lower<br />

moisture content and higher<br />

calorific value. The characteristics<br />

<strong>of</strong> waste materials investigated are<br />

as shown in Table 2.<br />

If the moisture content is too<br />

high, or the energy content <strong>of</strong> the<br />

waste input is too low, gasification<br />

cannot be sustained without<br />

supplementary fuel input. The<br />

model developed by Chan (2007)<br />

estimated the threshold values<br />

for these two parameters. It was<br />

found that waste moisture content<br />

in the solid waste cannot exceed<br />

30%. This indicates that most <strong>of</strong><br />

<strong>Malaysia</strong>’s waste could not be<br />

gasified unless the waste is dried<br />

prior to gasification. The drying<br />

process can be cumbersome due<br />

to its energy intensity, issues with<br />

holding facilities and air emissions<br />

<strong>of</strong> volatile organic compounds. In<br />

terms <strong>of</strong> waste energy content, the<br />

minimum limit for waste input<br />

heating value is 2,300 kcal/kg.<br />

In order to satisfy the<br />

requirements for gasification, a<br />

waste fuel blend <strong>of</strong> 30% palm<br />

kernel shell (PKS) was co-gasified<br />

with 70% MSW after drying the<br />

mixture to a moisture content <strong>of</strong><br />

30%. PKS, an oil palm residue<br />

was considered for co-gasification<br />

because <strong>of</strong> its availability in<br />

<strong>Malaysia</strong> and high energy<br />

content (3,571 kcal/kg). Co-


THE INGENIEUR COVER FEATURE<br />

21<br />

gasification reduces the minimum<br />

heating value <strong>of</strong> waste fuel to<br />

approximately 1,700 kcal/kg, thus<br />

gasification could occur. Besides<br />

PKS, coal and other solid biomass<br />

feedstock such as wood or wood<br />

waste, rice husks, fiber and empty<br />

fruit bunches from oil palm can<br />

be mixed with MSW. On the other<br />

hand, RDF gasification poses no<br />

problem due to its high energy<br />

content and low moisture.<br />

In addition to determining<br />

whether or not gasification could<br />

occur, the study also estimated the<br />

amount <strong>of</strong> energy that could be<br />

recovered from gasification. As a<br />

basis <strong>of</strong> comparison for MSW and<br />

RDF gasification, the net energy<br />

recovered was determined by<br />

subtracting the amount <strong>of</strong> energy<br />

consumed to produce RDF and<br />

to dry MSW to 30% moisture<br />

from the amount <strong>of</strong> energy that is<br />

recovered. The results showed that<br />

RDF production yielded higher<br />

net energy (0.142 kW/kg waste<br />

input) compared to the waste<br />

fuel blend <strong>of</strong> 70% MSW at 30%<br />

moisture and 30% PKS (-0.066<br />

kW/kg waste input). The negative<br />

net energy indicates that external<br />

energy is required and the amount<br />

<strong>of</strong> energy recovered is insufficient<br />

to support the entire process.<br />

Conclusion<br />

Waste thermal treatment may<br />

be the future <strong>of</strong> waste management<br />

in <strong>Malaysia</strong>, but there remains<br />

a number <strong>of</strong> challenges related<br />

to the unique characteristics <strong>of</strong><br />

the local MSW. Models utilising<br />

the thermodynamic equilibrium<br />

approach can be useful for<br />

predicting the feasibility <strong>of</strong><br />

thermal treatment by modelling<br />

the working parameters (i.e. waste<br />

moisture and energy content) <strong>of</strong><br />

gasification as shown in the study<br />

conducted by Chan (2007). From<br />

the study, it was determined that<br />

MSW is unsuitable for gasification<br />

unless the waste is dried to an<br />

acceptable moisture level, fuel<br />

is supplemented or RDF is used.<br />

In the case <strong>of</strong> MSW, the energy<br />

required to dry the waste resulted<br />

in a net negative energy recovery.<br />

In view <strong>of</strong> the significance <strong>of</strong> waste<br />

energy and moisture content for<br />

REFERENCES<br />

WTE initiatives, waste management<br />

policies to promote materials<br />

recovery and waste moisture<br />

minimization during collection,<br />

transportation and final disposal<br />

should be implemented. BEM<br />

Altafini C.R., Wander P.R., Barreto R.M. (2003). Prediction <strong>of</strong> the<br />

working parameter <strong>of</strong> a wood waste gasifier through an equilibrium<br />

model. Energy Conversion and Management, 44, 2763 – 2777.<br />

Retrieved January 4, 2006, from Science Direct Database.<br />

Chan E. (2007). Modelling energy recovery and carbon dioxide<br />

emissions from gasification <strong>of</strong> solid waste under various separation<br />

and pre-processing strategies. Master’s thesis. <strong>Malaysia</strong> University <strong>of</strong><br />

Science and Technology, Kelana Jaya, Selangor.<br />

Higman C. & Burgt M.V.D. (2003). Gasification. Burlington, MA:<br />

Elsevier Science.<br />

Nazeri S.M. (2003). Physical and chemical characteristics <strong>of</strong> solid<br />

wastes in the city <strong>of</strong> Kuala Lumpur. Unpublished master’s thesis.<br />

Universiti Putra <strong>Malaysia</strong>, Serdang, Selangor, <strong>Malaysia</strong>.<br />

Perunding Utama Sdn Bhd (2003). Detailed environmental impact<br />

assessment report for the proposed thermal treatment plant for solid<br />

waste management at Beroga, Mukim Semenyih, Daerah Hulu Langat<br />

Selangor. Available from Department <strong>of</strong> Environment, Shah Alam,<br />

Selangor.<br />

Prins M.J., Ptasinski K.J. & Janssen F.J.J.G. (2003). Thermodynamics <strong>of</strong><br />

gas-char reactions: first and second law analysis. Chemical Engineering<br />

Science, 58, 1003-1011. Retrieved April 25, 2006, from Science<br />

Direct Database.<br />

Schuster G., L<strong>of</strong>fler G., Weigl K., H<strong>of</strong>bauer H. (2001). Biomass steam<br />

gasification – an extensive parametric modeling study. Bioresource<br />

Technology, 77, 71-79. Retrieved January 23, 2006, from Science<br />

Direct Database.<br />

Tchobanoglous G., Theisen H., Vigil S. (1993). Integrated solid<br />

waste management: Engineering principles and management issues<br />

(International Edition). Singapore: Mcgraw-Hill.<br />

Zainal Z.A., Ali R., Lean C.H., Seetharamu K.N. (2001). Prediction<br />

<strong>of</strong> performance <strong>of</strong> a downdraft gasifier using equilibrium modeling<br />

for different biomass materials. Energy Conversion and Management,<br />

42, 1499 – 1515. Retrieved January 4, 2006, from Science Direct<br />

Database.


22 SPECIAL NOTICE<br />

THE INGENIEUR<br />

Registration Of <strong>Engineers</strong><br />

(Amendment) Act 2007 [Act A1288]<br />

Akta Pendaftaran Jurutera (Pindaan) 2007 [Akta A1288]<br />

Date <strong>of</strong> coming into operation - 1 st April 2007 [P.U. (B) 102]<br />

All registered <strong>Engineers</strong> are hereby informed that the Registration <strong>of</strong> <strong>Engineers</strong> Act 1967, which was last amended in<br />

2002 [P.U. (B) 363], is now further amended in 2007. The relevant amended clauses are highlighted in the tabulation<br />

below for ease <strong>of</strong> reference. Please note that amendments to correct minor typographical errors and consequential<br />

amendments to the various amended clauses are not listed.<br />

EXISTING AMENDMENT REASONS<br />

PART II<br />

BOARD OF ENGINEERS<br />

4 (1) The functions <strong>of</strong> the <strong>Board</strong> shall be –<br />

(ec) to provide facilities for the promotion<br />

<strong>of</strong> learning and education and to<br />

hold or cause to be held pr<strong>of</strong>essional<br />

development programmes for<br />

registered <strong>Engineers</strong> to further<br />

enhance their knowledge in the<br />

latest developments relating to that<br />

pr<strong>of</strong>ession;<br />

(ed) to appoint a committee consisting<br />

<strong>of</strong> persons to be determined by the<br />

<strong>Board</strong>, to conduct examinations or to<br />

cause examinations to be conducted<br />

by an institution accredited by the<br />

<strong>Board</strong> for the purpose <strong>of</strong> admission to<br />

the pr<strong>of</strong>ession;<br />

PART II<br />

BOARD OF ENGINEERS<br />

(ec) to provide facilities for the promotion<br />

<strong>of</strong> learning and education and to<br />

hold or cause to be held pr<strong>of</strong>essional<br />

development programmes, including<br />

continuing pr<strong>of</strong>essional development<br />

programmes, for registered <strong>Engineers</strong><br />

to further enhance their knowledge<br />

in the latest developments relating to<br />

that pr<strong>of</strong>ession;<br />

(ed) to appoint a committee consisting<br />

<strong>of</strong> persons to be determined by the<br />

<strong>Board</strong>, to conduct examinations or to<br />

cause examinations to be conducted<br />

by an institution recognized by the<br />

<strong>Board</strong> for the purpose <strong>of</strong> admission<br />

to the pr<strong>of</strong>ession;<br />

(ef) to appoint a body consisting<br />

<strong>of</strong> members from the <strong>Board</strong>,<br />

Pr<strong>of</strong>essional <strong>Engineers</strong> and other<br />

persons as may be determined by<br />

the <strong>Board</strong> to advise the Government<br />

and the public on matters relating to<br />

engineering education, including the<br />

certification <strong>of</strong> such programmes;<br />

To enforce the<br />

implementation<br />

<strong>of</strong> Continuing<br />

Pr<strong>of</strong>essional<br />

Development.<br />

Replace the word<br />

‘accredit’ (which<br />

is protected by<br />

Jabatan Standard<br />

Negara) with<br />

‘recognize’.<br />

New subclause<br />

to add more<br />

functions to advise<br />

the Government &<br />

public.<br />

EXISTING AMENDMENT REASONS<br />

PART III<br />

REGISTRATION OF ENGINEERS<br />

7A. (5) If the <strong>Board</strong> finds that –<br />

(d) the sole proprietor or any partner,<br />

director, shareholder or employee <strong>of</strong> an<br />

Engineering consultancy practice, being<br />

a person registered under this Act,<br />

PART III<br />

REGISTRATION OF ENGINEERS


THE INGENIEUR SPECIAL NOTICE<br />

23<br />

EXISTING AMENDMENT REASONS<br />

PART III<br />

REGISTRATION OF ENGINEERS<br />

has committed, or is guilty <strong>of</strong>, or has<br />

contributed to, any <strong>of</strong> the acts or things<br />

set out in –<br />

(i) paragraph 15(1)(a); or<br />

(ii) paragraph 15(1)(b) to (o) except<br />

paragraphs (e) and (f),<br />

the <strong>Board</strong> may, subject to subsection<br />

(6), by written notice to the Engineering<br />

consultancy practice, order –<br />

(aa) the issuance <strong>of</strong> a written warning or<br />

reprimand to;<br />

(bb) the imposition <strong>of</strong> a fine not<br />

exceeding ten thousand Ringgit on;<br />

(cc) the suspension <strong>of</strong> the registration for<br />

a period not exceeding one year <strong>of</strong>;<br />

(dd) the cancellation <strong>of</strong> the registration<br />

<strong>of</strong>; or<br />

(ee) any combination <strong>of</strong> the sanctions<br />

set out in paragraphs (aa) to (dd) on,<br />

the Engineering consultancy practice.<br />

PART III<br />

REGISTRATION OF ENGINEERS<br />

(bb) the imposition <strong>of</strong> a fine not<br />

exceeding fifty thousand Ringgit on;<br />

(cc) the suspension <strong>of</strong> the registration<br />

for a period not exceeding two<br />

years <strong>of</strong>;<br />

To strengthen the<br />

penalty.<br />

To strengthen the<br />

suspension period.<br />

EXISTING AMENDMENT REASONS<br />

PART III A<br />

DISCIPLINARY COMMITTEE<br />

Establishment <strong>of</strong> Disciplinary Committee<br />

14A. The <strong>Board</strong> shall appoint a<br />

Disciplinary Committee which shall<br />

consist <strong>of</strong> the following members:<br />

(a) a Chairman; and<br />

(b) two other members,<br />

who have been registered as Pr<strong>of</strong>essional<br />

<strong>Engineers</strong> for not less than seven years.<br />

Powers <strong>of</strong> Disciplinary Committee<br />

14B. The Disciplinary Committee –<br />

(a) shall conduct hearings <strong>of</strong><br />

any misconduct or complaint<br />

against any registered Engineer<br />

referred to it by the Investigating<br />

Committee;<br />

Introduction <strong>of</strong><br />

new Part that<br />

deals with the<br />

establishment,<br />

powers & conduct<br />

<strong>of</strong> proceedings<br />

<strong>of</strong> a Disciplinary<br />

Committee.


24 SPECIAL NOTICE<br />

THE INGENIEUR<br />

EXISTING AMENDMENT<br />

PART III A<br />

DISCIPLINARY COMMITTEE<br />

REASONS<br />

EXISTING AMENDMENT REASONS<br />

PART IV<br />

CANCELLATION, REMOVAL,<br />

REINSTATEMENT, ETC.<br />

15. (1) The <strong>Board</strong> may make any or<br />

any combination <strong>of</strong> the orders<br />

specified in paragraphs (a) to (d) <strong>of</strong><br />

subsection (1A) against a registered<br />

Engineer under any <strong>of</strong> the following<br />

circumstances :<br />

(a) if he is convicted <strong>of</strong> any <strong>of</strong>fence<br />

involving fraud or dishonesty or<br />

moral turpitude in <strong>Malaysia</strong> or<br />

elsewhere;<br />

(b) may make any or any<br />

combination <strong>of</strong> the orders<br />

specified in Section 15 against a<br />

registered Engineer under such<br />

circumstances as set out in that<br />

section.<br />

Proceedings <strong>of</strong> the Disciplinary<br />

Committee<br />

14C. (1) Where a member <strong>of</strong> the <strong>Board</strong><br />

has been appointed as a member<br />

<strong>of</strong> the Disciplinary Committee<br />

in pursuance <strong>of</strong> section 14A<br />

to conduct a hearing <strong>of</strong> any<br />

misconduct or complaint against a<br />

registered Engineer, that member<br />

<strong>of</strong> the Disciplinary Committee<br />

shall not sit as a member <strong>of</strong> the<br />

<strong>Board</strong> when the <strong>Board</strong> conducts<br />

a hearing or makes an order<br />

under subsection 7A(5) against an<br />

Engineering consultancy practice<br />

<strong>of</strong> which the registered Engineer is<br />

its sole proprietor, partner, director,<br />

shareholder or employee.<br />

(2) Subject to the provisions <strong>of</strong> this<br />

Act, the Disciplinary Committee<br />

may regulate its own procedures in<br />

such manner as it deems fit.<br />

PART IV<br />

CANCELLATION, REMOVAL,<br />

REINSTATEMENT, ETC.<br />

(1) The Disciplinary Committee may<br />

make any or any combination <strong>of</strong> the<br />

orders specified in paragraphs (a)<br />

to (d) <strong>of</strong> subsection (1A) against a<br />

registered Engineer under any <strong>of</strong> the<br />

following circumstances :<br />

(a) if he is convicted <strong>of</strong> any <strong>of</strong>fence,<br />

including <strong>of</strong>fences involving<br />

false or negligent certification,<br />

fraud or dishonesty or moral<br />

turpitude in <strong>Malaysia</strong> or<br />

elsewhere;<br />

Action on<br />

submitting<br />

engineer related to<br />

CCC or others.


THE INGENIEUR SPECIAL NOTICE 25<br />

EXISTING AMENDMENT REASONS<br />

PART IV<br />

CANCELLATION, REMOVAL,<br />

REINSTATEMENT, ETC.<br />

(1A) The orders referred to in subsection<br />

(1) are –<br />

(a) the issuance <strong>of</strong> a written warning<br />

or reprimand;<br />

(b) the imposition <strong>of</strong> a fine not<br />

exceeding five thousand ringgit;<br />

(c) the suspension <strong>of</strong> registration for<br />

a period not exceeding one year;<br />

(d) the cancellation <strong>of</strong> registration.<br />

17. (2) Any registered Engineer, other than<br />

a Graduate Engineer, or Engineering<br />

consultancy practice whose name has<br />

been removed from the Register for<br />

failure to renew his or its registration<br />

for a period <strong>of</strong> not more than three<br />

years shall be reinstated as soon as<br />

may be after he or it has notified the<br />

Registrar <strong>of</strong> his or its desire to be<br />

reinstated and upon payment <strong>of</strong> such<br />

fees as may be prescribed, and the<br />

Registrar shall issue a certificate <strong>of</strong><br />

registration to him or it.<br />

(2A) A registered Engineer, other than a<br />

Graduate Engineer, or an Engineering<br />

consultancy practice, who fails to<br />

renew his or its registration for a<br />

period <strong>of</strong> more than three years<br />

consecutively may be reinstated<br />

if he or it applies to the <strong>Board</strong> for<br />

reinstatement and the <strong>Board</strong> if<br />

satisfied with his or its reasons for<br />

reinstatement, and upon payment <strong>of</strong><br />

such fees as may be prescribed, shall<br />

issue a certificate <strong>of</strong> registration to<br />

him.<br />

PART IV<br />

CANCELLATION, REMOVAL,<br />

REINSTATEMENT, ETC.<br />

(b) the imposition <strong>of</strong> a fine not<br />

exceeding fifty thousand Ringgit;<br />

(c) the suspension <strong>of</strong> registration<br />

for a period not exceeding two<br />

years.<br />

(2) Any registered Engineer, other than<br />

a Graduate Engineer, or Engineering<br />

consultancy practice whose<br />

name has been removed from the<br />

Register for failure to renew his<br />

or its registration for a period <strong>of</strong><br />

not more than three years shall be<br />

reinstated as soon as may be after<br />

he or it has notified the Registrar <strong>of</strong><br />

his or its desire to be reinstated and<br />

upon payment <strong>of</strong> such fees as may<br />

be prescribed and satisfying such<br />

conditions as may be determined<br />

by the <strong>Board</strong>, and the Registrar shall<br />

issue a certificate <strong>of</strong> registration to<br />

him or it.<br />

(2A) A registered Engineer, other<br />

than a Graduate Engineer, or an<br />

Engineering consultancy practice,<br />

who fails to renew his or its<br />

registration for a period <strong>of</strong> more<br />

than three years consecutively may<br />

be reinstated if he or it applies to<br />

the <strong>Board</strong> for reinstatement and<br />

the <strong>Board</strong> if satisfied with his or<br />

its reasons for reinstatement, and<br />

upon payment <strong>of</strong> such fees as may<br />

be prescribed and satisfying such<br />

conditions as may be determined by<br />

the <strong>Board</strong>, shall issue a certificate <strong>of</strong><br />

registration to him.<br />

To strengthen the<br />

penalty.<br />

To strengthen the<br />

suspension period.<br />

Impose additional<br />

conditions to<br />

ensure engineers<br />

follow latest<br />

developments.<br />

EXISTING AMENDMENT REASONS<br />

PART V<br />

GENERAL<br />

24. Any person, sole proprietor, partnership or<br />

body corporate who –<br />

(a) procures or attempts to procure<br />

registration or a certificate <strong>of</strong><br />

registration under this Act by<br />

PART V<br />

GENERAL


26 SPECIAL NOTICE<br />

THE INGENIEUR<br />

EXISTING AMENDMENT REASONS<br />

PART V<br />

GENERAL<br />

knowingly making or producing<br />

or causing to be made or<br />

produced any false or fraudulent<br />

declaration, certificate,<br />

application or representation<br />

whether in writing or otherwise;<br />

(b) willfully makes or causes to be<br />

made any falsification in the<br />

Register;<br />

(c) forges, alters or counterfeits any<br />

certificate <strong>of</strong> registration under<br />

this Act;<br />

(d) uses any forged, altered or<br />

counterfeited certificate <strong>of</strong><br />

registration under this Act<br />

knowing the same to have been<br />

forged, altered or counterfeited;<br />

(e) impersonates a registered<br />

Engineer;<br />

(f) buys or fraudulently obtains<br />

a certificate <strong>of</strong> registration<br />

under this Act issued to another<br />

registered Engineer or Engineering<br />

consultancy practice;<br />

(g) sells any certificate <strong>of</strong> registration<br />

issued under this Act; or<br />

(h) contravenes section 7 or 8, or<br />

subsection 7A(1), 24A(1) or<br />

24B(5); and<br />

shall be guilty <strong>of</strong> an <strong>of</strong>fence and shall,<br />

on conviction, be liable to a fine not<br />

exceeding ten thousand ringgit in the<br />

case <strong>of</strong> an individual, or fifty thousand<br />

Ringgit in the case <strong>of</strong> a sole proprietorship,<br />

partnership or body corporate, or to<br />

imprisonment for a term not exceeding<br />

three years, or to both.<br />

25. (1) Any person, sole proprietorship,<br />

partnership or body corporate<br />

who contravenes this Act or any<br />

regulations made thereunder, shall be<br />

guilty <strong>of</strong> an <strong>of</strong>fence and shall, where<br />

no penalty is expressly provided<br />

therefore, be liable, on conviction,<br />

to a fine not exceeding two thousand<br />

Ringgit.<br />

PART V<br />

GENERAL<br />

shall be guilty <strong>of</strong> an <strong>of</strong>fence and shall,<br />

on conviction, be liable to a fine not<br />

exceeding fifty thousand Ringgit, or to<br />

imprisonment for a term not exceeding<br />

three years, or to both.<br />

(1) Any person, sole proprietorship,<br />

partnership or body corporate<br />

who contravenes this Act or any<br />

regulations made thereunder,<br />

shall be guilty <strong>of</strong> an <strong>of</strong>fence<br />

and shall, where no penalty is<br />

expressly provided therefore, be<br />

liable, on conviction, to a fine not<br />

exceeding ten thousand Ringgit<br />

or to imprisonment for a term not<br />

exceeding one year, or to both.<br />

To strengthen the<br />

penalty.<br />

To strengthen the<br />

penalty.<br />

BEM


THE INGENIEUR GUIDELINES<br />

27<br />

Certificate Of Completion & Compliance<br />

CCC<br />

Submitted by Ir. Fong Tian Yong<br />

Amendments to Street, Drainage and Building Act 1974 ( Act 133) and UBBL to replace Certificate <strong>of</strong> Fitness<br />

(CFO) with Certificate <strong>of</strong> Completin & Compliance (CCC):<br />

1. The Street, Drainage and Building Act and UBBL were amended with effect from April 12, 2007 to replace<br />

CFO with CCC.<br />

2. The new building delivery process:<br />

The planing permission and building plan <strong>of</strong> a project will still be approved by the local authority. After the<br />

completion <strong>of</strong> the project, CCC will be issued by Principal Submitting Person (PSP) for project for which the<br />

building plan is approved after April 12, 2007. For building for which building plan was approved before<br />

April 12, 2007, CFO will still be issued by local authority.<br />

3. Under UBBL, CCC ( Form F) <strong>of</strong> a building shall be issued by Principal Submitting Person (PSP) when :<br />

(a) all technical conditions have been duly complied,<br />

(b) when Forms G1 to G21 in the second schedule have been certified and received by him,<br />

(c) when all essential services have been provided,<br />

(d) when he certifies in Form F that he has supervised the erection and completion <strong>of</strong> the building and that<br />

to the best <strong>of</strong> his knowledge and belief the building has been constructed and completed in accordance<br />

to the Act, these By-Laws and the approved plans.<br />

4. PSP shall within 14 days from issuance <strong>of</strong> CCC deposit a copy <strong>of</strong> CCC together with Forms G1 to G21 with<br />

local authority and the <strong>Board</strong> <strong>of</strong> Architect <strong>Malaysia</strong> or <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong> as the case may be.<br />

5. Definitions :<br />

Principal submitting person (PSP) means a qualified person who submit building plans to local authority<br />

Submitting person means a qualified person who submits plans other than building plan to the local<br />

authority<br />

Qualified person means a Pr<strong>of</strong>essional Architect, Pr<strong>of</strong>essional Engineer or building draughtsman registered<br />

under any written law<br />

Building plan means plans that includes site plans, key plans, floor plans, sections and elevations <strong>of</strong><br />

buildings, and are as stipulated in By-laws 8, 9 and 10.<br />

Technical conditions means conditions pertaining to health and safety issues relating to buildings and<br />

essential services serving the building.<br />

6. Forms G – stage certification :<br />

G1 – Earthworks G11 – Lift/Escalators installation<br />

G2 – Setting out G12 – Building<br />

G3 – Foundations G13 – External water supply system<br />

G4 – Structural G14 – Sewerage reticulation<br />

G5 – Internal water plumbing G15 – Sewerage treatment plant<br />

G6 – Internal sanitary plumbing G16 – External electrical supply system<br />

G7 – Internal electrical G17 – Road and drain<br />

G8 – Fire-fighting ( passive) G18 – Street lighting<br />

G9 – Fire-fighting ( active) G19 – External main drain<br />

G10 – Mechanical ventilation G20 – Telecommunications<br />

G21 – Landscape


28 GUIDELINES<br />

THE INGENIEUR<br />

7. Responsibility <strong>of</strong> PSP<br />

(a) to submit building plans in Form A for local authority approval<br />

(b) to submit Form B to inform local authority <strong>of</strong> the commencement <strong>of</strong> works<br />

(c) to comply with local authority directive or notice during the course <strong>of</strong> construction if there is any noncompliance<br />

(d) to supervise and certify works after completion<br />

(e) to ensure all Forms G (1 to 21) duly certified before issuance <strong>of</strong> CCC. Where particular From G is not<br />

relevant, certify it as not applicable by PSP in that particular form<br />

8. Power <strong>of</strong> local authority (LA)<br />

(a) to inspect building works at any stage and call attention to any failure to building or non-compliance<br />

with UBBL and issue notice to PSP for rectification<br />

(b) LA may issue directive to PSP to withhold the issuance <strong>of</strong> CCC<br />

(c) PSP shall issue a notice to LA to confirm rectification when it is being rectified<br />

(d) LA shall inspect and confirm the rectification within 14 days from receipt <strong>of</strong> notice from PSP<br />

9. Penalty under Act 133 :<br />

Penalty <strong>of</strong> fine up to RM250,000 or imprisonment <strong>of</strong> not more than 10 years if any person :<br />

(a) is not a PSP but issues a CCC<br />

(b) issues CCC without the relevant forms prescribed in UBBL<br />

(c) issues CCC in contravention <strong>of</strong> a direction given by LA to withhold such issuance pending rectification <strong>of</strong><br />

any non-compliance<br />

(d) makes any false or fraudulent declaration, certificate, application or representation <strong>of</strong> any form<br />

prescribed in any By-law<br />

(e) use any forged, altered or counterfeit declaration, certification, application or representation<br />

(f) occupies or permit to be occupied any building without CCC<br />

BEM<br />

CCC<br />

Flow Chart<br />

Legend<br />

LA – Local authority<br />

PSP – Principal submitting<br />

person<br />

OSC LA – One stop centre <strong>of</strong><br />

local authority<br />

BAM – <strong>Board</strong> <strong>of</strong><br />

Architects <strong>Malaysia</strong><br />

BEM – <strong>Board</strong> <strong>of</strong><br />

<strong>Engineers</strong> <strong>Malaysia</strong><br />

PSP<br />

OSC LA<br />

PSP<br />

Construction<br />

Certification <strong>of</strong> Form G<br />

Certification <strong>of</strong> Form G1 to G21<br />

by Submitting Persons and trade<br />

contractors to PSP<br />

PSP<br />

CCC<br />

Developer/Owner<br />

PSP submits Building plan for<br />

approval in Form A with LA<br />

OSC processes application for<br />

approval together with other<br />

relevant technical agencies<br />

PSP submits Form B to inform LA<br />

<strong>of</strong> commencement <strong>of</strong> works<br />

Letter <strong>of</strong> clearance from relevant<br />

Technical Agencies only<br />

PSP issues CCC to developer/owner<br />

forward cc <strong>of</strong> CCC to :<br />

Local Authority<br />

BAM /BEM


THE INGENIEUR <strong>ENGINEERING</strong> & LAW 29<br />

Demystifying Direct Loss And<br />

Expense Claims:<br />

The Continuing Saga<br />

By Ir. Harbans Singh K.S. 1<br />

The previous issue <strong>of</strong> The Ingenieur carried the<br />

introductory part <strong>of</strong> the article on “Demystifying<br />

Direct Loss and Expense Claim”; which amongst<br />

others dealt with the preliminary issues such as<br />

terminology, meaning, legal basis and procedural<br />

issues. However, the said article did not address<br />

the many practical issues that can ultimately render<br />

a claim either successful or futile. Much as one<br />

attempts to evade these matters, they must nevertheless<br />

be resolved satisfactorily if one were to realize the<br />

fruits <strong>of</strong> the claim endeavour. This area <strong>of</strong> the claim<br />

process is riddled with a minefield <strong>of</strong> uncertainties<br />

and grey areas that have no definitive answers, in<br />

particular in <strong>Malaysia</strong>, as there are hardly any<br />

authoritative guidelines either in the form <strong>of</strong> judicial<br />

pronouncements or texts to serve as useful pointers. In<br />

view <strong>of</strong> the said lacuna, the subsequent write-up has<br />

been penned with an objective <strong>of</strong> addressing some <strong>of</strong><br />

the more pertinent issues vis-à-vis the practical aspects<br />

<strong>of</strong> a claim for direct loss and/or expense. It should<br />

be appreciated that in the absence <strong>of</strong> local sources <strong>of</strong><br />

information, reference has been made extensively to<br />

foreign jurisdictions especially English sources to help<br />

formulate and/or augment rules <strong>of</strong> good practice so<br />

that the claimant and the assessor can undertake their<br />

respective tasks with a higher level <strong>of</strong> confidence and<br />

pr<strong>of</strong>essionalism. Perhaps the publication <strong>of</strong> the instant<br />

article will spur further thought and contributions from<br />

other interested practitioners to help firm up some<br />

local guidelines or protocols relevant to this area.<br />

PRACTICAL ISSUES<br />

Pitfalls and Pratfalls 2<br />

Discounting procedural defaults that render many<br />

a claim for direct loss and/or expense ultimately futile,<br />

the other common matters compromising such claims<br />

are <strong>of</strong> a practical nature. These are shrouded more<br />

by myths and misconceptions rather than substantive<br />

principles. Over the years, ill-informed practitioners<br />

have, by their repeated adoption <strong>of</strong> such deviant<br />

practices, institutionalised these into the so-called<br />

common industry practice. Hence, it comes at no<br />

surprise when many an industry leader or practitioner<br />

in the field <strong>of</strong> claims on the local scene swears by its<br />

norms and preaches its use on the basis <strong>of</strong> recognised<br />

trade custom or usage. Such an attitude obscures<br />

the pr<strong>of</strong>essional approach that needs to be taken to<br />

ensure that local practice falls in tandem with the<br />

international norms. A plausible explanation for such<br />

a fallacy is the paucity <strong>of</strong> information and case law on<br />

the practical aspects <strong>of</strong> this species <strong>of</strong> claims within the<br />

<strong>Malaysia</strong>n context. In the absence <strong>of</strong> any authoritative<br />

pronouncements on the local front, it is the intent <strong>of</strong><br />

the subsequent write-up to examine the approaches in<br />

other jurisdictions with a view <strong>of</strong> firstly understanding<br />

the practical issues pertaining to the same, and then<br />

perhaps proposing some suitable approaches that<br />

need to be taken so as to put the grey-areas <strong>of</strong> such<br />

claims on a more firmer footing. In the process, some<br />

common pitfalls and pratfalls that have occurred or<br />

may occur vis-à-vis direct loss and/or expense claims<br />

will be highlighted and hopefully some light will be<br />

shed on the hitherto elusive areas that rack the brains<br />

<strong>of</strong> many an enlightened practitioner.<br />

Identification <strong>of</strong> Entitlements<br />

Having established the legal right to pursue a claim<br />

for direct loss and/or expense and having satisfied all<br />

the relevant procedural requirements 3 , it is incumbent<br />

for the claimant to identify with suitable precision<br />

the respective heads <strong>of</strong> entitlements that need to be<br />

quantified and substantiated 4 . The principal areas <strong>of</strong><br />

such claim usually encountered in practice include,<br />

inter alia:<br />

(a) Site Overheads;<br />

(b) ‘Offsite’ and ‘Head Office’ Overheads;<br />

1. B.E. (Mech) S’pore, LLB (Hons) London, CLP, DipICArb,<br />

P.E., C. Eng. , Director, HSH Consult Sdn. Bhd.<br />

2. See Ir. Harbans Singh K.S. ‘Direct Loss and Expense<br />

Claims’ Paper presented at Seminar for KPK Quantity<br />

Surveyors (Semenanjung) Sdn. Bhd. 27 th January 2007.<br />

3. E.g. notification, substantiation, etc.<br />

4. See Carnel, NJ “Causation and Delay in Construction<br />

Disputes” [2 nd Edn.] Blackwell Publishing at p 105.


30 <strong>ENGINEERING</strong> & LAW<br />

THE INGENIEUR<br />

(c) Additional Expenditure;<br />

(d) Loss <strong>of</strong> Pr<strong>of</strong>its;<br />

(e) Interest and Financing charges;<br />

(f) Loss <strong>of</strong> Productivity;<br />

(g) Inflationary Cost Increase <strong>of</strong> Materials and Labour;<br />

and<br />

(h) Cost <strong>of</strong> Preparing the Claim<br />

Depending on the nature <strong>of</strong> the delay and/<br />

or disruptive element, a typical claim for direct<br />

loss and/or expense may encompass either one,<br />

or all, or a number <strong>of</strong> the above-listed heads <strong>of</strong><br />

entitlements. Much also depends upon the relative<br />

strength <strong>of</strong> the particular case in terms <strong>of</strong> the quality<br />

<strong>of</strong> pro<strong>of</strong> 5 available in justification <strong>of</strong> the particular<br />

entitlement or entitlements. Though some <strong>of</strong> the<br />

said entitlements appear relatively straight forward,<br />

these are nevertheless fraught with legal uncertainties<br />

where the ultimate decision is swayed more by<br />

subjective factors than objective considerations.<br />

Hence, the subsequent write-up expands upon the<br />

scope <strong>of</strong> some <strong>of</strong> the rather contentious areas <strong>of</strong> the<br />

claim for entitlements so as to shed some light for<br />

practitioners. The first and most common head i.e.<br />

“site overheads” though being relatively simpler to<br />

assess, is nevertheless dealt with in this paper as it<br />

usually represents the bulk <strong>of</strong> the amount claimed.<br />

Site Overheads<br />

This head <strong>of</strong> the entitlement generally<br />

encompasses the additional expenses incurred by<br />

the contractor in running its site operations and<br />

the incidental costs involved. In a typical contract,<br />

most <strong>of</strong> the costs governed by this particular head<br />

are itemized in the Preliminaries section <strong>of</strong> the<br />

costing 6 and cover the following four broad<br />

groups 7 :<br />

(a) The ‘Wholly Time Dependent’ items, the costs<br />

<strong>of</strong> which are solely determined by the length<br />

<strong>of</strong> the contract period e.g. supervisory and<br />

administrative staff expenses, utilities, security,<br />

protection, insurance, etc.<br />

(b) The ‘Partly Time Dependent’ items i.e. items<br />

which are relevant for only a part <strong>of</strong> the overall<br />

contract period e.g. visiting management,<br />

specialist personnel, special storage facilities,<br />

lighting, attendance, material handing equipment,<br />

scaffolding, dewatering facilities, etc.<br />

(c) The ‘One-Off’ items involving expenditure<br />

which is <strong>of</strong> a non-recurring nature e.g. land<br />

survey, site setting out, site <strong>of</strong>fice mobilization<br />

and clearing, factory testing, operation and<br />

maintenance training, ‘as-built’ records, etc.;<br />

and<br />

(d) Items influenced at least partly by the volume<br />

and type <strong>of</strong> any additional work undertaken e.g.<br />

small tools and equipment, testing and inspection<br />

facilities and equipment, etc.<br />

The identification and justification <strong>of</strong> site overheads<br />

generally poses little or no problem as this is relatively<br />

straight forward and there are usually no difficult legal<br />

or contractual issues governing the same, although<br />

much depends on the contractor’s quality <strong>of</strong> pro<strong>of</strong> in<br />

terms <strong>of</strong> records, documents, etc.<br />

“Offsite” and “Head Office” Overheads<br />

Depending upon the particular meaning ascribed<br />

to the said phrase in the contract concerned, this head<br />

<strong>of</strong> entitlement covers all the costs incurred by the<br />

contractor, save for the Site Overheads, in running its<br />

business as a whole. It encompasses the contractor’s<br />

head <strong>of</strong>fice and administrative expenses 8 such as <strong>of</strong>fice<br />

rentals, marketing expenses, entertainment, research<br />

and development costs, emoluments <strong>of</strong> head <strong>of</strong>fice<br />

staff, loss <strong>of</strong> pr<strong>of</strong>it, loss <strong>of</strong> opportunity, etc. Although it<br />

is commonly cited by many a contractor as a principal<br />

component <strong>of</strong> the claim, its ultimate realization is pockmarked<br />

by legal uncertainties and pitfalls. Recovery is<br />

permitted per the applicable contractual formula or in<br />

its absence, per the common law principles adverted<br />

to in the preceding sections <strong>of</strong> this paper 9 . In the<br />

final analysis, the contractor has to show amongst<br />

others, that on a balance <strong>of</strong> probabilities that an act<br />

<strong>of</strong> prevention by the employer has resulted in a delay<br />

which effectively denies it an opportunity to recover<br />

an appropriate amount for these head <strong>of</strong>fice expenses<br />

from other sources 10 . The general approach taken by<br />

contractors in pursuing such an entitlement is explained<br />

by Roger Knowles in the following words 11 :<br />

“Contractors and sub-contractors when submitting<br />

claims for prolongation will normally include an<br />

item for head <strong>of</strong>fice costs. This can usually take<br />

one <strong>of</strong> the two forms:<br />

Firstly the argument may be that the contractor,<br />

in having resources locked into a site during the<br />

prolongation period, has lost an opportunity <strong>of</strong> using<br />

5. In terms <strong>of</strong> records, documents, etc.<br />

6. i.e. either in the Bills <strong>of</strong> Quantities, Schedule <strong>of</strong> Breakdown<br />

<strong>of</strong> Price or Contract Sum Analysis as applicable.<br />

7. See Chow Kok Fong “Law and Practice <strong>of</strong> Construction<br />

Contracts” [3 rd Edn.] Thompson, Sweet & Maxwell at p<br />

498-50.<br />

8. Ibid.<br />

9. See section entitled ‘Legal Basis’.<br />

10. See also, Peak Construction (Liverpool) Ltd. v McKinney<br />

Foundations Ltd (1976) 1 BLR 111.<br />

11. “150 Contractual Problems and Their Solutions” (2 nd Edn.)<br />

at p 173 & 174.


THE INGENIEUR <strong>ENGINEERING</strong> & LAW<br />

31<br />

those resources on other sites where they would<br />

have earned a contribution to the costs <strong>of</strong> running<br />

the head <strong>of</strong>fice. For this argument to be successful,<br />

the contractor or sub-contractor would have to show<br />

that work was reasonably plentiful and that on a<br />

balance <strong>of</strong> probabilities other work was or would<br />

have been available. This is sometime referred to<br />

as “unabsorbed head <strong>of</strong>fice overheads” in that the<br />

level <strong>of</strong> head <strong>of</strong>fice cost continues but the revenue<br />

stream from the particular contract suffering the<br />

delay shows a short fall. If the contractor is unable<br />

to establish a loss <strong>of</strong> opportunity, he may be able to<br />

demonstrate that time and cost identified resources<br />

at head <strong>of</strong>fice have been incurred during the overrun<br />

period …..”<br />

Therefore for the contractor to be reasonably<br />

successful in proving the above entitlement, it must<br />

formulate its claim with reasonable precision and<br />

present it in a manner that is tenable at law. This<br />

involves considerable effort and resources, which<br />

most contractors cannot afford. Hence, under the<br />

circumstances, the contractor is tempted to utilize<br />

a much more straightforward approach i.e. one<br />

involving the use <strong>of</strong> a recognized formula in lieu <strong>of</strong><br />

detail accounting and its attendant documentation and<br />

analysis 12 ; the more popular <strong>of</strong> which are the Hudson<br />

Formula, Emden Formula and the Eichleay Formula.<br />

Though the English Courts have accepted the use<br />

<strong>of</strong> such formulae in certain circumstances 13 , they are<br />

nevertheless subject to a host <strong>of</strong> shortcomings and must<br />

therefore be applied with circumspect. It is generally<br />

accepted that each formula is merely an approximation<br />

with its respective inherent limitations. In most cases<br />

it serves as a good starting point in the computation<br />

process. To prove that it is appropriate, evidence<br />

must be called. A mechanical insertion <strong>of</strong> numbers<br />

into the respective formulae, per se, is inadequate. A<br />

logical nexus must be established between the pro<strong>of</strong><br />

adduced by the formula and a fair estimate <strong>of</strong> the<br />

actual loss. In all cases, the contractor must establish<br />

on a balance <strong>of</strong> probabilities that either because its<br />

resources were kept at site, it was prevented from<br />

earning a contribution by working elsewhere, or the<br />

actual costs <strong>of</strong> the head <strong>of</strong>fice overheads.<br />

This proposition is supported by Roger Knowles<br />

who reaffirms that 14 ‘…… whichever method <strong>of</strong><br />

calculation is employed, the courts will require<br />

supporting evidence that either opportunities have<br />

been lost or additional costs incurred …..’. Qualified<br />

support for the use <strong>of</strong> the formulae is given by the<br />

Society <strong>of</strong> Construction Law’s Delay and Disruption<br />

Protocol 2002 which stipulates:<br />

“1.16.3 Unless the terms <strong>of</strong> the contract render<br />

unabsorbed overheads irrecoverable,<br />

they are generally recoverable as<br />

a foreseeable cost resulting from<br />

prolongation. The contractor must be<br />

able to demonstrate that because <strong>of</strong> the<br />

Employer Risk Events it was prevented<br />

from taking on other overhead-earning<br />

work.<br />

1.16.6 The three most commonly used formulae<br />

for assessing unabsorbed head <strong>of</strong>fice<br />

overheads are the Hudson, Emden and<br />

Eichleay.<br />

1.16.7 The use <strong>of</strong> the Hudson’s formula is<br />

not supported. This is because it<br />

is dependent on the adequacy or<br />

otherwise <strong>of</strong> the tender in question, and<br />

because the calculation is derived from<br />

a number which in itself contains an<br />

element <strong>of</strong> head <strong>of</strong>fice overheads and<br />

pr<strong>of</strong>it, so there is double counting.<br />

1.16.8 In the limited circumstances where<br />

a head <strong>of</strong>fice overhead formula is to<br />

be used, the Protocol prefers the use<br />

<strong>of</strong> the Emden and Eichleay formulae.<br />

However, in relation to the Eichleay<br />

formula, if a significant proportion (more<br />

than say 10%) <strong>of</strong> the final contract<br />

valuation is made up <strong>of</strong> the value <strong>of</strong><br />

variations, then it will be necessary to<br />

make an adjustment to the input into<br />

the formula, to take account <strong>of</strong> the fact<br />

that the variations themselves are likely<br />

to contain a contribution to head <strong>of</strong>fice<br />

overheads and pr<strong>of</strong>it.<br />

1.16.9 The Contract Administrator, or, in the<br />

event <strong>of</strong> a dispute, the person deciding<br />

the dispute, should not be absolutely<br />

bound by the results <strong>of</strong> a formula<br />

calculation 15 . It is possible that the use<br />

<strong>of</strong> a particular formula will produce an<br />

anomalous result because <strong>of</strong> a particular<br />

12. See further, Davison, P “Evaluating Contract Claims”<br />

Blackwell Publishing at p 206-214.<br />

13. See for example St. Mowlem Developments Ltd. v<br />

Bowmer & Kirkland (1996) 38 BLISS 4, Norwest Hoslt<br />

Construction Ltd. v Co-operative Wholesale Society (1998)<br />

BLISS 4 and Property and Land Contractors Ltd. v Alfred<br />

McAlpine Homes North Ltd. (1996) 76 BLR 59.<br />

14. In “150 Contractual Problems and Their Solutions” (3 nd<br />

Edn.) Blackwell Publishing at p 182.<br />

15. In the ‘Building Contract Dictionary’ (3 rd Edn.) the author’s<br />

at p 196 state ‘….. whether it be Hudson, Eichleay and<br />

Emden or any other such formula, that approach to excontractu<br />

claims should, if at all possible, be avoided<br />

………..’ .


32 <strong>ENGINEERING</strong> & LAW<br />

THE INGENIEUR<br />

input into it. It is suggested that the<br />

result <strong>of</strong> the use <strong>of</strong> one formula be<br />

cross-checked using another formula.<br />

1.16.10 The tender allowance for head <strong>of</strong>fice<br />

overheads may be used, if that is what<br />

the parties for convenience wish to<br />

do.”<br />

It should be noted that though the said Protocol<br />

can be dismissed as a mere guideline, nevertheless<br />

it has been accepted by the construction industry at<br />

least in the United Kingdom as authoritative vis-àvis<br />

delay and disruption claims good practice. The<br />

recommendations <strong>of</strong> the Protocol coupled with the<br />

caveats expressed by the leading authorities in the<br />

field <strong>of</strong> construction law necessitates caution to be<br />

used in adopting any formulae in lieu <strong>of</strong> actual pro<strong>of</strong><br />

for the instant head <strong>of</strong> entitlement.<br />

Financing Charges<br />

A typical head <strong>of</strong> a contractor’s claim for direct<br />

loss and/or expense would be “financing charges”;<br />

an entitlement that baffles many an employer as its<br />

basis is seldom appreciated. Hence, it is normally<br />

dismissed as a non-claimable head by most claims<br />

assessors. To understand this particular head <strong>of</strong> the<br />

claim, one must examine three main issues, namely:<br />

The meaning and basis <strong>of</strong> the financing charges;<br />

The right <strong>of</strong> the contractor to claim this head;<br />

and<br />

If established, the rate that needs to be applied.<br />

The first issue has been aptly dealt with in a string<br />

<strong>of</strong> English cases, the most notable being the case <strong>of</strong><br />

FG Minter Ltd. v Welsh Health Technical Services<br />

Organisation 16 where Lord Justice Stephenson in his<br />

judgment stated:<br />

“It is further agreed that in the building and<br />

construction industry the ‘cash flow’ is vital to the<br />

contractor and delay in paying him for the work<br />

he does naturally results in the ordinary course <strong>of</strong><br />

things in his being short <strong>of</strong> working capital, having<br />

to borrow capital to pay wages and hire charges<br />

and locking up in plant, labour and materials capital<br />

which he would have invested elsewhere. The loss<br />

<strong>of</strong> the interest which he has to pay on the capital<br />

he is forced to borrow and on the capital which<br />

he is not free to invest would be recoverable for<br />

the employer’s breach <strong>of</strong> contract within the first<br />

rule in Hadley v Baxendale (1854) without resorting<br />

to the second, and would accordingly be a direct<br />

loss if an authorized variation <strong>of</strong> the works, or the<br />

regular progress <strong>of</strong> the works having been materially<br />

affected by an event specified in clause 24(1), has<br />

involved in that loss”<br />

In a nutshell, the contractor’s entitlement arises<br />

due to the delay in receiving the amount in question<br />

in time thereby compelling the contractor to borrow<br />

the shortfall from financers or in utilizing its capital<br />

meant for other investments. Hence, the cost <strong>of</strong><br />

either the borrowing or diversion <strong>of</strong> funds has to be<br />

recovered from the employer. This entitlement has<br />

been recognized by the English Courts; the Court <strong>of</strong><br />

Appeal’s endorsement in Rees & Kirkby Ltd. v Swansea<br />

City Council 17 reinforcing the contractor’s right <strong>of</strong><br />

recovery.<br />

As to the rate to be used for the financing charges<br />

incurred, contrary to widely held belief, it is apparent<br />

that the courts are prepared to award a level <strong>of</strong><br />

charges reflecting the actual loss or damage suffered<br />

instead <strong>of</strong> a mere nominal rate. In calculating such<br />

charges, guidance should be sought from the relevant<br />

authorities; a classic example being the English Court<br />

<strong>of</strong> Appeal’s pronouncement in the celebrated case<br />

<strong>of</strong> Rees & Kirkby Ltd. v The Council <strong>of</strong> the City <strong>of</strong><br />

Swansea 18 where G<strong>of</strong>f LJ neatly summed up the<br />

approach to be taken in the following enlightening<br />

words:<br />

“There remains to be considered the question whether<br />

[the contractors] are entitled to recover their financing<br />

charges only on the basis <strong>of</strong> simple interest, or whether<br />

they are entitled to assess their claim on the basis <strong>of</strong><br />

compound interest, calculated at quarterly rests, as<br />

they have done. Now here, it seems to me, we must<br />

adopt a realistic approach. We must bear in mind,<br />

moreover, that what we are here considering is a debt<br />

due under a contract; this is not a claim to interest as<br />

such, as for example a claim to interest under the Law<br />

Reform Act, but a claim in respect <strong>of</strong> loss or expense<br />

in which a contractor has been involved by reason<br />

<strong>of</strong> certain specific events. [The contractors], like (I<br />

imagine) most building contractors, operated over the<br />

relevant period on the basis <strong>of</strong> a substantial overdraft<br />

at their bank, and their claim in respect <strong>of</strong> financing<br />

charges consist <strong>of</strong> a claim in respect <strong>of</strong> interest paid<br />

by them to the bank on the relevant amount during<br />

that period.<br />

16. (1980) 13 BLR 1 in respect <strong>of</strong> the 1963 JCT Standard<br />

Form. See also, Davison, P. “Evaluating Contract<br />

Claims” Blackwell Publishing at p 199-201 for further<br />

amplification.<br />

17. (1985) BLR 1 where it was also held that the Contractor’s<br />

application for payment must include a clear reference<br />

that it includes finance charges and that such notice<br />

should generally be given within a reasonable time <strong>of</strong> the<br />

loss or damage being incurred.<br />

18. (1985) 30 BLR 1; [1986] 5 ConLR 34.


THE INGENIEUR <strong>ENGINEERING</strong> & LAW 33<br />

It is notorious that banks do themselves, when<br />

calculating interest on overdrafts, operate on the<br />

basis <strong>of</strong> periodic rests; on the principle stated by<br />

the Court <strong>of</strong> Appeal in Minter’s case, which we here<br />

have to apply, I for my part can see no reason why<br />

that fact should not be taken into account when<br />

calculating the [Contractor’s] claim for loss and<br />

expense in the present case. It follows that, in order<br />

to calculate [the Contractor’s] contractual claim it<br />

will be necessary to calculate it with reference to<br />

the total sum …… in relation to the period I have<br />

indicated …… taking into account (1) the two<br />

payments made on account during the period; (2)<br />

the rates <strong>of</strong> interest charged by the bank to [the<br />

Contractors] at various times over that period; and<br />

(3) the periodic rests on the basis <strong>of</strong> which the<br />

bank from time to time added outstanding interest<br />

to the capital sum outstanding for the purposes <strong>of</strong><br />

calculating interest thereafter …..”<br />

Though G<strong>of</strong>f LJ’s above-mentioned extract sets out<br />

in clear terms the general method <strong>of</strong> calculating such<br />

charges, it should be treated with circumspect as it<br />

is not exhaustive in that it does not encompass all<br />

situations encountered in the construction industry.<br />

Such exceptions include 19 :<br />

Where the contractor is self-financed; or<br />

Where the contractor is part <strong>of</strong> a group <strong>of</strong><br />

companies and is financed from within the<br />

corporate group; or<br />

Where the financing is other than the above and<br />

the contractor has incurred exceptional costs 20 ;<br />

or<br />

Where the ultimate payment is calculated by<br />

reference to the contract unit rates and prices; or<br />

Where there is extensive sub-contracting and the<br />

contractor is not the final recipient but a mere<br />

conduit for the cash flow; or<br />

Where novel methods <strong>of</strong> contract financing using<br />

non-conventional financial instruments have been<br />

employed.<br />

In such situations, evidence has to be called to<br />

establish the actual level <strong>of</strong> charges incurred, failing<br />

which it would be prudent for the claim assessor to<br />

act in a fair and reasonable manner i.e. by calculating<br />

the financing charges at a commercial level <strong>of</strong> interest<br />

and period rests etc. that would reflect the reasonable<br />

expectation <strong>of</strong> the parties 21 .<br />

As many a claimant or assessor may appreciate,<br />

case law though useful, nevertheless fails to address<br />

many grey areas <strong>of</strong> this relatively difficult area <strong>of</strong> the<br />

claim entitlements. To obviate such difficulties, it is<br />

helpful for the relevant issues pertaining to finance<br />

charges to be expressly stipulated in the particular<br />

conditions <strong>of</strong> contract between the parties. It is not<br />

uncommon for the term “cost” or “loss or expense”<br />

to be defined to include such matters as finance<br />

charges, any restriction upon the contractor’s right<br />

spelled out and the formula for calculating the said<br />

head <strong>of</strong> entitlement clearly prescribed 22 . Although<br />

such practice is being introduced in contemporary “ad<br />

hoc” or “bespoke” forms <strong>of</strong> conditions <strong>of</strong> contract, it<br />

should be extended to the commonly used standard<br />

forms. Be that as it may, as a fall-back measure, heed<br />

should be taken <strong>of</strong> The Society <strong>of</strong> Construction Law<br />

Delay and Disruption Protocol 2002 which states:<br />

“Interest as damages/finance charges<br />

1.15.4 It is the position in most areas <strong>of</strong> business<br />

that interest payable on bank borrowings<br />

(to replace the money due) or the lost<br />

opportunity to earn interest on bank<br />

deposits, is quantifiable as damages where<br />

the claimant can show:<br />

1.15.4.1 that such loss has actually been<br />

suffered; and<br />

1.15.4.2 that this loss was within the<br />

reasonable contemplation<br />

<strong>of</strong> the parties at the time <strong>of</strong><br />

contracting<br />

1.15.5 It is recognized that, in the construction<br />

industry, it will always be in the<br />

contemplation <strong>of</strong> the parties at the<br />

time they enter into their contract that<br />

if deprived <strong>of</strong> the money the Contractor<br />

will pay interest or lose the ability to<br />

earn interest. Contractors therefore need<br />

only establish that the loss was actually<br />

suffered.<br />

Time when interest starts to run<br />

1.15.6 There are <strong>of</strong>ten arguments as to the date<br />

on which interest on a Contractor’s claim<br />

should start to run. Contractors will argue<br />

19. See Davison, P. “Evaluating Contract Claims” (Blackwell<br />

Publishing) at p 202 & 203.<br />

20. beyond the normal bank charges.<br />

21. See Davison, P. “Evaluating Contract Claims” (Blackwell<br />

Publishing) at p 203.<br />

22. Including the rate to be applied, etc. See for example<br />

Clause 1.1 CIDB Form <strong>of</strong> Contract for Building Works<br />

(2000 Edition).


34 <strong>ENGINEERING</strong> & LAW<br />

THE INGENIEUR<br />

that it should be the date on which they<br />

incurred expenditure for which they are<br />

entitled to compensation. Employers will<br />

say that interest should run only from the<br />

date that the Contractor has provided all<br />

information needed to satisfy them that<br />

the expenditure has been incurred.<br />

1.15.7 The appropriate starting date will not<br />

be the same in all circumstances, but<br />

generally the starting date for the payment<br />

<strong>of</strong> the interest should be the earliest date<br />

on which the principal sum could have<br />

become payable, which will be the date<br />

for payment <strong>of</strong> the certificate issued<br />

immediately after the date the Contractor<br />

applied for payment <strong>of</strong> the loss and/or<br />

expense. This will be subject to any<br />

notice requirements in the contract. In<br />

contracts where there are no certificates,<br />

the Protocol recommends that interest<br />

should start to run 30 days after the date<br />

the Contractor suffered the loss and/or<br />

expense”.<br />

Claim Preparation Costs<br />

Save for the smaller and simpler claims for direct<br />

loss and/or expense, contractors expend considerable<br />

time and resources in the preparation, submission<br />

and eventual resolution <strong>of</strong> such claims. This is <strong>of</strong>ten<br />

at quite a cost, which the contractor inevitably<br />

attempts to recover from the defaulting party. Until<br />

as <strong>of</strong> recent, these costs popularly labeled as “claim<br />

preparation costs” were summarily dismissed as a nonclaimable<br />

head <strong>of</strong> entitlement. Perhaps this was due<br />

to the commonly held belief that it constituted part<br />

and parcel <strong>of</strong> the contractor’s obligation in asserting<br />

its rights and as such was a non-reimbursable item.<br />

Most claimants, at least in the past, elected not to<br />

aggressively pursue such costs as these were relatively<br />

minor compared to the other heads and were thus<br />

able to absorb these as part <strong>of</strong> the administration<br />

costs. However, the situation has changed markedly<br />

over the years as both the quantum and complexity<br />

<strong>of</strong> most direct loss and/or expense claims have<br />

grown exponentially involving extensive “in-house”<br />

management resources as well as external experts<br />

such as legal and financial advisors and claims<br />

consultants; not discounting the <strong>of</strong>ten tedious and<br />

expensive process for the preparation <strong>of</strong> the claim<br />

documents, their presentation and the long-winded<br />

resolution process leading up to the realization <strong>of</strong> the<br />

end product. Hence, it comes at no surprise that a<br />

significant number <strong>of</strong> contemporary claims for direct<br />

loss and/or expense incorporate the claim preparation<br />

costs as a separate head <strong>of</strong> entitlement.<br />

Whether such claims are tenable in law is a moot<br />

point and depends on the particular circumstances <strong>of</strong><br />

the case and on the following specific matters 23 :<br />

The presence <strong>of</strong> any express stipulation in the<br />

contract in question either permitting or proscribing<br />

such costs;<br />

The breach <strong>of</strong> any express provision in the contract<br />

mandating the ascertainment <strong>of</strong> the claim for loss<br />

and/or expense by the authorized person 24 :<br />

Whether such costs are incurred in contemplation<br />

<strong>of</strong> arbitration and the arbitrator eventually awards<br />

such costs.<br />

Where the contract requires the contractor to justify<br />

and/or substantiate its claim e.g. Clause 24.1 25 PAM<br />

98 Form (With Quantities Edn.), it is apparent, that<br />

this being an expressed obligation, the contractor has<br />

no entitlement to the costs incurred no matter how<br />

onerous the process transpires to be. If however, the<br />

contractor has complied with such stipulations but the<br />

contract administrator fails and/or neglects to ascertain<br />

and certify the costs due 26 , this may constitute an<br />

actionable breach <strong>of</strong> contract especially if the express<br />

provisions <strong>of</strong> the contract mandates such duty e.g.<br />

Clause 24.3 27 PAM 98 Form (With Quantities Edn.).<br />

The contractor’s consequent entitlement under such<br />

circumstances is explained by Roger Knowles to the<br />

following effect 28 :<br />

“It may be argued that both parties would<br />

contemplate that if the architect 29 fails to ascertain<br />

loss and expense, and hence is in breach, the parties<br />

should have contemplated that the contractor would<br />

be put to expense in preparing a fully documented<br />

claim which should therefore be recoverable ......<br />

There is a precedent for the payment <strong>of</strong> managerial<br />

costs resulting from a breach in the case <strong>of</strong> Tate &<br />

Lyle Food Distribution v GLC (1982). In that case<br />

Mr. Justice Forbes said:<br />

‘I have no doubt that the expenditure <strong>of</strong> managerial<br />

time in remedying an actionable wrong done to<br />

a trading concern can properly form the subject<br />

matter <strong>of</strong> a special head <strong>of</strong> special damage.’<br />

23. See also Knowles, R. “150 Contractual Problems and<br />

Their Solutions” (2 nd Edn.) at p 173.<br />

24. i.e. the contract administrator.<br />

25. entitled “Application to Ascertain Loss and/or Expense”.<br />

26. either at all or within a reasonable time.<br />

27. labeled “Ascertainment <strong>of</strong> Loss and/or Expense”.<br />

28. “150 Contractual Problems and Their Solutions” (2 nd Edn.)<br />

at p 171.<br />

29. or the contract administrator.


THE INGENIEUR <strong>ENGINEERING</strong> & LAW<br />

35<br />

This argument may be extended to cover the costs<br />

<strong>of</strong> claims preparation following a breach.”<br />

Even if an express provision proscribes the<br />

contractor from recovering such costs or renders<br />

the contractor’s claim for breach consequent to<br />

the contract administrator’s failure to ascertain and<br />

certify loss and/or expense futile, the contractor may<br />

nevertheless be still be able to some compensation if<br />

the matter is arbitrated and the latter can establish that<br />

the preparation <strong>of</strong> the claim had been in contemplation<br />

<strong>of</strong> such arbitration. In such a situation, the discretion<br />

ultimately rests with the arbitrator who may award<br />

the cost <strong>of</strong> preparing the claim covering such items<br />

as managerial time, claims consultant’s fees 30 (if any),<br />

etc.<br />

Further guidance on the recoverability <strong>of</strong> the<br />

instant head <strong>of</strong> claim entitlement can be elicited from<br />

The Society <strong>of</strong> Construction Law Delay and Disruption<br />

Protocol 2002 which stipulates:<br />

“1.20.l Most construction contracts provide that<br />

the contractor may only recover the cost,<br />

loss and/or expense it has actually incurred<br />

and that this be demonstrated or proved<br />

by documentary evidence. The Contractor<br />

should not be entitled to additional costs for<br />

the preparation <strong>of</strong> the information, unless it<br />

can show that it has been put to additional<br />

cost as a result <strong>of</strong> the unreasonable actions<br />

or inactions <strong>of</strong> the Contract Administrator<br />

in dealing with the Contractor’s claim.<br />

Similarly, unreasonable actions or inactions<br />

by the Contractor in prosecuting its claim<br />

should entitle the Employer to recover its<br />

costs. The Protocol may be used as a guide<br />

as to what is reasonable or unreasonable.”<br />

It should be noted that the Protocol stipulates the<br />

reasonableness or unreasonableness <strong>of</strong> the actions or<br />

inactions <strong>of</strong> the parties as the principal criteria for the<br />

success or failure <strong>of</strong> recovery. Interestingly, it gives<br />

the employer corresponding rights <strong>of</strong> reimbursement<br />

against a dilatory contractor; a significant deviation<br />

from conventional practice in the industry which<br />

generally favours the contractor’s position. Anticipating<br />

problems expected in establishing the core issue <strong>of</strong><br />

reasonableness or unreasonableness, the Protocol<br />

adopts the bold step <strong>of</strong> <strong>of</strong>fering its relevant provisions<br />

as a basis <strong>of</strong> reaching such a decision.<br />

The Form <strong>of</strong> the Claim 31<br />

Quite apart from the satisfaction <strong>of</strong> the legal basis<br />

<strong>of</strong> the claim and its attendant procedural requirements,<br />

it is pertinent for the claim to be presented in a form<br />

that enables the assessor to easily comprehend the<br />

case stated so as to be able to form a considered<br />

decision in an expeditious manner. The particular<br />

form the claim is to eventually take is dictated by a<br />

number <strong>of</strong> factors; the principal ones <strong>of</strong> which include<br />

the nature, complexity and the claimant’s preference.<br />

This matter has been endorsed to the following effect<br />

by the English Court <strong>of</strong> Appeal in GMTC Tools &<br />

Equipment Ltd. v Yuasa Warwick Machinery Ltd.<br />

(formerly Warwick Mechanic Tools Ltd.) 32 where<br />

Lord Justice Leggat stated:<br />

“….. the plaintiffs 33 should be permitted to formulate<br />

their claims for damages as they wish, and not be<br />

forced into a straightjacket <strong>of</strong> the judge’s or their<br />

opponent’s choosing …..”<br />

In the construction industry, the most common forms<br />

<strong>of</strong> claims are the so-called “particularised” type and<br />

“global” claims. A “particularised” claim is one which<br />

comes in the form <strong>of</strong> a ‘de facto’ formal pleading i.e.<br />

it is fully particularized and formulated such that it<br />

meets the basic purpose <strong>of</strong> pleadings as underlined<br />

in British Airways Pension Trustees Ltd. v Sir Robert<br />

McAlpine & Sons Ltd. 34 , that is “to enable the<br />

opposing party to know what case is being made in<br />

sufficient detail to enable that party properly to answer<br />

it”. A fundamental characteristic <strong>of</strong> such a claim is<br />

that a proper nexus or linkage between the cause <strong>of</strong><br />

each head <strong>of</strong> the claim and its effect is established,<br />

e.g. delay giving rise to extra preliminaries, etc. On<br />

the other hand, a “global” claim 35 is a claim that is<br />

neither particularised nor formally pleaded. It is one<br />

where no nexus or linkage is established between the<br />

cause <strong>of</strong> the alleged complaint and its effect i.e. the<br />

redress sought. The assessor is then left with the task<br />

<strong>of</strong> unravelling the actual apportionment <strong>of</strong> the total<br />

extra costs claimed.<br />

Despite the flexibility being given to the claimant<br />

in deciding on the ultimate form <strong>of</strong> its claim, it should<br />

be noted that each <strong>of</strong> the above listed forms <strong>of</strong> claims<br />

is suitable for a specific application only and should<br />

it be found unsuitable for the particular circumstances<br />

in question, the claim may be compromised to<br />

30. See James Longley & Co. Ltd. v South West Regional<br />

Health Authority (1984) 25 BLR 56 where the part or<br />

the claims consultant’s fees in respect <strong>of</strong> work done in<br />

preparing the claimant’s case for arbitration was allowed<br />

by the Court.<br />

31. See Ir. Harbans Singh K.S. “Engineering and Construction<br />

Contracts Management: Post Commencement Practice” at<br />

p 873 to 877.<br />

32. (1995) 44 Con LR 68.<br />

33. i.e. the claimants.<br />

34. (1995) 45 Con LR.<br />

35. also called “unparticularised” claims or “rolled-up” claims<br />

or “composite” claims.


36 <strong>ENGINEERING</strong> & LAW<br />

THE INGENIEUR<br />

the detriment <strong>of</strong> the claimant. Therefore, it is<br />

prudent for the claimant to ensure that the claim<br />

is formulated in the form that is suitable for the<br />

particular application 36 . Guidance may be sought<br />

from The Society <strong>of</strong> Construction Law Delay and<br />

Disruption Protocol 2002 which states:<br />

“1.14.1 The not uncommon practice <strong>of</strong><br />

contractors making composite or global<br />

claims without substantiating cause and<br />

effect is discouraged by the Protocol<br />

and rarely accepted by the courts.<br />

1.14.2 If the Contractor has made and<br />

maintained accurate and complete<br />

records, the contractor should be able<br />

to establish the causal link between the<br />

Employer Risk Event and the resultant<br />

loss and/or expense suffered, without<br />

the need to make a global claim.<br />

1.14.3 In what should only be rare cases<br />

where the financial consequences <strong>of</strong><br />

the various causes <strong>of</strong> compensation<br />

are impossible to distinguish, so that<br />

an accurate apportionment <strong>of</strong> the<br />

compensation claimed cannot be made<br />

between the various causative events;<br />

then in this rare situation it is acceptable<br />

to quantify individually those items <strong>of</strong><br />

the claim which can be dealt with in<br />

isolation and claim compensation for<br />

the remainder as a composite whole.<br />

1.14.4 The Contractor will nevertheless need to<br />

set out the details <strong>of</strong> the Employer Risk<br />

Events relied on and the compensation<br />

claimed with sufficient particularity so<br />

that the employer knows the case that<br />

is being made against it”.<br />

Hence, no matter how tempting it is for the<br />

claimant 37 to opt for a global claim, as the said<br />

Protocol aptly advises, unless the claimant can bring<br />

itself within the rare situation illustrated by the Protocol,<br />

it will be incumbent for a particularised form to be<br />

finally adopted. Eventually it may be necessitated<br />

by the rules <strong>of</strong> natural justice which in the quest <strong>of</strong><br />

ensuing fairness requires the claimant to spell out its<br />

case with sufficient particularity 38 for the opposing<br />

party to answer.<br />

CONCLUSION<br />

Be that as it may, direct loss and/or expense claims<br />

have featured and will continue to feature in most<br />

engineering and construction contracts. These simply<br />

cannot be avoided; perhaps at the best minimized. A<br />

prudent approach would be to reduce their incidence<br />

at the very inception stage. For this the contract<br />

documents must be accurate and clear in terms <strong>of</strong><br />

scope responsibilities and risk allocation. Should<br />

claims still arise, these should then be appropriately<br />

and timeously managed before they get blown-up into<br />

full fledged disputes attracting arbitration or litigation<br />

for their resolution. Hence, one should be mindful<br />

<strong>of</strong> the fact that at all stages <strong>of</strong> the claim process i.e.<br />

inception, formulation, assessment and resolution;<br />

pr<strong>of</strong>essionalism should be exercised by all parties.<br />

The current practice <strong>of</strong> unnecessary ‘chest-beating’<br />

and ‘arm-twisting’ should be avoided at all cost as<br />

this smacks <strong>of</strong> pure unpr<strong>of</strong>essionalism. If <strong>Malaysia</strong>ns<br />

are to move in tandem with other jurisdictions, then<br />

international norms should be adhered to, and a more<br />

pr<strong>of</strong>essional approach need to be followed; failing<br />

which the tendency to operate within the cocoon<br />

<strong>of</strong> one’s own making will handicap the industry in<br />

future. BEM<br />

REFERENCES<br />

Andrew B.L. Phang, Chesire, Fifoot and Furmston’s Law <strong>of</strong><br />

Contract (2 nd Edn.), Butterworths.<br />

Carnell, N.J., Causation and Delay In Construction Disputes<br />

(2 nd Edn.), Blackwell Publishing.<br />

Chappell, D., Building Contract Dictionary [4 th Edn.],<br />

Blackwell Publishing.<br />

Chappell, D., Marshall, D., V P-Smith and S. Cavender<br />

Building Contract Dictionary [3 rd Edn.], Blackwell<br />

Publishing.<br />

Chow Kok Fong, Law and Practice <strong>of</strong> Construction<br />

Contracts, (3 rd Edn.), Thomson/Sweet & Maxwell Asia.<br />

Davison, P., Evaluating Contract Claims, Blackwell<br />

Publishing.<br />

Ir. Harbans Singh K.S., Engineering and Construction<br />

Contracts Management, Lexis/Nexis.<br />

Knowles, R., 150 Contractual Problems and Their Solutions<br />

(2 nd End.), Blackwell Publishing.<br />

Pickavance, K (1997), Delay and Disruption in Construction<br />

Contracts Informa Publishing Group.<br />

Sundra Rajoo, The <strong>Malaysia</strong>n Standard Form <strong>of</strong> Building<br />

Contract (2 nd Edn.), Malayan Law Journal.<br />

The Society <strong>of</strong> Construction Law Delay and Disruption<br />

Protocol 2002, SCL.<br />

36. See Judge Lloyd’s guiding principles in Benhard’s Rugby<br />

Landscapes Ltd. v Stockley Park Consortium Ltd. (1997)<br />

82 BLR 39 and John Doyle Construction Ltd. v Laing<br />

Management (Scotland) Ltd. [2004] 24 BLISS 10; [2004]<br />

BLR 25.<br />

37. for reasons <strong>of</strong> costs, saving in documentation, etc.<br />

38. See also Carnell, N. “Causation and Delay in Construction<br />

Disputes” (2 nd End.) at p 149.


38 FEATURE<br />

THE INGENIEUR<br />

Wet Market Waste To<br />

Value-Added Products<br />

By Dr. P. Agamuthu, Institute <strong>of</strong> Biological Sciences, University Malaya<br />

Continuous economic growth<br />

for past two decades in<br />

<strong>Malaysia</strong> has improved the<br />

standard <strong>of</strong> living and this has<br />

turned the nation into a consumer<br />

society with the consequence <strong>of</strong><br />

continuous increase in municipal<br />

waste generation. Currently<br />

the total amount <strong>of</strong> municipal<br />

solid waste (MSW) had reached<br />

approximately 19,100 tonnes daily,<br />

which translate into 1.3 kg <strong>of</strong> MSW<br />

daily per person. At this rate <strong>of</strong><br />

MSW generation, the population<br />

growth will result in 3% average<br />

increase in total MSW generated<br />

annually.<br />

Th e q u a n t i t y o f M S W<br />

generated in past decade in<br />

various states in <strong>Malaysia</strong> is<br />

shown in Figure 1. States with<br />

large urban areas like Selangor<br />

and Kuala Lumpur generate the<br />

highest amount <strong>of</strong> MSW.<br />

Several studies also suggest<br />

that <strong>of</strong> the total MSW collected<br />

currently, less than 4% is recycled<br />

and the remainder is disposed in<br />

landfill sites. Among the factors<br />

that contribute to the low rate<br />

<strong>of</strong> recycling is that more than<br />

half <strong>of</strong> the MSW contains food<br />

and other organic waste which<br />

has limited recycling potential.<br />

Figure 2 illustrates the waste<br />

composition generated from 1975<br />

to 2006, indicating the high<br />

organic content in MSW.<br />

In <strong>Malaysia</strong>, there are small<br />

incinerators in some municipalities<br />

but in most places incineration is<br />

not done. Therefore, the majority<br />

<strong>of</strong> the waste generated is then land<br />

filled. In 2005 there were about<br />

170 landfills in <strong>Malaysia</strong> and almost<br />

80% <strong>of</strong> these would have been<br />

full by end <strong>of</strong> 2005. With land<br />

becoming more expensive and with<br />

‘Not in my backyard syndrome’<br />

(NIMBY Syndrome), finding and<br />

operating sanitary landfills are<br />

becoming a problem for the state<br />

and federal Governments. With<br />

stringent environmental regulations<br />

and awareness, land filling MSW is<br />

also becoming a challenging task for<br />

Waste Generation (tonnes)<br />

4000<br />

3500<br />

3000<br />

2500<br />

2000<br />

1500<br />

1000<br />

500<br />

0<br />

municipalities and concessionaries.<br />

Furthermore, many landfills in<br />

operation are without pre-treatment<br />

and other direct and indirect<br />

resource recovery facilities. This is<br />

not only applicable to household<br />

waste which generally is highly<br />

mixed, but also to industrial waste<br />

<strong>of</strong> homogenous nature. Since<br />

1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006<br />

Year<br />

Figure 1: Trend in waste generation from 1996 to 2006<br />

Waste percentage (%)<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

1975 1980 1985 1990 1995 2000 2003 2006<br />

Year<br />

Johor<br />

Kedah<br />

Kelantan<br />

Melaka<br />

Negeri Sembilan<br />

Pahang<br />

Perak<br />

Perlis<br />

Pulau Pinang<br />

Selangor<br />

Terengganu<br />

Kuala Lumpur<br />

Figure 2: <strong>Malaysia</strong>n MSW composition generated from 1975 to 2006<br />

Organic<br />

Paper<br />

Plastic<br />

Glass<br />

Metal<br />

Textile<br />

Wood<br />

Others


THE INGENIEUR FEATURE 39<br />

Highly mixed waste in the waste collection bin at the market place<br />

organic waste forms the large bulk<br />

<strong>of</strong> the MSW, generating resource<br />

recovery options for managing this<br />

waste would contribute positively<br />

to overall waste management <strong>of</strong><br />

MSW.<br />

Market Waste Management<br />

One <strong>of</strong> the obvious sources<br />

<strong>of</strong> organic waste is from the<br />

wet markets. Wet market waste<br />

contributes approximately 3.5%<br />

<strong>of</strong> the total waste generated in<br />

Sorting <strong>of</strong> waste at the loading bay<br />

<strong>Malaysia</strong>. In line with the concept<br />

<strong>of</strong> sustainable development<br />

proposed by UNEP, more focus had<br />

been directed at the possibility <strong>of</strong><br />

converting waste into value-added<br />

products.<br />

Past Practice<br />

In the 60s and 70s, the amount<br />

<strong>of</strong> waste generated was much<br />

lower and more homogenous.<br />

These wastes were widely used<br />

as animal feed. However, with<br />

the generous utilization <strong>of</strong> plastic<br />

by the commercial sector since<br />

1980s, market wastes became<br />

more heterogeneous where waste<br />

sorting is no longer a convenient<br />

and easy practice. This had stopped<br />

the earlier practice <strong>of</strong> market waste<br />

conversion to animal feed. Since<br />

then, the market waste has always<br />

been disposed directly into landfills.<br />

Increased awareness among the<br />

public and corporate bodies had<br />

envisioned the idea <strong>of</strong> managing<br />

the environment in a friendlier<br />

manner. The approximately 670<br />

tonnes <strong>of</strong> organic wet market waste<br />

from MSW is becoming a popular<br />

candidate for resources recovery<br />

activities replacing direct disposal<br />

practice. Composting is a viable<br />

option.<br />

Among the most prominent<br />

bodies which had taken the<br />

effort to improve the unfriendly<br />

waste management to ‘greener’<br />

technology is Perbadanan Kemajuan<br />

Pertanian Selangor (PKPS), a<br />

daughter company <strong>of</strong> Perbadanan<br />

Kemajuan Negeri Selangor. Past<br />

practice required the agro-waste<br />

generated to be sent to landfill<br />

for disposal. Realizing the nonenvironment<br />

friendly method<br />

<strong>of</strong> market waste disposal, they<br />

established a composting plant in<br />

Seri Kembangan to handle waste<br />

from the Selangor Wholesale<br />

Market. Approximately 15 tonnes<br />

<strong>of</strong> organic waste is generated daily.<br />

The composting system diverts<br />

approximately 90% <strong>of</strong> the total<br />

waste into a value-added product,<br />

i.e. compost.<br />

Biological Treatment<br />

Composting provides various<br />

positive outcomes including the<br />

simplicity in required technology,<br />

environmental friendliness, cost and<br />

many other benefits (Agamuthu,<br />

2001). Composting reduces and<br />

stabilizes the waste and converts<br />

it into hygienic and safe products<br />

which add economic value to the<br />

final product.


40 FEATURE<br />

THE INGENIEUR<br />

Compost heap after mixing<br />

Compost ready for shredding and packaged products<br />

Composting <strong>of</strong> organic materials<br />

generates carbon dioxide and<br />

water and up to 75% <strong>of</strong> the<br />

organic material can be potentially<br />

converted resulting in almost<br />

50% reduction in total weight.<br />

At the composting site, organic<br />

wastes were mixed with other<br />

additives such as goat manure,<br />

chicken dung and other organic<br />

sources available. The waste<br />

and additive combination were<br />

thoroughly mixed prior to windrow<br />

application.<br />

The compost heap needs<br />

to be turned occasionally to<br />

remove excess moisture content.<br />

Temperature was monitored<br />

on a daily basis. The common<br />

temperature pr<strong>of</strong>ile obtained is<br />

depicted in Figure 3.<br />

From Figure 3, four distinctive<br />

stages can be identified, namely:<br />

(1) Mesophilic stage – within two<br />

days where an active breakdown<br />

<strong>of</strong> organic components occurrs<br />

with increase in temperature<br />

Temperature ( 0 C)<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

0<br />

6<br />

12<br />

18<br />

24<br />

30<br />

time (days)<br />

Figure 3: Temperature pr<strong>of</strong>ile <strong>of</strong> the composting process<br />

(50-55 o C) by the mesophilic<br />

organisms.<br />

(2) Thermophilic stage – the<br />

chemical oxidation stage<br />

where temperature rises to<br />

approximately 70 o C causing the<br />

death <strong>of</strong> temperature sensitive<br />

organisms.<br />

(3) Second Mesophilic stage<br />

- the cooling stage where<br />

the temperature is reduced<br />

gradually, and<br />

(4) Maturation stage - the nearcompletion<br />

stage where organic<br />

materials are broken down and<br />

composting organisms are<br />

dying <strong>of</strong>f.<br />

Compost Quality<br />

Factors that affect the rate<br />

<strong>of</strong> composting are the nutrient<br />

balance (C/N), surface area,<br />

moisture content, supply <strong>of</strong> oxygen<br />

and temperature. The compost<br />

generated can be applied onto land<br />

as organic fertilizer as the oxygen<br />

demand <strong>of</strong> the products would have<br />

a six fold reduction and a lower<br />

C/N ratio. The compost production<br />

rate depends greatly on the method<br />

used. Compost produced from<br />

municipal solid waste generally<br />

contains approximately 1% <strong>of</strong> NPK<br />

where these components were<br />

released gradually for plant uptake.<br />

The nutrient level <strong>of</strong> the compost<br />

36<br />

42<br />

48


THE INGENIEUR FEATURE 41<br />

Table 1: Nutrient level <strong>of</strong> compost at the initial and final stage<br />

generated from market waste is<br />

shown in Table 1.<br />

The compost may also contain<br />

trace elements essential for plant<br />

growth such as Mn, Cu, Bo and<br />

Mo. These elements can also<br />

improve the ion exchange capacity<br />

<strong>of</strong> the soil.<br />

Commercialisation<br />

Parameters Value<br />

Initial C/N 44.2<br />

Final C/N 17.6<br />

N:P:K:Mg 17:3:1:1<br />

Implementation <strong>of</strong> composting<br />

activities in one <strong>of</strong> the major<br />

wholesale fresh markets in Selangor<br />

paved the way for compost<br />

commercialisation. Currently, the<br />

demand for the product from the<br />

composting plant owned by PKPS<br />

is beyond the ability to supply<br />

due to the limited raw material<br />

in the market place. However,<br />

more composting plants are<br />

proposed to be established in<br />

other PKPS fresh market facilities.<br />

The high demand generally comes<br />

from the agricultural sector,<br />

particularly from vegetable farms<br />

and plantations.<br />

Future Potential<br />

Evidently there is a huge potential<br />

in composting <strong>of</strong> organic waste<br />

with the increase in environmental<br />

awareness. The tendency to utilize<br />

more environmental friendly<br />

products such as compost as<br />

organic fertilizer may soon replace<br />

or reduce the need for inorganic<br />

fertilizer.<br />

Conclusion<br />

The conversion <strong>of</strong> market<br />

waste into compost is a ‘greener<br />

technology’. Besides the fact that<br />

the option reduced and diverted<br />

waste from the main MSW stream<br />

from being disposed into landfill, it<br />

proved to be reasonably good raw<br />

material for organic fertiliser. BEM<br />

ACknoWledgeMenT<br />

Sincere thanks to Dr Abdul Aziz<br />

Abdul Raman and Ms Fauziah<br />

Shahul Hamid for editorial<br />

assistance.


42 FEATURE<br />

THE INGENIEUR<br />

Sustainable Solid Waste Management:<br />

Incorporating Life Cycle Assessment<br />

As A Decision Support Tool<br />

By Dr. Sumiani Yus<strong>of</strong>f, Programme Coordinator Environmental Engineering,<br />

Department <strong>of</strong> Civil Engineering, Universiti Malaya.<br />

With a world population<br />

growth rate <strong>of</strong> 1.5%<br />

a n d r a p i d u r b a n<br />

development, problems <strong>of</strong> water<br />

and air pollution and disposal<br />

<strong>of</strong> sewage and solid wastes will<br />

inevitably be severe. However,<br />

<strong>of</strong> these problems, the improper<br />

management <strong>of</strong> municipal solid<br />

waste is most notorious, and it<br />

constitutes a growing concern for<br />

cities in developing nations. Unlike<br />

air and water wastes, solid wastes<br />

problem is persistent and will<br />

not just disappear. Unfortunately,<br />

they stay for a relatively long time<br />

before getting biodegraded, and<br />

some <strong>of</strong> them like plastics are<br />

known to be non-biodegradable,<br />

remaining as rubbish for over a<br />

hundred years.<br />

<strong>Malaysia</strong> is a developing country<br />

that has recorded phenomenal<br />

Dump site<br />

economic development Whilst<br />

economic growth has brought<br />

prosperity, it has started to impose<br />

costs <strong>of</strong> pollution and degradation<br />

<strong>of</strong> its environment. The rapid<br />

transition <strong>of</strong> the economy has<br />

started to take its toll in the forms<br />

<strong>of</strong> deteriorating quality <strong>of</strong> air,<br />

water and land. Today, solid waste<br />

is one <strong>of</strong> the biggest environmental<br />

problems in <strong>Malaysia</strong> (Hassan,<br />

1991 and Nasir et al., 1995).<br />

The amount <strong>of</strong> waste generated<br />

continues to increase in response<br />

to rapid population increase and<br />

accelerated urbanisation and<br />

industrialisation.<br />

Management <strong>of</strong> the increasing<br />

quantities <strong>of</strong> solid waste is not<br />

unique to <strong>Malaysia</strong> but a global<br />

environmental issue. The issue is not<br />

only the increasing quantities but<br />

also the inadequate management<br />

system. In general, there is a lack <strong>of</strong><br />

organisation and planning in waste<br />

management due to insufficient<br />

information about regulations<br />

and financial restrictions in many<br />

developing countries. Primarily,<br />

the target <strong>of</strong> municipal solid waste<br />

management (MSWM) is to protect<br />

the health <strong>of</strong> the population,<br />

promote environmental quality,<br />

develop sustainability, and provide<br />

support to economic productivity.<br />

To meet these goals, sustainable<br />

solid waste management systems<br />

must be embraced fully by the<br />

authorities in collaboration with<br />

both the public and private sectors.<br />

Although in developing countries<br />

the quantity <strong>of</strong> solid waste generated<br />

in urban areas is low compared to<br />

industrialized countries, the MSWM<br />

still remains inadequate. Reports<br />

estimate many local authorities in


THE INGENIEUR FEATURE 43<br />

developing countries spend over<br />

30% <strong>of</strong> their budgets on refuse<br />

collection and disposal but can<br />

only collect at most 50–70% MSW<br />

(Matrix, 1993).<br />

<strong>Malaysia</strong>n Waste Scenario<br />

In 2006, <strong>Malaysia</strong> generated<br />

more then six million tones <strong>of</strong><br />

solid waste <strong>of</strong> which a quarter was<br />

produced in the Klang Valley alone,<br />

the most affluent area in <strong>Malaysia</strong>.<br />

In 1995, per capita generation<br />

rates averaged 0.77 kg/capita/day,<br />

but these rates have increased<br />

steadily to about 1kg/capita/day<br />

as the <strong>Malaysia</strong>n economy grew.<br />

Some urban areas in the country<br />

have already generated MSW as<br />

high as 1.2 kg per person per<br />

day substantially close to the<br />

major high income economies.<br />

(Jamal Othman, 2002). An average<br />

generation rate increase <strong>of</strong> 4%<br />

is predicted (2.5% attributed to<br />

population increase, 1.5% due to<br />

increase <strong>of</strong> waste production per<br />

capita). Kuala Lumpur and Selangor<br />

produced 7,922 tons/day in 2000,<br />

and this will increase to 11,728<br />

tons/day in 2010. For the states<br />

<strong>of</strong> Negeri Sembilan, Melaka and<br />

Johor, waste generated for 2000<br />

was 2,633 tons/day and 3,539<br />

tons/day are expected by 2015. It<br />

has been estimated that the average<br />

Tonnes <strong>of</strong> waste at dump site<br />

Klang Valley resident produced<br />

1.56 kg <strong>of</strong> garbage every day in<br />

1998, enough to fill all 88 floors <strong>of</strong><br />

the Twin Towers in nine days.<br />

Constraints<br />

Like most developing countries,<br />

solid waste landfill sites in <strong>Malaysia</strong><br />

are mostly practicing either open<br />

dumping or controlled dumping<br />

because proper sanitary landfill<br />

concepts are not fully implemented<br />

due to technological and financial<br />

constraints (MHLG, 1990). There<br />

are about 177 disposal sites in<br />

Peninsular <strong>Malaysia</strong>. In most cases,<br />

open dumping is being practiced<br />

and takes place at about 50% <strong>of</strong><br />

the total landfills. In the Seventh<br />

<strong>Malaysia</strong> Plan (1995-2000), the<br />

federal Government had spent<br />

RM20.9 million to build nine<br />

sanitary landfills and upgraded 27<br />

existing landfills in 34 municipalities.<br />

(<strong>Malaysia</strong> Country Report, 2001).<br />

Solid waste management is a major<br />

challenge for municipal and local<br />

authorities, constituting some 40–<br />

70% <strong>of</strong> their operating budgets. For<br />

example, in 1998, the PJ Municipal<br />

council spent RM1.8 million a<br />

month for waste management,<br />

40% <strong>of</strong> its operating budget. With<br />

the volume increasing solid waste<br />

management merits urgent attention<br />

(Nik Mohd. Maseri, 2005)<br />

Plastics waste<br />

The generation <strong>of</strong> solid wastes<br />

presents challenges to solid waste<br />

managers and town and country<br />

planners, due to lack <strong>of</strong> available<br />

landfill space, significant increases<br />

in collection and disposal facilities<br />

and functions, and manpower<br />

needed to manage them. (Nik<br />

Mohd, 2005). The majority <strong>of</strong> dump<br />

sites in <strong>Malaysia</strong> have no leachate<br />

or gas management facilities,<br />

and no daily earth covering <strong>of</strong><br />

the piles, so they are leaching<br />

chemicals into the ground water,<br />

poisoning the air with toxic gases<br />

and generally being health hazards.<br />

To compound the problem, most <strong>of</strong><br />

the dumpsites are almost full. (Nik<br />

Mohd. Maseri, 2005)<br />

Sustainable Waste<br />

Management<br />

There is growing concern<br />

over the environmental impact <strong>of</strong><br />

non-sanitary landfill and landfill<br />

operation; insufficient collection<br />

and inappropriate disposal <strong>of</strong> solid<br />

wastes giving rise to land, water<br />

and air pollution which poses<br />

harm to the environment as well<br />

as human health. Besides public<br />

health and safety, another concern<br />

is sustainable development. For<br />

sustainable development, municipal<br />

solid waste management has to be<br />

balanced between environmental<br />

effectiveness, economic affordability


44 FEATURE<br />

THE INGENIEUR<br />

Figure 1: Elements <strong>of</strong> Life Cycle Assessment<br />

and social acceptability to ensure<br />

the quality <strong>of</strong> life now and in<br />

coming generations. Concerning<br />

the environmental sustainability<br />

<strong>of</strong> MSW management systems,<br />

energy and resource conservation<br />

and reduced environmental impact<br />

are desirable. To evaluate the<br />

performance <strong>of</strong> MSW management<br />

systems, the holistic approach<br />

and methodology <strong>of</strong> life cycle<br />

assessment (LCA) can be adopted<br />

as a useful tool for sustainability.<br />

Life Cycle Assessment (LCA)<br />

Life cycle assessment has been<br />

defined as a technique for assessing<br />

the environmental aspects and<br />

potential impact associated with a<br />

product, by compiling an inventory<br />

<strong>of</strong> relevant inputs and outputs <strong>of</strong><br />

a product system; evaluating the<br />

potential environmental impact<br />

associated with those inputs and<br />

outputs; and interpreting the results<br />

<strong>of</strong> the inventory analysis and impact<br />

assessment phases in relation to the<br />

objectives <strong>of</strong> the study. LCA is a<br />

methodology considering the entire<br />

life cycle <strong>of</strong> products and services<br />

from raw material acquisition<br />

through production, use, and<br />

disposal (cradle to grave). It is thus<br />

a holistic assessment methodology<br />

<strong>of</strong> products and services. LCA<br />

is increasingly being used as a<br />

supportive tool by Governments,<br />

companies, and NGOs. LCA has<br />

been proven to be a valuable tool<br />

to document the environmental<br />

considerations that need to be<br />

part <strong>of</strong> decision making towards<br />

sustainability. The methodology<br />

<strong>of</strong> LCA can be described by four<br />

inter-related phases, namely goal<br />

Incinerators<br />

and scope definition, inventory<br />

analysis, impact assessment, and<br />

interpretation. (See Figure 1)<br />

LCA For Sustainable<br />

Waste Management<br />

LCA has been successfully<br />

utilized in the field <strong>of</strong> solid<br />

waste management to assess<br />

environmental impact <strong>of</strong> solid<br />

waste management systems. Using<br />

LCA, a MSW management system<br />

is evaluated based on a system<br />

wide or life cycle perspective.<br />

A system that generates energy,<br />

such as incineration with energy<br />

r e c ove r y, i s c r e d i t e d w i t h<br />

reducing the amount <strong>of</strong> energy<br />

(and the associated resource<br />

use and emissions) that would<br />

otherwise need to be generated,<br />

typically at a power plant. If<br />

MSW management systems are<br />

compared in isolation without<br />

accounting for the systemwide<br />

environmental impact,<br />

referred in the study as a direct<br />

activity consideration, such a<br />

limited perspective may not<br />

provide a complete picture <strong>of</strong><br />

environmental impact.<br />

LCA has a lot to <strong>of</strong>fer in terms<br />

<strong>of</strong> selection and application<br />

<strong>of</strong> suitable MSW management<br />

techniques, technologies, and


THE INGENIEUR FEATURE 45<br />

programmes to achieve specific<br />

waste management objectives and<br />

goals. Thus, several agencies such<br />

as waste managers, local authorities<br />

or the central Government use LCA<br />

as a tool for municipal solid waste<br />

management to compare waste<br />

management alternatives such as<br />

recycling, incineration or landfill.<br />

The International Expert Group on<br />

Life Circle Assessment for Integrated<br />

Waste Management established in<br />

1998 is an example <strong>of</strong> a forum to<br />

support the development <strong>of</strong> LCA<br />

techniques for waste management.<br />

There are many models currently<br />

used by the members <strong>of</strong> the<br />

International Expert Group on Life<br />

Circle Assessment for Integrated<br />

Waste Management to address<br />

the environmental aspects and<br />

potential environmental impact (e.g.<br />

resource use and environmental<br />

c o n s e q u e n c e s o f r e l e a s e s )<br />

REFERENCES<br />

throughout a waste management<br />

system from raw material acquisition<br />

through production, use, end-<strong>of</strong>-life<br />

treatment and disposal (i.e. cradleto-grave).<br />

Conclusion<br />

LCA is one <strong>of</strong> several techniques<br />

<strong>of</strong> environmental management<br />

which can be successfully applied<br />

to municipal solid waste (MSW)<br />

management systems to identify<br />

the overall environmental burden<br />

and to assess the potential<br />

environmental impact. A sustainable<br />

waste management system entails<br />

using a life cycle perspective that<br />

can give a complete picture <strong>of</strong><br />

the environmental performances<br />

<strong>of</strong> MSW management systems<br />

to aid decision making and<br />

enhance its management. Thus,<br />

life cycle assessment could serve<br />

as an invaluable tool for assessing<br />

environmental sustainability <strong>of</strong><br />

waste management systems, single<br />

as well as integrated ones. An<br />

integrated waste management<br />

system based on different waste<br />

management technologies, would<br />

be more efficient than a single<br />

option such as incineration or<br />

landfilling for economical and<br />

environmental viability.<br />

With the pressure mounting<br />

to solve waste problems in the<br />

country, the LCA methodology can<br />

assist in identifying opportunities<br />

to improve the environmental<br />

performance <strong>of</strong> waste management<br />

systems, giving decision-makers in<br />

industry, Governmental or non-<br />

Governmental organisations tools<br />

for sustainable strategic planning,<br />

priority setting and selection <strong>of</strong><br />

relevant indicators <strong>of</strong> environmental<br />

performance. BEM<br />

Franke M., McDougall, F., 1999. Integrated waste management: LCA and its practical use. European Recovery and<br />

Recycling Association. In: Proceedings <strong>of</strong>: First International Conference on Waste Minimization and Recycling,<br />

May 3-4, 1999, Buenos Aires.<br />

Hassan, 1991 Hassan, M.N., 1991. The criteria for economic evaluation <strong>of</strong> waste disposal projects in <strong>Malaysia</strong>.<br />

In: Proceedings <strong>of</strong> EURO-American Experience and <strong>Malaysia</strong>n Requirements in Solid Waste Management, Kuala<br />

Lumpur<br />

ISO, 2000 ISO, International Organization <strong>of</strong> Standardization, 14040 Series environmental management, Geneva,<br />

Switzerland (2000).<br />

Jamal Othman, Household Preferences for Solid Waste Management in <strong>Malaysia</strong>, December 2002.<br />

Lee and George, 2000 Environmental assessment in developing and transitional countries, Wiley, Chichester<br />

(2000)<br />

Matrix, 1993 Matrix Development Consultants, 1993. Nairobi’s Informal Settlements: An Inventory, Office <strong>of</strong><br />

Housing and Urban Development Programmes, USAID<br />

MHLG, 1990 Ministry <strong>of</strong> Housing and Local Government (MHLG), 1990. Technical Guideline on Sanitary Landfill-<br />

Design and Operation (Draft). Technical Section <strong>of</strong> the Local Government Division, Kuala Lumpur.<br />

Mid-Term Review <strong>of</strong> the Eight <strong>Malaysia</strong> plan 2001 – 2005, Chapter 13 – Sustainable development.<br />

Nasir et al., 1995 H. Nasir, H. Nurlaily, A.R. Rakmi, I. Zamri and R. Saifullah, Existing solid waste management<br />

and problems in <strong>Malaysia</strong>, Privatisation <strong>of</strong> solid waste management in <strong>Malaysia</strong>, Tabung Haji Technologies, Kuala<br />

Lumpur (1995).<br />

Nik Mohd Maseri, Position Paper on Solid Wastes and Incinerators, October 26, 2005.


46 FEATURE<br />

THE INGENIEUR<br />

Waste Management In<br />

The Plastics Industry<br />

By <strong>Malaysia</strong>n Plastics Manufacturer Association<br />

The <strong>Malaysia</strong>n plastics industry<br />

practices the reuse <strong>of</strong> plastics<br />

waste as part <strong>of</strong> its efforts<br />

to minimize waste, therefore the<br />

various types and handling methods<br />

<strong>of</strong> plastics waste has a bearing on the<br />

eventual re-usage <strong>of</strong> these wastes.<br />

Recycled plastics are developed<br />

into many household and industry<br />

products like tables, chairs and pails.<br />

Recycled plastics are not used in<br />

food contact applications.<br />

Classification <strong>of</strong> plastics wastes<br />

in <strong>Malaysia</strong><br />

Plastics wastes in <strong>Malaysia</strong> are<br />

divided into two major groups<br />

– post-consumer (household waste)<br />

and post-industrial wastes (industry<br />

or factory waste), which is classified<br />

into five different groups. Table 1<br />

showcases the various classes <strong>of</strong><br />

plastics waste, its source and its<br />

reuse factors.<br />

Plastics waste ready for recycling<br />

Disposal <strong>of</strong> plastics waste based<br />

on classification<br />

Post-industrial wastes originates<br />

from moulders, converters, packers<br />

and resin manufacturers. It is usually<br />

clean and easy to identify because it<br />

is from a single source.<br />

In <strong>Malaysia</strong>, most injection<br />

moulding converters and film<br />

converters have in-house recycling<br />

and recycle their scraps by using<br />

granulators or mechanical recycling.<br />

The crushed materials are then<br />

used up immediately by mixing<br />

with virgin resin <strong>of</strong> the same type.<br />

Plastics manufacturers who don’t<br />

have their own crusher and extruder<br />

facilities to recycle these wastes<br />

sell their scrapes to recyclers for<br />

reprocessing.<br />

Post-consumer wastes referred to<br />

as wastes from discarded consumer<br />

items - is a mixture <strong>of</strong> plastics and<br />

consist <strong>of</strong> a wide variety <strong>of</strong> resins<br />

which are usually contaminated in<br />

nature. These wastes are separated<br />

manually and then crushed into<br />

flakes before washing and drying.<br />

The flakes are then pelletized.<br />

Diagram 1 highlights the various<br />

treatment <strong>of</strong> plastics waste:<br />

RECYCLING<br />

● Recycling and recovery activities<br />

in <strong>Malaysia</strong><br />

Plastics recycling enable reuse<br />

and reproduction <strong>of</strong> other products<br />

that extends the life-cycle <strong>of</strong> the<br />

material resource. In <strong>Malaysia</strong>,<br />

mechanical or conventional<br />

recycling is widely practised by<br />

the industry and large volumes <strong>of</strong><br />

plastics wastes or rejects are being<br />

reused by blending with virgin<br />

plastic material to produce new,<br />

useful and marketable products.<br />

Most plastics injection moulding<br />

moulders recycle their scraps by<br />

using granulators or mechanical<br />

recycling.<br />

● Types <strong>of</strong> recycling practised<br />

in <strong>Malaysia</strong><br />

At present, there are three main<br />

methods in the management <strong>of</strong><br />

plastic wastes, besides land filling:<br />

1. Mechanical recycling<br />

2. Feedstock recycling<br />

3. Energy recovery<br />

Conventional recycling (mechanical<br />

recycling) is successfully practised<br />

by recycling companies which<br />

collect industrial scrap and reprocess<br />

them through activities <strong>of</strong> sorting,<br />

cleaning and repelletising using an<br />

extruder to produce uniform pellets.<br />

It is then sold to the plastics industry<br />

for production <strong>of</strong> new products.<br />

But the plastics recycling industry


THE INGENIEUR FEATURE 47<br />

Table 1<br />

Classification<br />

<strong>of</strong> waste<br />

Post-Industrial<br />

Primary Industrial<br />

Wastes<br />

Well-Defined<br />

Industrial And<br />

Agricultural Waste<br />

Long-Life Building<br />

and Automotive<br />

Waste<br />

Post-consumer<br />

Mixed consumer<br />

wastes<br />

Short-Life<br />

Application Waste<br />

is still experiencing limited success<br />

due to the limited domestic supply<br />

<strong>of</strong> post-consumer plastics. There<br />

is also the difficulty in segregating<br />

plastics waste as the use <strong>of</strong> labelling<br />

<strong>of</strong> plastics products is not widely<br />

practised. In addition to that, there<br />

is a poor domestic demand and few<br />

economic incentives to encourage<br />

the growth <strong>of</strong> the recycled plastic<br />

market.<br />

M e c h a n i c a l r e c y c l i n g i s<br />

limited by the low purity <strong>of</strong> the<br />

wastes and the limited market for<br />

recycled products. Furthermore,<br />

recycled polymers have commercial<br />

applications only when the plastics<br />

waste have been subjected to<br />

a previous separation by resin;<br />

Source Reuse factors<br />

Resin production <strong>of</strong> PS and PVC that supplies mainly<br />

reactor sludge and crusts discarded products<br />

Granulated and primary processing which supplies raw<br />

materials coming from processing machinery cleaning<br />

operations or from certain processing phases (such as<br />

resin or colour changes) as well as plastics that cannot be<br />

recycled during processing<br />

Secondary procreating: scraps from mouldings, lamination<br />

and therm<strong>of</strong>orming processors<br />

InduSTRy<br />

Sacks and drums from the chemical industry (mainly<br />

HdPE, PP and PVC), plastic containers and synthetic fibre<br />

scraps from the textile industry (polyamide and polyesters)<br />

packaging boxes for bottle handling and transport, shrink<br />

film from the industrial and food industry, cable insulation<br />

sheaths. (PVC and PE)<br />

AGRICulTuRE<br />

Mulch film in plantations and farm areas, fertilisers, sacks,<br />

nets and boxes<br />

Mainly water tanks (glass reinforced polyester resins),<br />

pipes and fittings (PVC), electrical switches (thermosetting<br />

resins), water cisterns (PS/PP), light diffuses (PS) and wall<br />

papers (PVC)<br />

Old and discarded consumer items such as house ware,<br />

appliances, toys, furniture, PVC sheets, diapers, packaging<br />

items, shoes, etc<br />

Plastic products classified under this category include<br />

consumer packaging and disposable items such as<br />

shopping bags, food wrappers, bottles and containers<br />

(PVC/EPS), etc<br />

and recycled plastics wastes can<br />

only be used in undemanding<br />

applications.<br />

Landfill/<br />

Treatment/<br />

Incineration/RDF<br />

Post-Industrial<br />

waste<br />

In-house<br />

Recycling<br />

Medium to good quality and a relatively<br />

homogeneous composition making it economically<br />

viable for recycling<br />

An important resource for recycling business.<br />

Traditionally used for the processing <strong>of</strong> lower<br />

value-added products such as shoe soles, knee-tops,<br />

sandals, agriculture nursery and rubbish trash bags<br />

Contaminated and in order to recover and reclaim<br />

them, it is necessary to use more complex recycling<br />

machines thus considered to be time-consuming and<br />

non-economical in terms <strong>of</strong> operation procedures,<br />

waste collection and separation problems.<br />

used for the processing <strong>of</strong> lower value-added<br />

products<br />

used for the processing <strong>of</strong> lower value-added<br />

products. However, newer technologies are able to<br />

produce new PET bottles from recycled PET bottles<br />

Total plastics waste<br />

discharge in<br />

<strong>Malaysia</strong><br />

Diagram 1: Flowchart <strong>of</strong> plastic waste in <strong>Malaysia</strong><br />

Feedstock recycling is a process<br />

that breaks down polymer molecule<br />

into petrol chemical feedstock or<br />

Post-Consumer<br />

waste<br />

Incineration/<br />

RDF Recycling Landfill


48 FEATURE<br />

THE INGENIEUR<br />

products that can be used to make<br />

new plastics <strong>of</strong> high quality, whereas<br />

energy recovery is a self-combustion<br />

<strong>of</strong> plastics waste to recover plasticsderived<br />

fuel as energy for electricity<br />

and power-generation.<br />

Energy recovery is a process where<br />

plastics waste is used as a fuel<br />

source to generate heat or electricity<br />

with pollution control equipment<br />

to regulate the emission <strong>of</strong> dioxins<br />

and other chemicals within the<br />

permitted levels.<br />

Other forms <strong>of</strong> recycling<br />

such as feedstock recycling and<br />

energy recovery is still lacking in<br />

<strong>Malaysia</strong> because <strong>of</strong> the high capital<br />

investment involved.<br />

RECYCLING EFFORTS<br />

IN MALAYSIA AND THE<br />

MALAYSIAN PLASTICS<br />

CODING SYSTEM<br />

To improve the quality <strong>of</strong><br />

plastics recycling in <strong>Malaysia</strong>, new<br />

standards and guidelines have been<br />

Plastics Coding System<br />

introduced. One <strong>of</strong> these efforts<br />

is the Coding System for Plastic<br />

Products that is initiated by MPMA’s<br />

Plastics Waste Management Task<br />

Force. Through the use <strong>of</strong> a resin<br />

identification code, the recovery<br />

<strong>of</strong> plastic products/components is<br />

made easier. The <strong>Malaysia</strong>n Plastics<br />

Coding System – endorsed by SIRIM<br />

- is a <strong>Malaysia</strong>n standard under<br />

MS 1405:1996, and consists <strong>of</strong> 10<br />

different codes for easy identification<br />

<strong>of</strong> plastics waste. In this way,<br />

recyclers and collectors can ensure<br />

that the recycled plastics are as<br />

homogenous (pure) as possible to<br />

meet the needs <strong>of</strong> the market.<br />

● Brief History<br />

Recycling <strong>of</strong> post-consumer<br />

plastics packaging began in the early<br />

1980s in the form <strong>of</strong> mechanical<br />

recycling (initiated to recycled used<br />

PET bottles). This form <strong>of</strong> recycling<br />

involved the sorting <strong>of</strong> collected<br />

plastics according to polymer type<br />

and/or colour by manual labour.<br />

now, technology is being introduced<br />

to sort plastics automatically, using<br />

various techniques such as X-ray,<br />

fluorescence, infrared and near<br />

infrared spectroscopy, electrostatics<br />

and flotation. Once the plastic is<br />

sorted, it is either melted down<br />

directly and moulded into a new<br />

shape, or melted down after being<br />

shredded into flakes and then<br />

processed into granules called<br />

regranulate or pellets. Early in the<br />

1990s, concern over the perceived<br />

reduction <strong>of</strong> landfill capacity spurred<br />

efforts by legislators to mandate the<br />

use <strong>of</strong> recycled materials. This has<br />

given rise to new technologies that<br />

could reuse even contaminated<br />

plastics, such as feedstock recycling<br />

and chemical recycling.<br />

● The <strong>Malaysia</strong>n Plastics<br />

Coding System<br />

The coding system was drafted<br />

and completed in 1996 to facilitate<br />

the identification and segregation <strong>of</strong><br />

plastics for recycling, thus making


THE INGENIEUR FEATURE 49<br />

it easier for recyclers to identify<br />

and separate plastics for recycling.<br />

● MS 1405: 1996 definition for<br />

Coding system for<br />

plastics products<br />

This <strong>Malaysia</strong>n Standard specifies<br />

standard coding system for plastics<br />

products. The purpose <strong>of</strong> this<br />

standard is to provide a system for<br />

uniform marking <strong>of</strong> products which<br />

have been fabricated (excluding<br />

additives, silk screening, metalblading)<br />

from polymeric materials.<br />

This marking system is to provide<br />

assistance in identification <strong>of</strong> plastics<br />

products for making subsequent<br />

decisions as to handling, disposal<br />

or recycling.<br />

● Physical Features<br />

The symbol consists <strong>of</strong> a triangle<br />

<strong>of</strong> chasing arrows enclosing a<br />

number above an acronym for<br />

the designated resin. The symbol<br />

was designed to enable sorters<br />

to identify the code quickly and<br />

easily.<br />

It should be noted that the<br />

symbol is designed to identify<br />

resin material used to create the<br />

product; the symbol is not an<br />

indicator or guarantee that the<br />

product will be recycled. The<br />

symbol serves as a reminder<br />

Plastics waste<br />

that the product is inherently<br />

recyclable and that the coding<br />

system makes it easier for the<br />

product to be recycled at a higher<br />

value or purity resin.<br />

The code is to be applied to<br />

all plastic products produced for<br />

<strong>Malaysia</strong>. By aiding recyclers to<br />

sort plastic products by resin, the<br />

code will allow recyclers to obtain<br />

a higher level <strong>of</strong> ‘pure’ material<br />

for resale markets.<br />

● Why is One National System<br />

Necessary?<br />

A national coding system is<br />

necessary to maintain consistency<br />

throughout both the plastics<br />

and recycling industries, since<br />

plastic products are distributed<br />

nationally throughout all states in<br />

the country.<br />

Recyclers must have confidence<br />

in the system to feel sure that<br />

the coding symbol means the<br />

same thing to them as it does to<br />

the manufacturer who originally<br />

graded the resin type.<br />

Introduction <strong>of</strong> different systems<br />

would require recyclers to learn<br />

two or more systems. This would<br />

add to the difficulty <strong>of</strong> sorting<br />

and discourage recyclers from<br />

attempting to increase the value<br />

<strong>of</strong> the material by creating pure<br />

streams <strong>of</strong> a single resin.<br />

● Why does the industry need to<br />

adopt the system?<br />

The system is the <strong>Malaysia</strong>n<br />

plastic industry’s initiative to<br />

demonstrate its commitment to<br />

sound environmental policies.<br />

Realising that recycling is an integral<br />

part <strong>of</strong> an ideal waste management<br />

policy; the system ensures that<br />

recycling can be achieved in a<br />

systematic manner.<br />

note: The coding system for<br />

recycling is based on the American<br />

Society <strong>of</strong> Testing and Material’s<br />

ASTM D 1972:1991, ‘Standard<br />

Practice for Generic Marking <strong>of</strong><br />

Plastics Products’ and SPI’s coding<br />

system (Society <strong>of</strong> Plastic Industry<br />

Inc., 1988).<br />

● How can the Public use the<br />

Coding System?<br />

The public can use the system to<br />

identify materials to facilitate new<br />

or existing recycling programmes<br />

in their neighbourhood. It also<br />

serves as a reminder to the public<br />

that plastics are recyclable when<br />

collected and given to recyclers.<br />

INDUSTRY ORGANISATIONS<br />

INVOLVED IN RECYCLING<br />

MPMA Plastics Waste<br />

Management Taskforce (PWMTF)<br />

MPMA PWMTF was formed<br />

in October 1992. It comprises<br />

interested and involved groups<br />

from both the private and<br />

public sectors, including MPMA,<br />

the <strong>Malaysia</strong>n Petrochemicals<br />

Association (MPA), the department<br />

<strong>of</strong> Environment, SIRIM Berhad,<br />

Ministry <strong>of</strong> Housing and local<br />

Government, Alam Flora Sdn Bhd<br />

and other related organisations.<br />

The main objective <strong>of</strong> the Task<br />

Force, which is fully supported<br />

and endorsed by the Government,<br />

is to manage plastics waste for<br />

the protection <strong>of</strong> the environment<br />

in a responsible manner. The


50 FEATURE<br />

THE INGENIEUR<br />

Plastic containers for recycling<br />

Task Force is committed towards<br />

playing a proactive role in setting<br />

up an effective system <strong>of</strong> managing<br />

plastic wastes. The Task Force<br />

believes in the principle <strong>of</strong><br />

shared responsibility involving the<br />

plastics industry, the consumers<br />

and Government authorities, as<br />

the effective means <strong>of</strong> creating<br />

a sustainable waste management<br />

programme. There are a few subcommittees<br />

under PWMTF, notably<br />

the Recyclers Sub-Committee and<br />

Education and Awareness Sub-<br />

Committee.<br />

<strong>Malaysia</strong>n Plastics Forum<br />

T h e M a l a y s i a n P l a s t i c s<br />

Forum (MPF) formed in May<br />

2005 consists <strong>of</strong> three industry<br />

associations, namely the <strong>Malaysia</strong>n<br />

Petrochemicals Association (MPA),<br />

the Plastics Resins Producers<br />

Group (PRPG) and the <strong>Malaysia</strong>n<br />

Plastics Manufacturers Association<br />

(MPMA). Its objectives are to<br />

create awareness and education on<br />

plastics, to implement and execute<br />

positive media messages and<br />

handle issues including advocacy<br />

and trends on plastics to drive the<br />

4Rs concept for plastics - which<br />

is recycle, reduce, reuse and<br />

regeneration.<br />

Programmes and activities<br />

undertaken by MPMA and MPF:<br />

● RTM documentary on Recycling<br />

in 2005.<br />

● Press statements on PET bottle<br />

and PC bottle issues.<br />

● TV3’s Sure Heboh Carnival in<br />

2005.<br />

● national Recycling day in<br />

2005.<br />

● C o - o p e r a t i v e e f f o r t w i t h<br />

t h e M a l a y s i a n I n d u s t r i a l<br />

development Authority (MIdA)<br />

on the “proposed banning <strong>of</strong><br />

plastics scraps import” issue in<br />

2005.<br />

● Participation in Green Partnership<br />

Programme (GPP) 2005, a<br />

joint <strong>Malaysia</strong>-Japan bilateral<br />

partnership programme.<br />

● Press Interview with Berita<br />

Harian on August 4, 2006 on<br />

the safety <strong>of</strong> PET bottles.<br />

● The Coding System for Plastic<br />

Products and MPF launch on<br />

September 16, 2006.<br />

● Exemption <strong>of</strong> EIA requirement<br />

for plastic recyclers starting from<br />

October 2006.<br />

● Press statement and press<br />

conference on the safety <strong>of</strong><br />

HdPE for hot-fill applications in<br />

november 2006.<br />

● n a t i o n a l R e c y c l i n g d a y<br />

exhibition from november 25-<br />

26, 2006.


✄<br />

THE INGENIEUR FEATURE 51<br />

● AOTS Training Programme<br />

on Industry and Environment<br />

Protection for <strong>Malaysia</strong>: life<br />

Cycle Assessment (lCA) from<br />

november 27 to december 8,<br />

2006 in Tokyo, Japan.<br />

● A O T S M y E n - 2 T r a i n i n g<br />

Programme on Industry and<br />

Environmental Protection for<br />

<strong>Malaysia</strong>, from november 26 to<br />

december 1, 2006, yokohama,<br />

Japan.<br />

● ‘Waste Management and<br />

Recycling – The Japanese<br />

Perspective’ Seminar and<br />

Workshop from March 6 to 7,<br />

2007.<br />

Asia Plastics Forum Sustainable<br />

Development Committee<br />

(APF-SDC)<br />

With the aim <strong>of</strong> addressing<br />

issues relating to plastics and<br />

the environment faced by the<br />

plastics industry in Asia, the<br />

Asia Plastics Forum Sustainable<br />

development Committee (APF-<br />

SdC) was formed during the APF<br />

Council Meeting on March 28,<br />

2007 in Kuala lumpur, <strong>Malaysia</strong><br />

where this Committee addressed<br />

issues related to plastics and<br />

sustainable development through<br />

technical and advocacy support,<br />

strategies and programmes. The<br />

committee consists <strong>of</strong> plastics<br />

industry representatives <strong>of</strong> the<br />

APF member countries.<br />

The Asia Plastics Forum (APF)<br />

which was formed in 1991,<br />

currently comprises 12 member<br />

c o u n t r i e s v i z : B a n g l a d e s h ;<br />

China; India; Indonesia; Japan;<br />

<strong>Malaysia</strong>; Myanmar; Philippines;<br />

Singapore; Sri lanka; Thailand<br />

and Vietnam.<br />

It has been established for the<br />

following objectives:<br />

● Share and exchange information<br />

<strong>of</strong> the plastics industry and<br />

the country’s economy in the<br />

Asian region<br />

● Consider any issues related to<br />

the plastics industry and assist<br />

members in providing inputs<br />

for solutions<br />

● Foster close business cooperation<br />

among the plastics<br />

manufacturers (processors) in<br />

the Asian region.<br />

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52 FEATURE<br />

THE INGENIEUR<br />

Sanitation<br />

– The New Paradigm<br />

Submitted by RS Arun Kumar, Executive Director, World Toilet Organisation<br />

In September 2000, 147 heads<br />

<strong>of</strong> state and Governments, and<br />

189 nations in total, committed<br />

themselves to the Millennium<br />

Development Goals (MDGs).<br />

The MDGs stand for a renewed<br />

commitment to overcome persistent<br />

poverty and address many <strong>of</strong> the<br />

most enduring failures <strong>of</strong> human<br />

development. Halving ‘by 2015,<br />

the proportion <strong>of</strong> people without<br />

sustainable access to safe drinking<br />

water and basic sanitation’ is one<br />

<strong>of</strong> the targets defined as one <strong>of</strong> the<br />

numerical and time-bound targets<br />

for the MDGs. It has been widely<br />

recognized that the improvement<br />

<strong>of</strong> water supply and sanitation is a<br />

core element for poverty reduction<br />

as well as for conflict prevention.<br />

Around the world, 3.5 million<br />

deaths are due to diarrhoea and<br />

other sanitation related diseases<br />

annually, with 80 % <strong>of</strong> these<br />

deaths in children under age five.<br />

About 2.6 billion people do not<br />

have access to even a latrine. The<br />

most important water contaminant<br />

in developing countries is human<br />

faeces from improper or no<br />

sanitation. Despite the fact that<br />

water and sanitation issues are<br />

inextricably linked to each other,<br />

sanitation receives attention much<br />

less than it deserves.<br />

ISSUES WITH CONVENTIONAL<br />

SANITATION PRACTICES<br />

Sewers and sewage treatment<br />

systems are considered signs <strong>of</strong><br />

progress, but there is every reason to<br />

think again. The water-based sewage<br />

models are designed and built on<br />

the premise that human excreta are<br />

a waste suitable only for disposal,<br />

and that the natural environment is<br />

capable <strong>of</strong> assimilating this waste.<br />

Yet these models have failed to<br />

solve the sanitation needs for<br />

developing countries. First comes<br />

the sewage, along with a mixture<br />

<strong>of</strong> undifferentiated industrial and<br />

household wastes. Then there’s the<br />

treatment process, which attempts to<br />

clean the wastewater that the sewage<br />

contains. During this process, the<br />

treatment process basically converts<br />

one form <strong>of</strong> pollution into another<br />

(water to land), with varying degrees<br />

<strong>of</strong> efficiencies. While it might seem<br />

safe and convenient to have our<br />

waste whisked out <strong>of</strong> sight, we’re<br />

paying the piper at the end <strong>of</strong><br />

the pipe. Annual investments for<br />

‘modern’ water and sewer systems<br />

have been estimated to be US$30<br />

billion, and by 2025 it may cost<br />

US$75 billion. 1 This excludes<br />

the cost <strong>of</strong> maintenance. Further<br />

more these treatment systems<br />

are treating less than 10% <strong>of</strong> the<br />

wastewater generated in the world.<br />

The fact that the other half <strong>of</strong> the<br />

world’s population has little or no<br />

access to sustainable sanitation<br />

reflects misconceptions about<br />

conventional sanitation systems<br />

and what they can and cannot do.<br />

There is, hence, a strong need to<br />

move away from linear, expensive<br />

and energy intensive ‘end-<strong>of</strong>-thepipe’<br />

technologies to sanitation<br />

based on ecosystem approaches<br />

and the closure <strong>of</strong> material flow<br />

cycle. The development, testing<br />

and dissemination <strong>of</strong> alternatives<br />

to conventional wastewater<br />

and sewage disposal systems<br />

are becoming more and more<br />

indispensable for both economic<br />

and ecological reasons.<br />

SUSTAINABLE SANITATION<br />

S u s t a i n a b l e s a n i t a t i o n<br />

practices <strong>of</strong>fers an alternative<br />

to conventional sanitation, and<br />

attempts to solve some <strong>of</strong><br />

society’s most pressing problems<br />

– infectious disease spread,<br />

environmental degradation and<br />

pollution, and the need to<br />

recover and recycle nutrients<br />

for plant growth. In doing so,<br />

sustainable sanitation helps to<br />

restore soil fertility, conserve<br />

freshwater and protect marine<br />

environments – which are sources<br />

<strong>of</strong> water, food and medicinal<br />

products for people.<br />

In totality, sanitation systems<br />

must be sustainable, driven with all<br />

three goals <strong>of</strong> sustainability.<br />

In the social facet, it must<br />

● Restore dignity to women, men<br />

and children, giving them social<br />

security from the problems due<br />

to open defecation;<br />

● Realize the importance <strong>of</strong><br />

sanitation, both for dignity as<br />

well as for better health;<br />

● Treat toilets, which is a taboo<br />

subject, more rationally by<br />

the public through usage <strong>of</strong><br />

environmentally safe toilets;<br />

and<br />

● Motivate people to accept<br />

sanitation practices as part <strong>of</strong><br />

their households.<br />

In the environmental facet, it<br />

must<br />

● Prevent the pollution <strong>of</strong> ground<br />

water and land degradation;<br />

and<br />

● Encourage reuse <strong>of</strong> water, after<br />

treatment, as a resource<br />

1 WJ Cosgrove and FR Rijsberman, 2000, World Water Vision, Earthscan Publications,<br />

London.


THE INGENIEUR FEATURE 53<br />

In the economic facet, it must:<br />

● Mitigate the cost <strong>of</strong> treatment<br />

<strong>of</strong> groundwater for potable<br />

or other similar uses;<br />

● P r o v i d e i n c e n t i v e s b y<br />

r e s o u rc e r e c ove r y f r o m<br />

the sanitation waste (in<br />

the form <strong>of</strong> energy and<br />

fertilizers);<br />

● Increase productivity by<br />

d e c r e a s e d i n c i d e n t s o f<br />

diseases; and<br />

● Reduce medical costs related<br />

to treatment <strong>of</strong> diseases<br />

from improper sanitation.<br />

Sustainable sanitation systems for the tsunami<br />

affected communities in Aceh, Indonesia<br />

World Toilet Organisation (WTO), a non-pr<strong>of</strong>it organisation<br />

established in Singapore in 2001, communicates the need for better<br />

toilet standards in both the developed and developing economies<br />

<strong>of</strong> the world and provides a service platform for all toilet associations, related<br />

organisations and committed individuals to facilitate an exchange <strong>of</strong> ideas,<br />

health and cultural issues. Its vision is - Clean, Safe, Affordable, Ecologically<br />

Sound and Sustainable Sanitation for Everyone.<br />

WTO was given the approval on April 27, 2006 to provide sustainable<br />

sanitation systems for tsunami-affected people <strong>of</strong> Meulaboh and Banda<br />

Aceh at 13 locations identified by Indonesia Toilet Association (ATI) and<br />

Badan Rekonstruksi dan Rehabilitasi (BRR), a body set up to oversee the<br />

reconstruction and rehabilitation efforts in Aceh and Nias.<br />

Besides providing the sanitation systems, this project also aims to train<br />

the locals by showing them how the system is being constructed, so that they<br />

can construct and maintain the system in future. This million dollar project<br />

is funded by Tidal Waves Asia fund managed by Singapore Red Cross.<br />

The 13 locations (11 in Banda Aceh and two in Meulaboh) identified are<br />

in densely populated areas and communal focal points: schools, mosques,<br />

kindergarten, orphanages, community centers and town focal points.<br />

World Toilet College, WTO’s training arm, conducted a capacity building<br />

training programme on sustainable sanitation to 36 Indonesian engineers,<br />

architects, contractors and students as part <strong>of</strong> the project, since WTO believes that<br />

‘hardware’ and ‘s<strong>of</strong>tware’<br />

must complement to<br />

each other. This training<br />

course, for 10 days, was<br />

at University <strong>of</strong> Syiah<br />

Kuala, Banda Aceh.<br />

Experts from Singapore,<br />

Germany, Africa, China<br />

and India conducted<br />

‘on the job’ training<br />

including case studies<br />

and designing <strong>of</strong> the<br />

sustainable sanitation<br />

systems by the trainees.<br />

Presently, toilets are<br />

being built using the<br />

contractors who were earlier trained, and using the designs developed by the<br />

participants in their case study exercise. The project aims to be completed<br />

by the end <strong>of</strong> this year. Also, in this process, WTO also created a lot <strong>of</strong><br />

attention for better sanitation in Aceh, which has resulting in BRR inviting<br />

WTO as its Technical Advisor for Sanitation in its housing projects and model<br />

village projects. WTO is planning to also start an Acehnese social enterprise,<br />

dedicated to sanitation education and awareness building among the local<br />

communities.<br />

Jasdam biogas cooking<br />

F u r t h e r m o r e , p r o v i d i n g<br />

sustainable sanitation technologies<br />

for billions <strong>of</strong> people will require<br />

replacing the existing engineering<br />

and financial infrastructure that<br />

currently supports sewerage with<br />

one that supports ecological<br />

innovations in waste treatment.<br />

WAY FORWARD<br />

It’s very important to adopt a<br />

new approach towards sanitation,<br />

a n d a d d r e s s i n g t h e i s s u e s<br />

surrounding it in a more holistic<br />

way. Several ideas to achieve this<br />

are summarized below:<br />

● Principles that put source<br />

separation first in the decisionmaking<br />

hierarchy;<br />

● People who approach sanitation<br />

from both a health and<br />

ecological perspective;<br />

● Financing—both private and<br />

public—to develop production<br />

and marketing capabilities;<br />

● Easy access by those who<br />

want sustainable sanitation<br />

technologies to those who can<br />

deliver, install, and maintain<br />

them;<br />

● Financial packages to help<br />

people pay for toilets; and<br />

● Government policies that<br />

punish polluters, reward<br />

ecological innovators, and<br />

promote and help pay for<br />

universal sustainable sanitation<br />

coverage<br />

We have to always remember<br />

what Albert Einstein once said<br />

“we cannot solve problems with<br />

the same kind <strong>of</strong> thinking that<br />

created them.” BEM


54 SURVEY FORM<br />

THE INGENIEUR<br />

BOARD OF ENGINEERS MALAYSIA<br />

CUSTOMER SERVICE SURVEY FORM<br />

Our goal is to provide you with the best possible service and your input is vital to our success. Please help us serve you<br />

and others better by taking a few minutes to answer the questions below. Thank you for responding. Kindly send this<br />

form to Executive Director, <strong>Board</strong> <strong>of</strong> <strong>Engineers</strong> <strong>Malaysia</strong>,17 th Floor, Block F, JKR Headquarters, Jalan Sultan Salahuddin,<br />

50580 KL or fax to 03-2692 5017.<br />

Please tick (✓) where applicable:<br />

A. What was the nature <strong>of</strong> your contact with us?<br />

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B. Type <strong>of</strong> communication<br />

1. PERSONNEL<br />

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ITEMS VERY POOR POOR MODERATE GOOD VERY GOOD<br />

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b. Respectful and courteous<br />

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d. Helpful<br />

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ITEMS VERY POOR POOR MODERATE GOOD VERY GOOD<br />

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b. Signage<br />

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e. BEM Publication<br />

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56 <strong>ENGINEERING</strong> NOSTALGIA<br />

THE INGENIEUR<br />

The Lumberjack Team Of The 60s<br />

Use <strong>of</strong> pulley system to move big logs, in Johor<br />

Contributed by Fong Chin

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