EBP 500 - voran Maschinen GmbH

Fruit processing M500 line 2/12
Fruit processing M500 line
Our solutions today set the standards for tomorrow.

Provided by nature.
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Emptying Washing & mashing Pressing
Fruit processing M500 line

Filtering & settling Pasteurisation Filling
°F °C
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Optimised by voran ®
.
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Filling
3 integrated buffer with
overflow protection
3 takes 3, 5, 10 or 20 litre bags
3 pre-programmed filling weight
Pasteurisation
3 fully-automatic operation
3 filling not started until pasteurisation
temperature has been reached
3 plate-type heat exchanger suitable
for juice
°F °C
Filtering & settling
3 screens can be cleaned during
processing (not shown)
3 drain for clear and residue (tanks)
3 optimum stability
Fruit processing M500 line

Pressing
3 continuous operation
3 high yield
3 minimum space requirements
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Washing & mashing
3 controlled automatically by press
3 adjustable mash quality
3 space-saving, flexible construction
Emptying
3 controlled feed from bulk bins
3 high stability
3 easy operation
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Implemented together.
voran ® – Our solutions today set
the standards for tomorrow.
The modular configuration of the voran ® M500 fruit
processing line is a future-safe solution for producing and
packaging high quality, natural, tasty, long-life products.
As the industry leader in commercial fruit processing,
voran ® has brought together the advantages of modular
technology based on decades of experience, continuous
development and consideration of market needs to bring
you a customer-oriented, optimised overall concept.
Our industry-specific knowledge on production processes,
quality factors, hygiene specifications for raw materials and
operation of the plant contribute to the unrivalled quality of
the final product as much as our high standards regarding
production technology and mechanical engineering.
Our innovative overall solutions are geared towards the very
highest level of technology, modular design and exceptional
cost effectiveness for our customers.
With the voran ® business model and our comprehensive
support service you can concentrate on what matters most.
Let voran ® worry about the rest.
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voran ® – We supply the recipe
as well as the kitchen.
It is really important to us that we have an opportunity
to talk to customers about the processes they need to
implement so that we can ensure we design and deliver
the perfect system.
From the installation plan to utilities required and the
necessary connection points through to assisting in setting
up the pressing room, we have a great deal of experience
to input.
You can also benefit from the collective know-how gleaned
from hundreds of reference projects that have already been
implemented in a wide range of applications, capacities and
countries.
Thanks to our comprehensive experience in storage and
logistics we can guarantee rapid service, fast delivery of
spare parts and straightforward, expert advice on processing,
operation and any malfunctions that occur.
voran ® – Where top quality is standard.
Proven voran ® quality is based primarily on the decades of
experience as a specialist one-stop-shop for fruit processing
systems. With hundreds of plug-and-play systems supplied,
ongoing development to processing technology and a vast
knowledgebase on quality indicators, voran ® is your professional
partner.
Maintaining hygiene when handling raw materials and operating
the system are important factors. That is why voran ®
places great value on the ease of cleaning and compatibility
for food contact of all components that come into contact
with the product.
All modular components implemented by voran ® ensure a
long service life, high value retention and low maintenance
costs. When our service team starts up a system for the first
time, all function parameters are recorded in the handover
check sheet to ensure reliable operation - so you can concentrate
on your production.
The highest quality support and service is also standard
at voran ® . Detailed documentation including operating
instructions and comprehensive functional description and
troubleshooting/remedying instructions go without saying.
Thanks to the use of standardised parts in manufacturing,
we are also able to guarantee expert technical support and
rapid availability of spares and wear parts. As part of our
comprehensive service concept we offer pre-season preventive
maintenance to ensure your system operates smoothly
over the long-term.
Fruit processing M500 line

Stationary when you need it.
Mobile when you want it to be.
voran ® M500 fruit processing line
The voran ® M500 fruit processing lines features machines
that are perfectly matched to achieve a capacity of up to
500 litres per hour, depending on the fruit quality.
The M500 line has been implemented many times and is
a modular system so that it can be perfectly adapted to your
needs and specification to guarantee minimum manual
work thanks to its high degree of automation.
The M500 mobil version offers the high capacity and all the
advantages of the M500 line installed ready for operation
on an aluminium-clad trailer.
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voran ® – Experience meets innovation.
For decades voran ® Maschinen GmbH has stood for
quality, dynamic and professionalism in food and
drink processing as part of the voran ® Holding.
As a financially stable medium-sized company we
currently employ around 160 people in Pichl bei Wels –
at the heart of the province of Upper Austria.
Always at the leading edge, we continue to develop
proven systems as well as pioneer new ways, where
experience and expertise count.
Transparency and a sprit of innovation motivate voran ®
to realise economically viable solutions featuring advanced
technology in close cooperation with our customers.
Visit us at www.voran.at to learn more
today about the standards for tomorrow.

WALC
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Space-saving and flexible
The washing and mashing systems are controlled
completely automatically depending on the requirements
of the belt press. They are designed with a rotating turret
so that they can be installed flexibly without taking up
too much space, and yet they are still easy to access for
cleaning.
The raw material is cleaned in the integrated washing
vessel, which is continuously fed with fresh water.
The cleaned material is conveyed to the inline centrifugal
mill by a vertical auger-type elevator.
The quality of the mash can be adjusted if required using
replaceable screens - no tools required.
The voran ® WALC highlights:
3 up to 2,000 kg of fruit per hour
3 automatic operation (controlled by belt press)
3 interchangeable screens for adjustable mash quality -
no tools required
3 pip and stone protection tool
3 rotating turret for space-saving installation and
easy cleaning
3 auger elevator features soft-start
3 service-friendly design - e.g. split bearing on auger shaft
3 integrated floor drain
3 processes wide range of fruit and vegetables
3 stainless steel construction
Fruit processing M500 line

EBP 500
Continuous high yield
Optimum juice quality and yield are guaranteed thanks to
the variable speed and pressure control for the EBP 500 belt
press. The press is operated completely automatically and
continuously.
The rate at which mash is fed to the press can be regulated
individually for each product. The juice flows to the left or
right virtually free of oxidation. The pomace is wiped away
from the belt at the end of the pressing sequence. The efficient
high-pressure belt cleaning system and optional brush
system ensure optimum cleaning results.
The voran ® EBP 500 highlights:
3 up to 700 kg of mash per hour
3 high yield of up to 75 percent
3 automatic continuous operation
3 automatic belt regulation
3 processes wide range of fruit, vegetables and herbs
3 best juice quality
3 low proportion of cloudy juice
3 good accessibility - easy to clean
3 minimum space requirements
3 juice and waste water drain to left or right
3 sealed roller bearings
3 stainless steel construction
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PA 500-Gas
Fully automatic and safe
The high quality control
system of the PA 500 Gas
pasteurisation system
ensures that juice is fed
to the filling unit only
after it has reached the
preset temperature. The
whole system runs completely
automatically -
no operator required.
After the required temperature
has been reached,
the juice is fed from the
buffer tank through the
heat exchanger. If the
temperature falls below
the filling unit set point
then the juice is fed back
into the buffer tank. As soon as the juice has reached filling
temperature the system switches over automatically to filling
mode. The temperature
of the juice can be
regulated within +/– 0.4
degrees Celsius by modulating
the power of the
gas heater and the flow
rate of the product. The
system automatically
switches over to standby
mode if the filling unit
buffer tank is full.
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The voran ® PA 500-Gas highlights:
3 up to 500 litres of juice per hour
3 adjustable pasteurising and filling temperature
3 fully automatic - no operator required
3 precise temperature control
3 reliable pasteurisation to protect product
3 rapid availability thanks to short heating up time
3 can be used to process small volumes
3 heated buffer tank ensures continuity when
stopping and starting
3 system can be flushed using commercially
available detergents
3 plate-type heat exchanger suitable for juice
3 product is conveyed carefully using stainless steel
juice pump with neoprene impeller
and dry running protection
3 tight-welded stainless steel frame
Fruit processing M500 line

MBF 500
Exact and compact
The MBF 500 fills bags almost free of bubbles and with no
dripping thanks to its electronically-controlled filling valve.
A weighing system guarantees precise metering of the
filling amount.
The integrated buffer tank is fed directly from the pasteurising
system. The filling system is able to remember two
different filling weights that can be selected directly so that
it is easy to change between different sizes of bag. After filling,
the bag is closed manually and placed inside the box.
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The voran ® MBF 500 highlights:
3 up to 500 litres of juice per hour (with 10 litre bags)
3 takes 3, 5, 10 or 20 litre bags
3 minimal foam in bag thanks to pump-free filling
3 exact filling weight
3 weighing system (can be calibrated to Austrian standards)
3 2 filling weights can be stored and selected directly
3 quick change between different volumes of bag
3 2 automatic counters that can be reset individually
to zero
3 integrated buffer tank with level indicator monitored
by pasteurising system
3 buffer tank can be drained completely empty
3 efficient cleaning
3 compact and space-saving construction
3 stainless steel construction
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GKE Juice collection tank 65 l
The bulk bin tipper is designed to empty standard and
special format large boxes of fruit at a controlled rate.
Bulk boxes can be positioned on tipping system by hand
truck or forklift. The whole tipping process takes around
20 seconds and can easily be stopped in any position.
The complete system is built in stainless steel and
features an integrated hydraulic power unit.
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The collection basin is perfectly matched for connection to the EBP 500.
The juice runs directly from the belt press through a removable, large surface
1 mm coarse screen to be collected in a 65 litre buffer tank. A stainless steel
level switch automatically controls the impeller-type pump that is designed to
carefully convey the product at flow rates of up to 1,800 litres per hour. The
pump can also be switched on and off manually if the tank needs to be drained.
Fruit processing M500 line

Tanks Pipe-screen Accessories
The tanks are mainly used as buffer tanks with optional
tanks available to allow cloudy product to settle prior to
pasteurisation. Two connections at different heights for
clear product and drain, an external measuring scale, three
support legs for optimum stability and easy cleaning thanks
to top surface finish quality of the stainless steel tank.
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Efficient and
cost-effective filtering
with a mesh size of
0.25 mm. By implementing
two gap screens in parallel
it is possible to clean
the screens without
interrupting operation.
Compressor
Kaeser Classic Mini
For belt tensioning and regulating
EBP 500 and actuating filling
valve on optional MBF 750.
High pressure cleaner
Kärcher HD7/18C
For cleaning belt on the EBP 500
automatically.
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Options
WAR 65
The WAR 65 combines power and extreme
robustness with a space saving design and easy
cleaning thanks to the rotating turret. The flow rate
of mash is controlled depending on the requirements
of the belt press. The quality of the mash can be
adjusted to the type and quality of fruit being processed
using replaceable screens - no tools required.
The voran ® WAR 65 highlights:
3 up to 6,000 kg of fruit per hour
3 automatic operation (controlled by belt press)
3 adjustable mash quality with replaceable screens -
no tools required
3 pip and stone protection tool
3 thick plate construction - robust and reduces noise
3 rotating turret for space-saving installation and
easy cleaning
3 auger elevator features soft-start
3 service-friendly design
3 integrated floor drain
3 processes wide range of fruit and
vegetables
3 easily transportable
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EBP 500
Add-on supports can be fitted to the EBP 500 belt press
so that it can easily be adjusted to the mash outlet height
of the WAR 65. This means that standard size big boxes
can be used for collecting pomace.
Fruit processing M500 line

Line filler 6-positions
The inline filling unit is designed for semi-automatic hot
filling of fruit and vegetable juice from an integrated buffer
tank into bottles between 0.25 and 2 litres. The filling height
is individually adjustable and it is easy to switch bottle sizes
without using any tools. A range of filling nozzle sizes are
available for different bottle openings. Capacity is up to
600 litres per hour with 1 litre bottles.
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MBF 750-R6
All features on the MBF 500 also apply to the MBF 750-R6.
The main highlights are a capacity of up to 900 litres
per hour with 10 litre bags and the optional 6-nozzle
inline filling unit.
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Options
Berries & Stone fruit
The combination of slanting conveyor and de-stoning unit
is the right choice for the production of de-stoned mash
from berries and stone fruit.
The high quality and homogenous mash with optimum
aroma containment can be used directly for distilling or
further processing with the belt press.
SA
The slanting conveyor offers high flexibility in raw materials
handling because it is ideal for all types of pomaceous fruit,
stone fruit, berries and vegetables.
An integrated inspection screen is provided for hand
selection. Rinsing takes place inside the wash tank while
post cleaning is performed by a fresh water spray on the
conveyor belt. The speed of the conveyor is infinitely
variable.
The conveyor is available in three configurations:
3 without centrifugal mill
3 with centrifugal mill
3 with pivoting centrifugal mill (shown)
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EP 1000
The flow of raw material is regulated by a belt-driven
central auger. The DN65 connection for the mash outlet
leads directly to the mash pump or mash basin.
Stones are ejected separately.
The main cover can be removed without tools so that the
screen for straining berries can quickly
and easily be replaced with a screen
for processing cherries, plums,
apricots and other types of
stone fruit.
Accessories
Mash pump: self-priming eccentric screw pump that can
be connected directly to the EP 1000 or fitted with a mash
funnel and feed auger.
Fruit processing M500 line

M500 mobil
Mobile and complete
The M500 mobil system combines high capacity and all the
advantages of the M500 on an aluminium-clad trailer. The
M500 mobil is pre-installed ready for operation, fitted with
central utility supply point and equipped to each customer‘s
individual specifications.
The voran ® M500 mobil highlights:
3 installed ready for operation
3 central utility supply point (power, water)
3 central control cabinet
3 intuitive layout; robust construction
3 proven standardised components
3 individually designed
3 effective intermediate and final cleaning
3 high mobility with whole system on one trailer
3 reach more customers
3 rapid return on investment
3 positive carbon balance thanks to shorter
transport routes
3 fruit is manipulated less often
3 special trailer with pressing lines including
EU certification for straightforward approval
in Austria and Germany
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Installation plans
Washing & mashing
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Emptying Washing & mashing
De-stoning & straining
Pressing
Filling
Pasteurisation
°F °C
Filtering & settling
The installation layout shown here is one of the proven
setups that has been implemented many times using the
voran ® M500 fruit processing line.
Of course the installation can be configured to perfectly
match the layout of your site and your individual requirements.
Tanks
PA 500
MBF 500
Juice collection
tank
9.000
WALC
EBP 500
GKE
EP 1000
SA
Fruit processing M500 line
9.000

Technical data
Total weight in kg 305 250 520 29 400
Height / Width / Depth in mm 1.317/ 1.697/ 1.466 (1.666) 2.419/ 1.826/ 616 1.300/ 1.940/ 1.161 290/ 1.327/ 508 1.900/ 1.830/ 1.100
Total weight in kg 125 40 420 180 210
Height / Width / Depth in mm 1.704/ 1.350/ 700 1.490/910/420 2.450/ 1.751 / 873 2.080/2 .614 (2.463)/ 662 1.670/ 1.650/820
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1.317
1.704
GKE
1.697
1.945
MBF 500
900
1.350
2.530
MBF 918
Tisch 785
825
1.490
WALC
Line filler
6-positions
910
900
1.826
1.578
2.450
1.480
2.419
1.300
EBP 500
WAR 65
1.751
1.940
800
540
2.080
SA without RM 1.747
1.238
Juice collection
tank
SA
1.327
1.060
SA without RM 2.463
2.614
840
290
1.670
1.585
1.900
PA 500-GAS
EP 1000
525
1.830
1.650
1.030
615
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Technical updates and any errors expressly excepted.

voran.at
How to reach us
Munich
Innsbruck
Bozen
q Passau
q Salzburg
Kufstein
Pichl bei Wels
A 8
Passau
Salzburg
Udine
Edt bei Lambach
Lambach
A 1
B 134
r Graz
Wels
Villach
w Prague
Linz
Klagenfurt
q after 500 m
Wels interchange
A 25
B 1
Steyrermühl
voran ® Maschinen GmbH
Sales
Linzer Straße 30
A 4650 Edt bei Lambach
T +43 (0) 72 49 / 444-0
F +43 (0) 72 49 / 444-888
office@voran.at
www.voran.at
Bad Schallerbach
A 9
Wels
Voralpenkreuz
w Prague
A 7
Linz
Graz
A 1
Maribor
Vienna e
Linz interchange
Traun interchange
Production
Inn 7
A 4632 Pichl bei Wels
Brno
Vienna
Eisenstadt
Bratislava
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