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VSL's innovations Dampers on test Penny's Bay in HK

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18<br />

SITE INSIGHTS<br />

Benelux<br />

VSL <strong>in</strong><br />

the saddle<br />

> VSL is provid<strong>in</strong>g the posttensi<strong>on</strong><strong>in</strong>g<br />

for the KW68 viaduct<br />

(C<strong>on</strong>tractor. J.V. MD-AB Hoogstraten)<br />

<strong>in</strong> Hoogstraten, Belgium. The viaduct<br />

has a total length of 88m and is<br />

supported by two abutments and an<br />

<strong>in</strong>termediate support, with spans<br />

measur<strong>in</strong>g 40m and 48m,<br />

respectively. The support<strong>in</strong>g structure<br />

c<strong>on</strong>sists of two massive posttensi<strong>on</strong>ed<br />

c<strong>on</strong>crete girders, each<br />

1.5m wide and 2.35m deep. Between<br />

them is a c<strong>on</strong>crete slab rest<strong>in</strong>g <strong>on</strong><br />

prefab c<strong>on</strong>crete transverse beams to<br />

carry the roadway. These beams are<br />

laid <strong>on</strong> a ridge <strong>on</strong> the side of each<br />

girder. After c<strong>on</strong>cret<strong>in</strong>g, harden<strong>in</strong>g<br />

and post-tensi<strong>on</strong><strong>in</strong>g, each girder<br />

(89m l<strong>on</strong>g and 1,000t) was to be<br />

placed <strong>on</strong> its supports.<br />

The distributi<strong>on</strong> of forces differs<br />

greatly <strong>in</strong> the c<strong>on</strong>structi<strong>on</strong>, transport<br />

and f<strong>in</strong>al phases. The post-tensi<strong>on</strong><strong>in</strong>g<br />

N E W S N ° 1 • 2 0 0 4<br />

was d<strong>on</strong>e <strong>in</strong> several steps and even<br />

partly removed. The post-tensi<strong>on</strong><strong>in</strong>g<br />

is produced by eight permanent<br />

tend<strong>on</strong>s, four temporary tend<strong>on</strong>s, and<br />

four extradosed tend<strong>on</strong>s per girder.<br />

Each saddle c<strong>on</strong>sists of a bundle of<br />

37 curved steel tubes. To have access<br />

Germany<br />

1 new bridge<br />

<strong>in</strong> 10 days<br />

> The old railway viaduct with its<br />

12 arches spann<strong>in</strong>g the Weiße<br />

Elster <strong>in</strong> Halle had carried heavy<br />

traffic for 164 years. To meet the<br />

10-day limit set for the replacement<br />

operati<strong>on</strong>, the new bridge was to be<br />

built beside the exist<strong>in</strong>g <strong>on</strong>e <strong>on</strong> a<br />

temporary substructure (general<br />

c<strong>on</strong>tactor: Alp<strong>in</strong>e Bau). The new<br />

viaduct is a s<strong>in</strong>gle-cell, box girder<br />

structure with a ma<strong>in</strong> span of 58m<br />

and side spans of 47m and 38m,<br />

respectively. Thirty segments and<br />

<strong>on</strong>e closure were required to<br />

complete the bridge. The whole<br />

superstructure c<strong>on</strong>ta<strong>in</strong>s 166 cables<br />

of 19 strands and 96 shear needles<br />

to the saddles dur<strong>in</strong>g the thread<strong>in</strong>g<br />

of the strands and to allow some<br />

displacement of the structure dur<strong>in</strong>g<br />

the stress<strong>in</strong>g of the extradosed<br />

tend<strong>on</strong>s, the top part of the sta<strong>in</strong>less<br />

steel ducts is made slightly wider.■<br />

C<strong>on</strong>tact: vellekoop@vsl-benelux.nl<br />

(36mm diameter PT-bars).<br />

The temporary substructure<br />

and the f<strong>in</strong>al piers beneath the<br />

exist<strong>in</strong>g arches were c<strong>on</strong>structed<br />

simultaneously.<br />

VSL’s work was crucial to respect<strong>in</strong>g<br />

the tight schedule: Eight tend<strong>on</strong>s <strong>in</strong><br />

the webs and four temporary<br />

tend<strong>on</strong>s <strong>in</strong> the bottom-slab had to<br />

be <strong>in</strong>stalled and stressed before the<br />

traveller could proceed to the next<br />

segment. That work was completed<br />

<strong>in</strong> March 2004. However, the<br />

programme did not allow 30 cables<br />

to be stressed before all sec<strong>on</strong>dary<br />

loads were applied to the structure.<br />

Only three days before the bridge<br />

was shifted <strong>in</strong>to its f<strong>in</strong>al positi<strong>on</strong>,<br />

VSL had to stress and grout those<br />

30 cables <strong>in</strong>side the box without any<br />

recesses left for suspensi<strong>on</strong> of the<br />

stress<strong>in</strong>g jacks. The superstructure<br />

was launched <strong>on</strong> 24 May 2000, as<br />

scheduled. ■<br />

C<strong>on</strong>tact: vsl-syst@t-<strong>on</strong>l<strong>in</strong>e.de

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