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Equipment for the Bread, Cakes and - ROSOMA

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Rostocker Sondermaschinen und Anlagenbau<br />

Werkstraße 3<br />

18069 Rostock- Marienehe<br />

www.<strong>ROSOMA</strong>.de<br />

OSO de<br />

Commercial Register No. HRB 3585 at <strong>the</strong> Municipal Court of Rostock<br />

First registration on 23rd First registration on 23 June 1992<br />

rd June 1992<br />

1st October 1992 - Start of business operations<br />

09-2012<br />

<strong>ROSOMA</strong> Cooling, Fermentation <strong>and</strong> Freezing <strong>Equipment</strong> / <strong>Equipment</strong> <strong>for</strong> <strong>the</strong> <strong>Bread</strong>, <strong>Cakes</strong> <strong>and</strong> Pastries Industry


Our Location<br />

� Rostock / Marienehe – Werkstraße 3 since 6 th May 2005<br />

� 5 manufacturing shops of an area of 520 m² each, equipped with one 8 t crane each<br />

� separate manufacturing of stainless steel <strong>and</strong> steel parts<br />

� modern design offices<br />

�� rail <strong>and</strong> harbour connection<br />

� own high-grade steel pickling plant provided with a pickling basin <strong>and</strong> an 8 t crane<br />

<strong>ROSOMA</strong> office building social service building production building


<strong>ROSOMA</strong> Business Fields<br />

� <strong>ROSOMA</strong> plan, design, manufacture, mount <strong>and</strong> install complete:<br />

� <strong>Equipment</strong> <strong>for</strong> fish processing on board ships<br />

� <strong>Equipment</strong> <strong>for</strong> fish processing on shore<br />

� <strong>Equipment</strong> qu p e t <strong>for</strong> o t<strong>the</strong> e foodstuff oodstu industry dust y<br />

� <strong>Equipment</strong> <strong>for</strong> <strong>the</strong> bread, cakes <strong>and</strong> pastries industry<br />

� Freezing <strong>and</strong> fermentation equipment <strong>for</strong> <strong>the</strong> foodstuff industry<br />

�� Cle Cleaning ning equipment<br />

eq ipment<br />

� Conveying systems<br />

� Construction of apparatuses <strong>and</strong> tanks<br />

� Control <strong>and</strong> automation technology


� Freezing, Fermentation <strong>and</strong> Cooling <strong>Equipment</strong><br />

<strong>for</strong> <strong>the</strong> Foodstuff Industry<br />

�Spiral conveyor systems <strong>for</strong><br />

fermenting fermenting, cooling <strong>and</strong> freezing<br />

� Linear conveyor systems <strong>for</strong><br />

fermenting fermenting, cooling <strong>and</strong> freezing


� Machines <strong>for</strong> <strong>the</strong> <strong>Bread</strong>, <strong>Cakes</strong> <strong>and</strong> Pastries<br />

Industry<br />

�Conveyor systems <strong>for</strong> bread, cakes<br />

<strong>and</strong> pastry products<br />

� Cooling <strong>and</strong> buffering stretches


Index A Type<br />

SK spiral i l cooler l<br />

SF spiral freezer<br />

GA fermentation plant<br />

GS fermentation spiral<br />

GB fermentation belt<br />

DTGA double-tower<br />

fermentation plant<br />

Index Specifying Freezing <strong>and</strong><br />

Fermentation Plants<br />

EGA multi-tier fermentation<br />

plant<br />

LF li linear ffreezer<br />

EF multi-tier<br />

SK – E20 – 660 – 2905<br />

Index B<br />

Index C<br />

Index D<br />

SK/SF/GA/GS/DTGA drum drum- Øinmm Ø in mm<br />

EF/EGA/LF/GB pass trough length in m<br />

SK/SF/GA/GS/DTGA belt width in mm<br />

EF/EGA/LF/GB belt width in mm<br />

SK/SF/GA/GS/DTGA number of tiers<br />

EF/EGA/GB number of tiers<br />

LF inapplicable


Customer: TAB GmbH - Bäckerei S. Schedel / Ebensfeld<br />

<strong>ROSOMA</strong> – Linear Freezer<br />

Type: LF LF-2500-24 2500 24<br />

Linear freezer <strong>for</strong> freezing of rolls<br />

Unit consists of two conveying belts of a<br />

length of 12 m each.<br />

Belt conveyor framework is a high-grade steel<br />

construction.<br />

Deep-freeze cell with high-grade steel bottom<br />

trough.<br />

4 pcs. evaporators suspended in <strong>the</strong> belt<br />

conveyor framework.<br />

Air guide plates <strong>for</strong> better air conduction.<br />

Technical data:<br />

B = 4,200 mm L = 24,000 mm H = 2,450 mm<br />

Belt: plastic link belt, belt blue, blue acetal<br />

P = 25.4 mm<br />

B = 2,505 mm<br />

Passage time: 240 min<br />

Operating temperature: -45°C


Customer: COOLANT GmbH- Austria Frost/ Wien<br />

<strong>ROSOMA</strong> – Linear freezer , multi tier<br />

Type: EF EF-E3-2700-23<br />

E3 2700 23<br />

Linear freezer <strong>for</strong> freezing of spinach/butter<br />

Unit consists of three conveying y g belts, , arranged g one<br />

above <strong>the</strong> o<strong>the</strong>r.<br />

Belt conveyor framework is a high-grade steel<br />

construction.<br />

Deep-freeze cell with high-grade steel bottom trough.<br />

With delivery table <strong>and</strong> water spraying strips strips.<br />

Air guide plates <strong>for</strong> better air conduction.<br />

Technical data:<br />

B = 7,000 mm L = 23,000 mm H = 3,100 mm<br />

BBelt lt width: idth 22,700 700 mm<br />

Passage time: variable, 11-110 min<br />

Output: 5,000 kg/h spinach<br />

1,000 kg/h butter<br />

Operating temperature: -45°C -40°C


Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Spiral freezer<br />

T Type: SF-E21-660-2905<br />

SF E21 660 2905<br />

Spiral freezer <strong>for</strong> freezing of baker´s ware<br />

UUnit it consists i t of f 1 spiral. i l<br />

Construction completely of high-grade steel, deepfreeze<br />

cell with high-grade steel bottom trough.<br />

Technical data:<br />

B = 6,000 mm L = 8,500 mm H = 4,500 mm<br />

Number of tiers: 21 pcs.<br />

Drum diameter: 2,905 mm<br />

Belt: high-grade steel belt,<br />

P=1 P 1 inch<br />

B=660 mm, usable 600 mm<br />

Passage time: 70 min<br />

Output: 750 kg/h / 10,000 pcs./h<br />

Operating temperature: -40°C 40°C


Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Fermentation plant<br />

T Type: DTGA-E18-692-2905<br />

DTGA E18 692 2905<br />

Spiral plant <strong>for</strong> fermenting of baker´s ware<br />

Plant consists of two spirals <strong>and</strong> a bypass<br />

conveying belt.<br />

Construction completely p y of high-grade g g steel.<br />

Fermenting cell with high-grade steel bottom<br />

trough.<br />

3 different zones (1st fermenting with<br />

humidifying, 2nd fermenting without<br />

humidifying 3rd humidifying, 3 stiffening with cooling)<br />

rd stiffening with cooling)<br />

Technical data:<br />

B = 6,000 mm L = 12,800 mm H = 4,800 mm<br />

Number of tiers: 18 pcs. per spiral<br />

Drum diameter 2,905 mm<br />

Belt: plastic link belt, blue, acetal P=30.5 P 30.5 mm<br />

B=692 mm, usable 600 mm<br />

Passage time: 120 min<br />

Output: 750 kg/h / abt. 1,000 pcs./h<br />

Operating temperature: +35°C to -10°C


<strong>ROSOMA</strong> – Fermentation plant with Dough Supply<br />

T Type: EGA-E3-2500-22<br />

EGA E3 2500 22<br />

Fermenting of dough pieces<br />

Dough g p piece dimensions: 250 x 266 x 70 mm (LxBxH) ( )<br />

Dough piece mass: max. abt. 6.0 kg<br />

Output: max. abt. 4,000 kg/h<br />

Fermentation process: fermentation temperature max. 40°C, air humidity max. 70%,<br />

steam capacity 20x30 kg/h, passage time of abt. 22 minutes with a conveying belt speed of <strong>the</strong> fermentation tunnel<br />

of 1 m/min, m/min number of tiers: 3, 3 belt width of 22,500 500 mm, mm fermentation length of 22 m<br />

Customer: Kerry Ingredients GmbH/ Kleinheubach


Fermentation belt with shifting knifeedge<br />

reverse<br />

<strong>ROSOMA</strong> – Fermentation Conveying Belt<br />

Type: GB GB-2800-6,5<br />

2800 65<br />

Customer: Eckert & Wellmann GmbH- Stabburet AS/ Norwegen<br />

Return belt <strong>for</strong> conveying of raw pizzas <strong>and</strong><br />

simultaneous wetting of <strong>the</strong> bottom side of<br />

pizzas with edible oil.<br />

Technical data:<br />

Belt width d 2,800 ,800 mm<br />

Conveying length 6.5 m<br />

Belt speed up to 6 m/min<br />

Moving/Traversing table 400 mm


Customer: Busser Lebensmitteltechnik- Anker Brot /Wien<br />

<strong>ROSOMA</strong> – Fermentation Spiral<br />

Type: GS GS-E15-660-2905<br />

E15 660 2905<br />

Fermentation spiral <strong>for</strong> fermenting of baker´s ware<br />

(little dough pieces)<br />

Unit consists of 1 spiral<br />

Construction completely of high-grade steel<br />

Technical data:<br />

Number of tiers: 15 pcs.<br />

Drum diameter: 2,905 mm<br />

Belt: plastic link belt<br />

B=660 mm, usable 600 mm<br />

Passage time: 50 min<br />

Output: 7,000 pcs./h<br />

Operating temperature: 35°C


Customer: TAB GmbH- Henglein GmbH/ Klosterhäseler<br />

<strong>ROSOMA</strong> – Spiral Cooler<br />

Type: SK SK-E16-660-2905<br />

E16 660 2905<br />

Spiral cooler <strong>for</strong> cooling of yeast dumplings<br />

Unit consists of 1 spiral.<br />

Construction completely of high-grade steel.<br />

Cooling cell with high-grade steel bottom trough.<br />

Technical a data: da a<br />

B=5,000 mm L=7,500 mm H=4,050 mm<br />

Number of tiers: 16 pcs.<br />

Drum diameter: 22,905 905 mm<br />

Belt: plastic link belt, P=1 inch<br />

B=660 mm, usable 600 mm<br />

Passage time: 60 min<br />

Output: 1,000 kg/h 4,000 pcs./h<br />

OOperating temperature: -10°C 0°C


Customer: TAB GmbH- Henglein GmbH/ Klosterhäseler<br />

<strong>ROSOMA</strong> – Spiral Cooler<br />

Type: SK SK-E23-507-1790<br />

E23 507 1790<br />

Spiral cooler <strong>for</strong> cooling of packed puff pastry<br />

Unit consists of 1 spiral. p<br />

Construction completely of high-grade steel.<br />

Technical data:<br />

B=4,100 mm L=6,000 mm H=4,600 mm<br />

Number of tiers: 23 pcs.<br />

Drum diameter: 1,790 mm<br />

BBelt: lt hi high-grade h d steel t l belt b lt<br />

B=507 mm<br />

usable 450 mm<br />

Passage time: 45 min<br />

Output: 1,000 kg/h 4,000 pcs./h<br />

Temperature, inlet: 45°C<br />

Temperature, outlet: 4°C


Customer: TAB GmbH- Henglein GmbH/ Klosterhäseler<br />

<strong>ROSOMA</strong> – Spiral Cooler<br />

Typ: DSK DSK-E24-507-1790<br />

E24 507 1790<br />

Double tower - <strong>for</strong> cooling of pizza dough<br />

Construction completely of high-grade steel.<br />

Technical data:<br />

Number of tiers: 24 Stück<br />

Drum- Ø: 1790 mm<br />

Belt: high-grade steel<br />

B= 507 mm<br />

usable 450 mm<br />

Passage time: 45 min<br />

Temperature inlet : 45°C<br />

Temperature outlet: 4°C


e<strong>for</strong>e f<br />

<strong>ROSOMA</strong> – Spiral Freezer / Fermentation plant<br />

Converting a double tower fermentation plant / spiral freezer from<br />

hi high-grade h d steel t l belt b lt to t plastic l ti li link k bbelt lt<br />

Customer: Nestlé Schöller AG/ Uelzen<br />

Advantages:<br />

Weight reduction of <strong>the</strong> belt by abt. 70%<br />

Cost saving<br />

� lower cost of material<br />

� lower wear <strong>and</strong> tear – referring to drive, drive bearings, bearings etc. etc<br />

� considerably lower frequency of repair<br />

� shorter repair times<br />

afterwards


Customer: Freiberger Lebensmittel GmbH & Co.<br />

Werk Muggensturm<br />

<strong>ROSOMA</strong> – Pizza Conveying Belts<br />

<strong>and</strong> distribution switches


Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Conveying Plant <strong>for</strong> Empty Boxes<br />

Box distributor


<strong>ROSOMA</strong> – Conveying Plant <strong>for</strong> Empty Boxes<br />

<strong>Bread</strong> chute<br />

Customer: Stadtbäckerei Junge/ Rostock<br />

BBuffer ff places l<br />

Stack push-off device


Linkage g of a fermentation pplant <strong>and</strong> a spiral p freezer<br />

to <strong>the</strong> multi-storey ovens<br />

<strong>ROSOMA</strong> – Up to date<br />

� Conveying belt system <strong>for</strong> <strong>the</strong> transport of dough<br />

pieces <strong>for</strong> rolls from <strong>the</strong> fermentation plant to <strong>the</strong><br />

loading machine<br />

� Loading system <strong>for</strong> multi-storey multi storey cars<br />

� Conveying belt system <strong>for</strong> <strong>the</strong> transport of rolls from<br />

<strong>the</strong> multi-storey ovens to <strong>the</strong> spiral freezer<br />

�� Control system of <strong>the</strong> overall system<br />

�Belt Belt cleaning machine <strong>for</strong> <strong>the</strong> conveying belts<br />

Customer: Stadtbäckerei Junge/ Rostock


Linkage g of a fermentation pplant <strong>and</strong> a spiral p freezer<br />

to <strong>the</strong> multi-storey ovens<br />

<strong>ROSOMA</strong> – Up to date<br />

Conveying belt system <strong>for</strong> <strong>the</strong> transport of dough pieces <strong>for</strong> rolls from <strong>the</strong><br />

fermentation plant to <strong>the</strong> loading machine<br />

� abt. 100 m conveying way <strong>for</strong> dough pieces (4-5 track way)<br />

modular conveying belt, belt B=700 mm<br />

Conveying belt system <strong>for</strong> <strong>the</strong> transport of rolls from <strong>the</strong> multi-storey ovens to <strong>the</strong><br />

spiral freezer<br />

� abt. 118 m conveying way <strong>for</strong> freshly baked rolls (1-track way)<br />

modular conveying belt, B=700 mm<br />

Customer: Stadtbäckerei Junge/ Rostock


Linkage g of a fermentation pplant <strong>and</strong> a spiral p freezer<br />

to <strong>the</strong> multi-storey ovens<br />

Loading g system y <strong>for</strong> multi-storey y car<br />

consisting of:<br />

<strong>ROSOMA</strong> – Up to date<br />

� Set-down Set down conveying belt (belt b<strong>and</strong> with knife edges)<br />

� Receiving belt (belt b<strong>and</strong> with knife edges)<br />

� Loading machine<br />

�� Loading station <strong>for</strong> multi-storey car<br />

Customer: Stadtbäckerei Junge/ Rostock


Linkage g of a fermentation pplant <strong>and</strong> a spiral p freezer<br />

to <strong>the</strong> multi-storey ovens<br />

Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Up to date


Teigtransportstrecken<br />

Dough transport ways<br />

Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Up to date


Customer: Stadtbäckerei Junge/ Rostock<br />

<strong>ROSOMA</strong> – Up to date<br />

Conveying Saatenbänder<br />

belts <strong>for</strong> seeds


<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion<br />

Customer: Stadtbäckerei Junge/ Rostock Customer: Kerry Ingredients GmbH/ Kleinheubach


Delivery belt<br />

Carry- off belt<br />

<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion<br />

Loading belt of <strong>the</strong> freezer with heating


Knife-edge Knife edge belts <strong>for</strong> conveying of dough/pastry pieces<br />

<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion


<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion<br />

Exp<strong>and</strong>ing belt Feeding <strong>and</strong> carry-off belts<br />

Special conveying Belts Distribution belt with servo switches


Ascending belt with brake pulley<br />

<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion<br />

Cable laying in grid ducts


Conveying belt vertically movable by means of a cable winch<br />

Special Types<br />

<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion<br />

Delivery <strong>and</strong> distribution switch<br />

Cooling <strong>and</strong> buffering stretch


Dough/ Pastry belts<br />

<strong>ROSOMA</strong> – Belt conveyor system<br />

<strong>for</strong> <strong>the</strong> <strong>Bread</strong>, Cake <strong>and</strong> Pastries Producion


� Plants <strong>for</strong> <strong>the</strong> food stuff industry<br />

� e.g. machines <strong>and</strong> plants <strong>for</strong> <strong>the</strong> production of potato products


� Conveyor systems<br />

� Belt conveyor systems<br />

� Chain conveyor systems<br />

� Curve-going conveyor systems<br />

� Roller conveyor systems<br />

Conveyor systems <strong>for</strong><br />

glasses<br />

Belt conveyor <strong>for</strong> little<br />

dough/pastry pieces<br />

Conveyor systems <strong>for</strong> pallets<br />

Conveyor system <strong>for</strong><br />

pieces of dough/pastry


� Fish Processing Ashore<br />

Our references<br />

�� Rügen Fisch Produktions- und<br />

Vertriebsgesellschaft mbH<br />

� Euro Baltic Fischverarbeitung GmbH<br />

�� Salekhardskij Kombinat , Russia<br />

� Schwaaner Fischwaren GmbH<br />

� Hawesta Feinkost GmbH<br />

� OOO „ROSKON“ Russia<br />

� Sassnitz Fisch


� Fish processing Aboard Ships<br />

Our references<br />

� Antarktika JSC , Odessa<br />

� Magadanryba Co. Ltd. , Magadan<br />

� Murmansk Trawl Fleet OAO , Murmansk<br />

� Westrybflot ZAO , Kaliningrad<br />

� Mecklenburger Hochseefischerei


� Plants <strong>for</strong> purification<br />

We plan, develop <strong>and</strong> design, manufacture <strong>and</strong> install <strong>for</strong> you machinery <strong>and</strong> equipment <strong>for</strong> clean-up<br />

processes according di t to th <strong>the</strong> requirements i t of f our customers t<br />

� Chamber washing machines<br />

� Continuous washing machines<br />

� Modular purification plants<br />

� Manually operated washing facilities<br />

� IImmersion i washing hi machines hi<br />

� Ultrasonic cleaning machines


� Apparatus <strong>and</strong> Tank Construction<br />

�Designing <strong>and</strong> manufacturing in high-grade steel quality <strong>for</strong> various areas according to<br />

customer´s request


� Control <strong>and</strong> Automation Technology<br />

�Designing, planning <strong>and</strong> making of complete automation<br />

solutions<br />

� Manufacturing g of switch cabinets<br />

Control system <strong>for</strong> canned<br />

food production<br />

Control system <strong>for</strong> a<br />

freezing plant<br />

Control system <strong>for</strong> a sewage<br />

treatment plant


Rostocker Sondermaschinen und Anlagenbau<br />

Werkstraße 3<br />

18069 Rostock- Marienehe<br />

www.<strong>ROSOMA</strong>.de<br />

OSO de<br />

Phone: +49(0) 381-809430<br />

Fax : +49(0)381-8094333<br />

E-Mail: E Mail: info@rosoma.de<br />

Internet: www.<strong>ROSOMA</strong>.de<br />

HRB-Nr. 3585 Amtsgericht Rostock

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