INSTRUCTION MANUAL - EnerSys-Hawker

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6. Reassemble the glass (lens) and bezel to the headpiece assembly. � Replacing the reflector 1. Remove the bezel ring and lens. 2. Remove the reflector from main bulb bush connection. 3. Remove gasket around reflector. 4. Place the gasket around the new reflector. Ensure the gasket is in place all the way around reflector. 5. Thread the reflector onto the bush connection. 6. Reassemble the lens and bezel ring (see Reassembling of bezel ring). � Replacing the Cable 1. Remove the cable from the battery terminals. 6 2. Cut the cable tie which secures the cable under the battery cover, and gently pull the cable out of the battery cover gland. 3. Unscrew the battery collar / cable outlet gland from the headpiece. 4. Remove the bezel ring (see “removing the bezel ring”) and glass from the headpiece. 5. Use the spring screwdriver to remove the screws holding the cable terminals inside the headpiece, and gently pull the cable out of the side aperture. Note: Take care to note the correct polarity of the cable so that reassembly is correctly achieved, and the battery is not “reverse charged”. 6. To replace the cable reverse the above procedure. Note:- Always remember to refit the cable outlet gland over the cable before commencing reassembly. � Reassembling the bezel ring When the lens is in position over the reflector, the bezel ring is locked in position by a hex headed lock screw that fits into a countersunk hole and then enters one of the slots in the bezel ring. The countersunk hole enclosing the lock pin can be filled with wax if desired.
GL16 DIAGRAM – ITEM LIST M200101. Headpiece shell M201121. Bezel ring M200131. Glass lens M200411. Sealing channel M203827. Reflector M200323. Small bulb socket M259130. Main bulb 4V 48 Lumen Halogen ** M200130. Small bulb 4V 0.46A M200383. Prefocus reflector Bush and connection M203456. Cable 1.59m M455101. Plastic protection shoe ** dependant upon lamp type and temperature classification M204983 Headpiece Contact Kit – “G” type only Large bulb/switch connection Small bulb/switch connection assembly Switch connection 3/16” B HD screw M204583 Switch Knob Kit – “G” type only Switch knob Switch knob sealing washer Switch blade Switch blade cowl Grub Screw M204883 Positive Charging Screw Kit – “G” type only Positive contact sealing washer Charging contact screw Large bulb socket block Large bulb socket screw M205083 Cable Terminal Spares Kit - “D” and “G” type Cable grip Sealing collar Small terminal tag Large terminal tag Terminal sleeving red Terminal sleeving black Terminal tag (headpiece end) 7 M456323 L16 Li-Ion 16Ah BATTERY M204683 D and G Lock Contact Spares kit Lock spring Lock barrel Lock contact Lock contact screw Lock contact sealing washer M204783 D and G Cap-clip Spares kit Cap clip Cap clip screw Cap clip nut Cap head lock pin M455045 Plastic Battery Cover (complete) Clip for standard cover Screw for plastic cover Cable gland Cable tie M614830 TOOL KIT Small tools and spares kit for “D” and “G” type lamps comprising:- Cable outlet gland key Allen Key for headpiece lock pin Insulated screwdriver Spring screwdriver Spanner for T5 battery terminal nuts Spanner for L16 Battery terminal nuts Topping up bottle (for T5 battery only) Spanner for “D”-type switch Two “OCBL” battery fuses Note: Only certain replacement items above may be purchased individually. All others, as noted above, must be purchased in kit form as this ensures that other associated parts are also available for replacement at the same time.
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INSTRUCTION MANUAL - EnerSys-Hawker

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