Commercial Driver Handbook ( PDF ) - California Department of ...
Commercial Driver Handbook ( PDF ) - California Department of ... Commercial Driver Handbook ( PDF ) - California Department of ...
trailer air tanks Each trailer and converter dolly has one or more air tanks. They are filled by the emergency supply line from the tractor and they provide the air pressure used to operate trailer brakes. Air pressure is sent from the air tanks to the brakes by relay valves. The pressure in the service line tells how much pressure the relay valves should send to the trailer brakes. The pressure in the service line is controlled by the brake pedal and the trailer hand brake. It is important that you do not let water or oil build up in the air tanks. If you do, the brakes may not work. Each tank has a drain valve on it, and must be drained every day. If your tanks have automatic drains, they will keep most moisture out. However, you should still open the drains to check for moisture. shut-off valves Shut-off valves (also called cut-out cocks) are used in the service and supply air lines at the back of the trailers used to tow other trailers. These valves permit closing the air lines when no other trailer is being towed. You must check that all shut-off valves are in the open position except the ones at the back of the last trailer, which must be closed. serviCe, spring, and emergenCy Brakes Newer trailers have spring brakes just like trucks and truck tractors. However, converter dollies and trailers built before 1975 are not required to have spring brakes. These have emergency brakes which work from the air stored in the trailer air tank. The emergency brakes come on whenever air pressure in the emergency line is lost. These trailers have no parking brake. The emergency brakes come on whenever the air supply knob is pulled out or the trailer is disconnected. The brakes will hold only as long as there is air pressure in the trailer air tank. Eventually, the air will leak away and then there will be no brakes. It is very important that you use wheel chocks when you park trailers without spring brakes. - 80 - A major leak in the emergency line will cause the tractor protection valve to close and the trailer emergency brakes to come on. You may not notice a major leak in the service line until you try to put the brakes on. Then, the air loss from the leak will lower the air tank pressure quickly. If it goes low enough, the trailer emergency brakes will come on. InSPectIng the AIR BRAke SyStem Use the basic inspection procedures described in Sections 2 or 4 to inspect your vehicle. There are more items to inspect on a vehicle with air brakes than one without them. engine Compartment Check air compressor drive belt. If the air compressor is belt-driven, check for excessive wear, cracks, and tightness of the belt. Walkaround Check brake adjustment on S-cam brakes. Park on level ground and chock the wheels to prevent the vehicle from moving. Release the parking brakes on the truck or tractor and the emergency brakes on the trailer so you can mark the push rod in the unapplied position. Make a mark on the push rod with a chalk or scribe close to the brake chamber where the push rod comes out of the air chamber. Apply the truck or tractor parking brake and the trailer emergency braking system. Measure the travel of the push rod from the brake chamber and the mark you made with the chalk or scribe at each brake chamber. The push rod should move less than one inch on most brakes. (Smaller brake cams will have less push rod travel.) If the brake push rod exceeds the required adjustment, adjust it or have it adjusted. (You are not expected to adjust them during the pre-trip test but you are expected to describe how to check that the brake push rod is adjusted properly.) Vehicles with too much brake slack can be very hard to stop. Out-of-adjustment brakes are the problem most often found in roadside inspections. Be safe—check the slack adjusters.
All vehicles built since 1994 have automatic slack adjustors. Even though automatic slack adjustors adjust themselves during full brake applications, they must be checked. Automatic adjustors should not have to be manually adjusted, except when performing maintenance on the brakes and during installation of the slack adjusters. In a vehicle equipped with automatic slack adjusters, when the pushrod stroke exceeds the legal brake adjustment limit, it is an indication that there is a mechanical problem with the adjuster itself, or the related foundation brake components, or the adjuster was improperly installed. The manual adjustment of an automatic adjuster to bring a brake pushrod stroke within legal limits is generally masking a mechanical problem, not fixing it. Additionally, manually adjusting most automatic adjusters will likely result in premature wear of the adjuster. When brakes equipped with automatic adjusters are found to be out of adjustment, the driver should take the vehicle to a repair facility as soon as possible to have the problem corrected. The manual adjustment of an automatic adjuster should only be used as a temporary measure to correct the adjustment in an emergency situation as it is likely the brake will soon be back out of adjustment since this procedure usually does not fix the underlying adjustment problem. (Note: Automatic slack adjusters made by different manufacturers do not all operate the same. Therefore, the specific Manufacturer’s Service Manual should be consulted prior to troubleshooting a brake adjustment problem.) Check brake drums (or discs), linings, and hoses. Brake drums must not have cracks. Linings must not be loose or soaked with oil or grease. They should not be thinner than the manufacturers specifications recommend. (Generally, this will be 1/4 inch.) Mechanical parts must be in place, not broken or missing. Check the air hoses connected to the brake chambers to make sure they are not cracked, cut, or worn. in-CaB air Brake CheCk Note: All the Air Brakes system tests in this section are considered important and each can be considered critical parts of the in-cab air brakes tests. The items marked with an asterisk (*) in this section are required for testing purposes during the pre-trip portion of the CDL driving test. They may be performed in any order as long as they are performed correctly and effectively. If these items are not demonstrated and the parameters for each test are not verbalized correctly, it is considered an automatic failure of the pre-trip portion of the test. Testing air leakage rate. There are two tests as follows: Static Leakage Test With a basically fully-charged air system (within the effective operating range for the compressor), turn off the engine, release all brakes, and let the system settle (air gauge needle stops moving). Time for one minute. The air pressure should not drop more than: — 2 psi for single vehicles. — 3 psi for a combination of two vehicles. — 5 psi for a combination of three or more vehicles. An air loss greater than those shown indicate a problem in the braking system and repairs are needed before operating the vehicle. - 81 -
- Page 35 and 36: Get in the Vehicle • Turn off lig
- Page 37 and 38: BaCking With a trailer Backing with
- Page 39 and 40: Road conditions. Look for hills and
- Page 41 and 42: If you must stop on the road or the
- Page 43 and 44: • Bridges. When the temperature d
- Page 45 and 46: smaller than yours, it can probably
- Page 47 and 48: are turning into a multilane street
- Page 49 and 50: DRIVIng In FOg The best advice for
- Page 51 and 52: If coolant has to be added to a sys
- Page 53 and 54: traffic conditions to trap you in a
- Page 55 and 56: • Weaving across the road or drif
- Page 57 and 58: • Avoid eye contact. • Ignore g
- Page 59 and 60: Brake failure on downgrades. Slow d
- Page 61 and 62: If the lamp stays on after the bulb
- Page 63 and 64: FIReS Vehicle fires can cause damag
- Page 65 and 66: What is Considered a drink? It is t
- Page 67 and 68: • You drift between lanes, tailga
- Page 69 and 70: This section is about cargo safety.
- Page 71 and 72: Cargo should have two tiedowns in t
- Page 73 and 74: SectIOn 4: tRAnSPORtIng PASSengeRS
- Page 75 and 76: Bus interior Always check the inter
- Page 77 and 78: If you are driving a 40 foot bus at
- Page 79 and 80: SectIOn 5: AIR BRAkeS This section
- Page 81 and 82: drum Brakes Drum brakes (foundation
- Page 83 and 84: spring Brakes All trucks, truck tra
- Page 85: The trailer air supply control on n
- Page 89 and 90: Check rate of air pressure buildup.
- Page 91 and 92: emergenCy stops Controlled braking.
- Page 93 and 94: This section provides information n
- Page 95 and 96: ear of your vehicle close to the cu
- Page 97 and 98: trailer air tanks Each trailer and
- Page 99 and 100: *Air Compressor Governor Cut-In Pre
- Page 101 and 102: Step 3. Position tractor • Direct
- Page 103 and 104: unCoupling traCtor/semitrailer The
- Page 105 and 106: This section has information you wi
- Page 107 and 108: Connect the converter dolly to the
- Page 109 and 110: DOuBleS/tRIPleS AIR BRAke check Che
- Page 111 and 112: This section has information needed
- Page 113 and 114: unBaffled tanks Smooth bore (or unb
- Page 115 and 116: SectIOn 9: hAzARDOuS mAteRIAlS/WASt
- Page 117 and 118: • Certifies on a shipping paper t
- Page 119 and 120: Identification Numbers May Be Displ
- Page 121 and 122: “RQ” m eans that this is a repo
- Page 123 and 124: Other clues suggesting hazardous ma
- Page 125 and 126: You do not need EXPLOSIVES 1.5, OXI
- Page 127 and 128: Class or Division Explosives 1.1 an
- Page 129 and 130: FeDeRAl DRIVIng AnD PARkIng RuleS d
- Page 131 and 132: tire CheCks The driver of a placard
- Page 133 and 134: Never continue driving with hazardo
- Page 135 and 136: hAzARD clASS and DIVISIOn CLASS 1
trailer air tanks<br />
Each trailer and converter dolly has one or more air<br />
tanks. They are filled by the emergency supply line<br />
from the tractor and they provide the air pressure<br />
used to operate trailer brakes. Air pressure is sent<br />
from the air tanks to the brakes by relay valves. The<br />
pressure in the service line tells how much pressure<br />
the relay valves should send to the trailer brakes.<br />
The pressure in the service line is controlled by<br />
the brake pedal and the trailer hand brake.<br />
It is important that you do not let water or oil<br />
build up in the air tanks. If you do, the brakes<br />
may not work. Each tank has a drain valve on it,<br />
and must be drained every day. If your tanks have<br />
automatic drains, they will keep most moisture<br />
out. However, you should still open the drains to<br />
check for moisture.<br />
shut-<strong>of</strong>f valves<br />
Shut-<strong>of</strong>f valves (also called cut-out cocks) are used<br />
in the service and supply air lines at the back <strong>of</strong><br />
the trailers used to tow other trailers. These valves<br />
permit closing the air lines when no other trailer<br />
is being towed. You must check that all shut-<strong>of</strong>f<br />
valves are in the open position except the ones at<br />
the back <strong>of</strong> the last trailer, which must be closed.<br />
serviCe, spring, and emergenCy<br />
Brakes<br />
Newer trailers have spring brakes just like trucks<br />
and truck tractors. However, converter dollies and<br />
trailers built before 1975 are not required to have<br />
spring brakes. These have emergency brakes which<br />
work from the air stored in the trailer air tank. The<br />
emergency brakes come on whenever air pressure<br />
in the emergency line is lost. These trailers have<br />
no parking brake. The emergency brakes come<br />
on whenever the air supply knob is pulled out or<br />
the trailer is disconnected. The brakes will hold<br />
only as long as there is air pressure in the trailer<br />
air tank. Eventually, the air will leak away and<br />
then there will be no brakes. It is very important<br />
that you use wheel chocks when you park trailers<br />
without spring brakes.<br />
- 80 -<br />
A major leak in the emergency line will cause the<br />
tractor protection valve to close and the trailer<br />
emergency brakes to come on.<br />
You may not notice a major leak in the service line<br />
until you try to put the brakes on. Then, the air<br />
loss from the leak will lower the air tank pressure<br />
quickly. If it goes low enough, the trailer emergency<br />
brakes will come on.<br />
InSPectIng the AIR BRAke<br />
SyStem<br />
Use the basic inspection procedures described in<br />
Sections 2 or 4 to inspect your vehicle. There are<br />
more items to inspect on a vehicle with air brakes<br />
than one without them.<br />
engine Compartment<br />
Check air compressor drive belt. If the air<br />
compressor is belt-driven, check for excessive<br />
wear, cracks, and tightness <strong>of</strong> the belt.<br />
Walkaround<br />
Check brake adjustment on S-cam brakes. Park<br />
on level ground and chock the wheels to prevent the<br />
vehicle from moving. Release the parking brakes<br />
on the truck or tractor and the emergency brakes<br />
on the trailer so you can mark the push rod in the<br />
unapplied position. Make a mark on the push rod<br />
with a chalk or scribe close to the brake chamber<br />
where the push rod comes out <strong>of</strong> the air chamber.<br />
Apply the truck or tractor parking brake and the<br />
trailer emergency braking system. Measure the<br />
travel <strong>of</strong> the push rod from the brake chamber<br />
and the mark you made with the chalk or scribe<br />
at each brake chamber. The push rod should move<br />
less than one inch on most brakes. (Smaller brake<br />
cams will have less push rod travel.)<br />
If the brake push rod exceeds the required adjustment,<br />
adjust it or have it adjusted. (You are not<br />
expected to adjust them during the pre-trip test but<br />
you are expected to describe how to check that the<br />
brake push rod is adjusted properly.) Vehicles with<br />
too much brake slack can be very hard to stop.<br />
Out-<strong>of</strong>-adjustment brakes are the problem most<br />
<strong>of</strong>ten found in roadside inspections. Be safe—check<br />
the slack adjusters.