Commercial Driver Handbook ( PDF ) - California Department of ...

Commercial Driver Handbook ( PDF ) - California Department of ... Commercial Driver Handbook ( PDF ) - California Department of ...

apps.dmv.ca.gov
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trailer air tanks Each trailer and converter dolly has one or more air tanks. They are filled by the emergency supply line from the tractor and they provide the air pressure used to operate trailer brakes. Air pressure is sent from the air tanks to the brakes by relay valves. The pressure in the service line tells how much pressure the relay valves should send to the trailer brakes. The pressure in the service line is controlled by the brake pedal and the trailer hand brake. It is important that you do not let water or oil build up in the air tanks. If you do, the brakes may not work. Each tank has a drain valve on it, and must be drained every day. If your tanks have automatic drains, they will keep most moisture out. However, you should still open the drains to check for moisture. shut-off valves Shut-off valves (also called cut-out cocks) are used in the service and supply air lines at the back of the trailers used to tow other trailers. These valves permit closing the air lines when no other trailer is being towed. You must check that all shut-off valves are in the open position except the ones at the back of the last trailer, which must be closed. serviCe, spring, and emergenCy Brakes Newer trailers have spring brakes just like trucks and truck tractors. However, converter dollies and trailers built before 1975 are not required to have spring brakes. These have emergency brakes which work from the air stored in the trailer air tank. The emergency brakes come on whenever air pressure in the emergency line is lost. These trailers have no parking brake. The emergency brakes come on whenever the air supply knob is pulled out or the trailer is disconnected. The brakes will hold only as long as there is air pressure in the trailer air tank. Eventually, the air will leak away and then there will be no brakes. It is very important that you use wheel chocks when you park trailers without spring brakes. - 80 - A major leak in the emergency line will cause the tractor protection valve to close and the trailer emergency brakes to come on. You may not notice a major leak in the service line until you try to put the brakes on. Then, the air loss from the leak will lower the air tank pressure quickly. If it goes low enough, the trailer emergency brakes will come on. InSPectIng the AIR BRAke SyStem Use the basic inspection procedures described in Sections 2 or 4 to inspect your vehicle. There are more items to inspect on a vehicle with air brakes than one without them. engine Compartment Check air compressor drive belt. If the air compressor is belt-driven, check for excessive wear, cracks, and tightness of the belt. Walkaround Check brake adjustment on S-cam brakes. Park on level ground and chock the wheels to prevent the vehicle from moving. Release the parking brakes on the truck or tractor and the emergency brakes on the trailer so you can mark the push rod in the unapplied position. Make a mark on the push rod with a chalk or scribe close to the brake chamber where the push rod comes out of the air chamber. Apply the truck or tractor parking brake and the trailer emergency braking system. Measure the travel of the push rod from the brake chamber and the mark you made with the chalk or scribe at each brake chamber. The push rod should move less than one inch on most brakes. (Smaller brake cams will have less push rod travel.) If the brake push rod exceeds the required adjustment, adjust it or have it adjusted. (You are not expected to adjust them during the pre-trip test but you are expected to describe how to check that the brake push rod is adjusted properly.) Vehicles with too much brake slack can be very hard to stop. Out-of-adjustment brakes are the problem most often found in roadside inspections. Be safe—check the slack adjusters.

All vehicles built since 1994 have automatic slack adjustors. Even though automatic slack adjustors adjust themselves during full brake applications, they must be checked. Automatic adjustors should not have to be manually adjusted, except when performing maintenance on the brakes and during installation of the slack adjusters. In a vehicle equipped with automatic slack adjusters, when the pushrod stroke exceeds the legal brake adjustment limit, it is an indication that there is a mechanical problem with the adjuster itself, or the related foundation brake components, or the adjuster was improperly installed. The manual adjustment of an automatic adjuster to bring a brake pushrod stroke within legal limits is generally masking a mechanical problem, not fixing it. Additionally, manually adjusting most automatic adjusters will likely result in premature wear of the adjuster. When brakes equipped with automatic adjusters are found to be out of adjustment, the driver should take the vehicle to a repair facility as soon as possible to have the problem corrected. The manual adjustment of an automatic adjuster should only be used as a temporary measure to correct the adjustment in an emergency situation as it is likely the brake will soon be back out of adjustment since this procedure usually does not fix the underlying adjustment problem. (Note: Automatic slack adjusters made by different manufacturers do not all operate the same. Therefore, the specific Manufacturer’s Service Manual should be consulted prior to troubleshooting a brake adjustment problem.) Check brake drums (or discs), linings, and hoses. Brake drums must not have cracks. Linings must not be loose or soaked with oil or grease. They should not be thinner than the manufacturers specifications recommend. (Generally, this will be 1/4 inch.) Mechanical parts must be in place, not broken or missing. Check the air hoses connected to the brake chambers to make sure they are not cracked, cut, or worn. in-CaB air Brake CheCk Note: All the Air Brakes system tests in this section are considered important and each can be considered critical parts of the in-cab air brakes tests. The items marked with an asterisk (*) in this section are required for testing purposes during the pre-trip portion of the CDL driving test. They may be performed in any order as long as they are performed correctly and effectively. If these items are not demonstrated and the parameters for each test are not verbalized correctly, it is considered an automatic failure of the pre-trip portion of the test. Testing air leakage rate. There are two tests as follows: Static Leakage Test With a basically fully-charged air system (within the effective operating range for the compressor), turn off the engine, release all brakes, and let the system settle (air gauge needle stops moving). Time for one minute. The air pressure should not drop more than: — 2 psi for single vehicles. — 3 psi for a combination of two vehicles. — 5 psi for a combination of three or more vehicles. An air loss greater than those shown indicate a problem in the braking system and repairs are needed before operating the vehicle. - 81 -

trailer air tanks<br />

Each trailer and converter dolly has one or more air<br />

tanks. They are filled by the emergency supply line<br />

from the tractor and they provide the air pressure<br />

used to operate trailer brakes. Air pressure is sent<br />

from the air tanks to the brakes by relay valves. The<br />

pressure in the service line tells how much pressure<br />

the relay valves should send to the trailer brakes.<br />

The pressure in the service line is controlled by<br />

the brake pedal and the trailer hand brake.<br />

It is important that you do not let water or oil<br />

build up in the air tanks. If you do, the brakes<br />

may not work. Each tank has a drain valve on it,<br />

and must be drained every day. If your tanks have<br />

automatic drains, they will keep most moisture<br />

out. However, you should still open the drains to<br />

check for moisture.<br />

shut-<strong>of</strong>f valves<br />

Shut-<strong>of</strong>f valves (also called cut-out cocks) are used<br />

in the service and supply air lines at the back <strong>of</strong><br />

the trailers used to tow other trailers. These valves<br />

permit closing the air lines when no other trailer<br />

is being towed. You must check that all shut-<strong>of</strong>f<br />

valves are in the open position except the ones at<br />

the back <strong>of</strong> the last trailer, which must be closed.<br />

serviCe, spring, and emergenCy<br />

Brakes<br />

Newer trailers have spring brakes just like trucks<br />

and truck tractors. However, converter dollies and<br />

trailers built before 1975 are not required to have<br />

spring brakes. These have emergency brakes which<br />

work from the air stored in the trailer air tank. The<br />

emergency brakes come on whenever air pressure<br />

in the emergency line is lost. These trailers have<br />

no parking brake. The emergency brakes come<br />

on whenever the air supply knob is pulled out or<br />

the trailer is disconnected. The brakes will hold<br />

only as long as there is air pressure in the trailer<br />

air tank. Eventually, the air will leak away and<br />

then there will be no brakes. It is very important<br />

that you use wheel chocks when you park trailers<br />

without spring brakes.<br />

- 80 -<br />

A major leak in the emergency line will cause the<br />

tractor protection valve to close and the trailer<br />

emergency brakes to come on.<br />

You may not notice a major leak in the service line<br />

until you try to put the brakes on. Then, the air<br />

loss from the leak will lower the air tank pressure<br />

quickly. If it goes low enough, the trailer emergency<br />

brakes will come on.<br />

InSPectIng the AIR BRAke<br />

SyStem<br />

Use the basic inspection procedures described in<br />

Sections 2 or 4 to inspect your vehicle. There are<br />

more items to inspect on a vehicle with air brakes<br />

than one without them.<br />

engine Compartment<br />

Check air compressor drive belt. If the air<br />

compressor is belt-driven, check for excessive<br />

wear, cracks, and tightness <strong>of</strong> the belt.<br />

Walkaround<br />

Check brake adjustment on S-cam brakes. Park<br />

on level ground and chock the wheels to prevent the<br />

vehicle from moving. Release the parking brakes<br />

on the truck or tractor and the emergency brakes<br />

on the trailer so you can mark the push rod in the<br />

unapplied position. Make a mark on the push rod<br />

with a chalk or scribe close to the brake chamber<br />

where the push rod comes out <strong>of</strong> the air chamber.<br />

Apply the truck or tractor parking brake and the<br />

trailer emergency braking system. Measure the<br />

travel <strong>of</strong> the push rod from the brake chamber<br />

and the mark you made with the chalk or scribe<br />

at each brake chamber. The push rod should move<br />

less than one inch on most brakes. (Smaller brake<br />

cams will have less push rod travel.)<br />

If the brake push rod exceeds the required adjustment,<br />

adjust it or have it adjusted. (You are not<br />

expected to adjust them during the pre-trip test but<br />

you are expected to describe how to check that the<br />

brake push rod is adjusted properly.) Vehicles with<br />

too much brake slack can be very hard to stop.<br />

Out-<strong>of</strong>-adjustment brakes are the problem most<br />

<strong>of</strong>ten found in roadside inspections. Be safe—check<br />

the slack adjusters.

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