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2<br />
4<br />
Sump<br />
1. Place the <strong>oil</strong> container beneath the sampling valve.<br />
2. Open <strong>an</strong>d close the valve 5 times <strong>an</strong>d leave it open.<br />
3. Flush the pipe by draining 1 litre (1 US quart) in<strong>to</strong><br />
the container.<br />
4. Leave <strong>oil</strong> running.<br />
4. Open plastic bag <strong>an</strong>d <strong>take</strong><br />
out sampling bottle.<br />
5. Unscrew lid completely,<br />
without removing<br />
the lid from the<br />
sampling bottle.<br />
Quick Oil Sampling Guide<br />
<strong>How</strong> <strong>to</strong> <strong>take</strong> <strong>an</strong> <strong>oil</strong> <strong>sample</strong><br />
- between the pump <strong>an</strong>d the filter<br />
To <strong>take</strong> <strong>an</strong> <strong>oil</strong> <strong>sample</strong>, the following is required:<br />
• a 200 mL particle free glass bottle<br />
• a cloth<br />
• a 5 L (1 1/2 US gallon), open <strong>oil</strong> container<br />
• label + pen<br />
Pump must be in stable running condition before taking the <strong>oil</strong> <strong>sample</strong><br />
The quality of <strong>an</strong>alysis results depends on<br />
correct sampling <strong>an</strong>d h<strong>an</strong>dling of the <strong>sample</strong>!<br />
Note: Always <strong>take</strong> <strong>oil</strong> <strong>sample</strong>s according <strong>to</strong> this guide in order <strong>to</strong> achieve valuable information about your equipment.<br />
If the <strong>oil</strong> <strong>sample</strong> is not <strong>take</strong>n properly, your money will be wasted!<br />
Pump<br />
5 times<br />
Flush min. 1 L<br />
Max. 80%<br />
Do not<br />
<strong>to</strong>uch<br />
glass<br />
7. Fill the sampling bottle<br />
<strong>to</strong> 80%, while holding the<br />
lid in one h<strong>an</strong>d, without<br />
the bottle <strong>to</strong>uching the<br />
samling valve.<br />
6 7<br />
10. Fill in label <strong>an</strong>d stick it<br />
on<strong>to</strong> the sampling bottle.<br />
11. Pack the sampling bottle in<br />
plastic bag <strong>an</strong>d cardboard<br />
container, <strong>an</strong>d send via mail<br />
or courier.<br />
5<br />
6. Hold the sampling<br />
bottle close <strong>to</strong> the <strong>oil</strong><br />
flow <strong>an</strong>d remove lid<br />
from the bottle.<br />
8. Screw on lid immediately,<br />
so that no<br />
unw<strong>an</strong>ted particles<br />
c<strong>an</strong> contaminate the<br />
<strong>oil</strong> <strong>sample</strong>.<br />
9. Close <strong>oil</strong> sampling<br />
valve.<br />
12. Dispose of flushing <strong>oil</strong><br />
according <strong>to</strong> environmental<br />
requirements<br />
<strong>an</strong>d rules <strong>an</strong>d if<br />
necessary refill the<br />
<strong>oil</strong> in the system.<br />
M<strong>an</strong>ufacturer: C.C.JENSEN A/S • Løvholmen 13 • DK-5700 Svendborg • Denmark • Phone +45 6321 2014 • Fax +45 6222 4615 • filter@cjc.<strong>dk</strong> • www.cjc.<strong>dk</strong><br />
3<br />
FL12006 - 10.08.2009
5 -10 cm<br />
Please read the following instructions carefully before taking the <strong>oil</strong> <strong>sample</strong>.<br />
1 2<br />
3<br />
Max. 80%<br />
Cut a suitable piece of new<br />
flex tube off the roll.<br />
Push one tube end in<strong>to</strong><br />
the pump head.<br />
Lock by turning the<br />
lock-nut.<br />
Always flush tube with<br />
2 l. <strong>oil</strong> before taking<br />
the <strong>sample</strong>.<br />
Create a vacuum in<br />
the bottle by a few<br />
pump strokes.<br />
Fill 3/4 of the bottle.<br />
Loosen bottle on pump<br />
<strong>to</strong> s<strong>to</strong>p <strong>oil</strong> flow.<br />
Operating Vacuum Pump<br />
<strong>How</strong> <strong>to</strong> <strong>take</strong> <strong>an</strong> <strong>oil</strong> <strong>sample</strong><br />
- using a m<strong>an</strong>ual vacuum pump<br />
To <strong>take</strong> <strong>an</strong> <strong>oil</strong> <strong>sample</strong>, the following is required:<br />
• a 200 mL particle free glass bottle<br />
• label + pen<br />
• vacuum pump<br />
A <strong>sample</strong> should be drawn from 5-10 cm above<br />
the lowest part of gearbox/t<strong>an</strong>k.<br />
Fit the bottle by<br />
screwing it un<strong>to</strong> the<br />
pump head fl<strong>an</strong>ge.<br />
Close lid<br />
<strong>an</strong>d label the bottle<br />
properly.<br />
M<strong>an</strong>ufacturer: C.C.JENSEN A/S • Løvholmen 13 • DK-5700 Svendborg • Denmark • Phone +45 6321 2014 • Fax +45 6222 4615 • filter@cjc.<strong>dk</strong> • www.cjc.<strong>dk</strong><br />
4<br />
The quality of <strong>an</strong>alysis results depends on<br />
correct sampling <strong>an</strong>d h<strong>an</strong>dling of the <strong>sample</strong>!<br />
FL12007 - 10.08.2009