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BLS brochure (PDF File) - Duktus

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Buderus-Lock-System


Note<br />

This product information <strong>brochure</strong> includes<br />

information on all pipes and pipe fi ttings currently<br />

(August 2008) available with the new<br />

<strong>BLS</strong> ® restrained socket joint system.<br />

Please refer to the relevant installation<br />

instructions for information on installing<br />

pipes and pipe fi ttings with <strong>BLS</strong> ® restrained<br />

socket joints.


Advantages of<br />

<strong>BLS</strong> ® Socket Joints<br />

The new <strong>BLS</strong> ® (Buderus Lock System)<br />

restrained socket joint is a further development<br />

of proven restraint systems. It is<br />

positive locking and heavy duty, i.e. can be<br />

used for extreme applications.<br />

The spigot end of this joint is equipped with<br />

a welding bead which is used to secure<br />

segments, such as lock bolts, that are<br />

supported by a retaining chamber which is<br />

cast onto the socket. The reliable TYTON ®<br />

gasket ensures the tightness of the joint.<br />

The <strong>BLS</strong> ® restrained socket joint can be<br />

used in a broad range of areas and is<br />

predominantly employed in areas where<br />

friction-locking joints reach their limits.<br />

Depending on its nominal width, this joint<br />

can be bent by up to 5 degrees and is<br />

hence highly superior to other restrained<br />

joints. These pipes can also be laid to form<br />

comparatively tight corners. This feature is<br />

highly important when pipes are, for example,<br />

laid using modern trenchless methods,<br />

are laid by mole ploughing or in rivers, i.e.<br />

underground or under water.<br />

The <strong>BLS</strong> ® joint is also the perfect technical<br />

solution to above-ground pipelines, such as<br />

bridge pipes, where the joint must be able<br />

to accommodate changes in length caused<br />

by temperature fl uctuations.<br />

These joints can also be used in conjunction<br />

with retaining rings to prevent having<br />

to apply welding beads on cut pipes at a<br />

later time. Please refer to our installation<br />

instructions for further information.<br />

Due to it's FM-Approval pipes and fi ttings<br />

with the <strong>BLS</strong> ® joint can be used for fi re<br />

extinguishing systems up to DN 400.<br />

Areas of application<br />

� Replacement for concrete abutment<br />

� Horizontal directional drilling technology<br />

� Mole ploughing<br />

� Trenchless, replacement moling using the “push-pull” method<br />

� Pipe bursting<br />

� Siphon pipes<br />

� Bridge pipes<br />

� Collector pipes<br />

� Piping systems for snow making systems<br />

� Turbine pipes<br />

� Fire extinguishing systems (FM-Approval – up to DN 400)<br />

1


Coatings<br />

Ductile cast iron drinking water and sewer<br />

pipes with <strong>BLS</strong> ® socket joints are available<br />

with the following external protective<br />

coatings.<br />

On the inside, the pipes are coated with<br />

a cement mortar lining, which is based<br />

on blast-furnace cement in the case of<br />

drinking water pipes and on high-alumina<br />

cement in the case of sewer pipes, in accordance<br />

with DIN 2880.<br />

2<br />

Pipe fi ttings with <strong>BLS</strong> ® socket joints are<br />

coated with a blue epoxy-resin acc. to DIN<br />

EN 14901 on the inside and outside. This<br />

applies to both pipe fi ttings intended for<br />

drinking water and sewers.<br />

Zinc coating<br />

Zinc coating with top coat in accordance with DIN 30 674, part 3, in the colours:<br />

� Blue (epoxy resin) for drinking water pipes<br />

� Auburn (epoxy resin) for sewer pipes<br />

Buderus Zink-PLUS<br />

Zinc aluminium coating with top coat in accordance with DIN EN 545 up to DN 400,<br />

in colour:<br />

� Blue (epoxy resin) for drinking water pipes<br />

Cement mortar coating<br />

Cement mortar coating in accordance with DIN EN 15 542 in the colours:<br />

� Blue for drinking water pipes<br />

� Auburn for sewer pipes<br />

WKG coating<br />

WKG coating for bridge pipes and pipes in danger of freezing<br />

with outer covering consisting of:<br />

� Folded spiral made of galvanized sheet metal in accordance with DIN EN 1506<br />

� Folded spiral made of stainless steel in accordance with DIN EN 1506<br />

� PE-HD in accordance with DIN EN 253


The illustration opposite shows the design<br />

of <strong>BLS</strong> ® socket joints ranging from DN 80<br />

to DN 250.<br />

The following pages contain information on<br />

other <strong>BLS</strong> ® socket joint designs for<br />

� DN 300 to DN 500<br />

� DN 80 to DN 250<br />

with high-pressure lock<br />

� DN 80 to DN 500<br />

with restraining ring<br />

� DN 600 to DN 1000<br />

The relevant specifi cations for PFA, bending<br />

and mass for the respective models can<br />

be found in the associated tables 1 to 3.<br />

Technical data for socket pipes<br />

Table 1<br />

DN<br />

Dimensions [mm] [bar] [°]<br />

d 1 D t PFA* FM<br />

Possible Number of<br />

angle locks Lock set<br />

Structure of<br />

the <strong>BLS</strong> ® joint<br />

(DN 80 to DN 250)<br />

Mass [kg ≈]<br />

Pipe 6 m<br />

overall length<br />

80 1) 98 156 127 100 25 5 2 0.4 92.2<br />

100 1) 118 182 135 75 25 5 2 0.4 113.6<br />

125 144 206 143 63 25 5 2 0.6 139.7<br />

150 170 239 150 63 25 5 2 0.8 166.1<br />

200 222 293 160 40 16 4 2 1.1 228.5<br />

250 274 357 165 40 16 4 2 1.5 304.2<br />

300 326 410 170 40 16 4 4 2.7 386.1<br />

400 429 521 190 30 10 3 4 4.4 589.6<br />

500 532 636 200 30 – 3 4 5.5 807.5<br />

1) * Higher pressures available upon request Wall thickness class K10<br />

The values listed in the table are based on wall thickness class K9 and an overall length of 6 m.<br />

4<br />

Joint structure


<strong>BLS</strong> ® pipe socket DN 80 to DN 250 –<br />

large opening at top, small opening at<br />

bottom.<br />

DN 300 to DN 500<br />

Catch<br />

2 x locks left 2 x locks right<br />

Catch<br />

<strong>BLS</strong> ® socket joint<br />

DN 80 to DN 250<br />

Left lock<br />

Catch<br />

Right lock<br />

DN 300 to DN 500 socket joints are fi tted<br />

with four instead of two locks, into the<br />

same-size openings at top and bottom.<br />

5


Restraining ring<br />

The restraining ring for the <strong>BLS</strong> ® socket<br />

joint is available for DN 80 to DN 500<br />

inclusive.<br />

This ring is used wherever it is not possible<br />

to apply welding beads, e.g. on cut<br />

pipes.<br />

When installing restraining rings, it is im-<br />

portant to ensure that they are not fi tted inside<br />

MMK-, MMQ-, EN- and ENQ-pieces.<br />

Please contact our applications engineering<br />

division before installing restraining<br />

rings in siphons and bridge pipes, as well<br />

as when installed on steep slopes, protective<br />

pipes or collector pipes etc.<br />

The permissible component operating<br />

pressures (PFA) and angles for joints with<br />

restraining rings correspond to the values<br />

listed in table 1.<br />

6<br />

The prerequisite for this, however, is that<br />

the screws of the restraining ring are<br />

tightened to a torque of 50 Nm.<br />

The installation instructions for the <strong>BLS</strong> ®<br />

socket joint must also be observed.<br />

<strong>BLS</strong> ® socket joint<br />

DN 80 to DN 500 with restraining ring<br />

Structure of the <strong>BLS</strong> ® joint<br />

with restraining ring.<br />

(DN 80 to DN 500)


DN 80 to DN 250 with high-pressure lock<br />

<strong>BLS</strong> ® pipe socket DN 80 to DN 250 – large<br />

opening at top, small opening at bottom.<br />

The high-pressure lock is employed in<br />

sockets with DN 80 to DN 250 for pipes<br />

that are exposed to high internal pressures<br />

(see table 2) and are laid using trenchless<br />

methods.<br />

Table 2<br />

DN<br />

Left lock<br />

Dimensions [mm] [bar] [°]<br />

d 1 D t PFA*<br />

Catch<br />

High-pressure lock<br />

Right lock<br />

Technical data for socket pipes<br />

Possible Number of<br />

angle locks Lock set<br />

Mass [kg ≈]<br />

Pipe 6 m<br />

overall length<br />

80 1) 98 156 127 110 5 3 0.70 92.2<br />

100 1) 118 182 135 100 5 3 0.83 113.6<br />

125 144 206 143 100 5 3 1.13 139.7<br />

150 170 239 150 75 5 3 1.36 166.1<br />

200 222 293 160 63 4 3 1.94 228.5<br />

250 274 357 165 44 4 3 2.70 304.2<br />

* Higher pressures available upon request<br />

1) Wall thickness class K10<br />

The values listed in the table are based on wall thickness class K9, an overall<br />

length of 6 m and use of a high-pressure lock<br />

7


DN 600 to DN 1000<br />

Joints with nominal diameters of DN 600 to<br />

DN 1000 are fi tted with locking segments<br />

instead of locks.<br />

<strong>BLS</strong> ® pipe socket DN 600 to DN 1000<br />

Structure of the <strong>BLS</strong> ® joint<br />

(DN 600 to DN 1000)<br />

<strong>BLS</strong> ® locking segment<br />

DN 600 to DN 1000<br />

Technical data for socket pipes<br />

Table 3<br />

1) * Higher pressures available Wall thickness class K10<br />

The values listed in the table are based on wall thickness class K9<br />

and an overall length of 6 m.<br />

Note: Always fi x the locking-segments with the provided clamping straps.<br />

8<br />

DN<br />

Dimensions [mm] [bar] [°]<br />

d 1 D t PFA*<br />

<strong>BLS</strong> ® socket joint<br />

Possible Number of<br />

angle segments Lock set<br />

Detailed view of a ready-assembled<br />

<strong>BLS</strong> ® joint while locked<br />

Mass [kg ≈]<br />

Pipe 6 m<br />

overall length<br />

600 635 732 175 32 2 9 9 1037<br />

700 738 849 197 25 1,5 10 11 1344<br />

800 842 960 209 16/25 1) 1,5 10 14 1654<br />

900 945 1073 221 16/25 1) 1,5 13 13 2005<br />

1000 1048 1188 233 10/25 1) 1,5 14 16 2382


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

F-pieces<br />

Dimensions<br />

[mm] Mass [kg ≈]<br />

DN<br />

L PN 10 PN 16 PN 25 PN 40 PN 63* PN 100*<br />

80 350 7.48 7.48 7.48 7.48 11.84 11.20<br />

100 360 8.48 8.48 10.40 10.40 14.14 15.68<br />

125 370 11.28 12.40 13.10 14.30 20.0 22.76<br />

150 380 19.32 19.32 21.04 21.04 31.92 28.03<br />

200 400 25.20 25.16 26.03 30.77 46.60 55.36<br />

250 420 35.08 35.20 37.73 45.40<br />

300 440 46.0 44.80 49.15 62.0<br />

400 480 104.0 109.0 114.0 154.0<br />

500 520 146.0 156.10 161.0 –<br />

600 560 134.3 160.3 174.3 235.3<br />

700 600 180.6 195.6 229.6<br />

800 600 227.7 246.7 295.7<br />

900 600 348.0 359.0 upon request<br />

1000 600 503.0 538.0 upon request<br />

* according to factory standard<br />

10<br />

Single fl anged socket in accordance with DIN EN 545<br />

U-pieces<br />

–<br />

Slide sockets in accordance with factory standard<br />

DN<br />

L u<br />

Dimensions [mm]<br />

B<br />

–<br />

Mass [kg ≈]<br />

80 160 415 13.4<br />

100 160 430 16.0<br />

125 175 460 24.0<br />

150 180 480 30.5<br />

200 180 500 45.5<br />

250 190 520 66.5<br />

300 200 540 83.5<br />

400 210 590 115.0<br />

500 220 620 185.0


EU-pieces<br />

Flanged socket in accordance with DIN EN 545<br />

DN<br />

MMQ-pieces<br />

90° double socket bends in accordance with DIN EN 545<br />

DN<br />

* according to factory standard<br />

Dimensions [mm] Mass [kg ≈]<br />

L u<br />

Dimensions [mm]<br />

L u<br />

Mass [kg ≈]<br />

80 100 11.6<br />

100 120 15.9<br />

125 145 22.4<br />

150 170 28.8<br />

200 220 55.1<br />

250 270 76.0<br />

300 320 94.5<br />

400 * 430 200.5<br />

Z 1)<br />

PN 10 PN 16 PN 25 PN 40 PN 63* PN 100*<br />

80 130 86 10.2 10.2 10.2 10.2 12.3 15.2<br />

100 130 87 12.2 12.2 12.72 12.72 16.3 20.7<br />

125 135 91 15.54 15.54 17.04 17.04 26.8 25.0<br />

150 135 92 19.86 19.86 22.13 22.13 31.5 33.42<br />

200 140 97 28.7 28.88 29.6 34.6 49.0 56.36<br />

250 145 102 40.6 39.7 44.36 51.85 67.45 86.4<br />

300 150 107 52.3 52.05 56.15 69.9 84.85 –<br />

400 160 117 85.5 89.0 102.0 –<br />

500 170 127 125.0 140.5 151.0 162.0<br />

600 180 137 137.5 167.5 173.5 209.0<br />

700 190 147 202.0 248.0 278.0<br />

800 200 157 269.5 270.0 316.0<br />

900 210 167 347.0 370.0 427.0<br />

1000 220 177 439.0 464.0 549.0<br />

1) * according to factory standard Standard value for installation<br />

–<br />

–<br />

11


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

12<br />

MMK-pieces 45°<br />

45° double socket bends in accordance with DIN EN 545<br />

DN<br />

Dimensions [mm]<br />

MMK-pieces 30°<br />

Mass [kg ≈]<br />

30° double socket bends in accordance with DIN 28 650<br />

L u<br />

80 55 11.0<br />

100 65 14.7<br />

125 75 20.8<br />

150 85 26.3<br />

200 110 41.5<br />

250 130 65.1<br />

300 150 86.4<br />

400 195 157.0<br />

500 240 227.0<br />

600 285 261.0<br />

700 330 376.0<br />

800 370 548.0<br />

900 415 716.0<br />

1000 460 879.0<br />

DN<br />

Dimensions [mm]<br />

L u<br />

Mass [kg ≈]<br />

80 45 10.4<br />

100 50 14.7<br />

125 55 20.3<br />

150 65 25.2<br />

200 80 41.4<br />

250 95 59.3<br />

300 110 79.9<br />

400 140 137.0<br />

500 170 205.5<br />

600 200 230.0<br />

700 230 333.0<br />

800 260 473.0<br />

900 290 635.0<br />

1000 320 809.0


MMK-pieces 22°<br />

22 ½° double socket bends in accordance with DIN EN 545<br />

DN<br />

Dimensions [mm]<br />

MMK-pieces 11°<br />

Mass [kg ≈]<br />

11 ¼° double socket bends in accordance with DIN EN 545<br />

L u<br />

80 40 10.2<br />

100 40 14.3<br />

125 50 19.4<br />

150 55 24.3<br />

200 65 39.2<br />

250 75 56.9<br />

300 85 78.6<br />

400 110 125.5<br />

500 130 197.0<br />

600 150 215.5<br />

700 175 320.0<br />

800 195 458.0<br />

900 220 594.0<br />

1000 240 723.0<br />

DN<br />

Dimensions [mm]<br />

L u<br />

Mass [kg ≈]<br />

80 30 10.1<br />

100* 30 14.0<br />

125 35 18.6<br />

150 35 23.3<br />

200 40 38.2<br />

250 50 52.3<br />

300 55 70.4<br />

400 65 116.0<br />

500 75 171.5<br />

600 85 186.0<br />

700 95 277.0<br />

800 110 378.0<br />

900 120 532.0<br />

1000 130 614.0<br />

13


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

14<br />

MK-pieces 45°<br />

45° socket bends in accordance with factory standard<br />

DN<br />

Dimensions [mm]<br />

MK-pieces 30°<br />

l u<br />

30° socket bends in accordance with factory standard<br />

L u<br />

Mass [kg ≈]<br />

80 55 200 9.1<br />

100 65 220 12.3<br />

125 75 240 17.0<br />

150 85 260 24.2<br />

200 110 300 39.7<br />

DN<br />

l u<br />

Dimensions [mm]<br />

L u<br />

Mass [kg ≈]<br />

80 45 190 8.9<br />

100 50 205 11.9<br />

125 55 220 16.2<br />

150 65 240 22.4<br />

200 80 270 36.5


MK-pieces 22°<br />

22 ½° socket bends in accordance with factory standard<br />

DN<br />

Dimensions [mm]<br />

MK-pieces 11°<br />

l u<br />

11 ¼° socket bends in accordance with factory standard<br />

L u<br />

Mass [kg ≈]<br />

80 40 185 8.7<br />

100 40 195 11.6<br />

125 50 215 15.9<br />

150 55 230 21.5<br />

200 65 255 35.3<br />

DN<br />

l u<br />

Dimensions [mm]<br />

L u<br />

Mass [kg ≈]<br />

80 30 175 8.4<br />

100 30 185 11.1<br />

125 35 200 15.1<br />

150 35 210 20.1<br />

200 40 230 32.7<br />

15


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

16<br />

DN dn<br />

MMA-pieces<br />

Double socket tee with fl anged branch<br />

in accordance with factory standard<br />

Dimensions [mm] Mass [kg ≈]<br />

L u l u PN 10 PN 16 PN 25 PN 40<br />

80 80 170 165 15.8 15.8<br />

100<br />

125<br />

150<br />

200<br />

250<br />

300<br />

80 170 175 20.5 20.5<br />

100 190 180 21.9 23.0<br />

80 170 190 24.8 24.8<br />

100 195 195 27.6 28.0<br />

125 225 200 28.8 30.5 31.0<br />

80 170 205 30.6 30.6<br />

100 195 210 33.0 33.5<br />

150 225 220 39.0 42.0 42.0<br />

80 175 235 45.4 45.4<br />

100 200 240 46.8 45.0<br />

150 250 250 51.6 51.5 53.5<br />

200 315 260 57.4 57.0 58.5 63.5<br />

80 180 265 56.0 56.0<br />

100 200 270 57.5 58.0<br />

150 260 280 63.5 64.5 66.5<br />

200 315 290 71.5 73.5 78.5<br />

250 375 300 80.5 84.0 84.0 92.0<br />

80 180 295 76.6 76.6<br />

100 205 300 81.2 81.7 81.7<br />

150 260 310 80.0 81.0 83.0<br />

200 320 320 94.4 89.5 91.5 96.5<br />

300 435 340 110.0 110.0 114.5 138.0


MMA-pieces<br />

Double socket tee with fl anged branch<br />

in accordance with factory standard<br />

DN dn<br />

400<br />

500<br />

600<br />

800<br />

900<br />

1000<br />

Dimensions [mm] Mass [kg ≈]<br />

L u l u PN 10 PN 16 PN 25 PN 40<br />

150 270 370 148.0 152.0 152.0<br />

200 440 380 170.0 171.0 173.0 –<br />

300 440 400 191.0 192.0 197.0 –<br />

400 560 420 200.0 205.0 217.0 –<br />

200 450 440 192.5 192.5 194.5 –<br />

300 450 460 205.0 205.0 211.0 –<br />

400 565 480 297.0 303.0 315.0 –<br />

500 680 500 338.0 362.0 363.0 372.0<br />

150 570 490 237.0 238.0 –<br />

200 570 500 254.0 254.0 247.0 –<br />

300 570 520 266.0 266.0 272.0 –<br />

400 570 540 279.0 284.0 296.0 –<br />

600 800 580 376.5 401.0 415.0 –<br />

150 1045 580 657.0 645.0 –<br />

200 1045 585 667.0 667.0 655.0 –<br />

400 1045 615 695.0 682.0 693.0 –<br />

600 1045 645 745.0 770.0 784.0 –<br />

800 1045 675 791.0 809.0 855.0 –<br />

100 475 630 540.0 592.0 598.0 –<br />

125 475 635 541.0 593.0 599.0 –<br />

150 475 640 543.0 594.0 600.0 –<br />

200 475 645 546.0 596.0 603.0 –<br />

250 475 655 550.0 599.0 608.0 –<br />

300 475 660 555.0 603.0 613.0 –<br />

100 480 690 672.0 738.0 745.0 –<br />

125 480 695 673.0 738.0 746.0 –<br />

150 480 700 675.0 739.0 474.0 –<br />

200 480 705 678.0 741.0 750.0 –<br />

250 480 715 682.0 744.0 755.0 –<br />

300 480 720 687.0 748.0 760.0 –<br />

17


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

18<br />

DN dn<br />

L u<br />

Dimensions [mm]<br />

l u<br />

Mass [kg ≈]<br />

80 80 170 85 16.1<br />

100<br />

125<br />

150<br />

200<br />

250<br />

MMB-pieces<br />

Double socket tees with socket branch<br />

in accordance with factory standard<br />

80 170 95 20.2<br />

100 190 95 22.4<br />

80 170 105 25.1<br />

100 195 105 28.1<br />

125 225 110 31.0<br />

80 170 120 33.6<br />

100 195 120 34.5<br />

125 255 125 39.0<br />

150 255 125 41.1<br />

80 175 145 46.2<br />

100 200 145 47.3<br />

125 255 145 50.0<br />

150 255 150 54.3<br />

200 315 155 63.1<br />

100 200 170 63.9<br />

150 260 175 70.6<br />

200 315 180 77.8<br />

250 375 190 89.1<br />

100 205 195 80.2<br />

150 260 200 88.6<br />

300<br />

200 320 205 96.6<br />

250 375 210 103.0<br />

300 435 220 127.4<br />

400 400 560 280 236.0<br />

500 500 800 400 396.8


ENH-pieces<br />

90° snow-hydrant duckfoot bends in accordance with<br />

factory standard with male threaded outlet<br />

DN<br />

AG Dimensions [mm]<br />

dn L 1 L 2 c d 1 d 2<br />

Mass [kg ≈]<br />

80 1½“ 240 250 110 120 M12 7.3<br />

80 2“ 240 250 110 120 M12 7.3<br />

ENQ-pieces<br />

Double socket 90° hydrant duckfoot bends in accordance with<br />

factory standard<br />

Dimensions [mm] Mass [kg ≈]<br />

DN<br />

L2 c d1PFA 16 bar<br />

80 145 110 180 18<br />

100 158 125 200 20<br />

19


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

* according to factory standard<br />

20<br />

HAS-pieces<br />

House connections in accordance with factory standard<br />

with 2” female threaded outlet<br />

DN<br />

L u<br />

Dimensions [mm]<br />

l u<br />

Mass [kg ≈]<br />

80 305 215 10.5<br />

100 315 225 13.8<br />

125 325 235 17.8<br />

150 340 250 23.1<br />

200 355 265 34.8<br />

250 370 275 54.0<br />

300 380 285 72.0<br />

MMR-pieces<br />

Double socket tapers in accordance with DIN EN 545<br />

DN dn<br />

Dimensions<br />

[mm]<br />

L u<br />

Mass [kg ≈]<br />

100 80 90 12.3<br />

125<br />

150<br />

200<br />

250<br />

80 140 15.9<br />

100 100 16.7<br />

80 190 19.9<br />

100 150 20.8<br />

125 100 21.0<br />

100 250 29.6<br />

150 150 30.4<br />

150 250 45.3<br />

200 150 46.7<br />

150 350 57.0<br />

300<br />

200 250 58.9<br />

250 150 62.8<br />

400 * 300 260 111.0<br />

500 * 400 260 156.0


EN-pieces<br />

90° hydrant duckfoot bends in accordance with factory standard<br />

Dimensions [mm] Mass [kg ≈]<br />

DN L1 L2 c d PN 10 PN 16 PN 25 PN 40 PN 63 PN 100<br />

80 165 145 110 180 16.4 16.4 20 20<br />

100 180 158 125 200 22.6 21.8 26 –<br />

P-plugs<br />

Socket plugs in accordance with factory standard<br />

with 2” female threaded hole<br />

DN<br />

Dimensions [mm]<br />

L u l u d<br />

Mass [kg ≈]<br />

80 170 86 M12 4.1<br />

100 175 91 M12 4.4<br />

125 195 96 M16 6.7<br />

150 200 101 M16 9.2<br />

200 210 106 M16 14.5<br />

250 250 106 M20 27.2<br />

300 300 106 M20 49.4<br />

21


Pipe fi ttings<br />

The permissible component operating pressures (PFA) of the socket fi ttings correspond to those<br />

of the respective nominal diameters of the socket pressure pipes. Higher pressures available upon request.<br />

22<br />

GL-pieces<br />

Plain Ended Pipe sections in accordance<br />

with factory standard with two welding beads<br />

Mass [kg ≈]<br />

L u = 400 mm L u = 800 mm<br />

DN PFA 30 PFA 40 PFA 63 PFA 100 PFA 30 PFA 40 PFA 63 PFA 100<br />

80 7.6 7.6 7.6 7.6 15.4 15.4 15.4 15.4<br />

100 9.5 9.5 9.5 9.5 18.8 18.8 18.8 18.8<br />

125 12.0 12.0 12.0 12.0 25.0 25.0 25.0 25.0<br />

150 15.6 15.6 15.6 15.6 31.0 31.0 31.0 31.0<br />

200 22.0 22.0 22.0 22.0 44.0 44.0 44.0 44.0<br />

250 – – – – 32.7 32.7 42.9 63.2<br />

300 – – – – 34.5 34.5 49.3 74.2<br />

400 – – – – 38.7 – – –<br />

500 – – – – 42.9 – – –


Tender text<br />

Sewage water<br />

Ductile sewer pipes with zinc coating and top coat<br />

Ductile cast iron sewer pipes in accordance with DIN EN 598, with TYTON ® socket joints in accordance with DIN 28 603, including<br />

TYTON ® NBR gasket and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding bead at the spigot and retaining chamber.<br />

DN __________<br />

Wall thickness class K __________<br />

Exterior: Zinc coating with top coat in accordance with DIN EN 598 and DIN 30 674, part 3<br />

Interior: Cement-mortar lining (CML) in accordance with DIN EN 598 and DIN 2880<br />

Ductile sewer pipes with zinc coating and cement-mortar coating (CMC)<br />

EURO/m __________<br />

Ductile cast iron sewer pipes in accordance with DIN EN 598, with TYTON ® socket joints in accordance with DIN 28 603, including<br />

TYTON ® NBR gasket and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding bead at the spigot and retaining chamber.<br />

DN __________<br />

Wall thickness class K __________<br />

Exterior: Zinc coating with cement mortar coating in accordance with DIN EN 15 542<br />

Interior: Cement-mortar lining (CML) in accordance with DIN EN 598 and DIN 2880<br />

Joint protection:<br />

Protective CMC sleeve, or PE shrink-material in accordance with DIN 30 672<br />

Pipe fi ttings<br />

EURO/m __________<br />

Ductile cast iron pipe fi ttings in accordance with DIN EN 545 or DIN 28 650, with TYTON ® socket joint in accordance with DIN 28 603<br />

or fl ange in accordance with DIN EN 1092-2, including TYTON ® NBR gaskets and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding<br />

bead at the spigot and retaining chamber.<br />

DN __________<br />

PN __________<br />

TYP __________<br />

Exterior: Epoxy resin coating in accordance with DIN EN 14 901<br />

Interior: Epoxy resin coating in accordance with DIN EN 14 901<br />

*) See table 1 to 3 for number of locks or locking segments. DN 80 to DN 250 require an additional high-pressure lock<br />

when using trenchless methods and in the case of high pressures.<br />

EURO/St. __________<br />

23


Tender text<br />

Drinking water<br />

Socket pressure pipes with zinc coating and top coat<br />

Ductile cast iron socket pressure pipes in accordance with DIN EN 545, with TYTON ® socket joints in accordance with DIN 28 603,<br />

including TYTON ® EPDM gasket and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding bead at the spigot and retaining chamber.<br />

DN __________<br />

Wall thickness class K __________<br />

Exterior: Zinc coating with top coat in accordance with DIN EN 545 and DIN 30 674, part 3<br />

Interior: Cement-mortar lining (CML) in accordance with DIN EN 545 and DIN 2880<br />

Socket pressure pipes with zinc coating and cement-mortar coating (CMC)<br />

24<br />

EURO/m __________<br />

Ductile cast iron socket pressure pipes in accordance with DIN EN 545, with TYTON ® socket joints in accordance with DIN 28 603,<br />

including TYTON ® EPDM gasket and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding bead at the spigot and retaining chamber.<br />

DN __________<br />

Wall thickness class K __________<br />

Exterior: Zinc coating with cement-mortar coating (CMC) in accordance with DIN EN 15 542<br />

Interior: Cement-mortar lining (CML) in accordance with DIN EN 545 and DIN 2880<br />

Joint protection:<br />

Protective CMC sleeve, or PE shrink-material in accordance with DIN 30 672<br />

EURO/m __________<br />

Socket pressure pipes with zinc-aluminium coating and top coat (Buderus Zink-PLUS)<br />

Ductile cast iron pressure pipes in accordance with DIN EN 545, with TYTON ® socket joints in accordance with DIN 28 603, including<br />

TYTON ® EPDM gasket and <strong>BLS</strong> ® restrain, consisting of: locking set*, welding bead at the spigot end and retaining chamber.<br />

DN __________<br />

Wall thickness class K __________<br />

Exterior: Zinc-aluminium coating with top coat (Buderus Zink-PLUS) in accordance with DIN EN 545<br />

Interior: Cement-mortar lining (CML) in accordance with DIN EN 545 and DIN 2880


Pipe fi ttings<br />

Ductile cast iron pipe fi ttings in accordance with DIN EN 545 or DIN 28 650, with TYTON ® socket joints in accordance with DIN 28 603<br />

or fl ange in accordance with DIN EN 1092-2, including TYTON ® EPDM gaskets and <strong>BLS</strong> ® restraint, consisting of: locking set*, welding<br />

bead at the spigot and retaining chamber.<br />

DN __________<br />

PN __________<br />

TYP __________<br />

Exterior: Epoxy resin coating in accordance with DIN EN 14 901<br />

Interior: Epoxy resin coating in accordance with DIN EN 14 901<br />

EURO/St. __________<br />

*) See table 1 to 3 for number of locks or locking segments. DN 80 to DN 250 require an additional high-pressure lock when using<br />

trenchless methods and in the case of high pressures.


Buderus Giesserei Wetzlar GmbH<br />

Cast Iron Pipe Technology<br />

P.O. Box 1240 D-35573 Wetzlar<br />

Phone: +49 (0) 64 41 49 - 2260<br />

Fax: +49 (0) 64 41 49 - 1613<br />

E-mail: export.gussrohrtechnik@guss.buderus.de<br />

www.gussrohre.com<br />

© · BGW/RV · 024 · 01/08 · e 1 500 · BD

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