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newsletter - Elmo Rietschle

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Successful projects<br />

The comprehensive FIP Project was<br />

launched in April 2006 with the relocation<br />

activities of Wittig Transport business to<br />

Bradford in England. Two years later, after<br />

completion of the electrical installations in<br />

the new research lab, the project was finally<br />

concluded at the end of March 2008.<br />

Johann-Sutter-Straße<br />

Assembly of the first twin-shaft machines<br />

was commenced here in January 2007. After<br />

further comprehensive structural alterations<br />

and moving work, mechanical production<br />

commenced with processing of the first cast<br />

parts around mid-2007. Guided by the principles<br />

of lean manufacturing, pre-requisites<br />

for a smooth, streamlined material flow for<br />

the production of twin-shaft machines (PD II)<br />

were realized in Johann-Sutter-Straße. Full<br />

procedures for operative procurement, production,<br />

assembly, test stands, paint shop<br />

and dispatch for the twin-shaft machines are<br />

all located in a single block of buildings. The<br />

service division, apart from the repair section,<br />

was also relocated to Johann-Sutter-<br />

Straße. The PD II works management, the<br />

service offices and the Industrial Engineering<br />

Division are all accommodated on the office<br />

floor, renovated to create a congenial working<br />

atmosphere.<br />

Roggenbachstraße<br />

Comprehensive building measures and<br />

moving activities also commenced in the<br />

Roggenbachstraße in the spring of 2007<br />

with the relocation of processing centers.<br />

Combining mechanical production and the<br />

assembly of single-shaft machines (PD I) in<br />

one part of the building (Eastern Hall) created<br />

ideal conditions for lean manufacturing.<br />

focus | August 2008 | 12<br />

Factory Improvement Project (FIP)<br />

Project Manager Friedrich Justen, DEng., outlines the final results of the project.<br />

Friedrich Justen, Doctor of Engineering<br />

Factory Improvement Project (FIP)<br />

Project Manager<br />

Formerly GF Wittig<br />

Project launch: April 2006<br />

to March 2007 Integration Manager<br />

since 1 March 2007 Engineering Director<br />

from 1 April 2007 to 30 September 2007<br />

Submitted the FIP Project<br />

As in Johann-Sutter-Straße, procurement,<br />

production, assembly, test stands, painting<br />

and dispatch will all be concentrated in<br />

a single building here. The lab moved from<br />

the basement to the first floor of Western Hall,<br />

which used to house the processing centers.<br />

A new, spacious development lab for displacers<br />

was set up here.<br />

Some of the office divisions were also<br />

affected. The Finance/Controlling departments<br />

are now on the second floor of the<br />

blower production facility in Grienmatt. The<br />

Purchase Department now occupies the former<br />

offices of the Finance/Controlling Department<br />

in Roggenbachstrasse, and the Commercial<br />

Dispatch Department moved to the<br />

premises formerly occupied by the Purchase<br />

Department. This castling has enabled the<br />

QM/QS Department to jointly use the former<br />

office of the Dispatch Department. The<br />

entire Engineering Department for displacers<br />

is now located on the 3rd and 4th floors in<br />

the Roggenbachstraße. The staff council<br />

changed sides in the shift, from the railway<br />

to the road side. Only Human Ressources<br />

remained where it has always been.<br />

Grienmatt<br />

In Grienmatt, in the systems area (casting<br />

building), the Wittig systems were integrated<br />

into the assembly and the office premises.<br />

Medical technology assembly from France<br />

was also integrated here.<br />

AirCenter assembly has been moved from<br />

the casting building to the blower production<br />

facility. The PLZ AirCenter and the dynamic<br />

type machines were combined and moved to<br />

the former lab.<br />

In the L-shaped building in Grienmatt, offices<br />

for corporate employees were made available<br />

on the 2nd floor in the former customer<br />

service offices. A showroom was also established<br />

here. During the course of this year the<br />

archives distributed until now from Schopfheim<br />

are to be combined to a central archive<br />

on this floor.

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