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Introduction<br />

M. Groper<br />

I. Etsion<br />

Fellow ASME<br />

Dept. of Mechanical Engineering,<br />

Technion, Haifa 32000, Israel<br />

In our previous paper, Groper and Etsion �1�, an attempt w<strong>as</strong><br />

made to understand earlier experimental observation of pressure<br />

build up in the cavitation zone of a submerged journal bearing.<br />

Two possible mechanisms were theoretically investigated �1� the<br />

shear of the cavity g<strong>as</strong> bubble by the lubricant film dragged<br />

through the cavitation, and �2� the diffusion of dissolved g<strong>as</strong> out<br />

of and back into the lubricant. Appropriate algorithms were developed<br />

and the theoretical results obtained were compared with experimental<br />

results reported by Etsion and Ludwig �2� and by<br />

Braun and Hendricks �3�. While the cavitation shape could be well<br />

predicted by the ‘‘shear’’ mechanism, both mechanisms, i.e., the<br />

‘‘shear’’ and the ‘‘diffusion’’ were incapable of predicting the experimentally<br />

observed pressure buildup.<br />

Experimental works per<strong>for</strong>med by Etsion & Ludwig �2� and by<br />

Heshmat and Pinkus �4� revealed the existence of a reverse flow<br />

phenomenon towards the end of the cavitation zone. The existence<br />

of this reverse flow w<strong>as</strong> mentioned, but its possible effects on the<br />

cavitation characteristics were ignored. A close examination of the<br />

motion picture taken by Etsion and Ludwig �2� reveals that this<br />

reverse flow possesses an unsteadiness pattern in time. A reverse<br />

flow front develops in the full film region at the cavitation end,<br />

penetrates the cavitation boundary and withdraws backward into<br />

the cavitation bubble at a relatively slow speed. It seems that this<br />

reverse flow adheres to the stationary bearing, while its front<br />

moves backward into the cavitation region. This phenomenon is<br />

schematically represented in the cross section of the submerged<br />

journal bearing illustrated in Fig. 1. Following some distance traveled<br />

into the cavitation bubble �approximately 45 deg.� this<br />

‘‘tongue’’ of lubricant detaches from the stationary bearing. Then,<br />

the m<strong>as</strong>s of lubricant is rapidly swept into the full film region by<br />

the rotating journal. Comparing the extension of the reverse flow<br />

region to that of the pressure buildup region reveals a surprising<br />

similarity; the cavitation pressure buildup region coincides exactly<br />

with the region where the reverse flow exists.<br />

The reverse flow phenomenon is not unique to cavitation in<br />

hydrodynamic bearings. A very similar phenomenon w<strong>as</strong> observed<br />

and treated in some research works dealing with fixed cavities. In<br />

<strong>Reverse</strong> <strong>Flow</strong> <strong>as</strong> a <strong>Possible</strong><br />

<strong>Mechanism</strong> <strong>for</strong> <strong>Cavitation</strong><br />

<strong>Pressure</strong> Build-up in a<br />

Submerged Journal Bearing<br />

An experimentally observed reverse flow phenomenon at the end tip of the cavitation zone<br />

of a submerged journal bearing is modeled and theoretically investigated. The shape of<br />

the cavity, the nature of the reverse flow and the pressure distribution in the bearing are<br />

calculated in an attempt to understand previous experimental observations of pressure<br />

build up in the cavitation zone. A comparison with the available experimental results<br />

reveals that the cavitation shape, the behavior of the reverse flow and the pressure distribution<br />

are fairly well predicted by the present model. The reverse flow mechanism is<br />

indeed capable to generate the level of the experimentally me<strong>as</strong>ured pressures, particularly<br />

towards the end of the cavitation zone. �DOI: 10.1115/1.1402130�<br />

this type of cavitation, flow detaches itself from a solid boundary<br />

to give a stable fixed cavity. Fixed cavities are <strong>as</strong>sociated with a<br />

separated flow region because otherwise the bubbles have no time<br />

to coalesce and are swept downstream <strong>as</strong> travelling cavities.<br />

Knapp et al. �5� �see Fig. 2� observed three ph<strong>as</strong>es in the life cycle<br />

of a fixed cavity namely; �1� <strong>for</strong>mation and growth; �2� filling; and<br />

�3� breakoff. Starting at a minimum length the cavity grows fairly<br />

smoothly until a point where a reentrant flow <strong>for</strong>ms and begins to<br />

move upstream <strong>as</strong> it penetrates the free surface at the upstream<br />

end. This stage is illustrated in Fig. 2. The cavity then begins to<br />

break up and collapse, shedding a large volume into the stream. In<br />

an attempt to elucidate this phenomenon several theoretical models<br />

were developed. A review of these models can be found in<br />

Brennen �6�.<br />

Even though the reverse flow phenomenon observed in fixed<br />

�sheet� cavitation is somewhat similar to that observed in the submerged<br />

journal bearing, fundamental differences exist; �1� the<br />

breakoff stage observed in the fixed cavitation does not occur in<br />

the c<strong>as</strong>e of a submerged bearing cavitation. In the submerged<br />

bearing the reverse flow is the one that ‘‘breaks’’ without causing<br />

the total breakoff of the cavity. Furthermore in the fixed cavitation<br />

Contributed by the Tribology Division of THE AMERICAN SOCIETY OF ME-<br />

CHANICAL ENGINEERS <strong>for</strong> presentation at the STLE/ASME Tribology Conference,<br />

San Francisco, CA, October 22–24, 2001. Manuscript received by the Tribology<br />

Division December 22, 2000; revised manuscript received July 3, 2001. Associate<br />

Editor: J. L. Streator. Fig. 1 Submerged journal bearing configuration<br />

320 Õ Vol. 124, APRIL 2002 Copyright © 2002 by ASME Transactions of the ASME


Fig. 2 Penetration of the reentrant jet into a fixed cavity „schematic…<br />

„Ref. †5‡…<br />

c<strong>as</strong>e, cavity breakoff occurs when the reentrant flow completely<br />

separates the cavitation bubble from the stationary surface. Contrary,<br />

in the submerged bearing cavitation the reentrant flow collapses<br />

much be<strong>for</strong>e reaching the cavitation start region. This finding<br />

may indicate that some kind of film flow instability is<br />

involved, causing the collapse of the reverse flow ‘‘tongue.’’ �2� In<br />

the film re<strong>for</strong>mation zone of the submerged bearing a positive<br />

pressure gradient exists. This pressure gradient leads to a reverse<br />

Poiseuille flow, graphically presented by Coyne and Elrod �7� and<br />

Pan �8�. This pressure gradient does not necessarily exist in the<br />

fixed cavitation c<strong>as</strong>e. Finally, the reverse flow region in the submerged<br />

bearing obeys the creeping flow conditions and the hydrodynamic<br />

theory <strong>as</strong>sumptions while the reentrant flow in fixed<br />

cavitations comply with the <strong>as</strong>sumptions of the potential flow<br />

theory.<br />

In the present paper an attempt is made to develop the necessary<br />

model and allow a theoretical investigation of the nature and<br />

behavior of the reverse flow and its possible effect on the pressure<br />

build up in the cavitation zone of a submerged journal bearing.<br />

Theory<br />

Figure 3 illustrates a cross section of a submerged journal bearing<br />

in the film re<strong>for</strong>mation region of the cavitation zone. At t<br />

�t 0 a front having a height hb0 and a velocity profile ub0 begins<br />

to withdraw upstream penetrating into the cavitation region. As<br />

the flow moves backward its profile develops and at t�t 1 it<br />

reaches a height hb and its velocity profile is ub . The velocity of<br />

the lubricant at the liquid/g<strong>as</strong> interface is Ub . This ‘‘tongue’’ of<br />

lubricant at its interface between the liquid and the g<strong>as</strong> possess a<br />

de<strong>for</strong>mable boundary. This type of boundary can display a waviness<br />

pattern and if subjected to certain conditions its waviness<br />

may grow and even become unstable �see Ref. �9��.<br />

The usual <strong>as</strong>sumptions of the hydrodynamic theory are applied<br />

to the g<strong>as</strong> and the liquid ph<strong>as</strong>es, i.e., negligible inertia, film height<br />

small compared with the other dimensions, etc. It is also <strong>as</strong>sumed<br />

that the reverse flow is two dimensional with no spreading of<br />

liquid in the z direction. This <strong>as</strong>sumption is b<strong>as</strong>ed on observations<br />

from the experimental findings of Etsion and Ludwig �2� and is<br />

commonly used in the treatment of reverse flow in fixed cavitations,<br />

<strong>for</strong> example Brennen �6�. In the experimental work of Etsion<br />

and Ludwig �2� it w<strong>as</strong> clearly observed that the reverse flow<br />

velocity is much slower than the journal velocity. So, <strong>for</strong> the treatment<br />

of the reverse flow a qu<strong>as</strong>i steady state <strong>as</strong>sumption is made.<br />

For the purpose of calculating the pressure in the cavitation region<br />

the possible waviness of the liquid/g<strong>as</strong> interface is ignored and<br />

calculations are made <strong>as</strong>suming a nominal average height of the<br />

reverse flow denoted by h b .<br />

Consider a control volume of unit axial length and a circumferential<br />

length R�� with a height corresponding to the thickness of<br />

the reverse flow, <strong>as</strong> is shown in Fig. 4. We shall consider the<br />

momentum equation in the angular ��� direction <strong>for</strong> this control<br />

volume in the c<strong>as</strong>e of a steady flow. The <strong>for</strong>ce in the ��� direction<br />

is given by<br />

dF ��� P cav� dP cav<br />

Rd� R��� �h b�dh b��P cavh b��<br />

P cav<br />

� dP cav<br />

2Rd� R��� dh b�� wR��, (1)<br />

where � w is the shear stress at the stationary bearing wall, and<br />

P cav denotes the local cavitation pressure.<br />

B<strong>as</strong>ed on the <strong>as</strong>sumptions of the hydrodynamic theory, inertia<br />

terms can be neglected. Then, canceling terms and dropping second<br />

order expressions, we get<br />

or<br />

dPcav � hb Rd� �� w� Rd��0 (2)<br />

�� w�h b<br />

Fig. 3 Model <strong>for</strong> the reverse flow in the film re<strong>for</strong>mation region<br />

Fig. 4 The <strong>for</strong>ces acting on a control volume in the reverse<br />

flow<br />

dPcav . (3)<br />

Rd�<br />

Journal of Tribology APRIL 2002, Vol. 124 Õ 321


Using Newton’s viscosity law to replace � w ,<br />

�u b<br />

�w�� l � , (4)<br />

�y<br />

y�h<br />

and substituting in Eq. �3�, the momentum equation in the angular<br />

direction <strong>for</strong> the control volume in Fig. 4 is given by<br />

�u b<br />

�� l � �h b<br />

�y<br />

y�h<br />

dPcav . (5)<br />

Rd�<br />

At this stage, following the well known integral-momentum<br />

method, a velocity profile should be <strong>as</strong>sumed. B<strong>as</strong>ed on the large<br />

viscosity difference between the g<strong>as</strong> and the lubricant, <strong>for</strong> the<br />

purpose of this analysis, one can <strong>as</strong>sume that the reverse flow at<br />

the interface is almost not affected by the shear with the g<strong>as</strong><br />

ph<strong>as</strong>e. So, the velocity profile of the reverse flow will be <strong>as</strong>sumed<br />

<strong>as</strong> a second-degree polynom of the <strong>for</strong>m<br />

ub�a ����b ���y�c ���y 2 . (6)<br />

The usual <strong>as</strong>sumptions of no slip at the solid boundaries and no<br />

shear stress at the interface are given by<br />

u b�h��0<br />

�u b��h�h<br />

�y<br />

b� �0. (7)<br />

B<strong>as</strong>ed on the ‘‘no spreading in the z direction’’ <strong>as</strong>sumption, the<br />

continuity of m<strong>as</strong>s flow <strong>for</strong> any section of the reverse flow is<br />

given by<br />

h<br />

Fig. 5 Boundary of the cavity—schematic description<br />

�R�y�h ��end�� ul��end�� h��end� � 3�h �� end��2h ��y<br />

2 �1� . (14)<br />

h��end� �h�h<br />

ubdy�const.�M, (8)<br />

b<br />

where M express the m<strong>as</strong>s flow per unit axial length of the reverse<br />

flow.<br />

Substituting the expressions from Eq. �7� and Eq. �8� in the<br />

velocity profile given in Eq. �6� the a, b, and c coefficients can be<br />

calculated, namely,<br />

a���� 3 Mh�2h a�h�<br />

2 ��h b� 3 b�����3 Mha ��h b� 3 c���� 3 M<br />

2 ��h b� 3 .<br />

(9)<br />

Going back to Eq. �5� and replacing the velocity ub with the<br />

velocity profile in Eq. �6� and the coefficients in Eq. �9�, an equation<br />

<strong>for</strong> the pressure gradient dPcav /d� in the cavity is obtained:<br />

dPcav d� � 3� lRM<br />

3 , (10)<br />

hb where hb�h b(�).<br />

The constant M can be calculated using a flow rate balance at<br />

the cavity tip (��� end). �See the schematic description of the<br />

cavity boundary <strong>as</strong> shown in Fig. 5�. This flow balance is given by<br />

3<br />

h��end� �P �Rh��end� �Rh��� � . (11)<br />

12�l R��� 2<br />

�end<br />

Making use of the expression in Eq. �11� the pressure gradient<br />

�P/�� at ��� end is obtained:<br />

�P<br />

� ��� �end<br />

6� l�R 2<br />

2<br />

h � ��end� 1� 2h �<br />

. (12)<br />

h��end�� The lubricant velocity profile at the cavity tip (��� end) is composed<br />

of a Couette and a Poiseuille term:<br />

ul��end�� 1<br />

The solution of Eq. �14� <strong>for</strong> ul(�end )�0 in the domain 0�y<br />

�h (�end ) results in zero lubricant velocity at two locations. One at<br />

y�h (�end ) , to satisfy the no slip condition at the ‘‘wall.’’ The<br />

second at<br />

2<br />

h��end� y 0�<br />

. (15)<br />

3�h ��end��2h ��<br />

Then the constant M �see Eq. 8� is given by<br />

h��end� M��y<br />

ul��end�dy� 0<br />

�P<br />

h��end��y y�y�h ��end<br />

2� l R��� ��� �R. (13)<br />

h<br />

�end<br />

��end� The pressure gradient obtained in Eq. �12� can be substituted in<br />

Eq. �13� to give the lubricant velocity profile at the cavity end:<br />

4 �R�h ��end��3h ��<br />

27<br />

3<br />

�h ��end��2h �� 2 . (16)<br />

For the calculation of the pressure in the cavity, a similar approach<br />

to the one used in our previous paper, Groper and Etsion<br />

�1� shall be used. One obtains<br />

dPcav d� � 6� gR��R�U b�<br />

2 , (17)<br />

hg where Ub is the velocity of the reverse flow at the g<strong>as</strong>/liquid<br />

interface �see Fig. 3� and hg is the thickness of the g<strong>as</strong> film given<br />

by hg�h�h b�h � . This velocity is calculated using the velocity<br />

profile of the reverse flow from Eq. �6� with the coefficients given<br />

in Eq. �9�:<br />

Ub�u b�y�h�hb ��� 3 M<br />

. (18)<br />

2 hb Making use of this expression in Eq. �17� a more detailed expression<br />

<strong>for</strong> the cavity pressure gradient is obtained:<br />

dPcav d� �<br />

6� gR� �R� 3M<br />

2h b�<br />

2 . (19)<br />

hg The boundary condition <strong>for</strong> the solution of this differential<br />

equation is given by �see Groper and Etsion, �1��<br />

Pcav��start��P sat . (20)<br />

322 Õ Vol. 124, APRIL 2002 Transactions of the ASME


Substituting the expression given in Eq. �19� <strong>for</strong> the pressure<br />

gradient dP cav /d� into Eq. �10� an expression <strong>for</strong> the reverse flow<br />

thickness, h b can be obtained:<br />

� 2 g 2<br />

Mhg� hb�2�Rhb�3M �. (21)<br />

�l The dimensionless <strong>for</strong>m of the this equation is<br />

2 2<br />

M¯h¯<br />

g��¯h¯ b�2h¯ b�3M¯�, (22)<br />

where the dimensionless expressions are given by<br />

h¯ b� h b<br />

C<br />

M<br />

M¯� . (23)<br />

�RC<br />

The dimensionless <strong>for</strong>m of the differential Eq. �19� <strong>for</strong> the cavity<br />

pressure gradient dP¯ cav /d� is given by<br />

dP¯ cav<br />

d� ��¯� 1�Ū b<br />

h¯ g 2 �<br />

, (24)<br />

where the dimensionless<br />

b��<br />

velocity at the interface Ūb is given by<br />

0 h¯<br />

b�0<br />

Ū<br />

� 3M¯ . (25)<br />

h¯<br />

b�0<br />

2h¯<br />

b<br />

Substituting the expression <strong>for</strong> M from Eq. �16� �in its dimensionless<br />

<strong>for</strong>m� into the expression <strong>for</strong> Ū b �Eq. 25�,<br />

Ū b��<br />

� 2<br />

9<br />

0 h¯ b�0<br />

�h¯ ��end ��3h �� 3<br />

�h¯ ��end ��2h¯ �� 2 h¯ b<br />

. (26)<br />

h¯<br />

b�0<br />

The dimensionless <strong>for</strong>m of the boundary condition �20� is<br />

P¯ cav��start ��P¯ sat�0. (27)<br />

Equation �22� describes the development of the reverse flow<br />

thickness <strong>as</strong> it withdraws backward into the cavity. The differential<br />

Eq. �24� subject to the boundary condition �27� describes the<br />

pressure field in the cavity, under the influence of the reverse flow.<br />

The reverse flow starts in the full film region at the cavity tip,<br />

penetrates the cavity boundary and develops a ‘‘tongue’’ shape<br />

while retreating into the cavity. When this ‘‘tongue’’ reaches a<br />

specific length it collapses. B<strong>as</strong>ed on the moving picture taken by<br />

Etsion and Ludwig �2�, the collapse of the reverse flow occurs<br />

abruptly. It seems that this collapse is caused by a momentary<br />

contact of the reverse flow and the lubricant layer swept by the<br />

rotating shaft.<br />

B<strong>as</strong>ed on the developed theory, the reverse flow thickness and<br />

the cavity pressure <strong>for</strong> the submerged bearing in Ref. �2� ware<br />

calculated. It w<strong>as</strong> found that in order <strong>for</strong> a contact between the<br />

reverse flow and the lubricant layer swept by the rotating shaft to<br />

happen, the reverse flow ‘‘tongue’’ must penetrate much deeper<br />

into the cavity region than the 30–45 deg. observed in Ref. �2�.<br />

This finding might suggest that some instability mechanism developed<br />

on the g<strong>as</strong>/liquid interfaces, caused it to became wavy and<br />

develop a momentary local incre<strong>as</strong>e in thickness. Then, contact<br />

between the reverse flow interface and the lubricant layer swept<br />

by the rotating shaft may become possible much be<strong>for</strong>e the location<br />

obtained using the theory developed.<br />

Kelvin-Helmholtz instability occurs when there is a shear motion<br />

of two fluids flowing along each other. A common method <strong>for</strong><br />

the determination of the flow stability is by the observation of the<br />

interface waviness amplitude following an excitation applied at<br />

this interface. Linear analysis permits to calculate the critical excitation<br />

wavelength. An excitation with a shorter than critical<br />

Fig. 6 The reverse flow and the g<strong>as</strong> layer thickness<br />

wavelength will decay in time while an excitation with a longer<br />

than critical wavelength will evolve. In this c<strong>as</strong>e, linear analysis <strong>as</strong><br />

per<strong>for</strong>med by Yih �9� leads to an unbounded incre<strong>as</strong>e in the amplitude<br />

of the interface waviness.<br />

Hooper and Grimshaw �10� and Oron and Rosenau �11� present<br />

a nonlinear analysis of a perturbed interface that separates two<br />

superposed viscous fluid layers. This analysis permits the calculation<br />

of the finite amplitude <strong>for</strong> the perturbed interface following<br />

its excitation by a longer than critical wavelength perturbation.<br />

The configuration of the flow in the works of Hooper and Grimshaw<br />

�10� and Oron and Rosenau �11� w<strong>as</strong> b<strong>as</strong>ed on two superposed<br />

fluids of different viscosity flowing in a channel of an infinite<br />

length. Initially the interface separating the two fluids w<strong>as</strong><br />

perturbed and the evolution of this perturbation in time w<strong>as</strong> studied.<br />

It w<strong>as</strong> shown that the interface returns to its original undisturbed<br />

state when applying a perturbation having a wavelength<br />

shorter than the critical one but evolve to some finite and steady<br />

amplitude <strong>for</strong> the c<strong>as</strong>e where the perturbation wavelength w<strong>as</strong><br />

longer than the critical one.<br />

The reverse flow studied in this work does not have an infinite<br />

length <strong>as</strong> in Hooper and Grimshaw �10� and Oron and Rosenau<br />

�11�. At any given moment t�t 0 the momentary length of the<br />

reverse flow is l. As such, the perturbation wavelength applied at<br />

the interface can not be longer than l. There<strong>for</strong>e, when the length<br />

of the reverse flow, l, is shorter than the critical wavelength, l cr ,<br />

the flow is perfectly stable, any disturbance will decay and the<br />

reverse flow thickness will remain h¯ b <strong>as</strong> calculated using Eq. �21�.<br />

Starting at a certain moment, the length of the reverse flow becomes<br />

longer than the critical wavelength, l cr . For this c<strong>as</strong>e the<br />

interface will evolve to some finite and steady state amplitude. At<br />

this stage, the total thickness of the reverse flow is composed of<br />

two components: �1� h¯ b <strong>as</strong> calculated using equation �21�, and �2�<br />

the amplitude of the disturbance. As long <strong>as</strong> the total thickness<br />

does not cause the reverse flow to contact the swept flow on the<br />

rotating journal �see Fig. 6�, nothing happens and the reverse flow<br />

continues its withdrawal into the cavitation bubble. The reverse<br />

flow will continue and withdraw until its length will reach a specific<br />

length, l b �see Fig. 6�. At this explicit length, disturbance<br />

waves having a wavelength equal to l b will cause the interface to<br />

evolve and eventually contact the swept lubricant layer. The momentary<br />

contact will cause the collapse of the reverse flow into<br />

the swept lubricant layer. The m<strong>as</strong>s of lubricant of the reverse<br />

flow ‘‘tongue’’ will be carried away toward the cavitation tip, into<br />

the full film region, and a new reverse flow cycle will commence.<br />

The nonlinear analysis per<strong>for</strong>med here <strong>for</strong> the interface evolution<br />

of two superposed fluids is b<strong>as</strong>ed on the works of Hooper and<br />

Grimshaw �10� and Oron and Rosenau �11� <strong>for</strong> the Poiseuille c<strong>as</strong>e.<br />

This flow is known to be unstable <strong>for</strong> a long wavelength disturbance<br />

which persists at arbitrary small values of Reynolds number<br />

�Yih �9��.<br />

The thickness of the lower fluid �the g<strong>as</strong>� is given by h g , its<br />

viscosity by � g , � g is the density, and u g(y) is the velocity field<br />

in the g<strong>as</strong>. The upper fluid �the reverse flow� thickness is h b , its<br />

viscosity is � l , � l is the density and the velocity field is given by<br />

u b(y). A coordinate system x�y� �see Fig. 6� is located at the<br />

Journal of Tribology APRIL 2002, Vol. 124 Õ 323


interface. The interface is disturbed from its initial state at y�<br />

�0 toy���(x�,t). The dimensionless expressions are given by<br />

m� � l<br />

� g<br />

r� � l<br />

� g<br />

n� h b<br />

h g<br />

t¯� tU b<br />

h g<br />

x¯�� x�<br />

h g<br />

y¯�� y�<br />

. (28)<br />

hg Identically to Hooper and Grimshaw �10� we <strong>as</strong>sume that the interfacial<br />

disturbance is small, there<strong>for</strong>e,<br />

�¯�� sA��,��, (29)<br />

where �s is s small perturbation parameter, � is the stretched coordinate<br />

in the x¯� direction and � is the stretched time coordinate.<br />

Using this notation and following Hooper and Grimshaw �10�<br />

development, the Kuramoto-Siv<strong>as</strong>hinsky, �K-S�, equation <strong>for</strong> the<br />

amplitude of the interfacial disturbance is obtained:<br />

�A �A<br />

��A<br />

�� �� �� �2A ��2 �� �4A ��4 �0. (30)<br />

The equations <strong>for</strong> the calculations of the constants �, �, and � are<br />

given by Oron and Rosenau �11�. These constant values depend<br />

upon the viscosity, density and thickness ratio. � is identified with<br />

the growth rate of the linear stability analysis, � is identified with<br />

the stabilization effect of the surface tension and � expresses the<br />

strength of the nonlinear effect.<br />

Several methods exist <strong>for</strong> the solution of this non-linear, partial<br />

differential equation. For the scope of this work the equation w<strong>as</strong><br />

solved using an implicit, Crank-Nicolson, finite difference<br />

scheme. The solution domain is 0��� l¯. The relation between<br />

the stretched length, l¯ and the physical length, l is given by<br />

l¯� l<br />

�s . (31)<br />

hg The interface initial excitation is introduced by the initial condition<br />

A��,0��C 1 cos N1��C 2 sin N2�, (32)<br />

where C1 and C2 are constants and N1 and N2 are integers.<br />

Two possibilities exist <strong>for</strong> the collapse of the reverse flow<br />

‘‘tongue’’: �1� a momentary contact of the reverse flow with the<br />

swept lubricant layer, and �2� a disturbance with an amplitude hb causing the separation of the reverse flow from the bearing �the<br />

‘‘wall’’�. For c<strong>as</strong>e �1� the collapse of the reverse flow will occur<br />

when<br />

��h g . (33)<br />

While <strong>for</strong> c<strong>as</strong>e �2�, this will happen when<br />

��h b . (34)<br />

The physical amplitude of the disturbed interface, �, is given by<br />

���¯h g . Then, making use of Eq. �29�, Eq. �33�, and Eq. �34� the<br />

following conditions <strong>for</strong> the collapse of the reverse flow are obtained.<br />

For C<strong>as</strong>e „1….<br />

�sA�1. (35)<br />

For C<strong>as</strong>e „2….<br />

�sA�n. (36)<br />

The length of the reverse flow prior to its collapse is given by<br />

lbf� l¯<br />

bh g<br />

�U<br />

�<br />

b�t. (37)<br />

s<br />

This length is composed of two expressions. The first expression<br />

is the physical length of the reverse flow that permits the<br />

development of a disturbance with a wavelength long enough to<br />

cause the collapse. From this moment an additional time, �t will<br />

p<strong>as</strong>s until the disturbed amplitude of the interface will evolve<br />

causing the collapse of the reverse flow. The second expression in<br />

Eq. �37� describes the additional length the reverse flow travels in<br />

the time interval �t.<br />

The computation method <strong>for</strong> the pressure field in the full film<br />

region <strong>as</strong> well <strong>as</strong> <strong>for</strong> the cavity shape is similar here to the one<br />

developed and presented in our previous paper �Groper and Etsion,<br />

�1��. The major difference is the incorporation of the reverse<br />

flow and the instability mechanism. For the numerical calculations<br />

purpose a marching procedure w<strong>as</strong> introduced. The withdrawal<br />

process of the reverse flow begins at the angular location � end with<br />

a withdraw step ��. For each step, the reverse flow thickness and<br />

the local cavity pressure are calculated. In addition, at each step,<br />

starting at the angular location where the length of the reverse<br />

flow ‘‘tongue’’ exceeds the critical length l¯ cr , the interface is<br />

disturbed and the amplitude of the disturbed interface is calculated.<br />

Then, the fulfillment of each of the collapse conditions <strong>as</strong><br />

described by Eq. �35� and Eq. �36� is verified. If none of the<br />

conditions is fulfilled, an additional withdraw step �� is per<strong>for</strong>med<br />

and the calculation process is repeated. This process continues<br />

until the angular location where the development of amplitude<br />

large enough to cause collapse is possible. From this moment<br />

an additional time, �t will p<strong>as</strong>s until the disturbed amplitude of<br />

the interface will evolve causing the collapse of the reverse flow.<br />

Results and Discussion<br />

The submerged hydrodynamic bearing tested by Etsion and<br />

Ludwig �2� w<strong>as</strong> selected in the present analysis to evaluate the<br />

proposed mechanism <strong>for</strong> the pressure build up in the cavitation<br />

region. The various geometrical and operational parameters are<br />

summarized in Table 1. The suggested model, i.e., the ‘‘reverse<br />

flow’’ model w<strong>as</strong> analyzed and the results were compared with the<br />

experimental ones described by Etsion and Ludwig �2�.<br />

Figure 7 presents a comparison between the calculated and the<br />

experimental cavity pressure distribution along the cavity center at<br />

z�0 <strong>for</strong> two values of supply pressure, 154.4 kPa and 127.2 kPa.<br />

As can be seen the theoretical and experimental results <strong>for</strong> the<br />

cavity pressure field show a re<strong>as</strong>onable good correlation. Particularly,<br />

the phenomenon of pressure buildup towards the cavity end,<br />

that w<strong>as</strong> experimentally observed by Etsion and Ludwig �2� is<br />

well predicted by the model developed here. In addition, the predicted<br />

cavity start angle, �start , <strong>as</strong> well <strong>as</strong> the predicted cavity end<br />

angle, �end show a re<strong>as</strong>onable good correlation with the experimental<br />

results.<br />

Similar results were obtained <strong>for</strong> other operation conditions described<br />

in Refs. �2� and �3�, namely, good correlation <strong>for</strong> the cavity<br />

boundary and <strong>for</strong> the pressure distribution inside the cavitation<br />

Table 1 Geometrical data, operation conditions, and lubricant<br />

properties<br />

324 Õ Vol. 124, APRIL 2002 Transactions of the ASME


Fig. 7 Predicted versus me<strong>as</strong>ured „Ref. †2‡… cavity pressure field at the bearing center<br />

zone. Hence, the discussion above is not limited to the results<br />

presented in Fig. 7 but can be considered <strong>as</strong> representative of the<br />

general behavior of submerged journal bearings.<br />

Conclusion<br />

A reverse flow phenomenon that w<strong>as</strong> observed in previous experiments<br />

at the end of the cavitation zone in a submerged journal<br />

bearing w<strong>as</strong> modeled and analyzed. This w<strong>as</strong> done in an attempt<br />

to understand the mechanism <strong>for</strong> pressure build up in the cavitation<br />

zone that w<strong>as</strong> me<strong>as</strong>ured in these previous experiments.<br />

An appropriate algorithm that allows the calculation of the<br />

cavitation shape, the penetration of the reverse flow into the cavitation<br />

zone and the pressure distribution inside the cavitation zone<br />

of a submerged journal bearing w<strong>as</strong> developed.<br />

The theoretical results obtained from the model were compared<br />

with published results of the previous experiments. Very good<br />

correlation with the experimental results w<strong>as</strong> obtained by adopting<br />

a Kelvin-Helmholtz instability model that explains the observed<br />

instability of the reverse flow.<br />

It w<strong>as</strong> found that the pressure field throughout the cavity and<br />

particularly the pressure buildup towards the cavity end could be<br />

fairly well predicted by the reverse flow mechanism.<br />

Nomenclature<br />

A � dimensionless, stretched amplitude of the disturbed<br />

interface, �¯�� sA(�,�)<br />

C � radial clearance<br />

D � bearing diameter<br />

e � bearing eccentricity<br />

h � local clearance, C(1�� cos �)<br />

h¯ � dimensionless local clearance, h/C<br />

h� � <strong>as</strong>ymptotic thickness of the swept lubricant layer<br />

hb � thickness of the reverse flow<br />

l � momentary length of the reverse flow<br />

lb � reverse flow length capable of causing the collapse of<br />

the reverse flow<br />

lbf � momentary length of the reverse flow at the collapse<br />

moment, R(� end�� b)<br />

l¯ � dimensionless, stretched momentary length of the<br />

reverse flow, l¯�l/h g•� s<br />

l¯ cr � dimensionless, stretched critical length of the reverse<br />

flow, l¯ cr�2�•��/�<br />

M � m<strong>as</strong>s flow per unit thickness of the reverse flow<br />

M¯ � dimensionless m<strong>as</strong>s flow per unit thickness of the<br />

reverse flow, M¯�M/�RC<br />

P � pressure<br />

P¯ � dimensionless pressure, (P�P sat)/P sat�<br />

R � bearing radius<br />

t � time<br />

u � fluid velocity in circumferential direction<br />

u b � velocity of the reverse flow<br />

u l � lubricant velocity in the full film region<br />

U b � velocity of the reverse flow at the interface in the x<br />

direction<br />

Ū b � dimensionless velocity of the reverse flow at the interface,<br />

Ū b�U b /�R<br />

x,y,z � coordinates system<br />

x�,y� � coordinate system located at the interface �Fig. 6�<br />

y¯ � dimensionless coordinate, y/C<br />

z¯ � dimensionless coordinate, 2z/L<br />

� � dimensionless eccentricity, e/C<br />

� s � small perturbation parameter<br />

� � bearing width over diameter ratio, L/2R<br />

� � viscosity<br />

�¯ � viscosity ratio, � g /� l<br />

� � stretched coordinate in the x¯� direction<br />

� � location of the disturbed interface<br />

� � angular coordinate<br />

� b � angular location of the reverse flow collapse<br />

� start � angular location of the cavity start<br />

� end � angular location of the cavity end<br />

� � dimensionless, stretched time, ��� s 2 •tUb /h g<br />

� � angular speed of journal<br />

� � bearing number, 6� l�/P sat•(R/C) 2<br />

Subscripts<br />

0 � at the start location of the reverse flow, (� end)<br />

b � reverse<br />

cav � cavity<br />

end � cavity end<br />

g � g<strong>as</strong><br />

Journal of Tribology APRIL 2002, Vol. 124 Õ 325


l � liquid<br />

sat � saturation<br />

start � start of the cavitation zone<br />

sup � supply �pressure�<br />

References<br />

�1� Groper, M., and Etsion, I., 2001, ‘‘The Effect of Shear <strong>Flow</strong> and Dissolved<br />

G<strong>as</strong> Diffusion on the <strong>Cavitation</strong> in a Submerged Journal Bearing,’’ ASME J. of<br />

Tribol., 123, pp. 494–500.<br />

�2� Etsion, I., and Ludwig, L. P., 1982, ‘‘Observation of <strong>Pressure</strong> Variation in the<br />

<strong>Cavitation</strong> Region of Submerged Journal Bearings,’’ ASME J. Lubr. Technol.,<br />

104, pp. 157–163.<br />

�3� Braun, M. J., and Hendricks, R. C., 1984, ‘‘An Experimental Investigation of<br />

the Vaporous/G<strong>as</strong>eous Cavity Characteristics of an Eccentric Journal Bearing,’’<br />

STLE Tribol. Trans., 27, No. 1, pp. 1–14.<br />

�4� Heshmat, H., and Pinkus, O., 1985, ‘‘Per<strong>for</strong>mance of Starved Journal Bearings<br />

With Oil Ring Lubrication,’’ ASME J. Tribol., 107, pp. 23–32.<br />

�5� Knapp, R. T., Daily, J. W., and Hammit, F. G., 1970, <strong>Cavitation</strong>, McGraw-Hill,<br />

New-York.<br />

�6� Brennen, C. E., 1995, <strong>Cavitation</strong> and Bubble Dynamics, Ox<strong>for</strong>d University<br />

Press, New York.<br />

�7� Coyne, J. C., and Elrod, H. G., 1971, ‘‘Conditions <strong>for</strong> the Rupture of a Lubricating<br />

Film, Part 2: New Boundary Conditions <strong>for</strong> Reynolds’ Equation,’’<br />

ASME J. Lubr. Technol., 93, pp. 156–167.<br />

�8� Pan, C. H. T., 1980, ‘‘An Improved Short Bearing Analysis <strong>for</strong> the Submerged<br />

Operation of Plain Journal Bearings and Squeeze-Film Dampers,’’ ASME J.<br />

Lubr. Technol., 102, pp. 320–332.<br />

�9� Yih, C. S., 1967, ‘‘Stability of Parallel Laminar <strong>Flow</strong> With a Free Surface,’’ J.<br />

Fluid Mech., 27, pp. 337–352.<br />

�10� Hooper, A. P., and Grimshaw, R., 1985, ‘‘Nonlinear Instability at the Interface<br />

Between Two Viscous Fluids,’’ Phys. Fluids, 28, No. 1, pp. 37–45.<br />

�11� Oron, A, and Rosenau, P., 1989, ‘‘Nonlinear Evolution and Breaking of Interfacial,<br />

Rayleigh-Taylon Waves,’’ Phys. Fluids A, A1, pp. 1155–1165.<br />

326 Õ Vol. 124, APRIL 2002 Transactions of the ASME

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