Reverse Flow as a Possible Mechanism for Cavitation Pressure ...
Reverse Flow as a Possible Mechanism for Cavitation Pressure ...
Reverse Flow as a Possible Mechanism for Cavitation Pressure ...
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Introduction<br />
M. Groper<br />
I. Etsion<br />
Fellow ASME<br />
Dept. of Mechanical Engineering,<br />
Technion, Haifa 32000, Israel<br />
In our previous paper, Groper and Etsion �1�, an attempt w<strong>as</strong><br />
made to understand earlier experimental observation of pressure<br />
build up in the cavitation zone of a submerged journal bearing.<br />
Two possible mechanisms were theoretically investigated �1� the<br />
shear of the cavity g<strong>as</strong> bubble by the lubricant film dragged<br />
through the cavitation, and �2� the diffusion of dissolved g<strong>as</strong> out<br />
of and back into the lubricant. Appropriate algorithms were developed<br />
and the theoretical results obtained were compared with experimental<br />
results reported by Etsion and Ludwig �2� and by<br />
Braun and Hendricks �3�. While the cavitation shape could be well<br />
predicted by the ‘‘shear’’ mechanism, both mechanisms, i.e., the<br />
‘‘shear’’ and the ‘‘diffusion’’ were incapable of predicting the experimentally<br />
observed pressure buildup.<br />
Experimental works per<strong>for</strong>med by Etsion & Ludwig �2� and by<br />
Heshmat and Pinkus �4� revealed the existence of a reverse flow<br />
phenomenon towards the end of the cavitation zone. The existence<br />
of this reverse flow w<strong>as</strong> mentioned, but its possible effects on the<br />
cavitation characteristics were ignored. A close examination of the<br />
motion picture taken by Etsion and Ludwig �2� reveals that this<br />
reverse flow possesses an unsteadiness pattern in time. A reverse<br />
flow front develops in the full film region at the cavitation end,<br />
penetrates the cavitation boundary and withdraws backward into<br />
the cavitation bubble at a relatively slow speed. It seems that this<br />
reverse flow adheres to the stationary bearing, while its front<br />
moves backward into the cavitation region. This phenomenon is<br />
schematically represented in the cross section of the submerged<br />
journal bearing illustrated in Fig. 1. Following some distance traveled<br />
into the cavitation bubble �approximately 45 deg.� this<br />
‘‘tongue’’ of lubricant detaches from the stationary bearing. Then,<br />
the m<strong>as</strong>s of lubricant is rapidly swept into the full film region by<br />
the rotating journal. Comparing the extension of the reverse flow<br />
region to that of the pressure buildup region reveals a surprising<br />
similarity; the cavitation pressure buildup region coincides exactly<br />
with the region where the reverse flow exists.<br />
The reverse flow phenomenon is not unique to cavitation in<br />
hydrodynamic bearings. A very similar phenomenon w<strong>as</strong> observed<br />
and treated in some research works dealing with fixed cavities. In<br />
<strong>Reverse</strong> <strong>Flow</strong> <strong>as</strong> a <strong>Possible</strong><br />
<strong>Mechanism</strong> <strong>for</strong> <strong>Cavitation</strong><br />
<strong>Pressure</strong> Build-up in a<br />
Submerged Journal Bearing<br />
An experimentally observed reverse flow phenomenon at the end tip of the cavitation zone<br />
of a submerged journal bearing is modeled and theoretically investigated. The shape of<br />
the cavity, the nature of the reverse flow and the pressure distribution in the bearing are<br />
calculated in an attempt to understand previous experimental observations of pressure<br />
build up in the cavitation zone. A comparison with the available experimental results<br />
reveals that the cavitation shape, the behavior of the reverse flow and the pressure distribution<br />
are fairly well predicted by the present model. The reverse flow mechanism is<br />
indeed capable to generate the level of the experimentally me<strong>as</strong>ured pressures, particularly<br />
towards the end of the cavitation zone. �DOI: 10.1115/1.1402130�<br />
this type of cavitation, flow detaches itself from a solid boundary<br />
to give a stable fixed cavity. Fixed cavities are <strong>as</strong>sociated with a<br />
separated flow region because otherwise the bubbles have no time<br />
to coalesce and are swept downstream <strong>as</strong> travelling cavities.<br />
Knapp et al. �5� �see Fig. 2� observed three ph<strong>as</strong>es in the life cycle<br />
of a fixed cavity namely; �1� <strong>for</strong>mation and growth; �2� filling; and<br />
�3� breakoff. Starting at a minimum length the cavity grows fairly<br />
smoothly until a point where a reentrant flow <strong>for</strong>ms and begins to<br />
move upstream <strong>as</strong> it penetrates the free surface at the upstream<br />
end. This stage is illustrated in Fig. 2. The cavity then begins to<br />
break up and collapse, shedding a large volume into the stream. In<br />
an attempt to elucidate this phenomenon several theoretical models<br />
were developed. A review of these models can be found in<br />
Brennen �6�.<br />
Even though the reverse flow phenomenon observed in fixed<br />
�sheet� cavitation is somewhat similar to that observed in the submerged<br />
journal bearing, fundamental differences exist; �1� the<br />
breakoff stage observed in the fixed cavitation does not occur in<br />
the c<strong>as</strong>e of a submerged bearing cavitation. In the submerged<br />
bearing the reverse flow is the one that ‘‘breaks’’ without causing<br />
the total breakoff of the cavity. Furthermore in the fixed cavitation<br />
Contributed by the Tribology Division of THE AMERICAN SOCIETY OF ME-<br />
CHANICAL ENGINEERS <strong>for</strong> presentation at the STLE/ASME Tribology Conference,<br />
San Francisco, CA, October 22–24, 2001. Manuscript received by the Tribology<br />
Division December 22, 2000; revised manuscript received July 3, 2001. Associate<br />
Editor: J. L. Streator. Fig. 1 Submerged journal bearing configuration<br />
320 Õ Vol. 124, APRIL 2002 Copyright © 2002 by ASME Transactions of the ASME
Fig. 2 Penetration of the reentrant jet into a fixed cavity „schematic…<br />
„Ref. †5‡…<br />
c<strong>as</strong>e, cavity breakoff occurs when the reentrant flow completely<br />
separates the cavitation bubble from the stationary surface. Contrary,<br />
in the submerged bearing cavitation the reentrant flow collapses<br />
much be<strong>for</strong>e reaching the cavitation start region. This finding<br />
may indicate that some kind of film flow instability is<br />
involved, causing the collapse of the reverse flow ‘‘tongue.’’ �2� In<br />
the film re<strong>for</strong>mation zone of the submerged bearing a positive<br />
pressure gradient exists. This pressure gradient leads to a reverse<br />
Poiseuille flow, graphically presented by Coyne and Elrod �7� and<br />
Pan �8�. This pressure gradient does not necessarily exist in the<br />
fixed cavitation c<strong>as</strong>e. Finally, the reverse flow region in the submerged<br />
bearing obeys the creeping flow conditions and the hydrodynamic<br />
theory <strong>as</strong>sumptions while the reentrant flow in fixed<br />
cavitations comply with the <strong>as</strong>sumptions of the potential flow<br />
theory.<br />
In the present paper an attempt is made to develop the necessary<br />
model and allow a theoretical investigation of the nature and<br />
behavior of the reverse flow and its possible effect on the pressure<br />
build up in the cavitation zone of a submerged journal bearing.<br />
Theory<br />
Figure 3 illustrates a cross section of a submerged journal bearing<br />
in the film re<strong>for</strong>mation region of the cavitation zone. At t<br />
�t 0 a front having a height hb0 and a velocity profile ub0 begins<br />
to withdraw upstream penetrating into the cavitation region. As<br />
the flow moves backward its profile develops and at t�t 1 it<br />
reaches a height hb and its velocity profile is ub . The velocity of<br />
the lubricant at the liquid/g<strong>as</strong> interface is Ub . This ‘‘tongue’’ of<br />
lubricant at its interface between the liquid and the g<strong>as</strong> possess a<br />
de<strong>for</strong>mable boundary. This type of boundary can display a waviness<br />
pattern and if subjected to certain conditions its waviness<br />
may grow and even become unstable �see Ref. �9��.<br />
The usual <strong>as</strong>sumptions of the hydrodynamic theory are applied<br />
to the g<strong>as</strong> and the liquid ph<strong>as</strong>es, i.e., negligible inertia, film height<br />
small compared with the other dimensions, etc. It is also <strong>as</strong>sumed<br />
that the reverse flow is two dimensional with no spreading of<br />
liquid in the z direction. This <strong>as</strong>sumption is b<strong>as</strong>ed on observations<br />
from the experimental findings of Etsion and Ludwig �2� and is<br />
commonly used in the treatment of reverse flow in fixed cavitations,<br />
<strong>for</strong> example Brennen �6�. In the experimental work of Etsion<br />
and Ludwig �2� it w<strong>as</strong> clearly observed that the reverse flow<br />
velocity is much slower than the journal velocity. So, <strong>for</strong> the treatment<br />
of the reverse flow a qu<strong>as</strong>i steady state <strong>as</strong>sumption is made.<br />
For the purpose of calculating the pressure in the cavitation region<br />
the possible waviness of the liquid/g<strong>as</strong> interface is ignored and<br />
calculations are made <strong>as</strong>suming a nominal average height of the<br />
reverse flow denoted by h b .<br />
Consider a control volume of unit axial length and a circumferential<br />
length R�� with a height corresponding to the thickness of<br />
the reverse flow, <strong>as</strong> is shown in Fig. 4. We shall consider the<br />
momentum equation in the angular ��� direction <strong>for</strong> this control<br />
volume in the c<strong>as</strong>e of a steady flow. The <strong>for</strong>ce in the ��� direction<br />
is given by<br />
dF ��� P cav� dP cav<br />
Rd� R��� �h b�dh b��P cavh b��<br />
P cav<br />
� dP cav<br />
2Rd� R��� dh b�� wR��, (1)<br />
where � w is the shear stress at the stationary bearing wall, and<br />
P cav denotes the local cavitation pressure.<br />
B<strong>as</strong>ed on the <strong>as</strong>sumptions of the hydrodynamic theory, inertia<br />
terms can be neglected. Then, canceling terms and dropping second<br />
order expressions, we get<br />
or<br />
dPcav � hb Rd� �� w� Rd��0 (2)<br />
�� w�h b<br />
Fig. 3 Model <strong>for</strong> the reverse flow in the film re<strong>for</strong>mation region<br />
Fig. 4 The <strong>for</strong>ces acting on a control volume in the reverse<br />
flow<br />
dPcav . (3)<br />
Rd�<br />
Journal of Tribology APRIL 2002, Vol. 124 Õ 321
Using Newton’s viscosity law to replace � w ,<br />
�u b<br />
�w�� l � , (4)<br />
�y<br />
y�h<br />
and substituting in Eq. �3�, the momentum equation in the angular<br />
direction <strong>for</strong> the control volume in Fig. 4 is given by<br />
�u b<br />
�� l � �h b<br />
�y<br />
y�h<br />
dPcav . (5)<br />
Rd�<br />
At this stage, following the well known integral-momentum<br />
method, a velocity profile should be <strong>as</strong>sumed. B<strong>as</strong>ed on the large<br />
viscosity difference between the g<strong>as</strong> and the lubricant, <strong>for</strong> the<br />
purpose of this analysis, one can <strong>as</strong>sume that the reverse flow at<br />
the interface is almost not affected by the shear with the g<strong>as</strong><br />
ph<strong>as</strong>e. So, the velocity profile of the reverse flow will be <strong>as</strong>sumed<br />
<strong>as</strong> a second-degree polynom of the <strong>for</strong>m<br />
ub�a ����b ���y�c ���y 2 . (6)<br />
The usual <strong>as</strong>sumptions of no slip at the solid boundaries and no<br />
shear stress at the interface are given by<br />
u b�h��0<br />
�u b��h�h<br />
�y<br />
b� �0. (7)<br />
B<strong>as</strong>ed on the ‘‘no spreading in the z direction’’ <strong>as</strong>sumption, the<br />
continuity of m<strong>as</strong>s flow <strong>for</strong> any section of the reverse flow is<br />
given by<br />
h<br />
Fig. 5 Boundary of the cavity—schematic description<br />
�R�y�h ��end�� ul��end�� h��end� � 3�h �� end��2h ��y<br />
2 �1� . (14)<br />
h��end� �h�h<br />
ubdy�const.�M, (8)<br />
b<br />
where M express the m<strong>as</strong>s flow per unit axial length of the reverse<br />
flow.<br />
Substituting the expressions from Eq. �7� and Eq. �8� in the<br />
velocity profile given in Eq. �6� the a, b, and c coefficients can be<br />
calculated, namely,<br />
a���� 3 Mh�2h a�h�<br />
2 ��h b� 3 b�����3 Mha ��h b� 3 c���� 3 M<br />
2 ��h b� 3 .<br />
(9)<br />
Going back to Eq. �5� and replacing the velocity ub with the<br />
velocity profile in Eq. �6� and the coefficients in Eq. �9�, an equation<br />
<strong>for</strong> the pressure gradient dPcav /d� in the cavity is obtained:<br />
dPcav d� � 3� lRM<br />
3 , (10)<br />
hb where hb�h b(�).<br />
The constant M can be calculated using a flow rate balance at<br />
the cavity tip (��� end). �See the schematic description of the<br />
cavity boundary <strong>as</strong> shown in Fig. 5�. This flow balance is given by<br />
3<br />
h��end� �P �Rh��end� �Rh��� � . (11)<br />
12�l R��� 2<br />
�end<br />
Making use of the expression in Eq. �11� the pressure gradient<br />
�P/�� at ��� end is obtained:<br />
�P<br />
� ��� �end<br />
6� l�R 2<br />
2<br />
h � ��end� 1� 2h �<br />
. (12)<br />
h��end�� The lubricant velocity profile at the cavity tip (��� end) is composed<br />
of a Couette and a Poiseuille term:<br />
ul��end�� 1<br />
The solution of Eq. �14� <strong>for</strong> ul(�end )�0 in the domain 0�y<br />
�h (�end ) results in zero lubricant velocity at two locations. One at<br />
y�h (�end ) , to satisfy the no slip condition at the ‘‘wall.’’ The<br />
second at<br />
2<br />
h��end� y 0�<br />
. (15)<br />
3�h ��end��2h ��<br />
Then the constant M �see Eq. 8� is given by<br />
h��end� M��y<br />
ul��end�dy� 0<br />
�P<br />
h��end��y y�y�h ��end<br />
2� l R��� ��� �R. (13)<br />
h<br />
�end<br />
��end� The pressure gradient obtained in Eq. �12� can be substituted in<br />
Eq. �13� to give the lubricant velocity profile at the cavity end:<br />
4 �R�h ��end��3h ��<br />
27<br />
3<br />
�h ��end��2h �� 2 . (16)<br />
For the calculation of the pressure in the cavity, a similar approach<br />
to the one used in our previous paper, Groper and Etsion<br />
�1� shall be used. One obtains<br />
dPcav d� � 6� gR��R�U b�<br />
2 , (17)<br />
hg where Ub is the velocity of the reverse flow at the g<strong>as</strong>/liquid<br />
interface �see Fig. 3� and hg is the thickness of the g<strong>as</strong> film given<br />
by hg�h�h b�h � . This velocity is calculated using the velocity<br />
profile of the reverse flow from Eq. �6� with the coefficients given<br />
in Eq. �9�:<br />
Ub�u b�y�h�hb ��� 3 M<br />
. (18)<br />
2 hb Making use of this expression in Eq. �17� a more detailed expression<br />
<strong>for</strong> the cavity pressure gradient is obtained:<br />
dPcav d� �<br />
6� gR� �R� 3M<br />
2h b�<br />
2 . (19)<br />
hg The boundary condition <strong>for</strong> the solution of this differential<br />
equation is given by �see Groper and Etsion, �1��<br />
Pcav��start��P sat . (20)<br />
322 Õ Vol. 124, APRIL 2002 Transactions of the ASME
Substituting the expression given in Eq. �19� <strong>for</strong> the pressure<br />
gradient dP cav /d� into Eq. �10� an expression <strong>for</strong> the reverse flow<br />
thickness, h b can be obtained:<br />
� 2 g 2<br />
Mhg� hb�2�Rhb�3M �. (21)<br />
�l The dimensionless <strong>for</strong>m of the this equation is<br />
2 2<br />
M¯h¯<br />
g��¯h¯ b�2h¯ b�3M¯�, (22)<br />
where the dimensionless expressions are given by<br />
h¯ b� h b<br />
C<br />
M<br />
M¯� . (23)<br />
�RC<br />
The dimensionless <strong>for</strong>m of the differential Eq. �19� <strong>for</strong> the cavity<br />
pressure gradient dP¯ cav /d� is given by<br />
dP¯ cav<br />
d� ��¯� 1�Ū b<br />
h¯ g 2 �<br />
, (24)<br />
where the dimensionless<br />
b��<br />
velocity at the interface Ūb is given by<br />
0 h¯<br />
b�0<br />
Ū<br />
� 3M¯ . (25)<br />
h¯<br />
b�0<br />
2h¯<br />
b<br />
Substituting the expression <strong>for</strong> M from Eq. �16� �in its dimensionless<br />
<strong>for</strong>m� into the expression <strong>for</strong> Ū b �Eq. 25�,<br />
Ū b��<br />
� 2<br />
9<br />
0 h¯ b�0<br />
�h¯ ��end ��3h �� 3<br />
�h¯ ��end ��2h¯ �� 2 h¯ b<br />
. (26)<br />
h¯<br />
b�0<br />
The dimensionless <strong>for</strong>m of the boundary condition �20� is<br />
P¯ cav��start ��P¯ sat�0. (27)<br />
Equation �22� describes the development of the reverse flow<br />
thickness <strong>as</strong> it withdraws backward into the cavity. The differential<br />
Eq. �24� subject to the boundary condition �27� describes the<br />
pressure field in the cavity, under the influence of the reverse flow.<br />
The reverse flow starts in the full film region at the cavity tip,<br />
penetrates the cavity boundary and develops a ‘‘tongue’’ shape<br />
while retreating into the cavity. When this ‘‘tongue’’ reaches a<br />
specific length it collapses. B<strong>as</strong>ed on the moving picture taken by<br />
Etsion and Ludwig �2�, the collapse of the reverse flow occurs<br />
abruptly. It seems that this collapse is caused by a momentary<br />
contact of the reverse flow and the lubricant layer swept by the<br />
rotating shaft.<br />
B<strong>as</strong>ed on the developed theory, the reverse flow thickness and<br />
the cavity pressure <strong>for</strong> the submerged bearing in Ref. �2� ware<br />
calculated. It w<strong>as</strong> found that in order <strong>for</strong> a contact between the<br />
reverse flow and the lubricant layer swept by the rotating shaft to<br />
happen, the reverse flow ‘‘tongue’’ must penetrate much deeper<br />
into the cavity region than the 30–45 deg. observed in Ref. �2�.<br />
This finding might suggest that some instability mechanism developed<br />
on the g<strong>as</strong>/liquid interfaces, caused it to became wavy and<br />
develop a momentary local incre<strong>as</strong>e in thickness. Then, contact<br />
between the reverse flow interface and the lubricant layer swept<br />
by the rotating shaft may become possible much be<strong>for</strong>e the location<br />
obtained using the theory developed.<br />
Kelvin-Helmholtz instability occurs when there is a shear motion<br />
of two fluids flowing along each other. A common method <strong>for</strong><br />
the determination of the flow stability is by the observation of the<br />
interface waviness amplitude following an excitation applied at<br />
this interface. Linear analysis permits to calculate the critical excitation<br />
wavelength. An excitation with a shorter than critical<br />
Fig. 6 The reverse flow and the g<strong>as</strong> layer thickness<br />
wavelength will decay in time while an excitation with a longer<br />
than critical wavelength will evolve. In this c<strong>as</strong>e, linear analysis <strong>as</strong><br />
per<strong>for</strong>med by Yih �9� leads to an unbounded incre<strong>as</strong>e in the amplitude<br />
of the interface waviness.<br />
Hooper and Grimshaw �10� and Oron and Rosenau �11� present<br />
a nonlinear analysis of a perturbed interface that separates two<br />
superposed viscous fluid layers. This analysis permits the calculation<br />
of the finite amplitude <strong>for</strong> the perturbed interface following<br />
its excitation by a longer than critical wavelength perturbation.<br />
The configuration of the flow in the works of Hooper and Grimshaw<br />
�10� and Oron and Rosenau �11� w<strong>as</strong> b<strong>as</strong>ed on two superposed<br />
fluids of different viscosity flowing in a channel of an infinite<br />
length. Initially the interface separating the two fluids w<strong>as</strong><br />
perturbed and the evolution of this perturbation in time w<strong>as</strong> studied.<br />
It w<strong>as</strong> shown that the interface returns to its original undisturbed<br />
state when applying a perturbation having a wavelength<br />
shorter than the critical one but evolve to some finite and steady<br />
amplitude <strong>for</strong> the c<strong>as</strong>e where the perturbation wavelength w<strong>as</strong><br />
longer than the critical one.<br />
The reverse flow studied in this work does not have an infinite<br />
length <strong>as</strong> in Hooper and Grimshaw �10� and Oron and Rosenau<br />
�11�. At any given moment t�t 0 the momentary length of the<br />
reverse flow is l. As such, the perturbation wavelength applied at<br />
the interface can not be longer than l. There<strong>for</strong>e, when the length<br />
of the reverse flow, l, is shorter than the critical wavelength, l cr ,<br />
the flow is perfectly stable, any disturbance will decay and the<br />
reverse flow thickness will remain h¯ b <strong>as</strong> calculated using Eq. �21�.<br />
Starting at a certain moment, the length of the reverse flow becomes<br />
longer than the critical wavelength, l cr . For this c<strong>as</strong>e the<br />
interface will evolve to some finite and steady state amplitude. At<br />
this stage, the total thickness of the reverse flow is composed of<br />
two components: �1� h¯ b <strong>as</strong> calculated using equation �21�, and �2�<br />
the amplitude of the disturbance. As long <strong>as</strong> the total thickness<br />
does not cause the reverse flow to contact the swept flow on the<br />
rotating journal �see Fig. 6�, nothing happens and the reverse flow<br />
continues its withdrawal into the cavitation bubble. The reverse<br />
flow will continue and withdraw until its length will reach a specific<br />
length, l b �see Fig. 6�. At this explicit length, disturbance<br />
waves having a wavelength equal to l b will cause the interface to<br />
evolve and eventually contact the swept lubricant layer. The momentary<br />
contact will cause the collapse of the reverse flow into<br />
the swept lubricant layer. The m<strong>as</strong>s of lubricant of the reverse<br />
flow ‘‘tongue’’ will be carried away toward the cavitation tip, into<br />
the full film region, and a new reverse flow cycle will commence.<br />
The nonlinear analysis per<strong>for</strong>med here <strong>for</strong> the interface evolution<br />
of two superposed fluids is b<strong>as</strong>ed on the works of Hooper and<br />
Grimshaw �10� and Oron and Rosenau �11� <strong>for</strong> the Poiseuille c<strong>as</strong>e.<br />
This flow is known to be unstable <strong>for</strong> a long wavelength disturbance<br />
which persists at arbitrary small values of Reynolds number<br />
�Yih �9��.<br />
The thickness of the lower fluid �the g<strong>as</strong>� is given by h g , its<br />
viscosity by � g , � g is the density, and u g(y) is the velocity field<br />
in the g<strong>as</strong>. The upper fluid �the reverse flow� thickness is h b , its<br />
viscosity is � l , � l is the density and the velocity field is given by<br />
u b(y). A coordinate system x�y� �see Fig. 6� is located at the<br />
Journal of Tribology APRIL 2002, Vol. 124 Õ 323
interface. The interface is disturbed from its initial state at y�<br />
�0 toy���(x�,t). The dimensionless expressions are given by<br />
m� � l<br />
� g<br />
r� � l<br />
� g<br />
n� h b<br />
h g<br />
t¯� tU b<br />
h g<br />
x¯�� x�<br />
h g<br />
y¯�� y�<br />
. (28)<br />
hg Identically to Hooper and Grimshaw �10� we <strong>as</strong>sume that the interfacial<br />
disturbance is small, there<strong>for</strong>e,<br />
�¯�� sA��,��, (29)<br />
where �s is s small perturbation parameter, � is the stretched coordinate<br />
in the x¯� direction and � is the stretched time coordinate.<br />
Using this notation and following Hooper and Grimshaw �10�<br />
development, the Kuramoto-Siv<strong>as</strong>hinsky, �K-S�, equation <strong>for</strong> the<br />
amplitude of the interfacial disturbance is obtained:<br />
�A �A<br />
��A<br />
�� �� �� �2A ��2 �� �4A ��4 �0. (30)<br />
The equations <strong>for</strong> the calculations of the constants �, �, and � are<br />
given by Oron and Rosenau �11�. These constant values depend<br />
upon the viscosity, density and thickness ratio. � is identified with<br />
the growth rate of the linear stability analysis, � is identified with<br />
the stabilization effect of the surface tension and � expresses the<br />
strength of the nonlinear effect.<br />
Several methods exist <strong>for</strong> the solution of this non-linear, partial<br />
differential equation. For the scope of this work the equation w<strong>as</strong><br />
solved using an implicit, Crank-Nicolson, finite difference<br />
scheme. The solution domain is 0��� l¯. The relation between<br />
the stretched length, l¯ and the physical length, l is given by<br />
l¯� l<br />
�s . (31)<br />
hg The interface initial excitation is introduced by the initial condition<br />
A��,0��C 1 cos N1��C 2 sin N2�, (32)<br />
where C1 and C2 are constants and N1 and N2 are integers.<br />
Two possibilities exist <strong>for</strong> the collapse of the reverse flow<br />
‘‘tongue’’: �1� a momentary contact of the reverse flow with the<br />
swept lubricant layer, and �2� a disturbance with an amplitude hb causing the separation of the reverse flow from the bearing �the<br />
‘‘wall’’�. For c<strong>as</strong>e �1� the collapse of the reverse flow will occur<br />
when<br />
��h g . (33)<br />
While <strong>for</strong> c<strong>as</strong>e �2�, this will happen when<br />
��h b . (34)<br />
The physical amplitude of the disturbed interface, �, is given by<br />
���¯h g . Then, making use of Eq. �29�, Eq. �33�, and Eq. �34� the<br />
following conditions <strong>for</strong> the collapse of the reverse flow are obtained.<br />
For C<strong>as</strong>e „1….<br />
�sA�1. (35)<br />
For C<strong>as</strong>e „2….<br />
�sA�n. (36)<br />
The length of the reverse flow prior to its collapse is given by<br />
lbf� l¯<br />
bh g<br />
�U<br />
�<br />
b�t. (37)<br />
s<br />
This length is composed of two expressions. The first expression<br />
is the physical length of the reverse flow that permits the<br />
development of a disturbance with a wavelength long enough to<br />
cause the collapse. From this moment an additional time, �t will<br />
p<strong>as</strong>s until the disturbed amplitude of the interface will evolve<br />
causing the collapse of the reverse flow. The second expression in<br />
Eq. �37� describes the additional length the reverse flow travels in<br />
the time interval �t.<br />
The computation method <strong>for</strong> the pressure field in the full film<br />
region <strong>as</strong> well <strong>as</strong> <strong>for</strong> the cavity shape is similar here to the one<br />
developed and presented in our previous paper �Groper and Etsion,<br />
�1��. The major difference is the incorporation of the reverse<br />
flow and the instability mechanism. For the numerical calculations<br />
purpose a marching procedure w<strong>as</strong> introduced. The withdrawal<br />
process of the reverse flow begins at the angular location � end with<br />
a withdraw step ��. For each step, the reverse flow thickness and<br />
the local cavity pressure are calculated. In addition, at each step,<br />
starting at the angular location where the length of the reverse<br />
flow ‘‘tongue’’ exceeds the critical length l¯ cr , the interface is<br />
disturbed and the amplitude of the disturbed interface is calculated.<br />
Then, the fulfillment of each of the collapse conditions <strong>as</strong><br />
described by Eq. �35� and Eq. �36� is verified. If none of the<br />
conditions is fulfilled, an additional withdraw step �� is per<strong>for</strong>med<br />
and the calculation process is repeated. This process continues<br />
until the angular location where the development of amplitude<br />
large enough to cause collapse is possible. From this moment<br />
an additional time, �t will p<strong>as</strong>s until the disturbed amplitude of<br />
the interface will evolve causing the collapse of the reverse flow.<br />
Results and Discussion<br />
The submerged hydrodynamic bearing tested by Etsion and<br />
Ludwig �2� w<strong>as</strong> selected in the present analysis to evaluate the<br />
proposed mechanism <strong>for</strong> the pressure build up in the cavitation<br />
region. The various geometrical and operational parameters are<br />
summarized in Table 1. The suggested model, i.e., the ‘‘reverse<br />
flow’’ model w<strong>as</strong> analyzed and the results were compared with the<br />
experimental ones described by Etsion and Ludwig �2�.<br />
Figure 7 presents a comparison between the calculated and the<br />
experimental cavity pressure distribution along the cavity center at<br />
z�0 <strong>for</strong> two values of supply pressure, 154.4 kPa and 127.2 kPa.<br />
As can be seen the theoretical and experimental results <strong>for</strong> the<br />
cavity pressure field show a re<strong>as</strong>onable good correlation. Particularly,<br />
the phenomenon of pressure buildup towards the cavity end,<br />
that w<strong>as</strong> experimentally observed by Etsion and Ludwig �2� is<br />
well predicted by the model developed here. In addition, the predicted<br />
cavity start angle, �start , <strong>as</strong> well <strong>as</strong> the predicted cavity end<br />
angle, �end show a re<strong>as</strong>onable good correlation with the experimental<br />
results.<br />
Similar results were obtained <strong>for</strong> other operation conditions described<br />
in Refs. �2� and �3�, namely, good correlation <strong>for</strong> the cavity<br />
boundary and <strong>for</strong> the pressure distribution inside the cavitation<br />
Table 1 Geometrical data, operation conditions, and lubricant<br />
properties<br />
324 Õ Vol. 124, APRIL 2002 Transactions of the ASME
Fig. 7 Predicted versus me<strong>as</strong>ured „Ref. †2‡… cavity pressure field at the bearing center<br />
zone. Hence, the discussion above is not limited to the results<br />
presented in Fig. 7 but can be considered <strong>as</strong> representative of the<br />
general behavior of submerged journal bearings.<br />
Conclusion<br />
A reverse flow phenomenon that w<strong>as</strong> observed in previous experiments<br />
at the end of the cavitation zone in a submerged journal<br />
bearing w<strong>as</strong> modeled and analyzed. This w<strong>as</strong> done in an attempt<br />
to understand the mechanism <strong>for</strong> pressure build up in the cavitation<br />
zone that w<strong>as</strong> me<strong>as</strong>ured in these previous experiments.<br />
An appropriate algorithm that allows the calculation of the<br />
cavitation shape, the penetration of the reverse flow into the cavitation<br />
zone and the pressure distribution inside the cavitation zone<br />
of a submerged journal bearing w<strong>as</strong> developed.<br />
The theoretical results obtained from the model were compared<br />
with published results of the previous experiments. Very good<br />
correlation with the experimental results w<strong>as</strong> obtained by adopting<br />
a Kelvin-Helmholtz instability model that explains the observed<br />
instability of the reverse flow.<br />
It w<strong>as</strong> found that the pressure field throughout the cavity and<br />
particularly the pressure buildup towards the cavity end could be<br />
fairly well predicted by the reverse flow mechanism.<br />
Nomenclature<br />
A � dimensionless, stretched amplitude of the disturbed<br />
interface, �¯�� sA(�,�)<br />
C � radial clearance<br />
D � bearing diameter<br />
e � bearing eccentricity<br />
h � local clearance, C(1�� cos �)<br />
h¯ � dimensionless local clearance, h/C<br />
h� � <strong>as</strong>ymptotic thickness of the swept lubricant layer<br />
hb � thickness of the reverse flow<br />
l � momentary length of the reverse flow<br />
lb � reverse flow length capable of causing the collapse of<br />
the reverse flow<br />
lbf � momentary length of the reverse flow at the collapse<br />
moment, R(� end�� b)<br />
l¯ � dimensionless, stretched momentary length of the<br />
reverse flow, l¯�l/h g•� s<br />
l¯ cr � dimensionless, stretched critical length of the reverse<br />
flow, l¯ cr�2�•��/�<br />
M � m<strong>as</strong>s flow per unit thickness of the reverse flow<br />
M¯ � dimensionless m<strong>as</strong>s flow per unit thickness of the<br />
reverse flow, M¯�M/�RC<br />
P � pressure<br />
P¯ � dimensionless pressure, (P�P sat)/P sat�<br />
R � bearing radius<br />
t � time<br />
u � fluid velocity in circumferential direction<br />
u b � velocity of the reverse flow<br />
u l � lubricant velocity in the full film region<br />
U b � velocity of the reverse flow at the interface in the x<br />
direction<br />
Ū b � dimensionless velocity of the reverse flow at the interface,<br />
Ū b�U b /�R<br />
x,y,z � coordinates system<br />
x�,y� � coordinate system located at the interface �Fig. 6�<br />
y¯ � dimensionless coordinate, y/C<br />
z¯ � dimensionless coordinate, 2z/L<br />
� � dimensionless eccentricity, e/C<br />
� s � small perturbation parameter<br />
� � bearing width over diameter ratio, L/2R<br />
� � viscosity<br />
�¯ � viscosity ratio, � g /� l<br />
� � stretched coordinate in the x¯� direction<br />
� � location of the disturbed interface<br />
� � angular coordinate<br />
� b � angular location of the reverse flow collapse<br />
� start � angular location of the cavity start<br />
� end � angular location of the cavity end<br />
� � dimensionless, stretched time, ��� s 2 •tUb /h g<br />
� � angular speed of journal<br />
� � bearing number, 6� l�/P sat•(R/C) 2<br />
Subscripts<br />
0 � at the start location of the reverse flow, (� end)<br />
b � reverse<br />
cav � cavity<br />
end � cavity end<br />
g � g<strong>as</strong><br />
Journal of Tribology APRIL 2002, Vol. 124 Õ 325
l � liquid<br />
sat � saturation<br />
start � start of the cavitation zone<br />
sup � supply �pressure�<br />
References<br />
�1� Groper, M., and Etsion, I., 2001, ‘‘The Effect of Shear <strong>Flow</strong> and Dissolved<br />
G<strong>as</strong> Diffusion on the <strong>Cavitation</strong> in a Submerged Journal Bearing,’’ ASME J. of<br />
Tribol., 123, pp. 494–500.<br />
�2� Etsion, I., and Ludwig, L. P., 1982, ‘‘Observation of <strong>Pressure</strong> Variation in the<br />
<strong>Cavitation</strong> Region of Submerged Journal Bearings,’’ ASME J. Lubr. Technol.,<br />
104, pp. 157–163.<br />
�3� Braun, M. J., and Hendricks, R. C., 1984, ‘‘An Experimental Investigation of<br />
the Vaporous/G<strong>as</strong>eous Cavity Characteristics of an Eccentric Journal Bearing,’’<br />
STLE Tribol. Trans., 27, No. 1, pp. 1–14.<br />
�4� Heshmat, H., and Pinkus, O., 1985, ‘‘Per<strong>for</strong>mance of Starved Journal Bearings<br />
With Oil Ring Lubrication,’’ ASME J. Tribol., 107, pp. 23–32.<br />
�5� Knapp, R. T., Daily, J. W., and Hammit, F. G., 1970, <strong>Cavitation</strong>, McGraw-Hill,<br />
New-York.<br />
�6� Brennen, C. E., 1995, <strong>Cavitation</strong> and Bubble Dynamics, Ox<strong>for</strong>d University<br />
Press, New York.<br />
�7� Coyne, J. C., and Elrod, H. G., 1971, ‘‘Conditions <strong>for</strong> the Rupture of a Lubricating<br />
Film, Part 2: New Boundary Conditions <strong>for</strong> Reynolds’ Equation,’’<br />
ASME J. Lubr. Technol., 93, pp. 156–167.<br />
�8� Pan, C. H. T., 1980, ‘‘An Improved Short Bearing Analysis <strong>for</strong> the Submerged<br />
Operation of Plain Journal Bearings and Squeeze-Film Dampers,’’ ASME J.<br />
Lubr. Technol., 102, pp. 320–332.<br />
�9� Yih, C. S., 1967, ‘‘Stability of Parallel Laminar <strong>Flow</strong> With a Free Surface,’’ J.<br />
Fluid Mech., 27, pp. 337–352.<br />
�10� Hooper, A. P., and Grimshaw, R., 1985, ‘‘Nonlinear Instability at the Interface<br />
Between Two Viscous Fluids,’’ Phys. Fluids, 28, No. 1, pp. 37–45.<br />
�11� Oron, A, and Rosenau, P., 1989, ‘‘Nonlinear Evolution and Breaking of Interfacial,<br />
Rayleigh-Taylon Waves,’’ Phys. Fluids A, A1, pp. 1155–1165.<br />
326 Õ Vol. 124, APRIL 2002 Transactions of the ASME