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State of Technology Report for Force Main Rehabilitation, Final ...

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<strong>Technology</strong>/Method CIPP/Pull in Place/UV Cured<br />

I. <strong>Technology</strong> Background<br />

Status Emerging<br />

Date <strong>of</strong> Introduction 1997; first usage in Europe, outside Europe since 2001<br />

Utilization Rates 2008: 660,000 feet (200,000 m)<br />

Vendor Name(s) Berolina Liner<br />

BKP Berolina Polyester GmbH (a division <strong>of</strong> Greiffenberger AG)<br />

Am. Zeppelinpark, 27<br />

D-13591 Berlin<br />

Germany<br />

Phone: +49 30 3647 1400<br />

Email: info@bkp.berolina.de<br />

Web: www.bkp-berolina.de<br />

Practitioner(s) Berliner Wasserbetriebe, 10864 Berlin, Germany<br />

Mr. Bernhard Czikkus, bernhard.czikkus@bwb.de or Mr. Andreas Rademacher,<br />

andreas.rademacher@bwb.de<br />

Phone: +49 30 864 44160<br />

PipeFlo Contr. Corp., Mr. Bruce Noble, bruce@pipeflo.ca;<br />

180 Chatham Street, Hamilton, Ontario L8P 2B6, Canada; phone: 19055727767<br />

Arkil Inpipe GmbH, Mr. Werner Manske, Werner.manske@arkil.de; Lohweg<br />

46E, 30559 Hannover, Germany; phone: +495119599536<br />

Description <strong>of</strong> <strong>Main</strong><br />

Tuboseal c.c.; Mr. Jean-Louis Frey, jlf@tuboseal.co.za; P.O. Box 2513; Somerset<br />

West, 2 Cape Town, 7129 South Africa; phone: +27824528129<br />

The Berolina-Liner is composed <strong>of</strong> glass-fiber and/or polyester webs impregnated<br />

Features<br />

with polyester or vinylester resin. The layers are overlapped and staggered giving<br />

the tube variable stretching capability. The liner is UV cured. The glass-fiber<br />

layer provides sufficient axial strength <strong>for</strong> pulling the liner into place.<br />

BKP produces the Berolina-Liner with a protective inner film and a UV resistant<br />

outer film. The inner film is removed after installation. The outer film also<br />

prevents resin from migrating into laterals. The liner is delivered pre wet-out and<br />

ready <strong>for</strong> installation. The liner can be stored <strong>for</strong> up to 6 months without cooling.<br />

<strong>Main</strong> Benefits<br />

Claimed<br />

• UV cured resulting in less CO2 emission and reliable curing results – neither<br />

influenced by ground water, temperature and storage time.<br />

• For same stiffness, thickness less than a polyester felt product.<br />

• Inflation by compressed air (7.5 psig) allows CCTV inspection <strong>of</strong> liner prior<br />

to UV cure.<br />

• Suitable <strong>for</strong> circular and oval pr<strong>of</strong>iles.<br />

• Designed with ring stiffness classes SN1250-10000 (MPa), which is similar<br />

to GRP pipe <strong>for</strong> direct burial.<br />

• Can bridge over pr<strong>of</strong>ile or cross-section changes.<br />

• Highest rating in IKT water impermeability tests.<br />

<strong>Main</strong> Limitations • BKP production is located in Berlin, Germany.<br />

Cited<br />

• Not certified <strong>for</strong> use with potable water.<br />

• No long-term pressure regression or tensile testing to substantiate a full<br />

structural (Class IV) design.*<br />

• No strain corrosion testing as per ASTM D5813 (6.4.2)*<br />

• * Tests have been done and certified according to European and Japanese<br />

standards. ASTM test will follow.<br />

Applicability <strong>Force</strong> <strong>Main</strong> Gravity Sewer Laterals Manholes Appurtenances<br />

(Underline those that<br />

apply)<br />

Water <strong>Main</strong> Service Lines Other: Culverts<br />

Service Application<br />

II. <strong>Technology</strong> Parameters<br />

Gravity and low pressure wastewater, storm water<br />

Service Connections Laterals are optically located (with CCTV) after curing and reinstated with<br />

robotic cutters. No provisions <strong>for</strong> pressure connections.<br />

Structural Rating No claim made in literature, but with stiffness class SN10000 through 20 inches<br />

A-46

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