Customer-benefits - IZB
Customer-benefits - IZB
Customer-benefits - IZB
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Company Overview<br />
ADG – High Pressure, High Quality, High Performance!<br />
Austria Druckguss GmbH & Co KG<br />
Industriestrasse 34<br />
8200 Gleisdorf/Austria<br />
T +43 3112 28 25 0<br />
F +43 3112 28 25 800<br />
E info@austriadruckguss.com<br />
www.austriadruckguss.com<br />
2 March 2012 | 1
Content<br />
� Austria Druckguss GmbH & Co. KG<br />
� History<br />
� Facts & Figures<br />
� Plant Layout<br />
� Corporate Strategy<br />
� ADG Business System<br />
� <strong>Customer</strong>s & Certificates<br />
� Focus on Innovation<br />
� Product Highlights & Core Competencies<br />
� Product Portfolio<br />
� Abstract<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
2 March 2012 | 2
Austria Druckguss GmbH & Co KG<br />
History<br />
1978<br />
Establishment of<br />
the foundry in Gleisdorf<br />
by Renault S.A.<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
1989<br />
Acquisition by<br />
AMAG<br />
1993<br />
Acquisition by<br />
Mössner AG<br />
1999<br />
Acquisition by<br />
Georg Fischer<br />
Automotive AG<br />
2009<br />
Acquisition by<br />
BAVARIA<br />
Industrie-<br />
kapital AG<br />
2 March 2012 | 3
Austria Druckguss GmbH & Co KG<br />
Facts & Figures (Status 2011)<br />
� Location: Gleisdorf (A)<br />
� Employees: 230<br />
� Overall area: 63,000m 2<br />
� Constructed area: 10,000m 2<br />
� Tonnage p.a.: 4,000 t.<br />
� Annual turnover: 34 Mio. EUR<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
2 March 2012 | 4
Austria Druckguss GmbH & Co KG<br />
Plant Layout<br />
Production facility:<br />
� 3 melting furnaces<br />
� 4 crucible melting facilities<br />
� 18 die casting machines<br />
� 11 machining centers<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
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Austria Druckguss GmbH & Co KG<br />
Corporate Strategy<br />
� Engine components<br />
� Drive line & chassis<br />
components<br />
� Structural<br />
components<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
3│2│1 Strategy<br />
� Automotive<br />
� Non-automotive<br />
�Electronic industry<br />
�Alternative energy recovery<br />
�Pleasure Craft<br />
� Aluminium high-<br />
pressure die-casting<br />
�Casting<br />
�Machining<br />
�Assembly<br />
3 product groups 2 business areas 1 technology<br />
2 March 2012 | 6
Austria Druckguss GmbH & Co KG<br />
ADG Business System<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Lean<br />
Production<br />
Environment<br />
& Staff<br />
Quality TPM<br />
<strong>Customer</strong> & Produkt<br />
Strategy, Corporate Policy<br />
02.03.2012 | 7
Austria Druckguss GmbH & Co KG<br />
<strong>Customer</strong>s & Certificates<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� ISO 14001 : 2004 � ISO/TS 16949 : 2009<br />
2 March 2012 | 8
Austria Druckguss GmbH & Co KG<br />
Focus on Innovation<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Near to surface<br />
cooling<br />
Structural<br />
components and<br />
body parts<br />
Manufacturing<br />
technology<br />
Innovationsschwerpunkte<br />
substitution<br />
Innovationen<br />
2011 - 2015<br />
Light weight design<br />
& CO2 reduction<br />
Alternative<br />
releasents and<br />
lubricants<br />
Composite<br />
casting<br />
02.03.2012 | 9
Content<br />
� Austria Druckguss GmbH & Co. KG<br />
� Product Highlights & Core Competencies<br />
� Cast-engineered product optimisation<br />
� Ladder frames<br />
� Medium-conducting, pressure-tight components<br />
� Hybrid components / Function integration<br />
� Functional raw parts<br />
� Assembled components & systems<br />
� Structural components<br />
� Multiple mould cavities<br />
� Oil as alternative releasent/lubricant<br />
� Product Portfolio<br />
� Abstract<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
2 March 2012 | 10
Product Highlights & Core Competencies<br />
Product-optimisation in die-casting<br />
Ideal moment<br />
to involve<br />
the casting-experts<br />
for future<br />
serial-development<br />
Start of component-<br />
conception<br />
Concept<br />
phase<br />
� Benefits for the customer:<br />
� Design to manufacturing: die-casting focussed product-optimisation<br />
(potential material saving & optimised operational strengh)<br />
� Identification and utilisation of possible functional integrations & weight saving<br />
potentials<br />
� High degree of influence at low change costs<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Start of serial-<br />
development<br />
Nomination of<br />
contractors<br />
Serial<br />
development Procurement<br />
SOP<br />
May 17, 2011<br />
| 11
Product Highlights & Core Competencies<br />
Ladder frames<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Flat casting (camshaft bearing, raw areas after<br />
machining)<br />
� Guarantee of high surface quality<br />
� Pre-casted grooves for form-sealings (partly)<br />
� Machining within high pressure pump flange<br />
� 5-axle machining<br />
� Crossed deep hole drillings (30 x d)<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� No pre-machining of the camshaft bearing needed<br />
� cost savings<br />
� Highest precision<br />
May 17, 2011<br />
| 12
Product Highlights & Core Competencies<br />
Pressure-tight components<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Narrow tolerances<br />
• Concentricity 0.005 = 5µm<br />
• Cylindrical shape 0.003 = 3µm<br />
� Complex tool & process layout<br />
� Highest machining requirements<br />
� Conventional machining centers & measuring devices<br />
would be insufficient<br />
• Linear machining centers „Mikron Multistep“<br />
• Roundness measuring device „Hommel Tester T 1000“<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� Ready-to-fit delivery including<br />
residual dirt washing<br />
� High-precision machined<br />
components<br />
� Pressure-tight<br />
May 17, 2011<br />
| 13
Product Highlights & Core Competencies<br />
Hybrid components / Function integration<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Short cycle times due to process optimisation as well<br />
as elaborated automation<br />
� Insert sealing (fabrication tolerances: insert/tool)<br />
� Positioning & mounting of inserts<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� Cost-efficient integration of component functions<br />
• Oil conduction (pipes)<br />
• Wear-resistance (inserts)<br />
� No extensive assembly<br />
� High design flexibility (e.g. oilpipe within the<br />
component)<br />
May 17, 2011<br />
| 14
Product Highlights & Core Competencies<br />
Functional raw parts<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Realised functions without machining<br />
� Use of triple baseplate tools<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� Cost-efficient casting instead of machining<br />
• Casted instead of drilled holes<br />
(e.g. timing case for double clutch gearbox)<br />
• Casted screw seatings<br />
(e.g. ladder frames)<br />
• Casted gearing<br />
(e.g. outer clutch plate carrier)<br />
May 17, 2011<br />
| 15
Product Highlights & Core Competencies<br />
Assembled components & systems<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Realisation of the whole value chain<br />
� Cycle time and process optimisation<br />
� Functional testing<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� Documentation of component‘s functionality via<br />
functional testing<br />
� Maintaining of an overall system<br />
(e.g. complete oil-filter mount for<br />
crankcase assembly (06A)<br />
consisting of: oil filter fitting, valves,<br />
locking screws, sealings)<br />
May 17, 2011<br />
| 16
Product Highlights & Core Competencies<br />
Structural components<br />
Source:<br />
Lecture notes by Audi AG,<br />
Speaker: P. Wanke, p. 8, Oct. 10, 2010<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Ductile, low iron alloys to achieve highest<br />
possible mechanical characteristics<br />
� Internal welding test lab to verify the weldability /<br />
material property<br />
� Quality of weld seam (evaluation of pores)<br />
� Verification of material property<br />
(elastic limit, tensile strength, strain)<br />
� Specific equipment to manufacture weldable<br />
alloys<br />
� Fondarex-vacuum system<br />
� BDE-system to identify assemblies and guarantee<br />
all-over traceability<br />
� Application of piston-lubrication under specific<br />
requirements<br />
� Holding furnaces equiped with nitrate porous-plug<br />
May 17, 2011<br />
| 17
Product Highlights & Core Competencies<br />
Multiple mould cavities<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
� Challenges:<br />
� Providing high tool availability<br />
� Realisation of short insertion times (inserts)<br />
� Cavity arrangement for maximum structure quality<br />
� Intelligent core-slider concepts for maximum tool<br />
cavities<br />
� Cavity separation especially for machining<br />
� <strong>Customer</strong>-<strong>benefits</strong>:<br />
� Max. cost-effectiveness<br />
1 working cycle � x-fold output<br />
� Cost-effectiveness even for small parts<br />
Requirement: high quantity<br />
� Low tool-costs<br />
in relation to parts produced<br />
May 17, 2011<br />
| 18
Product Hightlights & Core Competencies<br />
Oil as alternative releasent/lubricant<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
oil conventional<br />
Circle time +<br />
Releasent +<br />
Form endurance +<br />
Process water +<br />
Sewage water disposal +<br />
Locking pressure +<br />
Maintenance of equipment +<br />
Costs for tooling +<br />
Adjusting die-casting<br />
machine<br />
+<br />
Infrastructure (cooling<br />
water)<br />
+<br />
Limited-lot / spare part +<br />
Batch production control (+)<br />
Product engineering<br />
technically<br />
more complex<br />
3/2/2012 | 19
Content<br />
� Austria Druckguss GmbH & Co. KG<br />
� Product Highlights & Core Competencies<br />
� Product Portfolio<br />
� Engine components<br />
� Drive line and chassis components<br />
� Structural components<br />
� Processes & Technologies<br />
� Abstract<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
2 March 2012 | 20
Product Portfolio<br />
Engine components<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Product range:<br />
� Ladder frames<br />
� Pump housings & modules<br />
� Engine carrier<br />
� Rocker arms<br />
� Bearing carriers<br />
� Oil-filter mounts<br />
� etc.<br />
2 March 2012 | 21
Product Portfolio<br />
Drive line & chassis components<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Product range:<br />
� Shift forks<br />
� Rotation-symmetric<br />
parts for automatic gearboxes<br />
� Steering covers<br />
� Gearbox housings<br />
� etc.<br />
2 March 2012 | 22
Product Portfolio<br />
Structural components<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
Product range:<br />
� Folding-top parts<br />
� Space frame parts<br />
� Mountings<br />
� etc.<br />
2 March 2012 | 23
Content<br />
� Austria Druckguss GmbH & Co. KG<br />
� Product Highlights & Core Competencies<br />
� Product Portfolio<br />
� Abstract<br />
� Unique Selling Propositions<br />
� Contact information<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
2 March 2012 | 24
ADG – high pressure, high quality, high performance<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
With every product<br />
development, we mould the<br />
future.<br />
Geographical advantage:<br />
“We are situated west of Eastern Europe.”<br />
Dynamic, flexibility and reliability<br />
Assistance in development and optimisation according to<br />
established product & process competencies<br />
Long lasting casting and machining know-how by<br />
continuous evolution and innovation<br />
ADG Business-System:<br />
Living World Class Manufacturing principles<br />
2 March 2012 | 25
Kontakt<br />
Contact information:<br />
Alexander Schröfl<br />
Managing Director<br />
Austria Druckguss GmbH & Co. KG<br />
Industriestrasse 34<br />
8200 Gleisdorf, Austria<br />
T +43 699 1311 2063<br />
F +43 3112 28 25 800<br />
E alexander.schroefl@austriadruckguss.com<br />
Peter Hopfer<br />
Key Account Manager<br />
Austria Druckguss GmbH & Co. KG<br />
Industriestrasse 34<br />
8200 Gleisdorf, Austria<br />
T +43 699 1311 2057<br />
F +43 3112 28 25 800<br />
E peter.hopfer@austriadruckguss.com<br />
© Austria Druckguss GmbH & Co KG | Marketing & Sales<br />
www.austriadruckguss.com<br />
2 March 2012 | 26