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Spedizione in a.p. / 45%, art. 2 comma 20/B - L. 662/96, Ferrara, Tassa riscossa - Taxe percue<br />

Free copy<br />

Quarterly House Organ<br />

Year 8<br />

No. 32 - 4th Quarter 2002<br />

Editor: Giovanni Micheletto Ferrara Law Court registration n. 17/94 del 5-12-1994<br />

EDITORIAL<br />

<strong>The</strong> <strong>social</strong> <strong>balance</strong> <strong>sheet</strong><br />

FRONT PAGE<br />

<strong>The</strong> <strong>Challenges</strong> <strong>of</strong> <strong>the</strong> <strong>third</strong> millennium


Editorial<br />

CONTENTS<br />

THE SOCIAL<br />

BALANCE SHEET<br />

Editorial<br />

THE SOCIAL BALANCE SHEET<br />

Front PAge<br />

THE CHALLENGES OF THE THIRD MILLENNIUM<br />

A YEAR OF TRANSITION<br />

THE AFTERMARKET: FOR BERCO A MARKET IN CONTINUOUS EXPANSION<br />

Product Innovation<br />

BERCO TRACKED SKID STEER LOADER<br />

News from <strong>the</strong> world<br />

10 YEARS OF TIGERCAT, 10 YEARS OF PARTNERSHIP WITH BERCO<br />

Product Innovation<br />

LIFETIME SEALS FOR LUBRICATED TRACK CHAINS<br />

HIGH WEAR-RESISTANT BUSHINGS FOR LUBRICATED TRACK CHAINS<br />

Fiere nel Mondo<br />

AUTOMECHANIKA 2002<br />

LYNX2000 AT THE 23RD 2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

BIMU<br />

9<br />

Inside <strong>Berco</strong><br />

PEOPLE THAT "MAKE THE HISTORY" VISIT BERCO<br />

ROBOTS INTERNATIONAL WORK GROUP MEETING<br />

MEETING WITH CORUS SPECIAL PROFILES<br />

10<br />

VISION2000<br />

11<br />

12<br />

<strong>Berco</strong> News is a quarterly magazine published for <strong>the</strong> employees, customers,<br />

suppliers and friends <strong>of</strong> <strong>Berco</strong>. Its articles and photographs can be reproduced only if expressly authorised by <strong>the</strong> editor.<br />

COVER PHOTOGRAPH: <strong>The</strong> lynx2000 with <strong>the</strong> new gantry.<br />

CONTRIBUTORS TO THIS ISSUE: E. Bacilieri, L. Baraldi, C. Bellini, A. Bianchi , L. Guzzinati, S. Mastellari, W. Schmitz-Meimbresse<br />

PUBLISHER:<br />

<strong>Berco</strong> S.p.A. - Marketing & Communications Dept.<br />

Via 1° Maggio, 237 - 44034 Copparo (FE) Italy - e-mail: marketing@berco.com<br />

EDITOR: G. Micheletto, tel. +39 0532 864116 - fax +39 0532 864462, e-mail: gim@berco.com<br />

TEXT: Marketing Department<br />

ART AND GRAPHICS: Silvia Ungaro<br />

PHOTOS: G. Micheletto, Mirco Rivaroli and o<strong>the</strong>rs<br />

PRINTER: CHINCHIO INDUSTRIA GRAFICA - N° COPIES: Italian 5,000 - English 4,000<br />

In an increasingly global and competitive market, <strong>the</strong> need has<br />

arisen for companies actually to demonstrate <strong>the</strong>ir undertakings<br />

to customers, stockholders and <strong>the</strong> community.<br />

<strong>The</strong>se undertakings regard product quality related risks, <strong>the</strong><br />

environmental impact <strong>of</strong> production, safety and <strong>social</strong> responsibility<br />

for <strong>the</strong> workforce.<br />

<strong>The</strong> image that <strong>Berco</strong> wants to convey is that <strong>of</strong> a reliable, serious<br />

and loyal interlocutor investing and creating labour and wealth,<br />

seen to be aware <strong>of</strong> and caring for <strong>the</strong> socio-economic, cultural<br />

and environmental context in which it works.<br />

And so, in order to fulfil this need to make our actions known,<br />

we have decided to draw up a <strong>social</strong> <strong>balance</strong> <strong>sheet</strong> as a supplement<br />

to our annual financial statements.<br />

This <strong>social</strong> <strong>balance</strong> <strong>sheet</strong>, as well as being a quantitative and<br />

qualitative account <strong>of</strong> business activities, is also a “vehicle for<br />

conveying <strong>the</strong> company’s image” and must thus have a wider, more<br />

informative function than normal financial and economic statements<br />

<strong>of</strong> assets and liabilities.<br />

<strong>Berco</strong> has decided to implement a communication strategy that<br />

highlights <strong>the</strong> company’s mission, orientation and <strong>social</strong> awareness.<br />

<strong>The</strong> <strong>social</strong> choices made by our company are based on <strong>the</strong> following<br />

precise, unequivocal values:<br />

• THE CENTRALITY OF THE PERSON, respect for his or her<br />

physical and cultural integrity and respect for <strong>the</strong> value <strong>of</strong><br />

interrelating with o<strong>the</strong>rs<br />

• INCREASING THE VALUE OF HUMAN RESOURCES by<br />

encouraging pr<strong>of</strong>essional growth and awareness <strong>of</strong> company<br />

goals<br />

• AWARENESS OF THE NEEDS and legitimate expectations <strong>of</strong><br />

<strong>the</strong> company’s internal and external actors in order to<br />

heighten <strong>the</strong> sense <strong>of</strong> belonging and level <strong>of</strong> satisfaction<br />

• RELIABILITY OF MANAGEMENT SYSTEMS AND<br />

PROCEDURES to ensure <strong>the</strong> highest possible safety levels for<br />

employees, <strong>the</strong> community and <strong>the</strong> environment<br />

• CONSTANT COMMITMENT TO RESEARCH AND<br />

DEVELOPMENT, aimed at encouraging and achieving <strong>the</strong><br />

highest level <strong>of</strong> innovation in pursuance <strong>of</strong> company strategy<br />

• INTERRELATING WITH THE COMMUNITY and its<br />

representatives with <strong>the</strong> aim <strong>of</strong> improving <strong>the</strong> quality <strong>of</strong> life<br />

• RESPECTING THE ENVIRONMENT IN THE DEVELOPMENT<br />

AND EXPANSION OF PRODUCTION.<br />

At <strong>the</strong> end <strong>of</strong> this financial year, as well as publishing <strong>the</strong> financial<br />

<strong>balance</strong> <strong>sheet</strong>, we will also be drawing up a <strong>social</strong> <strong>balance</strong> <strong>sheet</strong><br />

to highlight <strong>the</strong> <strong>social</strong> impact <strong>of</strong> our work<br />

Ing. Giovanni Bertoni<br />

Managing Director


Front Page<br />

THE CHALLENGES<br />

OF THE THIRD MILLENNIUM<br />

Initial remarks on <strong>the</strong> financial year ending 30th September 2002<br />

THE EXTERNAL ENVIRONMENT<br />

After <strong>the</strong> lengthy period <strong>of</strong><br />

economic expansion that<br />

characterised <strong>the</strong> 90’s, <strong>the</strong><br />

beginning <strong>of</strong> <strong>the</strong> new millennium<br />

coincided with a radical, global<br />

change in market conditions.<br />

Signs <strong>of</strong> a worldwide slump in<br />

demand first became apparent in<br />

<strong>the</strong> second half <strong>of</strong> 2000 and,<br />

without going into <strong>the</strong> details <strong>of</strong><br />

what brought about this change,<br />

we have to come to terms with<br />

<strong>the</strong> fact that, as <strong>the</strong> growth cycle<br />

drew to a halt, it transformed itself<br />

into a fully-fledged recession, much<br />

longer and more intense than<br />

expected by analysts, and as yet<br />

with no reliable forecasts on when<br />

it is going to end.<br />

Perhaps we should simply<br />

acknowledge <strong>the</strong> evidence and<br />

accept that <strong>the</strong> growth rates <strong>of</strong><br />

<strong>the</strong> last decade will be difficult<br />

to emulate, at least in <strong>the</strong> medium<br />

term.<br />

As a consequence <strong>of</strong> <strong>the</strong><br />

transformed economic scenario,<br />

financial markets have been<br />

exposed to major downturns and<br />

increasingly volatile trading<br />

patterns, contributed to by <strong>the</strong><br />

spectacular crashes <strong>of</strong> a number<br />

<strong>of</strong> big corporations (Enron,<br />

Worldcom, etc.).<br />

Finally, on a political level, it is<br />

proving very hard to emerge from<br />

<strong>the</strong> climate <strong>of</strong> tension generated<br />

by <strong>the</strong> dramatic events <strong>of</strong> <strong>the</strong> 11th<br />

<strong>of</strong> September 2001, also and above<br />

all because <strong>of</strong> <strong>the</strong> difficult situation<br />

in <strong>the</strong> Middle East.<br />

This brief summary <strong>of</strong> recent events<br />

is not, however, intended as a<br />

harbinger <strong>of</strong> doom and destruction,<br />

but ra<strong>the</strong>r as a preliminary basis<br />

to a clearer understanding <strong>of</strong> <strong>the</strong><br />

company report and a comment<br />

on <strong>the</strong> need to adapt to <strong>the</strong> new,<br />

complex and difficult competitive<br />

scenario.<br />

THE COMPANY REPORT<br />

In <strong>the</strong> light <strong>of</strong> <strong>the</strong> decidedly<br />

unfavourable market conditions,<br />

<strong>the</strong> company’s performance in <strong>the</strong><br />

year that has just ended has been<br />

more than satisfactory, considering<br />

that:<br />

- <strong>the</strong> volume <strong>of</strong> undercarriage<br />

product shipments is more or less<br />

unchanged from last year<br />

- net sales are at 364 million euros,<br />

as against 378 in <strong>the</strong> previous year,<br />

a drop <strong>of</strong> about 3.6%, affected<br />

above all by <strong>the</strong> unfavourable trend<br />

in euro/dollar exchange rates.<br />

When consolidated with <strong>the</strong> group’s<br />

foreign-based companies, overall<br />

sales are over 380 million euros (as<br />

against about 401 euros in <strong>the</strong><br />

previous year), a drop <strong>of</strong> 5%.<br />

<strong>The</strong> achievement <strong>of</strong> greater volumes<br />

was prevented by <strong>the</strong> cutbacks in<br />

<strong>the</strong> programs <strong>of</strong> <strong>the</strong> main tracked<br />

vehicle manufacturers, whereas<br />

spare parts distribution managed<br />

to maintain a good level <strong>of</strong> demand.<br />

It should also be taken into account<br />

that <strong>the</strong> number <strong>of</strong> available<br />

working days was considerably<br />

lower than in <strong>the</strong> previous twelve<br />

months (224 as against 229 in<br />

2001), with no overtime being<br />

worked and <strong>the</strong> number <strong>of</strong><br />

employees remaining basically<br />

unchanged.<br />

Also, throughout <strong>the</strong> year, actions<br />

aimed at increasing product<br />

penetration on world markets<br />

continued, with measures such as:<br />

- <strong>the</strong> rationalisation <strong>of</strong> production<br />

lines and <strong>the</strong> extension <strong>of</strong> <strong>the</strong><br />

product range;<br />

- <strong>the</strong> opening <strong>of</strong> new branches and<br />

distribution centres (in <strong>the</strong> United<br />

States and Brazil).<br />

FUTURE PROSPECTS<br />

As for <strong>the</strong> future, <strong>the</strong> fact that <strong>the</strong><br />

strategic lines that guided <strong>the</strong><br />

strong expansion <strong>of</strong> <strong>the</strong> 90’s will<br />

have to be reviewed in <strong>the</strong> light<br />

<strong>of</strong> changing external conditions<br />

seems to be beyond question.<br />

Without renouncing growth<br />

opportunities, especially at <strong>the</strong><br />

expense <strong>of</strong> our competitors, <strong>the</strong><br />

<strong>the</strong>mes that take on a particular<br />

significance in a market<br />

characterised by low development<br />

rates and high instability centre<br />

around:<br />

1. <strong>the</strong> search for higher efficiency<br />

levels in production processes, with<br />

measures such as <strong>the</strong> use <strong>of</strong> new<br />

technologies that are able to<br />

guarantee high product quality and<br />

reliability;<br />

2. <strong>the</strong> implementation <strong>of</strong> schemes<br />

for internationalising distribution<br />

and assembly;<br />

3. encouraging cost containment<br />

measures, whilst at <strong>the</strong> same time<br />

defining new and more<br />

sophisticated management control<br />

instruments.<br />

4. finally, going ahead with projects<br />

concerning <strong>the</strong> company’s <strong>social</strong><br />

role and environmental impact<br />

(which, in <strong>the</strong> year ended, involved<br />

<strong>the</strong> completion <strong>of</strong> a new landfill<br />

and <strong>the</strong> inauguration <strong>of</strong> a new<br />

effluent water purification plant).<br />

<strong>The</strong> above goals will undoubtedly<br />

call for a high level <strong>of</strong> cohesion<br />

between different company<br />

departments and <strong>the</strong> efficient<br />

integration <strong>of</strong> all aspects related to<br />

<strong>the</strong> company system.<br />

However, we are certain that <strong>the</strong><br />

company, with its solid basis <strong>of</strong><br />

accumulated know-how and<br />

technology, will be amply capable<br />

<strong>of</strong> facing up to <strong>the</strong> challenges <strong>of</strong><br />

<strong>the</strong> new millennium with renewed<br />

vigour and ever greater<br />

commitment.<br />

Dr. Enrico Bacilieri<br />

Administration Director<br />

BN32 • 4th Quarter 2002 3


4 BN32 • 4th Quarter 2002<br />

A YEAR OF TRANSITION<br />

Signs <strong>of</strong> uncertainty<br />

in <strong>the</strong> world <strong>of</strong> machine manufacturers<br />

T he financial year recently closed<br />

didn’t start well: <strong>the</strong> terrorist<br />

attack in <strong>the</strong> USA and <strong>the</strong><br />

consequent, understandable,<br />

nervousness affected <strong>the</strong> OEM<br />

market too, making <strong>the</strong> hopedfor<br />

recovery even more difficult.<br />

<strong>The</strong> first, basically steady, months<br />

were followed by a period <strong>of</strong><br />

wavering, typical in times <strong>of</strong><br />

instability: in practice, this meant<br />

highly cautious production<br />

programs interspersed with<br />

frequent short-term increases.<br />

<strong>The</strong> qualities <strong>of</strong> flexibility and <strong>the</strong><br />

ability to react, particularly in<br />

situations <strong>of</strong> this type, have<br />

enabled us to provide our<br />

customers with <strong>the</strong> service and<br />

support necessary to seize <strong>the</strong><br />

opportunities <strong>of</strong>fered by <strong>the</strong><br />

market.<br />

At <strong>the</strong> same time we have<br />

pursued <strong>the</strong> already consolidated<br />

strategy <strong>of</strong> broadening our<br />

product range, especially in BRP<br />

(<strong>Berco</strong> Rubberized Products), both<br />

agricultural and industrial, and<br />

BMP (<strong>Berco</strong> Mining Products),<br />

where <strong>the</strong> winning <strong>of</strong> a number<br />

<strong>of</strong> important orders has enabled<br />

us by now to cover a good part<br />

<strong>of</strong> <strong>the</strong> range.<br />

<strong>The</strong> continuing rapid evolution <strong>of</strong><br />

<strong>the</strong> market (take-overs, splits,<br />

mergers, new production units,<br />

etc.) hasn’t caught us unawares,<br />

thanks to <strong>the</strong> excellent relations<br />

with all <strong>the</strong> ‘players’, and thanks<br />

above all to <strong>the</strong> completeness <strong>of</strong><br />

<strong>the</strong> <strong>Berco</strong> range, with its ‘onestop-shop’<br />

logic, from coengineering<br />

right through to field<br />

tests, via <strong>the</strong> most modern<br />

production processes. This is<br />

particularly true in <strong>the</strong> emerging<br />

markets <strong>of</strong> <strong>the</strong> Far East, where<br />

<strong>Berco</strong>’s capacity to respond to<br />

every need has proved right in<br />

many cases, despite <strong>the</strong> very sharp<br />

competition.<br />

<strong>The</strong> Asiatic market has undergone<br />

a remarkable increase (+34%),<br />

driven by China’s apparently<br />

limitless expansion. And we’ve<br />

even managed to increase our<br />

share <strong>of</strong> <strong>the</strong> sluggish Japanese<br />

market, a cause for great<br />

satisfaction.<br />

European manufacturers have<br />

also increased <strong>the</strong>ir volumes, but<br />

only starting from <strong>the</strong> second half<br />

<strong>of</strong> <strong>the</strong> year, and are expected to<br />

remain essentially stable at <strong>the</strong><br />

end <strong>of</strong> <strong>the</strong> year, comparable to<br />

<strong>the</strong> previous year.<br />

On <strong>the</strong> Nafta market, however,<br />

<strong>the</strong> fall has been more notable<br />

and <strong>the</strong> recovery more difficult<br />

than elsewhere, despite <strong>the</strong><br />

enormous potential. For <strong>Berco</strong>,<br />

this has translated into holding<br />

on to its position in <strong>the</strong> excavator<br />

market, despite a drop in overall<br />

demand, and a slight reduction<br />

in <strong>the</strong> dozer market, mainly due<br />

to <strong>the</strong> situation on <strong>the</strong> American<br />

market.<br />

Signs <strong>of</strong> recovery at <strong>the</strong> beginning<br />

<strong>of</strong> <strong>the</strong> summer confirmed hopes<br />

that <strong>the</strong> improvement was<br />

consolidating and, despite <strong>the</strong><br />

current unknowns (and <strong>the</strong><br />

possibility <strong>of</strong> war), make us look<br />

to <strong>the</strong> future with a certain<br />

degree <strong>of</strong> confidence.<br />

Dr. Sandro Mastellari<br />

Sales Manager, OEM


In times characterised by a<br />

world-wide recession, initiated<br />

with a weakening North<br />

American market since early 2001<br />

and precipitated after <strong>the</strong> Sept.<br />

11 events and <strong>the</strong> increasing risk<br />

<strong>of</strong> a military intervention in Iraq,<br />

with a Latin American continent<br />

stumbling from one crisis to <strong>the</strong><br />

next one, with a Japan which<br />

does not seem to find a way out<br />

<strong>of</strong> its home made problems and<br />

a Europe speaking with dozens<br />

<strong>of</strong> differing political voices, in<br />

times like <strong>the</strong>se it is not easy to<br />

find something positive.<br />

<strong>Berco</strong> has, however, overcome in<br />

relatively good shape, although<br />

not totally unhurt, <strong>the</strong> turmoil <strong>of</strong><br />

<strong>the</strong> market thanks to its ability<br />

to shift production and shipments<br />

from <strong>the</strong> deeply hit OEM market<br />

to <strong>the</strong> aftermarket. Two years with<br />

decreasing demand above 10%<br />

p.a. could be compensated by<br />

substantial increases <strong>of</strong> our<br />

supplies <strong>of</strong> spare parts into <strong>the</strong><br />

same areas where our OEM<br />

clients have <strong>the</strong>ir manufacturing<br />

facilities, i.e. Europe, North<br />

America and Asia. In fact <strong>the</strong><br />

sales to <strong>the</strong> aftermarket increased<br />

by 23 % in <strong>the</strong> business – year<br />

2000/2001 and remained against<br />

our expectations at <strong>the</strong> same high<br />

level during <strong>the</strong> complete<br />

business-year which just now has<br />

been terminated. This positive<br />

development allowed us to<br />

maintain <strong>the</strong> necessary load <strong>of</strong><br />

our factories and resulted in a<br />

share <strong>of</strong> <strong>the</strong> aftermarket sales <strong>of</strong><br />

55% <strong>of</strong> our total undercarriagesales,<br />

well up from <strong>the</strong> normal<br />

share <strong>of</strong> 45%.<br />

Where are <strong>the</strong> reasons for this<br />

capacity to compensate a weak<br />

market which might surprise<br />

because altoge<strong>the</strong>r we are talking<br />

about <strong>the</strong> same product and if<br />

<strong>the</strong> market is down, it should be<br />

down all over?<br />

1. <strong>Berco</strong> undoubtedly has gained<br />

market-share as well in <strong>the</strong><br />

“traditional” markets like North<br />

America and Europe as in<br />

“new” markets like for example<br />

Russia and China.<br />

2. Gaining market-share when<br />

world-wide <strong>the</strong> demand is<br />

decreasing and consequently<br />

all competitors are fighting<br />

even harder for <strong>the</strong> remaining<br />

rest is a pro<strong>of</strong> <strong>of</strong> strength <strong>of</strong><br />

<strong>the</strong> distribution-net.<br />

Distributors who for 40 years<br />

have created <strong>the</strong> image <strong>of</strong> our<br />

products in <strong>the</strong> aftermarket and<br />

are deeply rooted in <strong>the</strong>ir local<br />

environment will not be blown<br />

away by <strong>the</strong> first guts <strong>of</strong> an<br />

economic tempest.<br />

3. <strong>The</strong> strength <strong>of</strong> <strong>the</strong> distributionnet<br />

needs to be continuously<br />

fed by an ever larger product<br />

range, continuity in <strong>the</strong> quality<br />

<strong>of</strong> <strong>the</strong> product, a reasonable<br />

price-policy and seriousness in<br />

Front Page<br />

THE AFTERMARKET: FOR<br />

BERCO A MARKET IN<br />

CONTINUOUS EXPANSION<br />

business <strong>of</strong> <strong>the</strong> supplier.<br />

4. Improved deliveries as a<br />

consequence <strong>of</strong> <strong>Berco</strong>’s<br />

continuous enormous<br />

investments in <strong>the</strong> productionfacilities<br />

bring about increased<br />

efficiency and allows our<br />

distributors to respond even to<br />

spot-demands. <strong>The</strong> well<br />

assorted and rich inventory<br />

available at <strong>the</strong> warehouses <strong>of</strong><br />

our distributors is a winning<br />

argument in <strong>the</strong> market.<br />

5. Improved communications<br />

making available with Internettechnology<br />

to our world-wide<br />

dealers all <strong>the</strong> technical<br />

product-knowledge <strong>of</strong> <strong>Berco</strong><br />

accumulated in over half a<br />

century, helps our distributors<br />

to identify securely <strong>the</strong><br />

products needed by <strong>the</strong> enduser,<br />

thus accelerating <strong>the</strong> final<br />

phase <strong>of</strong> <strong>the</strong> sale to machineowners.<br />

6. Last but not least <strong>the</strong> tendency<br />

that fleet-owners in moments<br />

<strong>of</strong> big uncertainty tend to<br />

postpone <strong>the</strong> purchase <strong>of</strong> new<br />

machinery repairing and using<br />

<strong>the</strong>ir existing fleets longer has<br />

been confirmed. This trend<br />

brings about a higher use <strong>of</strong><br />

spare parts favouring those<br />

aftermarket-dealers who have<br />

<strong>the</strong> right products <strong>of</strong> a proven<br />

quality available.<br />

It goes without saying that in this<br />

occasion we cannot but thank<br />

heartily our distributors for <strong>the</strong><br />

engagement shown in this<br />

difficult time and assuring <strong>the</strong>m<br />

<strong>of</strong> our continuous full support<br />

also for <strong>the</strong> time to come even if<br />

some dark clouds can still be seen<br />

at <strong>the</strong> horizon.<br />

THE WIDEST DISTRIBUTION NET OF UNDERCARRIAGE<br />

COMPONENTS FOR TRACK-TYPE MACHINES<br />

BN32 • 4th Quarter 2002 5


Product innovation<br />

BERCO TRACKED SKID STEER LOADER<br />

<strong>Berco</strong> fur<strong>the</strong>r extends its product range<br />

<strong>The</strong> tracked skid steer loader<br />

market has grown considerably<br />

in recent years, and it’s enough to<br />

look at medium term sales<br />

forecasts in <strong>the</strong> United States alone<br />

to see <strong>the</strong> enormous potential <strong>of</strong><br />

<strong>the</strong>se products (see fig.1). With<br />

<strong>the</strong> change from wheeled to<br />

tracked, <strong>the</strong>se new earth<br />

movement systems have become<br />

even more flexible and are being<br />

seen as rivals to<br />

…on <strong>the</strong> 15th <strong>of</strong> October a new<br />

unit for testing rubber-coated<br />

rollers for machines such as <strong>the</strong><br />

John Deere 8000T/9000T will be<br />

6 BN32 • 4th Quarter 2002<br />

small bulldozers and track loaders.<br />

In addition, loaders are available<br />

on <strong>the</strong> market with multiple<br />

tooling configurations, which<br />

means <strong>the</strong>y can be used<br />

in previously inaccessible market<br />

areas (agriculture, forestry,<br />

landscaping in general,<br />

snowploughs, highway<br />

maintenance, etc.).<br />

On realising <strong>the</strong> enormous market<br />

potential, <strong>Berco</strong> decided to<br />

concentrate its efforts on <strong>the</strong>se<br />

new products, building on <strong>the</strong><br />

consolidated expertise and<br />

knowledge <strong>of</strong> BMU (<strong>Berco</strong> Mini<br />

Undercarriage) division.<br />

<strong>The</strong> rubber-tracked<br />

undercarriage<br />

proposed by<br />

<strong>Berco</strong> is <strong>the</strong><br />

‘high drive’<br />

(triangular)<br />

installed in <strong>the</strong> Materials<br />

Development and Testing Centre.<br />

<strong>The</strong> new unit, designed entirely at<br />

<strong>Berco</strong> by a team from <strong>the</strong><br />

type, with a high,<br />

positive-drive<br />

sprocket and greased<br />

front idler; this keeps<br />

<strong>the</strong> sprocket <strong>of</strong>f <strong>the</strong><br />

ground and protects<br />

it from damage.<br />

This solution also<br />

makes <strong>the</strong> machine’s<br />

centre <strong>of</strong> gravity<br />

lower than <strong>the</strong><br />

wheeled version and thus<br />

considerably increases its work<br />

capacity. <strong>The</strong> tracked machine is<br />

also more stable than <strong>the</strong> wheeled<br />

version (greater area <strong>of</strong> contact<br />

with <strong>the</strong> ground), and <strong>the</strong> reduced<br />

specific pressure on <strong>the</strong> ground<br />

means that <strong>the</strong> machines can also<br />

be used on muddy surfaces or land<br />

particularly liable to subsidence.<br />

<strong>The</strong> new <strong>Berco</strong> solution for skid<br />

steer loaders will be for 3t to 4t<br />

machines in <strong>the</strong> 55 to 100 HP<br />

power range, to meet <strong>the</strong> needs<br />

<strong>of</strong> <strong>the</strong> widest range <strong>of</strong> customers.<br />

As well as supplying<br />

components such as idlers,<br />

Engineering, Systems and Quality<br />

Department, will be able to<br />

reproduce <strong>the</strong> stresses that <strong>the</strong><br />

rubber-coated rollers are subject<br />

to during use in agricultural work,<br />

simulating acceleration and<br />

braking <strong>of</strong> varying degrees <strong>of</strong><br />

harshness, ‘runs’ at more than<br />

35 km/h and axial and radial<br />

loads up to 20 kN and 200 kN<br />

respectively, <strong>the</strong>se being<br />

characteristic <strong>of</strong> <strong>the</strong> way <strong>the</strong>se<br />

machines are used .<br />

<strong>The</strong> new testing unit will be<br />

entirely managed by a<br />

computerised system that will<br />

UNITS PRODUCED<br />

rollers, etc., <strong>Berco</strong> can also provide<br />

OEMs with a complete solution,<br />

including <strong>the</strong> track frame. and <strong>the</strong><br />

rubber belt.<br />

With this solution, all <strong>the</strong><br />

manufacturer will have to do in<br />

<strong>the</strong> undercarriage assembly stage<br />

is couple <strong>the</strong> already assembled<br />

<strong>Berco</strong> product to <strong>the</strong> machine.<br />

<strong>Berco</strong> is currently working on<br />

various projects for numerous<br />

OEMs, both in its own workshops<br />

and in partnerships with major<br />

tyre manufacturers, and is ready<br />

to <strong>of</strong>fer <strong>the</strong> market an innovative,<br />

high quality range <strong>of</strong> products.<br />

Driven by <strong>the</strong> necessity to test products used in steel-rubber systems, like for<br />

example those for <strong>the</strong> rubber tractors <strong>of</strong> <strong>the</strong> John Deere 8000T/9000T series and<br />

<strong>the</strong> new genetaion <strong>of</strong> rubber tracke skid steer loaders…<br />

allow <strong>the</strong> selection <strong>of</strong> <strong>the</strong> different<br />

test stages and <strong>the</strong> acquisition<br />

<strong>of</strong> data from sensors (e.g.<br />

<strong>the</strong>rmocouples, etc.) positioned at<br />

critical points around <strong>the</strong> roller,<br />

such as at <strong>the</strong> seal group or <strong>the</strong><br />

rubber coating.<br />

<strong>The</strong> management system will also<br />

be able to signal hazard situations<br />

such as tread bursts, and exceeding<br />

temperature and load limits.<br />

<strong>The</strong> testing unit will be completely<br />

enclosed in a soundpro<strong>of</strong> booth<br />

with an automatic fire-prevention<br />

system and low environmental<br />

impact.


Tigercat, a leading<br />

manufacturer <strong>of</strong> forestry feller<br />

bunchers and a <strong>Berco</strong> customer<br />

right from <strong>the</strong> start (<strong>Berco</strong><br />

supplies 100% <strong>of</strong> <strong>the</strong> tracks for<br />

Tigercat machines), celebrated<br />

its 10th year <strong>of</strong> business on <strong>the</strong><br />

21st <strong>of</strong> August.<br />

<strong>The</strong> quality <strong>of</strong> <strong>the</strong> <strong>Berco</strong><br />

undercarriage stands out even<br />

more in forestry applications,<br />

considering <strong>the</strong> “extremely heavy<br />

duty” conditions <strong>the</strong> components<br />

are subject to, due to <strong>the</strong><br />

impervious nature <strong>of</strong> <strong>the</strong> ground<br />

and <strong>the</strong> steep slopes (see snow<br />

scene in photo below).<br />

<strong>The</strong>se work environments are<br />

extremely harsh and inaccessible,<br />

with very rough ground that<br />

inevitably puts a great strain<br />

on <strong>the</strong> undercarriage<br />

components, but it is in <strong>the</strong>se<br />

very conditions that <strong>the</strong> quality<br />

and durability <strong>of</strong> <strong>Berco</strong> products<br />

comes to <strong>the</strong> fore.<br />

A key factor in this process,<br />

though, is not just <strong>the</strong> quality<br />

but also <strong>the</strong> service that goes<br />

with <strong>the</strong> product, such as <strong>the</strong><br />

extremely efficient distribution<br />

network <strong>of</strong> <strong>Berco</strong> <strong>of</strong> America,<br />

which, <strong>of</strong>fers <strong>the</strong> best product<br />

on <strong>the</strong> market, <strong>the</strong> <strong>Berco</strong><br />

undercarriage, on a just-in-time<br />

basis from its own factories.<br />

BACKGROUND<br />

It all started in 1992, when a<br />

small group <strong>of</strong> engineers from<br />

Canada, on <strong>the</strong> basis <strong>of</strong> a market<br />

survey in <strong>the</strong> south-eastern USA,<br />

established that <strong>the</strong> American<br />

10 YEARS TIGERCAT<br />

10 YEARS IN PARTNERSHIP<br />

WITH BERCO<br />

‘deforestation’ market<br />

had a need for more<br />

versatile and productive<br />

machines.<br />

<strong>The</strong> prototype <strong>of</strong> <strong>the</strong> first<br />

machine designed by <strong>the</strong> Tigercat<br />

engineers, <strong>the</strong> Tigercat 726, was<br />

launched in 1992 at <strong>the</strong> Tifton<br />

Logging Exposition, and was sold<br />

immediately after <strong>the</strong> fair. Over<br />

<strong>the</strong> next decade Tigercat was<br />

transformed from a small, singleproduct<br />

factory to a company<br />

producing a whole line <strong>of</strong><br />

machines for forestry felling and<br />

bunching.<br />

Tigercat produces a wide range<br />

<strong>of</strong> forestry machines, including:<br />

• Delimber (barker) with a weight<br />

<strong>of</strong> 37 t (260 Hp): for stripping<br />

bark <strong>of</strong> felled trees<br />

• Shovel logger (logger with<br />

mechanical shove) with a<br />

weight <strong>of</strong> 33 t (260 Hp)<br />

• Harvester (forestry combine<br />

harvester) with a weight <strong>of</strong> 24<br />

t (230 Hp): for felling <strong>the</strong> trees,<br />

stripping <strong>of</strong> <strong>the</strong> limbs and<br />

leaves and <strong>the</strong>n cutting <strong>the</strong>m<br />

into measured logs, in a single<br />

solution<br />

• Track loader (tracked timber<br />

loader) (174 Hp)<br />

• Track feller buncher (tracked<br />

forestry feller and buncher)<br />

with <strong>Berco</strong> D6 up to FH400<br />

undercarriage (230-260 Hp),<br />

weighing from 21-36 t and<br />

with shoes <strong>of</strong> up to 915 mm:<br />

for felling trees and bunching<br />

<strong>the</strong>m with a rigid, vertical<br />

mechanical grip.<br />

<strong>The</strong> company, with branches in<br />

Canada and Sweden, has a<br />

workforce <strong>of</strong> over 230 and<br />

markets in USA, Europe,<br />

Russia, Chile, Brazil,<br />

Argentina, Australia and New<br />

Zealand.<br />

<strong>Berco</strong> and <strong>Berco</strong> <strong>of</strong> America<br />

representatives were present at<br />

<strong>the</strong> tenth anniversary<br />

celebrations.<br />

We would like to thank our<br />

friends from Tigercat for <strong>the</strong>ir<br />

warmth and hospitality. This is a<br />

young but solid company that<br />

continues to grow thanks to <strong>the</strong><br />

enthusiasm and commitment <strong>of</strong><br />

its founders and partners.<br />

7


Product innovation<br />

8 BN32 • 4th Quarter 2002<br />

LIFETIME SEALS FOR LUBRICATED<br />

TRACK CHAINS<br />

A new product without<br />

equal on <strong>the</strong> market<br />

<strong>Berco</strong>, ever attentive to <strong>the</strong> performance demands<br />

<strong>of</strong> undercarriage parts even in <strong>the</strong> harshest <strong>of</strong><br />

conditions, announces <strong>the</strong> introduction <strong>of</strong> a<br />

new lubricated track chain seal for applications<br />

in which <strong>the</strong> life <strong>of</strong> <strong>the</strong> seal becomes <strong>the</strong> critical<br />

factor for <strong>the</strong> life and wear <strong>of</strong> <strong>the</strong> bushing.<br />

<strong>The</strong>se circumstances occur, for example, when<br />

<strong>the</strong> machine has to travel at steady speeds for<br />

a long time before reaching <strong>the</strong> work area, or,<br />

as in <strong>the</strong> case <strong>of</strong> some coal mines (low external<br />

bushing wear), when <strong>the</strong> track chain has to be<br />

serviced because <strong>the</strong> useful life <strong>of</strong> <strong>the</strong> seal has<br />

ended.<br />

This patented seal, which we have called ‘lifetime’<br />

with reference to <strong>the</strong> life and external wear <strong>of</strong><br />

<strong>the</strong> bushing, is applicable to geometrically<br />

standard adjacent track chain components (pins,<br />

track links, bushings and spacers), in place <strong>of</strong> <strong>the</strong><br />

normal seals.<br />

As with all new products produced with state<strong>of</strong>-<strong>the</strong>-art<br />

design and manufacture techniques,<br />

after extensive laboratory testing <strong>the</strong> product<br />

development has to be completed with field<br />

trials. <strong>The</strong>se are currently taking place, under <strong>the</strong><br />

direct supervision <strong>of</strong> <strong>Berco</strong> personnel, in different<br />

applications and in different environmental<br />

conditions in various parts <strong>of</strong> <strong>the</strong> world.<br />

<strong>The</strong> new seal is currently available on request<br />

for lubricated track chains for large-size, high<br />

power dozers: Caterpillar D10N/R, D11N/R;<br />

Komatsu D375A-3, D475A-3.<br />

Codes:<br />

• for Caterpillar D11N/R: lubricated track chain<br />

without shoes: CR6187;<br />

• for Caterpillar D10N/R: lubricated track chain<br />

without shoes: CR6376;<br />

• for Komatsu D475A-3: lubricated track chain<br />

without shoes: KM3231;<br />

• for Komatsu D375A-3: lubricated track chain<br />

without shoes: KM3202.<br />

Fur<strong>the</strong>r details can be found on BOPIS.<br />

Ing. Carlo Bellini<br />

Manager Product Support


HIGH WEAR-RESISTANT BUSHINGS<br />

FOR LUBRICATED TRACK CHAINS<br />

A revolutionary solution to high wear problems<br />

<strong>The</strong> problem <strong>of</strong> prolonging wear<br />

life has always been a central<br />

question in undercarriage<br />

component design requirements,<br />

and is a crucial factor not only<br />

in terms <strong>of</strong> design strategy but<br />

also in relation to servicing<br />

economy throughout <strong>the</strong> entire<br />

life <strong>of</strong> <strong>the</strong> machine.<br />

<strong>The</strong>se, in fact, are some <strong>of</strong> <strong>the</strong><br />

very reasons why lubricated<br />

track chains were first<br />

introduced.<br />

As yet, however, <strong>the</strong>re is no<br />

perfect solution to this problem,<br />

and <strong>the</strong> critical aspect, in many<br />

applications, is <strong>the</strong> external<br />

wear limit <strong>of</strong> <strong>the</strong> bushings.<br />

As we know, bushing wear is<br />

essentially abrasive, due to<br />

contact under load and <strong>the</strong><br />

interrelated movements <strong>of</strong> <strong>the</strong><br />

sprockets and <strong>the</strong> bushings<br />

<strong>the</strong>mselves.<br />

Currently, <strong>the</strong>re are a number<br />

<strong>of</strong> different solutions on <strong>the</strong><br />

market, all <strong>of</strong> which tend to<br />

limit <strong>the</strong> phenomenon in certain<br />

ways. <strong>The</strong> most widespread <strong>of</strong><br />

<strong>the</strong>se is <strong>the</strong> ‘rotating bushing’<br />

solution, patented by Caterpillar.<br />

<strong>Berco</strong> research has been focused<br />

more on innovative materials<br />

and heat treatments ra<strong>the</strong>r<br />

than on geometric design. This<br />

has led to <strong>the</strong> development <strong>of</strong><br />

bushings with a suitable blend<br />

<strong>of</strong> surface hardness and ductility,<br />

toge<strong>the</strong>r with base materials<br />

with tribological characteristics<br />

that also guarantee good mating<br />

with <strong>the</strong> sprocket materials.<br />

<strong>The</strong> advantages <strong>of</strong> that this<br />

solution (currently being<br />

patented) has over <strong>the</strong> current<br />

market alternatives are many,<br />

including:<br />

1. simplicity <strong>of</strong> construction<br />

(photo 3): apart from <strong>the</strong><br />

bushing, <strong>the</strong> o<strong>the</strong>r track chain<br />

components are <strong>the</strong> same as<br />

in currently existing solutions;<br />

2. track chain repairability: <strong>the</strong><br />

pins and bushings can still<br />

be rotated;<br />

3. <strong>the</strong> absolute compatibility<br />

<strong>of</strong> <strong>the</strong>se track chains with<br />

o<strong>the</strong>r undercarriage<br />

components, i.e. shoes and,<br />

above all, sprockets.<br />

4. <strong>The</strong> reduction <strong>of</strong> bushingsprocket<br />

meshing noise, a<br />

characteristic requested more<br />

and more <strong>of</strong>ten because <strong>of</strong><br />

tighter noise control<br />

legislation.<br />

<strong>The</strong> field <strong>of</strong> application is <strong>the</strong><br />

same as that mentioned above,<br />

i.e. low or moderate impact<br />

and high abrasion.<br />

A highly ambitious test plan<br />

has been drawn up to validate<br />

<strong>the</strong> new solution, with trials<br />

on about 40 machines in<br />

different parts <strong>of</strong> <strong>the</strong> world and<br />

under different environmental<br />

conditions, although always in<br />

full observance <strong>of</strong> applicative<br />

constraints. <strong>The</strong> tests are already<br />

being run on a number <strong>of</strong><br />

different machines.<br />

This product line is currently<br />

aimed at medium-small dozer<br />

classes, from class D4 (standard<br />

and heavy duty) to class D6<br />

(963, D6H heavy duty). See<br />

BOPIS for more details.<br />

Ing. Carlo Bellini<br />

Manager Product Support<br />

CAT solution<br />

CASE solution<br />

<strong>Berco</strong> solution<br />

BN32 • 4th Quarter 2002 9


10<br />

AUTOMECHANIKA 2002<br />

BN32 • 4th Quarter 2002<br />

<strong>The</strong> 23rd edition <strong>of</strong><br />

“Automechanika”, <strong>the</strong> biggest<br />

automobile market event <strong>of</strong><br />

2002, was staged in Frankfurt<br />

from <strong>the</strong> 17th to <strong>the</strong> 22nd <strong>of</strong><br />

September. In <strong>the</strong> 6 days <strong>of</strong> <strong>the</strong><br />

fair, more than<br />

159,000 visitors from 130<br />

countries came to see <strong>the</strong> latest<br />

creations <strong>of</strong> <strong>the</strong> 4,291 exhibitors<br />

from 70 countries in a display<br />

area covering 300,000 square<br />

metres. More than 12 machines<br />

were on display at <strong>the</strong> <strong>Berco</strong> 200<br />

LYNX2000<br />

Preview <strong>of</strong> new gantry for automatic shaft loading/unloading at 23° BiMu<br />

Since its launch on <strong>the</strong> market<br />

just two years ago, <strong>the</strong> Lynx2000<br />

has been winning an increasing<br />

number <strong>of</strong> customers with its<br />

great versatility, simplicity and<br />

productivity. <strong>The</strong> Lynx2000,<br />

designed for small and medium<br />

series production and <strong>the</strong><br />

reconditioning <strong>of</strong> large batches<br />

<strong>of</strong> shafts, is <strong>the</strong> answer to grinding<br />

both camshafts and crankshafts<br />

with a single machine, a feature<br />

particularly appreciated by<br />

customers who have been using<br />

it in <strong>the</strong>ir factories for many<br />

months and whose precious<br />

advice has helped us to develop<br />

new grinding programs (s<strong>of</strong>tware)<br />

and a range <strong>of</strong> new accessories,<br />

such as <strong>the</strong> gantry for <strong>the</strong><br />

automatic loading and unloading<br />

<strong>of</strong> <strong>the</strong> shafts. This ‘accessory’, in<br />

combination with <strong>the</strong> CBN<br />

grinding wheels and selfcentering<br />

chuck (see photo) allow<br />

a marked increase in productivity<br />

levels and make <strong>the</strong> Lynx2000 a<br />

real production machine.<br />

<strong>The</strong> gantry is made up <strong>of</strong> a<br />

Cartesian handling unit with two<br />

degrees <strong>of</strong> freedom, equipped<br />

with brushless servomotors and<br />

position controls with absolute<br />

encoders, and is capable <strong>of</strong><br />

handling shafts <strong>of</strong> up to 60 kg in<br />

weight, maximum length 1500<br />

mm and maximum overall<br />

diameter <strong>of</strong> 300 mm. <strong>The</strong><br />

maximum transfer speed reaches<br />

sq.m stand: <strong>the</strong> ACP, <strong>the</strong> STC, <strong>the</strong><br />

RTM 225 and <strong>the</strong> RV20 attracted<br />

numerous operators. Also, <strong>the</strong><br />

photo exhibition on <strong>the</strong><br />

Lynx2000 (not at <strong>the</strong> fair<br />

because <strong>of</strong> <strong>the</strong> overlap with <strong>the</strong><br />

BiMu show) contributed to <strong>the</strong><br />

quality <strong>of</strong> <strong>the</strong> <strong>Berco</strong> stand.<br />

We would like to use this<br />

occasion to thank all <strong>the</strong> dealers<br />

and customers who visited our<br />

stand at Frankfurt and who<br />

helped to make this fair a<br />

success.<br />

90 m/minute and movement is<br />

by means <strong>of</strong> recirculating ball<br />

screws with precision pre-loaded<br />

pads. <strong>The</strong> entire process is<br />

managed by numerical control.<br />

<strong>The</strong> 23rd edition <strong>of</strong> <strong>the</strong> Milan<br />

BiMu fair (Machine Tools Biennial)<br />

provided <strong>the</strong> setting for <strong>the</strong><br />

<strong>of</strong>ficial preview <strong>of</strong> <strong>the</strong> Lynx2000<br />

with gantry.


PEOPLE THAT "MAKE<br />

THE HISTORY" VISIT<br />

BERCO<br />

Also this year Dr. Cromme,<br />

chairman <strong>of</strong> <strong>the</strong> ThyssenKrupp<br />

supervisory board, has come to<br />

visit us toge<strong>the</strong>r with a group <strong>of</strong><br />

friends and <strong>the</strong>ir wives. Dr. Keitel<br />

(president <strong>of</strong> <strong>the</strong> largest<br />

construction company in Germany)<br />

and Dr. Liesen (former Volkswagen<br />

president) are very important<br />

persons in <strong>the</strong> German industry<br />

and are very close friends <strong>of</strong> Dr.<br />

Cromme. This year, during <strong>the</strong>ir<br />

visit, <strong>the</strong>y have been joined in<br />

<strong>Berco</strong> by Mr. Clement, prime<br />

minister <strong>of</strong> <strong>the</strong> North Rhine<br />

Westfalia state, which is <strong>the</strong><br />

highest populated state <strong>of</strong><br />

Germany with almost 20 million<br />

inhabitants. It is important to<br />

remember that Mr. Clement is <strong>the</strong><br />

successor <strong>of</strong> Mr. Rau, current<br />

president <strong>of</strong> <strong>the</strong> German Republic,<br />

as chief <strong>of</strong> this state which is<br />

characterized by heavy industry<br />

and coal mining. This also explains<br />

<strong>the</strong> close relationship with Dr.<br />

Cromme, being representative <strong>of</strong><br />

<strong>the</strong> most important company in<br />

<strong>the</strong> North Rhine Westfalia. We also<br />

want to underline that Dr. Cromme<br />

has been appointed by <strong>the</strong> German<br />

Chancellor chairman <strong>of</strong> a<br />

commission <strong>of</strong> experts whose main<br />

objective is to define <strong>the</strong> new<br />

"corporate ethics code" for <strong>the</strong><br />

German Industry, certainly not an<br />

easy task in a period <strong>of</strong> scandals<br />

like Enron, Worldcom, etc. <strong>The</strong><br />

proposal for this corporate ethics<br />

code, already passed by <strong>the</strong><br />

MEETING WITH CORUS<br />

SPECIAL PROFILES<br />

Skinningrove September 18/19<br />

Against <strong>the</strong> background <strong>of</strong> increasing integration with <strong>the</strong> main <strong>Berco</strong><br />

Group suppliers, on <strong>the</strong> 19th <strong>of</strong> September a meeting was held at <strong>the</strong><br />

Skinningrove factory with CORUS SPECIAL PROFILES, <strong>the</strong> shoe pr<strong>of</strong>ile<br />

manufacturer, attended by Bruno Saturni and Luca Baraldi.<br />

<strong>The</strong> visit was planned on <strong>the</strong> occasion <strong>of</strong> changes in <strong>the</strong> management<br />

<strong>of</strong> <strong>the</strong> English factory: <strong>the</strong> previous Managing Director, John Dawson,<br />

left <strong>the</strong> company to take on a new role in CORUS and his place was<br />

taken by Peter Strikwerda. <strong>The</strong> meeting also had <strong>the</strong> purpose <strong>of</strong> drawing<br />

up common strategies for <strong>the</strong> forthcoming years, with a policy <strong>of</strong> joint<br />

work on possible measures for increasing market penetration, with<br />

mutual benefits to both companies. We would like to thank John Dawson<br />

once more for all his help and co-operation during his period <strong>of</strong> <strong>of</strong>fice<br />

and wish all <strong>the</strong> best to Peter Strikwerda in his new job.<br />

Ing. Bertoni, Dr. Cromme, Mr. Clement and Ing. Salvi<br />

visiting <strong>the</strong> water purification plant<br />

government, has been approved<br />

by <strong>the</strong> German parliament and will<br />

certainly have a strong influence<br />

in <strong>the</strong> European legislation.<br />

Talking about corporate ethics and<br />

An important meeting was held<br />

at <strong>Berco</strong> recently on possible<br />

synergies in <strong>the</strong> purchase <strong>of</strong><br />

robots. As well as Mr. Balducci<br />

and Mr. Guzzinati from <strong>Berco</strong>, <strong>the</strong><br />

meeting was also attended by<br />

representatives <strong>of</strong> different<br />

companies in <strong>the</strong> ThyssenKrupp<br />

Group.<br />

<strong>The</strong> event was promoted and coordinated<br />

by Mr. Hans-Jörg Barth,<br />

Director <strong>of</strong> <strong>the</strong> ThyssenKrupp AG<br />

Materials Management Corporate<br />

Division, who, over recent years,<br />

has been drawing up guidelines<br />

for research into purchasing<br />

economies, with <strong>the</strong> formation<br />

<strong>of</strong> a number <strong>of</strong> working groups<br />

at both European and local level.<br />

<strong>The</strong> main item on <strong>the</strong> agenda was<br />

<strong>the</strong> verification <strong>of</strong> a proposed<br />

European Basic Contract with<br />

European robot suppliers, covering<br />

not only <strong>the</strong> purchase <strong>of</strong> <strong>the</strong><br />

machines but also <strong>the</strong> spare parts<br />

service and <strong>the</strong> management <strong>of</strong><br />

Inside <strong>Berco</strong><br />

socio-political responsbility it is<br />

certainly not a coincidence that<br />

Dr. Cromme and Mr. Clement were<br />

so interested in <strong>the</strong> new<br />

Purification Plant!<br />

ROBOTS INTERNATIONAL<br />

WORK GROUP MEETING<br />

<strong>the</strong> parts within <strong>the</strong> individual<br />

companies.<br />

During <strong>the</strong> meeting, which lasted<br />

two days, our guests were given<br />

an account <strong>of</strong> <strong>Berco</strong>’s past and<br />

present by Bruno Saturni, and<br />

were also able to see different<br />

robot applications in action on<br />

<strong>the</strong> shop floor(e.g. machining<br />

centres supporting oxygen-lance<br />

shoe cutting stations, <strong>the</strong><br />

machining <strong>of</strong> pins on track link<br />

milling/hardening/boring lines<br />

and <strong>the</strong> machining <strong>of</strong> shafts and<br />

rollers), being truly impressed by<br />

<strong>the</strong> wide variety <strong>of</strong> solutions<br />

devised.<br />

<strong>The</strong> concluding session was also<br />

attended by Giovanni Bertoni,<br />

who underlined <strong>the</strong> importance<br />

<strong>of</strong> <strong>the</strong>se meetings aimed at<br />

achieving synergies between<br />

ThyssenKrupp companies, and<br />

thanked Mr. Barth for all his<br />

efforts in this area.


VISION 2000<br />

UNI EN ISO9001:2000<br />

QUALITY CERTIFICATION SYSTEM<br />

Yet again, <strong>Berco</strong> has decided to keep ahead <strong>of</strong> <strong>the</strong> times by certifying its quality<br />

management system with <strong>the</strong> new version <strong>of</strong> <strong>the</strong> UNI EN ISO 9001: 2000<br />

Standard, known as VISION2000. This decision has been taken well in advance<br />

<strong>of</strong> <strong>the</strong> international expiry date, set for <strong>the</strong> end <strong>of</strong> 2003, when <strong>the</strong> previous<br />

version <strong>of</strong> <strong>the</strong> Standard (UNI EN 9001:1994) will cease to be valid.<br />

This decision, and <strong>the</strong> consequent undertaking at company level, was <strong>of</strong>ficially<br />

acknowledged by ICIM in September 2002. ICIM, <strong>the</strong> certifying body that has<br />

dealt with <strong>Berco</strong> throughout its long history <strong>of</strong> quality certification, has audited<br />

<strong>the</strong> quality system in <strong>the</strong> three factories and issued <strong>the</strong> certificates <strong>of</strong><br />

compliance to <strong>the</strong> new Standard.<br />

In addition to <strong>the</strong>se three certificates, <strong>the</strong>re is also a fourth ‘corporate’ document,<br />

i.e. a single certificate for <strong>the</strong> three production units <strong>of</strong> Copparo, Castelfranco<br />

Veneto and Busano Canavese that certifies <strong>the</strong> unity <strong>of</strong> management<br />

principles within <strong>the</strong> group.

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