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<strong>Atlas</strong> <strong>Copco</strong><br />
T4W Water Well Drill Specifications<br />
MeTriC uniTs
Table of Contents<br />
General .....................................................................................3<br />
Power Pack ...............................................................................3<br />
Engine ......................................................................................3<br />
Compressor ..............................................................................3<br />
Hydraulic System .....................................................................4<br />
Cooling Package ......................................................................4<br />
Derrick .....................................................................................4<br />
Feed System .............................................................................5<br />
Rotary Head Options ................................................................5<br />
Torque Limit Controls ..............................................................5<br />
Drill Pipe Carousel ...................................................................5<br />
Hydraulic Indexing ..................................................................5<br />
Breakout Wrench .....................................................................5<br />
Hoist and Jib Boom ..................................................................6<br />
Collar Handling Package .........................................................6<br />
Casing Arm with Swivel Block................................................6<br />
Operators Controls ...................................................................6<br />
Leveling Jacks ..........................................................................6<br />
Folding Operator Platform and Cover .....................................6<br />
Night Lights .............................................................................6<br />
Tool Cabinet .............................................................................6<br />
Weights and Dimensions ..........................................................6<br />
Drill Options ............................................................................7<br />
Water Tank ...............................................................................7<br />
Auxiliary Fuel Tank .................................................................7<br />
Mud Pumps ..............................................................................7<br />
DHD Lubrication .....................................................................7<br />
Auxiliary Manifolds .................................................................7<br />
Standard Tools and Accessories ...............................................7<br />
6 x 4 Carrier Specifications ......................................................8<br />
Chassis Specifications ............................................................10<br />
General Specifications ...........................................................12
GENERAL<br />
The T4W is a hydraulic top-head-drive drill rig designed for waterwell and other applications requiring air or mud rotary, as<br />
well as down-hole hammer drilling methods. The drill is suitable for drilling 127-305 mm holes but can drill up<br />
to 508 mm holes and handle up to 483 mm diameter casing. The rig is factory mounted on a 6 x 4 custom carrier.<br />
PowER PACk<br />
The engine, compressor and hydraulic pumps are mounted on a “floating power pack.” This is an independent frame that<br />
strengthens the chassis main frame and “floats” to maintain proper power train alignment.<br />
STANdARd 505 L/s PowER PACk<br />
deck Engine<br />
Make/Model: Cummins QSX15 – 447 kW @ 1,800 RPM<br />
Fuel Tank: 852 l<br />
Auto Shutdown: Low oil pressure, low coolant, high water temperature, high comp. temperature<br />
Compressor<br />
Make: HR2.5 - 505 l/s<br />
Type: Over/under screw<br />
Volume/Flow: 505 l/s with vertical receiving tank<br />
Pressure Range: 8.3 to 24.1 bar<br />
Power Source: Direct drive from deck engine<br />
oPTioNAL 590 L/s PowER PACk<br />
deck Engine<br />
Make/Model: Cummins QSK19 – 556 kW @ 1,800 RPM for 590 l/s @ 24.1 bar version<br />
Fuel Tank: 1 306 l<br />
Auto Shutdown: Low oil pressure, low coolant, high water temperature, high comp. temperature<br />
Compressor<br />
Make: HR2.5 - 590 l/s<br />
Type: Over/under screw<br />
Volume/Flow: 590 l/s<br />
Pressure Range: 8.3 to 24.1 bar<br />
Power Source: Direct drive from deck engine<br />
3
4<br />
T4W Water Well Drill<br />
HYdRAULiC SYSTEM<br />
Tank Capacity: 261 l<br />
Filtration: Hydraulic oil filtered to 10 microns<br />
Main Pump<br />
Functions: Rotary head rotation and fast feed system<br />
Type: Variable displacement piston pump<br />
Displacement: 71.7 GPMT @ 2,286 RPM<br />
Vane Pump<br />
Functions: Supply multi-spool hydraulic valve to operate leveling jacks, casing hoist, pipe wrench, water injection, pipe<br />
changer, derrick raising, bypass rotation, and optional hydraulic indexing. Specifications listed are for 1070/350 selection:<br />
Type: Two-stage, fixed displacement<br />
Stage 1: QSX 525/600; 4.29 cu. in/rev. GPM @ 2,286 RPM), QSK 700; 4.84 cu. in/rev.; (47.9 GPM @ 2,286 RPM)<br />
Function: Cooler fan, casing hoist boom cylinder<br />
Stage 2: 22.4 GPMT @ 2,286 RPM<br />
Piston Pump<br />
Function: Drilling feed circuit (slow feed)<br />
Type: Fixed displacement<br />
Displacement: 1.3 cu. in/rev. (12.9 GPM @ 2,286 RPM)<br />
Auxiliary Pump<br />
Function: Jib hoist and jib boom cylinder<br />
Displacement: 2.46 cu. in./rev. (21.1 GPM @ 1,980 RPM)<br />
CooLiNG PACkAGE<br />
The 4-section cooling package is designed to cool the hydraulic oil, compressor oil, engine fuel, and power pack engine coolant.<br />
Type: Single cooler package for all (engine, compressor, hydraulic and air-to-air after cooler)<br />
Fan Drive: Hydraulic motor @ 1,800 RPM<br />
Fan Size: 1,372 mm diameter, suction type<br />
QSX 600 2-speed 800 RPM low – 1,050 RPM high<br />
QSK 755 2-speed 800 RPM low – 1,220 RPM high<br />
Separate air-to-air after cooler, 762 mm fan @1750 RPM<br />
Cooling Capacity: Rated at 51°C ambient at sea level<br />
dERRiCk<br />
Construction: Welded cold-finished steel tubing<br />
Dimensions: 10.1 m long<br />
1,168 mm wide<br />
838 mm<br />
Table: 508 mm diameter maximum opening<br />
Raising and lowering of the derrick is facilitated by two 127 mm O.D. Cylinders, with a stroke of 1219 mm.
FEEd SYSTEM<br />
The rotary head is pulled up and down by a heavy-duty chain and two hydraulic cylinders.<br />
Hydraulic Cylinders: 12.7 cm bore x 421.6 cm long<br />
Pulldown: 13 608 kg<br />
Pullback (22 727 kg option): 22 727 kg<br />
Pullback (31 751 kg option): 31 751 kg<br />
Drilling Feed Rate: 3.4 m/min<br />
Fast Feed Up: 33.3 m/min<br />
Fast Feed Down: 21.3 m/min<br />
deephole Package with Regeneration<br />
The deephole package includes a high speed regeneration system.<br />
Pulldown: 13 608 kg<br />
Pullback: 31 752 kg<br />
Fast Feed Up: 24.8 m/min.<br />
Fast Feed Down: 57.6 m/min.<br />
Drill Feed Up: 4.3 m/min.<br />
Drill Feed Down: 3.1 m/min.<br />
RoTARY HEAd oPTioNS<br />
Model: 4WF-1-6<br />
Type: Worm gear drive<br />
Rotation Speed: 0 to 109 RPM variable<br />
Torque: 8 814 Nm maximum<br />
Piping: 5.08 cm air/mud circulation piping<br />
Floating Spindle: The rotary head is equipped with a floating spindle to reduce thread wear during pipe changes.<br />
High Torque Rotary Head<br />
Type: Double reduction spur gear, 4SF-2-10<br />
Power: Two fixed displacement axial piston hydraulic motors<br />
Speed: 0 to 110 RPM<br />
Torque: 10 848 N-m<br />
ToRQUE LiMiT CoNTRoL<br />
Excessive torque being applied to drill pipe joints or threaded casing is no longer a problem with the torque limit control,<br />
which allows the driller to preset the required torque output of the rotation system.<br />
dRiLL PiPE CARoUSEL<br />
The carousel holds seven pieces of 11.4 cm O.D. x 7.6 m long drill pipe. The carousel is mounted outside the derrick and is<br />
hydraulically positioned under the rotary head for drill pipe loading. A standard drill pipe storage rack, with a capacity of four<br />
pieces of 11.4 cm O.D. x 7.6 m long drill pipe, is mounted on the side of the derrick.<br />
HYdRAULiC iNdExiNG<br />
A 7.6 cm bore x 12.1 cm stroke hydraulic cylinder can be installed for automatically indexing the 11.4 cm drill pipe carousel.<br />
Note: This item is standard with the universal pipe handling package.<br />
BREAkoUT wRENCH<br />
Type: Single jaw, chain type, pivoting, pin mounting on base of derrick.<br />
5
6<br />
T4W Water Well Drill<br />
HoiST ANd JiB BooM<br />
Type: Drum hoist, hydraulic powered<br />
Maximum Capacity: 567 kg lifting capacity standard, 1 134 kg lifting capacity optional (supplied with collar handling package)<br />
Wire Line: 7.9 mm diameter x 38.1 m<br />
Line Speed: 21.3 m/min.<br />
CoLLAR HANdLiNG PACkAGE<br />
This option utilizes the existing standard jib boom and hoist arrangements with some minor modifications to line speed and<br />
lifting capacity. Package also includes a 2500 lb. / 1134 kg. capacity jib hoist to handle 5-1/2 in./140 mm drill collars in<br />
addition to a spindle sub for collar handling, a collar handling tool and a drill collar fork chuck.<br />
Hoist Type: Drum hoist, hydraulic powered<br />
Maximum Line Pull Capacity: 1 134 kg<br />
Line Speed: 45.7 m/min.<br />
Cable: 9.5 mm line<br />
CASiNG ARM wiTH SwiVEL BLoCk<br />
Hoist Type: Drum hoist, hydraulic powered<br />
Lifting Capacity: 3 629 kg maximum<br />
Line Speed: 24.4 m/min. maximum<br />
Wire Line: 12.7 mm diameter x 48.8 m<br />
oPERAToRS CoNTRoLS<br />
All drilling function controls are conveniently located on a console. This console is positioned directly to the right of the table for<br />
easy access while drilling.<br />
LEVELiNG JACkS<br />
Three 127 mm bore x 1 219 mm stroke with 457 mm O.D. pads.<br />
FoLdiNG oPERAToR PLATFoRM ANd CoVER<br />
The operator’s platform provides an ample working area and folds upward for travel. A protective cover is provided to guard<br />
against vandalism and transportation damage.<br />
NiGHT LiGHTS<br />
Four 70 watt halogen lights are standard, one each illuminating the power pack, derrick, table, and console.<br />
TooL CABiNET<br />
The tool cabinet is part of the standard equipment.<br />
Dimensions: 508 mm wide, 1 067 mm high, 419 mm deep<br />
wEiGHTS ANd diMENSioNS (STANdARd ModEL)<br />
Length (derrick down): 10.7 m<br />
Length of deck: 6.4 m<br />
Height (derrick down): 4.2 m<br />
Height (derrick up): 11 m<br />
Width (outside jacks): 2.4 m<br />
Approximate weight (less pipe): 27 442 kg
dRiLL oPTioNS<br />
water injection<br />
A. Cat Pump<br />
Capacity: 0 to 45 l/min.<br />
Pressure: 3 792 kPa maximum<br />
Includes foam injection pulse pump<br />
B. Bean Pump<br />
Capacity: 0 to 94.6 l/min.<br />
Pressure: 3 792 kPa maximum<br />
C. Bean Pump<br />
Capacity: 0 to 95 l/min.<br />
Pressure: 3 792 kPa maximum<br />
Includes foam injection pulse pump<br />
wATER TANk<br />
454 l capacity water tank for “on board” water supply to water injection pump. Replaces step storage and is not available with<br />
auxiliary fuel tank.<br />
AUxiLiARY FUEL TANk<br />
Selection of an auxiliary fuel tank eliminates step and storage box and is not available with water tank.<br />
454 l auxiliary tank<br />
MUd PUMPS<br />
127 mm x 152 mm and 191 mm x 254 mm mud pumps require optional 8 x 4 chassis upgrade. Contact your local sales<br />
representative for price, delivery, and carrier specifications.<br />
A. 127 mm x 152 mm hydraulic piston mud pump<br />
Rated Capacity: 568 l/min @ 21 bar<br />
B. 76 mm x 102 mm centrifugal mud pump<br />
C. 191 mm x 254 mm Centerline duplex piston mud pump<br />
Rated capacity: 1 135 l/min @ 24 bar<br />
dHd LUBRiCATioN<br />
A. 26.5 l electric DHD lubricator<br />
Flow Adjustment: Manually adjustable 3 positions<br />
B. 227 l electric DHD lubricator<br />
Flow Adjustment: Manually adjustable 3 positions<br />
AUxiLiARY MANiFoLdS<br />
A. Air manifold with 5.1 cm piping (2 758 kPa)<br />
B. Mud manifold with 5.1 cm piping (2 758 kPa)<br />
C. Air booster manifold with 62 bar piping<br />
STANdARd TooLS ANd ACCESSoRiES<br />
• Lifting bail for drill pipe • Chain adjusting wrench • Derrick locking pin • 3 maintenance/operating manuals<br />
• Fork chuck • Breakout wrench • Drill pipe handling tool • 2 parts books on WVCD<br />
• Drill pipe centralizer bushing • Carousel rod locking clamp • 2 parts books<br />
7
8<br />
T4W Water Well Drill<br />
6 × 4 CARRiER SPECiFiCATioNS (STANdARd)<br />
GVWR: 34 473 kg<br />
Dimensions:<br />
Wheelbase: 5156 mm<br />
Width: 2438 mm<br />
Engine: Caterpillar C13, 283kW @ 2,100 RPM, 50 state diesel engine fitted with Jacobs Brake<br />
Frame: Welded fabrication 406 mm by wide flange H-beam<br />
Transmission: Fuller RTO-11908LL, 10-speed forward, 3-speed reverse<br />
Brakes: Eaton ABS, air six-wheel, 491 x 152 mm front axle, 491 x 177.8 mm on rear axles. Spring-loaded brake chambers on<br />
rear axles; (.368 cm 3 ) air compressor, auto slack adjusters.<br />
Rear Axles: Eaton DP451P planetary double reduction gearing, inter-axle<br />
differential, 23 587 kg capacity, 6:17 ratio, drive controlled differential locks/both rears.<br />
Front Axle: Eaton EFA-22T5, 10 886 kg capacity<br />
Front Wheels: Disc, 22.5 x 13 reinf. rims, 5 443 kg capacity each<br />
Front Tires: 425/656R22.5 on/off highway tread<br />
Rear Wheels: Disc, 22.5 x 8.25 rims, 3 266 kg capacity each<br />
Rear Tires: 11R x 22.5 14-ply, radial tubeless, on/off highway tread<br />
Clutch: 393.7 mm 2-plate Spicer, soft dampened<br />
Cooling System: 7 741.9 sq.cm 2 frontal area radiator, CAC<br />
Steering System: Ross TAS-85 integral power steering with booster cylinder<br />
Turning Radius: Left hand: 13.64 m<br />
Right hand: 12.9 m<br />
Electrical System: 12V system with 100-amp alternator, two 925 CCA batteries<br />
Cab and Sheet Metal: Steel cab, 812.8 mm wide x 1 574.8 mm exterior height. One-man type offset to left side of engine, safety<br />
glass, grille, full front fenders, adjustable bus-type mirrors on both sides. Air-Ride seat, seat belt, speedometer, voltmeter, oil<br />
pressure gauge, channel front bumper, heater and defroster, and tachometer with hourmeter.<br />
Fuel Tank: 151.4 l, tank mounted on right-hand front<br />
Start Aid: 110-120V engine block heater<br />
Carrier options<br />
1. 6 x 6 all-wheel drive custom built carrier available for applications outside the U.S.<br />
2. 8 x 4 custom built carrier option available for units requiring mud pumps.<br />
Note: For special chassis specifications, contact your local sales company.
10<br />
T4W Water Well Drill<br />
<strong>T4w</strong> - CHASSiS SPECiFiCATioNS<br />
dESCRiPTioN iNCH MM<br />
A Height - Tower Up 36' 9" 11.19<br />
B Length - Tower Down 34' 0" 10.35<br />
C Length - Jack Center to Jack Center 26' 8" 8.13<br />
d Height - Tower Up, On Jacks 39' 3" 11.97<br />
F Height - Jack to Ground 2' 0" 0.61<br />
G Length - Non Drill End Jack center to<br />
Steer Axle Tire Center 4' 0" 1.24<br />
J Width - Tire Inside to Tire Inside 4' 2" 1.27<br />
k Width - Jack Center to Jack Center 7' 0" 2.13<br />
L Length - Tire Center to Tire Center 14' 9" 4.50<br />
M Width - Overall 8' 11" 2.72<br />
N Chassis to Ground Clearance 9.5" 0.25<br />
Q Height - Ground to Gauges and Control Top 6' 10" 2.10<br />
R Height - Ground to Tower, Drill End, Tower Down 1' 5" 0.44<br />
S Width - Drill End with Dust Collector 8' 3" 2.50<br />
T Rotary Head Travel 29' 11" 9.11<br />
U Gauges and Control Width 2' 8" 0.626<br />
V Width - Fender to Fender 8' 0" 2.44<br />
w Length - Fender 9' 4" 2.84<br />
x Height - Fender to Ground 4' 2" 1.26<br />
Z Width - Tower, Drill End 3' 11" 1.19<br />
BB Height - Jack to Ground Drill End 1' 2" 0.36<br />
dd Length - Operator Platform to Jack Center Drill End 5' 0" 1.50<br />
EE Length - Tower Support Clevis to Tower Rear Edge 6' 11" 2.11<br />
FF Length - Gauges and Control to Tower Support, Front 4' 1" 1.24<br />
GG Length - Tower, Front View 35' 0" 10.66<br />
HH Height - Mainframe Beam to Fender 1' 9" 0.52<br />
JJ Height - Ground to Cooler 10' 2" 2.84<br />
kk Length - Tire Center to Tire Center 4' 4" 1.32<br />
MM Length - Mainframe edge to Gauges and Control Edge 2' 5" 0.73<br />
NN Length - Non Drill End to Gauges and Control End 30' 4" 9.34<br />
PP Height - Tower Down Non Drill End 13' 10" 3.93<br />
QQ Fender to Gauges and Control Side Edge 1.6" 0.04<br />
RR Length - Gauges and Control to Tire Center 6' 6" 2.00<br />
ww Width - Across Front Tires 8' 7" 2.63<br />
xx Jack Lift Height 2' 7" 0.04
<strong>T4w</strong><br />
GenerAL sPeCiFiCATiOns<br />
<strong>T4w</strong><br />
Carrier Standard Chassis – 6x4 Custom, 5,156 mm wheelbase<br />
Engine – CAT C-13, 283 kW, 50-state engine<br />
optional Chassis – 6x6 all-wheel drive<br />
8x4 twin steer<br />
Polished aluminum wheels, air conditioning<br />
derrick dimensions: 10.1 m x 1.2 m x 0.8 m<br />
Feed System Heavy duty Chain<br />
Pulldown – 13,608 kg<br />
Pullback – 22,727 kg<br />
optional Pullback w/regen – 31,751 kg<br />
drill Feed Rate – 3.4 m/min<br />
Fast Feed Rate – 33.3 m/min<br />
Fast Feed Rate – 21.3 m/min<br />
Rotary Head Standard worm Gear – 8,814 N-m @ 0-109 rpm<br />
optional Spur Gear – 10,848 N-m @ 0-110 rpm<br />
Swivel and Piping Rated for 24.1 bar / 2 413 kPa operation<br />
Swivel i.d. – 5.08 cm<br />
Piping i.d. – 5.08 cm<br />
Jib Hoist/Casing Hoist Lifting Capacity (standard) – 567 kg<br />
optional – 1,134 kg<br />
Line Speed – 21.3 m/min.<br />
3 628 kg casing hoist – 24 m/min.<br />
Powerpack Selections<br />
Compressors* Cummins Engines<br />
505/24.1 – 2 413 kPa QSx-15-C – 447 kW @ 1800 rpm<br />
590/24.1 – 2 413 kPa QSk-19C – 522 kW @ 1800 rpm<br />
dimensions and weights<br />
Length, derrick down – 10.7 m<br />
Height, derrick down – 4.2 m<br />
width, outside Jacks – 2.4 m<br />
weight, Standard Rig less pipe – 27 442 kg<br />
options Hydraulic Indexing Cylinder DHD Lubrication Water Tank<br />
Collar Handling Pkg. Auxiliary Fuel Tank High-torque Rotary Head<br />
Deephole Pkg. W/Regen. Universal Pipe Handling Many More<br />
Water Injection Extended Derrick<br />
Mud Pumps Deck Engine Starting Aid<br />
*All air compressors used on the T4W are manufactured by Ingersoll-Rand and are oil flooded, asymmetrical rotary screw design.<br />
Nothing contained in this brochure is intended to extend any warranty or representation, expressed or implied, regarding the products described herein. Any such warranties<br />
or other terms and conditions of sale shall be in accordance with <strong>Atlas</strong> <strong>Copco</strong>’s standard terms and conditions of sale for such products, which are available upon request.<br />
These machine specifications are those in effect at the time of this printing. However, <strong>Atlas</strong> <strong>Copco</strong> Drilling Solutions Inc. is constantly striving for product improvements and<br />
enhancements. Accordingly, the right is reserved to make such changes in specifications and design that the Company considers in conformity with this policy or are due to<br />
unavailability of materials or assemblies. Final confirmation of current specifications should be made by contacting <strong>Atlas</strong> <strong>Copco</strong> Drilling Solutions, Garland, Texas, USA.<br />
<strong>Atlas</strong> <strong>Copco</strong> drilling Solutions LLC.<br />
2100 North First Street Garland, TX 75040<br />
Phone: 1 972-496-7400<br />
Website: www.atlascopco.com/ads<br />
Part No. 57827792 Printed in USA