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Rxf - Johnson Controls Inc.

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an allowance in the readings must be made by subtracting<br />

approximately 0.02 VDC per 1000 feet of elevation above<br />

sea level. Barometric pressure can generally be ignored but<br />

in extreme cases may be compensated for by adding/subtracting<br />

0.002 VDC for each 0.1 inch of barometric pressure<br />

(adjusted to sea level) above/below 0 PSIG. Therefore, if<br />

(PE-4) is measured at 5000 feet elevation under relatively<br />

normal weather conditions, the output voltage should differ<br />

by 0.10 VDC to read between 1.38 VDC and 1.62 VDC.<br />

5. Subtract 1 from the voltage.<br />

6. Multiply by 25.<br />

7. This result is the absolute suction pressure (PSIA). Subtract<br />

14.7 to obtain PSIG which the Operating display will indicate.<br />

8. Isolate the oil pressure transducers (PE-1 & PE-2) from<br />

the package and depressurize. NOTE: Recover or transfer<br />

all refrigerant vapor, in accordance with local ordinances,<br />

before opening to atmosphere.<br />

9. Measure the voltage of (PE-1 & PE-2) on connector (P5A)<br />

(terminals 5 and 6) on the analog board.<br />

10. The voltage reading should be between 1.1 VDC and 1.29<br />

VDC at standard atmospheric pressure. (PE-1 & PE-2) and<br />

(PE-3) have a span of 500 PSI as compared to (PE-4) with a<br />

span of 200 PSI. Therefore, atmospheric pressure changes<br />

have a lesser effect which is 0.0067 VDC per 1000 feet of<br />

eleva tion and 0.00067 VDC per 0.1 inch Hg baro metric deviation.<br />

11. Subtract 1.2 from the voltage.<br />

12. Multiply by 75, the result will be PSIG.<br />

13. Since the discharge pressure (PE-3) cannot be closed<br />

off from its sensing point (code require ments), remove all<br />

transducers from atmosphere and open them to their sensing<br />

points so all transducers can equalize to separator pressure.<br />

14. Measure the voltage of (PE-3) on connector (P5B) (terminals<br />

5 and 6) on the analog board.<br />

15. Test complete.<br />

PRESSURE TRANSDUCERS REPLACEMENT<br />

1. Shut off control power.<br />

2. Close the applicable transducer isolation valve. NOTE: To<br />

change the discharge pressure transducer ( PE-3), it will be<br />

necessary to depressurize the entire compressor package.<br />

Follow "General Instructions For Replacing Compressor Unit<br />

Components" section before going to step 3.<br />

3. Remove DIN connector screw, then remove DIN connector<br />

from the transducer.<br />

TRANSDUCER CONNECTION<br />

Suction Pressure PE-4<br />

Discharge Pressure PE-3<br />

Oil Pressure PE-1 & PE-2<br />

4. Unscrew the transducer using a wrench on the metal hex at<br />

the base of the transducer. DO NOT ATTEMPT TO LOOSEN<br />

OR TIGHTEN TRANSDUCERS BY THEIR TOP CASING.<br />

5. Install new transducer, reconnect DIN connector, and<br />

retighten DIN connector screw.<br />

RXF ROTARY SCREW COMPRESSOR UNITS<br />

MAINTENANCE<br />

070.410-IOM (JUL 11)<br />

Page 33<br />

6. Recalibrate. NOTE: If replacing older hard-wired transducer,<br />

cut cable at back of old transducer and rewire to<br />

the Danfoss unit.<br />

7. Reopen the transducer isolation valve or compressor package<br />

isolation valves.<br />

8. Turn on control power.<br />

SLIDE VALVE TRANSMITTER<br />

REPLACEMENT - SLIDE STOP<br />

The Slide Valve Transmitter (Figure 34) is located on the<br />

right side of the compressor (facing shaft) at the inlet end.<br />

The linear transmitter with hermetic enclosure is based on<br />

the inductive measuring principle. It features removable<br />

electronics (from the sensor well) eliminating the need to<br />

evacuate the compressor for replacement. This type of<br />

transmitter is dedicated to volume ratio control and has no<br />

user adjustments.<br />

1. Shut off control power.<br />

2. Remove DIN connector plug from transmitter.<br />

3. Loosen set screws.<br />

4. Remove transmitter unit.<br />

5. Install new transmitter unit.<br />

6. Tighten set screws.<br />

7. Apply DIN connector plug to transmitter.<br />

8. Turn on control power.<br />

NOTE: For calibration of the Slide Valve unit, refer to the<br />

Analog Calibration instructions in publication 090-020 O.<br />

Figure 34 - Slide Valve Transmitter<br />

TEMPERATURE SENSOR REPLACEMENT<br />

1. Shut off control power.<br />

This device is static sensitive. Please<br />

follow proper ESD procedures when<br />

handling.<br />

2. Remove DIN connector plug from transmitter. See Figure 35.<br />

3. Unscrew knurled ring and remove transmitter unit.<br />

4. Apply thermal compound to new sensor assembly, insert<br />

into thermal well, and tighten knurled ring.<br />

5. Apply DIN connector plug to transmitter.<br />

6. Turn on control power.

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